100% found this document useful (1 vote)
530 views

LPK 1615C Bs-I RHD: (Parts List)

This document provides a parts list for an LPK 1615C BS-I vehicle, including the engine, gearbox, chassis, front axle, rear axle, and cab. It lists the part numbers, descriptions, and other details for each component. The parts list covers two variant chassis types and vehicle identification numbers for this vehicle model. Instructions are provided for ordering parts and identifying the relevant aggregates. A variant table matrix outlines which table numbers and descriptions apply to each chassis type and vehicle identification number combination.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
530 views

LPK 1615C Bs-I RHD: (Parts List)

This document provides a parts list for an LPK 1615C BS-I vehicle, including the engine, gearbox, chassis, front axle, rear axle, and cab. It lists the part numbers, descriptions, and other details for each component. The parts list covers two variant chassis types and vehicle identification numbers for this vehicle model. Instructions are provided for ordering parts and identifying the relevant aggregates. A variant table matrix outlines which table numbers and descriptions apply to each chassis type and vehicle identification number combination.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 312

LPK 1615C BS-I RHD

(PARTS LIST)

Catalogue No. 8854 395081 1 . Edition No. SPT-324 NOVEMBER 2010

Tata Motors Limited


Mumbai Jamshedpur Pune Lucknow Thane
PRELIMINARY REMARKS
This list comprises of Engine, Gear Box, Chassis, Front Axle, Rear Axle, Cab etc. for the Model
LPK 1615C BS I Vehicle
CHASSIS
VC NO DESCRIPTION ENGINE TYPE
TYPE
FULL FORWARD CONTROL CHASSIS WITH NON-
SLEEPER CAB,4X2 RHD,TIPPER VERSION 6 BTAA 6BTAA 145 HP
395081 21891236000R
CUMMINS BS-I,12 VOLTS,WHEEL BASE 3625 MM W/O CUMMINS BS-I
TIPPING KIT
FULL FORWARD CONTROL CHASSIS WITH NON-
SLEEPER CAB,4X2 RHD,TIPPER VERSION 6 BTAA 6BTAA 145 HP
395081 21892136000R
CUMMINS BS-I,12 VOLTS,WHEEL BASE 3625 MM WITH CUMMINS BS-I
BOX TYPE TIPPING KIT(8.5CU.M)
INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -


VARIANT – TABLE MATRIX
MODEL NAME LPK 1615C BS-I

CHASSIS TYPE 395081 395081

VC NUMBER 21891236000R 21892136000R

TABLE NUMBER TABLE DESCRIPTION

00 ENGINE

2076153200L.01 ENGINE Y Y

2076153200L.02 ENGINE OVERHAUL KIT Y Y

2076153200L.03 ENGINE GASKET KIT Y Y

2076153201L.01 CYLINDER BLOCK Y Y

2076153201L.02 OIL PAN Y Y

2076153201L.03 FRONT GEAR COVER Y Y

2076153201L.04 CYLINDER HEAD Y Y

2076153201L.05 VALVE COVER Y Y

2076153201L.06 INTAKE MANIFOLD Y Y

2076153201L.07 CAM FOLLOWER COVER Y Y

2076153201L.08 OIL FILL LOCATION Y Y

2076153201L.09 DIPSTICK Y Y

2076153201L.10 FITMENTS ON ENGINE Y Y

2076153203L.01 CRANKSHAFT AND MAIN BEARING Y Y

2076153203L.02 CONNECTING ROD AND PISTON Y Y

2076153203L.03 VIBRATION DAMPER Y Y

2076153203L.04 FLYWHEEL AND FLYWHEEL HOUSING Y Y

2076153203L.05 SPACER BEARING (CLUTCH REAR) Y Y

2076153205L.01 CAMSHAFT AND TAPPETS Y Y

2076153205L.02 ROCKER LEVER Y Y

2076153207L.01 FUEL PUMP COUPLING Y Y

2076153207L.02 FUEL INJECTION PUMP Y Y

2076153207L.03 PUMP, FUEL LIFT Y Y

2076153207L.04 FUEL LINES Y Y

2076153207L.05 PLUMBING FUEL FILTER Y Y

2076153207L.06 ACCESSORIES FUEL Y Y

2076153207L.07 PLUMBING, AIR FUEL Y Y

2076153207L.08 INJECTOR Y Y

2076153207L.09 LOCATION FUEL DRAIN Y Y

2076153207L.10 LEVER FUEL SHUT OFF Y Y

2076153207L.11 LEVER THROTTLE Y Y

2076153209L.01 FUEL FILTER Y Y

2076153209L.02 ENGINE VENT PLUMBING Y Y

2076153213L.01 AIR COMPRESSOR Y Y

2076153213L.02 REPAIR KIT FOR AIR COMPRESSOR Y Y

2076153213L.03 COVER AIR COMPRESSOR Y Y

2076153214L.01 EXHAUST MANIFOLD AND LOCATION TURBOCHARGER Y Y

2076153214L.02 TURBOCHARGER Y Y

2076153214L.03 TURBOCHARGER PLUMBING Y Y

2076153214L.04 CONNECTION EXHAUST OUTLET Y Y

2076153215L.01 STARTER MOTOR Y Y

2076153215L.02 ALTERNATOR & ALTERNATOR LOCATION Y Y

2076153215L.03 ALTERNATOR MOUNTING Y Y

2076153218L.01 LUBRICATING OIL COOLER / OIL FILTER Y Y

2076153218L.02 OIL PUMP Y Y

2076153220L.01 THERMOSTAT Y Y

2076153220L.02 WATER PUMP Y Y

2076153220L.03 FAN AND FAN DRIVE Y Y

2076153221L.01 AIR FILTER Y Y

2076153222L.01 ENGINE LIFTING Y Y

2189113624L.01 ENGINE MOUNTING Y Y

2724010425R.01 CLUTCH Y Y

26 GEARBOX

2189113626R.01 GEAR BOX, HOUSING AND COVERS (G 600) Y Y

2189113626R.02 TOP COVER Y Y

2189113626R.03 SHIFTER SHAFT AND FORK Y Y

2189113626R.04 DRIVE SHAFT Y Y


MODEL NAME LPK 1615C BS-I

CHASSIS TYPE 395081 395081

VC NUMBER 21891236000R 21892136000R

TABLE NUMBER TABLE DESCRIPTION

2189113626R.05 MAIN SHAFT AND GEARS Y Y

2189113626R.06 COUNTER SHAFT, GEARS AND REVERSE IDLER Y Y

2189113626R.07 GEAR SHIFT LINKAGE Y Y

29 CONTROLS

2189113629R.01 HYDRAULIC CONTROL CLUTCH Y

2189113629R.02 BRAKE CONTROL Y

2756013629R.01 HYDRAULIC CONTROL CLUTCH Y

2756013629R.02 BRAKE CONTROL Y

30 ACCELERATOR

2754014830R.01 ACCELERATOR CONTROL Y Y

31 FRAME

2189113631L.01 FRAME Y

2189123631R.01 FRAME Y

32 SUSPENSION

2189013632L.01 FRONT SPRING Y Y

2189013632L.02 FRONT SHOCK ABSORBER Y Y

2189013632L.03 REAR SPRING Y Y

33 FRONT AXLE

2839044833R.01A FRONT AXLE Y Y

2839044833R.02 FRONT WHEEL BRAKE (BIL) Y Y

2839044833R.03 FRONT WHEEL BRAKE (AAL) Y Y

35 REAR AXLE

2732063135R.01 REAR AXLE (RA 109 RR) Y Y

2732063135R.02 REAR AXLE (RA 109 RR) Y Y

2732063135R.03 REAR WHEEL BRAKE (BIL) Y Y

2732063135R.04 REAR WHEEL BRAKE (AAL) Y Y

40 WHEELS

2756013640R.01 WHEELS Y Y

2756013640R.02 SPARE WHEEL CARRIER Y Y

41 PROPELLER SHAFT

2189113641L.01 PROPELLER SHAFT Y Y

42 BRAKES

2189113643R.01 BRAKE AGGREGATES AND PIPE LINES Y Y

2189113643R.02 AUTO SLACK ADJUSTER Y Y

2189113643R.03 FRONT BRAKE CHAMBER VOSS (SCL) Y Y

2189113643R.04 FRONT BRAKE CHAMBER VOSS (KB) Y Y

2189113643R.05 REAR BRAKE ACTUATOR(SCL) Y Y

2189113643R.06 REAR BRAKE ACTUATOR(KB) Y Y

2189113643R.07 DRYING & DISTRIBUTION UNIT (SCL) Y Y

2189113643R.08 HAND CONTROL VALVE (SCL) Y Y

2189113643R.09 DUAL BRAKE VALVE-VOSS-(SCL) Y Y

2189113643R.10 QUICK RELEASE VALVE Y Y

44 HYDRAULICS

2189113644R.01 AXIAL PISTON PUMP MKIII Y Y

2189113644R.02 DRIVE UNIT AND SHIFT CYLINDER Y Y

2189113644R.03 HOSE CONNECTION (HYVA) Y

2189113644R.04 TIPPING CYLINDER FC110-3-03205-000A-HC Y

2189113644R.05 TIPPING VALVE(HYVA) Y

2189113644R.06 AIR CONTROL VALVE(HYVA) Y

2189113644R.07 AIR BREATHER FILTER (HYVA) Y

2189113644R.08 RETURN LINE FILTER (HYVA) Y

2189113644R.09 HYDRAULIC TANK AND MOUNTING (HYVA) Y

2189113644R.10 CYLINDER MOUNTING (HYVA) Y

46 STEERING

2754014246R.01 STEERING LINKAGES Y Y

2754014246R.02 STEERING AGGREGATES AND PIPE LINES Y Y

2754014246R.03 STEERING GEAR BOX (ZF) Y Y

2754014246R.04 HYDRAULIC TANK (ZF) Y Y


MODEL NAME LPK 1615C BS-I

CHASSIS TYPE 395081 395081

VC NUMBER 21891236000R 21892136000R

TABLE NUMBER TABLE DESCRIPTION

47 FUEL SYSTEM

2189113647R.01 FUEL SYSTEM Y Y

49 EXHAUST SYSTEM

2189113649R.01 EXHAUST SYSTEM Y Y

50 RADIATOR

2076153250L.01 RADIATOR Y Y

54 ELECTRICALS

2157111954R.01 LIGHT AND SIGNAL SYSTEM Y Y

2157111954R.02 INSTRUMENT CLUSTER (MINDA) Y Y

60 BODY

2679012460R.01 NON SLEEPER CAB Y Y

2679012460R.02 CAB SHEET METAL AND FITMENTS Y Y

2679012460R.03 CAB FITMENTS Y Y

2631023272R.01F DOOR AND FITMENTS Y Y

2722051582R.01 WIPER ARRANGEMENT Y Y

2189123687R.01 TIPPER BODY Y

2189123687R.02 SUB FRAME ASSY Y

2189123687R.03 SUB FRAME MOUNTING Y

2189123687R.04 REAR HINGE SHAFT ASSEMBLY Y

2189123687R.05 HYFIX ASSEMBLY Y

2679011588R.01 BUMPER, ENGINE HOOD, FENDER Y Y

2679011589R.01 CAB MOUNTING Y Y

2754014891R.01 SEAT AND SEAT BELTS Y Y


2076153200L.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

2
2076153200L.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
278601010124 ASSY ENGINE 1
COMPLETE-145HP-12V-V.FAN
278607999976 ASSY. LONG BLOCK 1

3
2076153200L.02 ENGINE OVERHAUL KIT GROUP 00

CHASSIS TYPE: ALL

4
2076153200L.02 ENGINE OVERHAUL KIT GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 885401052516 ENGINE OVERHAUL KIT FOR TCL ENGINE 1
CONSISTS OF:
2 278601999902 BUSHING CAM 1
4 278603999973 BARE PISTON SET STD 1 SET
5 278601999925 VALVE COLLET 24
8 278603999977 SET OF PISTON RINGS STD 1 SET
9 278601999916 SLEEVE SALVAGE 6
10 278601999802 SET OF MAIN BEARING RS I 1 SET
11 278603999980 SET CON ROD BEARING STD 1 SET
12 278615999923 BUSH CON ROD 6
— 278620999933 ENGINE GASKET KIT UPPER 1 SET
— 278601999993 ENGINE GASKET KIT LOWER 1 SET
21 278601999910 PLUG EXPANSION 1
22 278618139902 CATRIDGE LUB OIL FILTER 1

5
2076153200L.03 ENGINE GASKET KIT GROUP 00

CHASSIS TYPE: ALL

6
2076153200L.03 ENGINE GASKET KIT GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 278620999933 UPPER ENGINE GASKET KIT CONSISTS 1
OF :
1 278607999910 SEAL ‘O’ RING (BIG) 1
2 278607999911 SEAL ‘O’ RING (SMALL) 1
3 278607999924 WASHER SEALING 6
4 278607999925 WASHER SEALING 4
5 278613999101 WASHER SEALING 4
6 278620999910 SEAL RECTANGULAR RING 1
7 278620999922 GASKET CONNECTION 1
8 278614999920 SEAL ‘O’ RING 2
9 278620999941 GASKET CONNECTION 2
10 278614999903 GASKET OIL DRAIN 1
11 278601999923 SEAL VALVE STEM 6
12 278614999902 GASKET TURBOCHARGER 1
13 278607999909 SEAL BANJO CONNECTOR 6
14 278607999913 SEAL RECTANGULAR RING 6
15 278601999924 SEAL VALVE STEM 6
16 278614999915 GASKET EXHAUST MANIFOLD 6
17 278609999937 GASKET INT. MANIFOLD COVER 1
18 278614999926 WASHER SEALING 2
19 278601999931 GASKET CYLINDER HEAD 1
20 278605999930 ISOLATOR NOISE 6
21 278605999928 GASKET VALVE COVER 6
— 278601999993 LOWER ENGINE GASKET KIT CONSISTS 1
OF :
22 278613997701 SEAL AIR COMPRESSOR 1
23 278605999901 GASKET PUSH ROD COVER 1
24 278605999904 SEAL GROMMET 6
25 278603999919 KIT OIL SEAL 1
26 278603999921 GASKET REAR COVER 1
27 278607999918 GASKET GEAR HOUSING 1
28 278603999930 SEAL 'O' RING 1
29 278609999940 SEAL 'O' RING 1
30 278603999928 SEAL RECTANGULAR 1
31 278607999926 GASKET GEAR COVER 1
32 278607999917 GASKET COVER PLATE 2
33 278618999906 GASKET LUB. FILTER HEAD 1
34 278618999910 GASKET LUB. COOLER 1
35 278601999918 SEAL RECTANGULAR RING 1
36 278603999950 SEAL 'O' RING 1
37 278618999908 SEAL 'O' RING 1

7
2076153200L.03 ENGINE GASKET KIT GROUP 00

CHASSIS TYPE: ALL

8
2076153200L.03 ENGINE GASKET KIT GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
38 278618999920 WASHER SEALING 1
39 278609999935 WASHER SEALING 1
40 278618999924 GASKET FLANGE 1
41 278607999979 SEAL 'O' RING 1
42 278620999910 SEAL RECTANGULAR RING 1
— 278618999934 NOZZLE PISTON COOLING 6

9
2076153201L.01 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

10
2076153201L.01 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278601990110 CYLINDER BLOCK STD 1
2 278601999902 BUSHING 1
2 278605999934 BUSHING (OVERSIZE FOR NO. 1 BORE) 1 REPAIR PURPOSE
2 278607999980 BUSHING (OVERSIZE FOR NO.2-6 BORE) 5 REPAIR PURPOSE
3 278601999903 SCREW HEX. HEAD CAP M 14 X2.0X119 14
5 278601999905 PLUG EXPANSION 6
6 278601999906 PLUG EXPANSION 4
7 278601999907 PLUG EXPANSION 17.73 MM 3 REPAIR PURPOSE
8 278601999914 DOWEL RING M 18X10 14
9 278601999908 DOWEL RING M 16X10 2
10 278618999934 NOZZLE PISTON COOLING 6
11 278601999910 PLUG EXPANSION 1
12 278601999911 DOWEL PIN M 10X16 2
13 278601999945 PLUG PIPE 1
14 278601999913 PLUG PIPE 1
16 278601999914 DOWEL RING 2
17 278601999915 PLUG EXPANSION 2
19 278601999916 SLEEVE SALVAGE (STANDARD BORE) 6 REPAIR PURPOSE
278605999937 PLUG EXPANSION (AT THE SIDE OF THE 1
BLOCK FOR OIL FILL)

11
2076153201L.02 OIL PAN GROUP 01

CHASSIS TYPE: ALL

12
2076153201L.02 OIL PAN GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278618999935 PAN OIL 1
2 278618999919 PLUG THREADED M8 X 1.50 1
3 278618999920 WASHER SEALING 1
4 278613998001 SCREW HEX. FLANGE HEAD CAP 4
M8X1.25X20
5 278618999922 CONNECTION OIL SUCTION 1
10 278618999924 GASKET FLANGE 1
11 278618999925 SCREW HEX. FLANGE HEAD CAP M 36
8XX1.25X25
12 278618999927 PLATE CYLINDER BLOCK STIFFNER (BED 1
PLATE)

13
2076153201L.03 FRONT GEAR COVER GROUP 01

CHASSIS TYPE: ALL

14
2076153201L.03 FRONT GEAR COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999918 GASKET GEAR HOUSING 1
2 T06560000474 HOUSING,GEAR 1
3 278603999926 SCREW HEX. FLANGE HEAD CAP M 11
8X1.25X50
4 278603999927 SCREW HEX. FLANGE HEAD CAP M 16
8X1.25X16
5 278603999928 SEAL RECTANGULAR RING 1
6 278603999930 SEAL 'O' RING 1
7 278603999931 PIN TIMING 1
8 278603999932 RING RETAINING 1
9 278603999933 HOUSING TIMING PIN 1
10 278607999954 SCREW ROUND HEAD CAP M 5X0.8X17 2
12 278601999994 COVER GEAR 1
13 278618999965 SEAL OIL 1

15
2076153201L.04 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

16
2076153201L.04 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278601990112 ASSY. CYLINDER HEAD 1
2 278601999920 PLUG EXPANSION 5
3 278601999913 PLUG PIPE 2
4 278601999945 PLUG PIPE 5
5 278601999925 COLLET VALVE 24
6 278605999957 RETAINER VALVE SPRING 12
7 278601999912 SPRING COMPRESSION 6
8 278601999924 SEAL VALVE STEM 6
9 278601999921 SPRING VALVE 6
10 278605999959 SEAL VALVE STEM 12
11 278601999926 VALVE INTAKE 6
12 278601999928 VALVE EXHAUST 6
13 278601999929 SCREW HEX. HEAD CAP 6
14 278601999930 SCREW HEX. HEAD CAP 14
15 278601999944 PLUG PIPE 1
16 278601999931 GASKET CYLINDER HEAD STD 1
16 278601999932 GASKET CYLINDER HEAD 0.25 MM OVER 1 SERVICE PART
SIZE
16 278601999933 GASKET CYLINDER HEAD 0.50 MM OVER 1 SERVICE PART
SIZE
17 278601999934 INSERT VALVE EXHAUST AR SERVICE PART
18 278601999935 INSERT VALVE INTAKE AR SERVICE PART
19 278601999936 GUIDE VALVE STEM (THK WALL 60.5 MM AR REPAIR PURPOSE
LG) INTAKE
20 278601999937 GUIDE VALVE STEM (THK WALL 51.75 MM AR REPAIR PURPOSE
LG) EXH.
278605999950 KIT GUIDE VALVE STEM EXHAUST 1
CONSISTS OF :
20 - GUIDE VALVE STEM EXHAUST 6
278605999949 KIT GUIDE VALVE STEM INTAKE 1
CONSISTS OF :
19 - GUIDE VALVE STEM INTAKE 6
278605999947 KIT INSERT EXHAUST VALVE CONSISTS 1
OF :
17 - INSERT EXHAUST VALVE 6
278605999948 KIT INSERT INTAKE VALVE CONSISTS OF 1
:
18 - INSERT INTAKE VALVE 6

17
2076153201L.05 VALVE COVER GROUP 01

CHASSIS TYPE: ALL

18
2076153201L.05 VALVE COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999984 CAP, FILLER 1
2 278605999929 SCREW HEX. FLANGE HEAD CAP M 6
8X1.25X21
3 278605999927 COVER VALVE 5
4 278605999932 COVER VALVE 1
5 278605999928 GASKET VALVE COVER 6
6 278601989903 ISOLATOR VALVE 6
7 278607999982 SEAL, RECTANGULAR RING 1

19
2076153201L.06 INTAKE MANIFOLD GROUP 01

CHASSIS TYPE: ALL

20
2076153201L.06 INTAKE MANIFOLD GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278613999101 WASHER SEALING 1
2 278601999996 COVER, INTAKE MANIFOLD 1
278609999937 GASKET INTAKE MANIFOLD COVER 1
278609999901 SCREW HEX. FLANGE HEAD CAP M 12
8X1.25X25
3 278618999938 SCREW HEX FLANGE HD CAP M 10X1X18 1

21
2076153201L.07 CAM FOLLOWER COVER GROUP 01

CHASSIS TYPE: ALL

22
2076153201L.07 CAM FOLLOWER COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278605999905 SCREW HEX. HEAD CAP M 8X1.25X16 4
2 278605999907 CLAMP SPRING (HOSE) 1
3 278605999906 HOSE PLAIN 1
4 278605999903 COVER PUSH ROD 1
5 278605999904 SEAL GROMMET 4
6 278605999901 GASKET PUSH ROD COVER 1

23
2076153201L.08 OIL FILL LOCATION GROUP 01

CHASSIS TYPE: ALL

24
2076153201L.08 OIL FILL LOCATION GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
278601999982 KIT BREATHER CRANKCASE CONSISTS 1
OFF :
1 - BREATHER CRANKCASE 1
2 - TUBE BREATHER 1
3 - HOSE, ELBOW 1
4 - HOSE PLAIN 1
5 - CLAMP HOSE 3
- SEAL RECTANGULAR 1
7 - CAP FILLER 1

25
2076153201L.09 DIPSTICK GROUP 01

CHASSIS TYPE: ALL

26
2076153201L.09 DIPSTICK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278614999927 CLAMP, TUBE 1
2 278601999915 PLUG EXPANSION 2
3 278601999807 TUBE, OIL GAUGE 1
4 278601999809 DIPSTICK 1
5 278618999967 SEAL 'O' RING 1

27
2076153201L.10 FITMENTS ON ENGINE GROUP 01

CHASSIS TYPE: ALL

28
2076153201L.10 FITMENTS ON ENGINE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278603114701 BOTTOM COVER (FLY WHEEL HSG.) 1
3 275454309901 TEMPERATURE TRANSDUCER 1
4 265454509913 LOW OIL PRESSURE SWITCH 1
8 278601173302 BRACKET (FOR DIPSTICK MOUNTING) 1
9 257642914201 CLAMP 1
10 278618179901 ADAPTER (FOR OIL PR. TRANSDUCER) 1
16 278609113301 BRACKET (FUEL FILTER MTG) 1
18 278509114201 CLAMP (BABY FILTER) 1

29
2076153203L.01 CRANKSHAFT AND MAIN BEARING GROUP 03

CHASSIS TYPE: ALL

30
2076153203L.01 CRANKSHAFT AND MAIN BEARING GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278603990103 ASSY. CRANKSHAFT 1
2 278603999905 GEAR CRANKSHAFT 1
3 278603999906 DOWEL PIN 1
278601999801 SET OF MAIN BEARING (STD) CONSISTS 1 SERVICED AS A SET
OF:
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
278601999802 SET OF MAIN BEARING (RS I) CONSISTS 1 SERVICED AS A SET
OF :(0.25 MM OVERSIZE)
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
278603990106 SET OF MAIN BEARING (RS II) CONSISTS 1 SERVICED AS A SET
OF :(0.50 MM OVERSIZE)
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
278603990107 SET OF MAIN BEARING (RS III) CONSISTS 1 SERVICED AS A SET
OF:(0.75 MM OVERSIZE)
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
278603990108 SET OF MAIN BEARING (RS IV) CONSISTS 1 SERVICED AS A SET
OF:(1.00 MM OVERSIZE)
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
7 278603999907 SLEEVE WEAR (FRONT) 1 SERVICE PART
8 278603999908 SLEEVE WEAR (REAR) 1 SERVICE PART

31
2076153203L.02 CONNECTING ROD AND PISTON GROUP 03

CHASSIS TYPE: ALL

32
2076153203L.02 CONNECTING ROD AND PISTON GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278603990102 ASSY. CON. ROD 6
2 278603999901 SCREW CONNECTING ROD M 11X1.25X59 12
BARE PISTON SET
4 278603999973 SET OF BARE PISTON STD CONSISTS 1 SERVICED AS A SET
OF:
6 - PISTON 6 NOT SERVICED LOOSE
7 - PIN PISTON 6 NOT SERVICED LOOSE
5 - RETAINING RING 12 NOT SERVICED LOOSE
4 278603999975 SET OF BARE PISTON R/S I CONSISTS 1 SERVICED AS A SET
OF :
6 - PISTON 6 NOT SERVICED LOOSE
7 - PIN PISTON 6 NOT SERVICED LOOSE
5 - RING RETAINING 12 NOT SERVICED LOOSE
4 278603999940 SET OF BARE PISTON R/S II CONSISTS 1 SERVICED AS A SET
OF :
6 - PISTON 6 NOT SERVICED LOOSE
7 - PIN PISTON 6 NOT SERVICED LOOSE
5 - RING RETAINING 12 NOT SERVICED LOOSE
PISTON RING SET
8 278603999977 SET OF PISTON RINGS STD, CONSISTS 1 SERVICED AS A SET
OF :
- OIL RING 6 NOT SERVICED LOOSE
- COMPRESSION RING 6 NOT SERVICED LOOSE
- COMPRESSION RING 6 NOT SERVICED LOOSE
8 278603999978 SET OF PISTON RINGS R/S I , CONSISTS 1 SERVICED AS A SET
OF :
- OIL RING 6 NOT SERVICED LOOSE

33
2076153203L.02 CONNECTING ROD AND PISTON GROUP 03

CHASSIS TYPE: ALL

34
2076153203L.02 CONNECTING ROD AND PISTON GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- COMPRESSION RING 6 NOT SERVICED LOOSE
- COMPRESSION RING 6 NOT SERVICED LOOSE
8 278603999979 SET OF PISTON RINGS R/S II, CONSISTS 1 SERVICED AS A SET
OF :
- OIL RING 6 NOT SERVICED LOOSE
- COMPRESSION RING 6 NOT SERVICED LOOSE
- COMPRESSION RING 6 NOT SERVICED LOOSE
CON. ROD BEARING SET
10 278603999980 SET OF CON. ROD BEARING STD 1 SERVICED AS A SET
CONSISTS OF :
3 - BEARING CON. ROD STD 12 NOT SERVICED LOOSE
10 278613999904 SET OF CON. ROD BEARING R/S I 1 SERVICED AS A SET
CONSISTS OF :
3 - BEARING CON. ROD (0.25 MM OVERSIZE) 12 NOT SERVICED LOOSE
10 278613999903 SET OF CON. ROD BEARING R/S II 1 SERVICED AS A SET
CONSISTS OF :
3 - BEARING CON. ROD (0.5 MM OVERSIZE) 12 NOT SERVICED LOOSE
10 278613999902 SET OF CON. ROD BEARING R/S III 1 SERVICED AS A SET
CONSISTS OF :
3 - BEARING CON. ROD (0.75 MM OVERSIZE) 12 NOT SERVICED LOOSE
10 278613999901 SET OF CON. ROD BEARING R/S IV 1 SERVICED AS A SET
CONSISTS OF :
3 - BEARING CON. ROD (1.0 MM OVERSIZE) 12 NOT SERVICED LOOSE
12 278615999923 BUSH CON. ROD 6

35
2076153203L.03 VIBRATION DAMPER GROUP 03

CHASSIS TYPE: ALL

36
2076153203L.03 VIBRATION DAMPER GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
5 T06560000265 DAMPER VIBRATION 1
6 278603999937 SCREW TWELVE POINT CAP M 4
12X1.25X36

37
2076153203L.04 FLYWHEEL AND FLYWHEEL HOUSING GROUP 03

CHASSIS TYPE: ALL

38
2076153203L.04 FLYWHEEL AND FLYWHEEL HOUSING GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 T06560000053 ASSY. FLYWHEEL 1
2 T06560000050 GEAR FLYWHEEL RING (138 TEETH BOLT 1
TYPE)
3 278603999910 SCREW HEX. HEAD CAP M 12X1.25X32 8
4 278603999911 WASHER PLAIN (1.65 THICK, M 12) 8
5 278603999927 SCREW SELF TAPPING M 8X1.25X16 2
6 278603999913 PLUG THREADED 1
7 278603999914 PLATE COVER 1
8 278603999915 PLUG 'O' RING 2
9 278603999916 SEAL 'O' RING 2
10 278603999918 COVER REAR 1
11 278618999914 OIL SEAL 1
12 278603999920 SEAL RECTANGULAR RING 1
13 278607999915 SCREW HEX. FLANGE HEAD CAP M 6
6X1.0X16
14 278603999921 GASKET REAR COVER 1
15 278603999922 SCREW HEX. FLANGE HEAD CAP M 8
12X1.75X40
16 278603999972 HOUSING FLYWHEEL 1

39
2076153203L.05 SPACER BEARING (CLUTCH REAR) GROUP 03

CHASSIS TYPE: ALL

40
2076153203L.05 SPACER BEARING (CLUTCH REAR) GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 278603999944 BEARING BALL 1

41
2076153205L.01 CAMSHAFT AND TAPPETS GROUP 05

CHASSIS TYPE: ALL

42
2076153205L.01 CAMSHAFT AND TAPPETS GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278605999908 CAMSHAFT 1
2 T06560000124 KEY PLAIN WOODRUFF 1
3 278605999910 GEAR CAMSHAFT 1
4 278605999911 SCREW HEX. HEAD CAP M 8X1.25X22 2
5 278605999912 SUPPORT CAMSHAFT 1
6 278605999913 TAPPET VALVE 12

43
2076153205L.02 ROCKER LEVER GROUP 05

CHASSIS TYPE: ALL

44
2076153205L.02 ROCKER LEVER GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
278605999955 ROCKER LEVER SUPPORT ASSY. 1
1 278605999915 SUPPORT ROCKER LEVER 6
278605999916 SHAFT ROCKER LEVER 6
2 278603999988 PLUG EXPANSION 12
3 278605999918 LEVER ROCKER EXHAUST 6
4 278605999920 SCREW SLOTTED SET 6
5 278605999931 NUT REGULAR HAXAGON 6
6 278605999921 LEVER ROCKER INTAKE 6
4 278605999920 SCREW SLOTTED SET 6
5 278605999931 NUT REGULAR HEXAGON 6
278605999938 INSERT ROCKER 12
7 278605999923 WASHER PLAIN 12
8 278605999917 RING RETAINING 12
9 278605999924 SCREW HEX. HEAD CAP M 8X1.25X75 6
10 278605999925 SCREW HEX. HEAD CAP 6
11 278605999926 ROD PUSH 12

45
2076153207L.01 FUEL PUMP COUPLING GROUP 07

CHASSIS TYPE: ALL

46
2076153207L.01 FUEL PUMP COUPLING GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
9 278620999970 STUD M10 X 1.5 BOTH ENDS 1
10 278607999906 SCREW HEX. FLANGE M 8 X 1.25 X 35 4
11 278607999907 NUT HEX. FLANGE M 10 X 1.50 4
12 278607999912 SCREW HEX. FLANGE M 10 X 1.25 X 20 2
13 278607999812 GEAR FUEL PUMP 1
14 278607999810 BRACE FUEL PUMP 1
15 278607999811 BRACE FUEL PUMP 1

47
2076153207L.02 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

48
2076153207L.02 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278622999906 NIPPLE, PLAIN HEXACON (1/8 NPTF) 1
2 278613998003 SCREW, BANJO CONNECTOR (M10 X 1.00 1
X 19)
3 278613999101 WASHER, SEALING 2
4 278607999929 TEE, FEMALE BRANCH 1
5 F002A0Z297 FUEL INJ PUMP 145HP EUROI INLINE 1
6 278621999906 HOSE, FLEXIBLE 1

49
2076153207L.03 PUMP, FUEL LIFT GROUP 07

CHASSIS TYPE: ALL

50
2076153207L.03 PUMP, FUEL LIFT GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
9440030036 ASSY FEED PUMP 1
1 278613998001 SCREW, HEX. FLANGE M 8X1.25X20 2
2 278605999935 PLATE, COVER 1
3 278607999919 SCREW, BANJO CONNECTOR M 1
12X1.5X24
4 278607999924 WASHER, SEALING 12 MM 2
5 278607999925 WASHER, SEALING 14 MM 2
6 220014105302 GASKET, COVER PLATE 1
7 278607999930 SCREW, BANJO CONNECTOR M 1
14X1.5X26
8 278609999950 TUBE FUEL SUPPLY 1

51
2076153207L.04 FUEL LINES GROUP 07

CHASSIS TYPE: ALL

52
2076153207L.04 FUEL LINES GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278609999913 MANIFOLD FUEL ASSEMBLY 1
2 T06560000192 SEAL BANJO CONNECTOR 6.2 MM 1
3 278607989910 SCREW BANJO CONNECTOR M 6X1X14.3 1
4 278607999922 WASHER SEALING 8 MM 2
5 278607999952 VALVE CHECK 1
6 278607999946 TUBE INJECTOR FUEL SUPPLY 1 FOR 1ST, 2ND AND 3RD
CYL.
7 278607999947 TUBE INJECTOR FUEL SUPPLY 1 FOR 4TH, 5TH AND 6TH
CYL.
278609999901 SCREW HEX. FLANGE HEAD CAP M 2
8X1.25X25

53
2076153207L.05 PLUMBING FUEL FILTER GROUP 07

CHASSIS TYPE: ALL

54
2076153207L.05 PLUMBING FUEL FILTER GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999925 WASHER, SEALING 2
2 278609999916 TUBE, FUEL SUPPLY 1
3 278607999930 SCREW, BANJO CONNECTOR M 1
14X1.5X26

55
2076153207L.06 ACCESSORIES FUEL GROUP 07

CHASSIS TYPE: ALL

56
2076153207L.06 ACCESSORIES FUEL GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278614999934 HOSE, PLAIN 1
2 278607999925 WASHER, SEALING 2
3 278607999930 SCREW, BANJO CONNECTOR M 1
14X1.5X26
4 278609999920 STRAINER, FUEL 15 DIA OUTLET 1
5 278609999924 TUBE FUEL SUPPLY 1
6 278609999922 CLAMP HOSE 2

57
2076153207L.07 PLUMBING, AIR FUEL GROUP 07

CHASSIS TYPE: ALL

58
2076153207L.07 PLUMBING, AIR FUEL GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999908 SCREW BANJO CONNECTOR M 12X1.5X24 1
2 278609999938 ELBOW MALE ADAPTOR 1
3 278607999924 WASHER SEALING 2
4 278607999928 CONNECTOR BANJO 1
5 T06560000475 TUBE,AIR FUEL CONTROL 1

59
2076153207L.08 INJECTOR GROUP 07

CHASSIS TYPE: ALL

60
2076153207L.08 INJECTOR GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999913 SEAL RECTANGULAR RING 6
2 F002C8Z903 INJECTOR ASSY 145 HP EURO I 6

61
2076153207L.09 LOCATION FUEL DRAIN GROUP 07

CHASSIS TYPE: ALL

62
2076153207L.09 LOCATION FUEL DRAIN GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999925 WASHER, SEALING 2
2 278605999904 SEAL, GROMMET 1
3 278605999956 CLAMP 1
4 278609999922 CLAMP, HOSE 1
5 278618999937 BANJO CONNECTOR 1
6 278618999936 HOSE, STRAIGHT 1

63
2076153207L.10 LEVER FUEL SHUT OFF GROUP 07

CHASSIS TYPE: ALL

64
2076153207L.10 LEVER FUEL SHUT OFF GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999958 NUT, HEXAGON FLANGE (M6 X 1.00) 2
2 278607999915 SCREW, HEX FLANGE 2
3 278609999931 PIN, COTTER 1
4 278609999925 SCREW (M12 X 1.5 X 12) 1
5 278609999926 LEVER, SHUTOFF VALVE 1
6 278609999927 BRACKET 1
7 278609999929 SCREW, HEX FLANGE (M12 X 1.5 X 15) 1
8 278609999930 BRACKET ( TIMING HSG) 1

65
2076153207L.11 LEVER THROTTLE GROUP 07

CHASSIS TYPE: ALL

66
2076153207L.11 LEVER THROTTLE GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999958 NUT HEX FLANGE M 6X1 1
2 278607999959 PIN THROTTLE LEVER PILOT 1
3 278601999948 BRACKET 1

67
2076153209L.01 FUEL FILTER GROUP 09

CHASSIS TYPE: ALL

68
2076153209L.01 FUEL FILTER GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278609999904 HEAD FUEL FILTER (BOTTOM) 1
2 278609999902 NUT REGULAR HEX. M 6X1.5 1
3 278607999910 SEAL 'O' RING (BIG) 1
4 278607999911 SEAL 'O' RING (SMALL) 1
5 278609999911 SCREW M 12X1.5X24 BANJO CONNECTOR 1
6 278607999924 WASHER SEALING (1/2") 2
7 278609999903 ADAPTER FILTER HEAD 1
8 278618999971 GASKET RECTANGULAR (FILTER) 1
9 278609119904 FILTER FUEL 1
10 278607989916 FUEL WATER SEPARATOR 1
— 278607989915 DRAIN VALVE, WATER SEPARATOR 1
11 278609999909 HOSE PLAIN 1
12 278609999901 SCREW HEX. FLANGE HEAD CAP 2
13 278609999908 HEAD FUEL FILTER (TOP) 1
— 278609999910 CLAMP HOSE 1

69
2076153209L.02 ENGINE VENT PLUMBING GROUP 09

CHASSIS TYPE: ALL

70
2076153209L.02 ENGINE VENT PLUMBING GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278601999939 TEE HOSE CONNECTOR 1

71
2076153213L.01 AIR COMPRESSOR GROUP 13

CHASSIS TYPE: ALL

72
2076153213L.01 AIR COMPRESSOR GROUP 13

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278613999915 AIR COMPRESSOR TOP PORT 1
2 278613997701 SEAL, RECTANGULAR 1
3 278613995401 GEAR, ACCESSORY DRIVE 1
4 278613998801 STUD 2
5 278621999907 HOSE, FLEXIBLE 1
6 278613996501 NUT, HEX FLANGE M 12 X 1.75 2
7 T06560000307 SPACER,MOUNTING 2
8 278613999101 WASHER, SEALING 2
9 278613998003 SCREW, BANJO CONNECTOR M 10 X 1.00 1
X 19
10 278613999907 BRACE, AIR COMPRESSOR 1
11 278613998002 SCREW, HEX FLANGE M 8 X 1.25 X 25 4

73
2076153213L.02 REPAIR KIT FOR AIR COMPRESSOR GROUP 13

CHASSIS TYPE: ALL

74
2076153213L.02 REPAIR KIT FOR AIR COMPRESSOR GROUP 13

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
278613999916 GASKET KIT CYLINDER HEAD CONSISTS 1
OF :
1 - DELIVERY REED 1
2 - DELIVERY JOINT 1
278613999917 MINOR REPAIR KIT AIR COMPRESSOR 1
CONSISTS OF :
1 - DELIVERY REED 1
2 - DELIVERY JOINT 1
3 - COVER SUMP 1
4 - SET SCREW 4
278613999918 MAJOR REPAIR KIT AIR COMPRESSOR 1
CONSISTS OF :
1 - DELIVERY REED 1
2 - DELIVERY JOINT 1
3 - COVER SUMP 1
4 - SET SCREW 4
5 - WRAPPED BUSH 1
6 - NUT CRANKSHAFT 1
7 - 'O' RING 1
8 - SEALING RING 1
9 - END COVER 1
278613999919 REPAIR KIT PISTON ASSY. CONSISTS OF : 1
10 - COMPRESSION RING 2
11 - OIL CONTROL RING 1
12 - PISTON 1
278613999920 REPAIR KIT PISTON RING CONSISTS OF : 1
10 - COMPRESSION RING 2
11 - OIL CONTROL RING 1

75
2076153213L.03 COVER AIR COMPRESSOR GROUP 13

CHASSIS TYPE: ALL

76
2076153213L.03 COVER AIR COMPRESSOR GROUP 13

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999994 SCREW TWELVE POINT M 10X1.5X25 2
2 278613999906 COVER AIR COMPRESSOR 1
3 278603999951 SEAL O RING 1

77
2076153214L.01 EXHAUST MANIFOLD AND LOCATION TURBOCHARGER GROUP 14

CHASSIS TYPE: ALL

78
2076153214L.01 EXHAUST MANIFOLD AND LOCATION TURBOCHARGER GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278614999911 TUBE, AIR 1
2 278605999905 SCREW, HEX. FLANGE M8 X 1.25 X 16 1
3 278620999904 SCREW, FLAT HEAD CAP M10 X 1.50 X 65 11
4 278614999915 GASKET, EXHAUST MANIFOLD 6
5 278614999917 MANIFOLD, EXHAUST 1
6 278609999937 GASKET, INLET MANIFOLD 1
7 278609999901 SCREW, HEX FLANGE 12
8 278614999918 SCREW, HEX FLANGE 1
9 278614999909 CLAMP, HOSE 2
10 278607999968 CLAMP, HOSE 2
11 278601999997 HOSE, PLAIN 1
12 278601999998 HOSE, ELBOW 1
13 278620999924 BRACE, TUBE 1

79
2076153214L.02 TURBOCHARGER GROUP 14

CHASSIS TYPE: ALL

80
2076153214L.02 TURBOCHARGER GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278614999901 TURBOCHARGER 1
2 278614999904 STUD M 10X1.5X42 4
3 278614999905 NUT HEX. FLANGE M 10X1.50 4
4 278614999902 GASKET TURBOCHARGER 1

81
2076153214L.03 TURBOCHARGER PLUMBING GROUP 14

CHASSIS TYPE: ALL

82
2076153214L.03 TURBOCHARGER PLUMBING GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278614999927 CLAMP,TUBE 1
2 278614999920 SEAL, 'O' RING 2
3 278614999903 GASKET, OIL DRAIN 1
4 278615999907 CONNECTOR, FEMALE 2
5 278613998001 SCREW, HEX. FLANGE M 8X1.25X20 2
6 278607999907 NUT, HEX. FLANGE M 10X1.50 1
7 278614999921 CONNECTION TUR OIL DRAIN 1
8 278614999922 TUBE TURBO OIL DRAIN 1
9 278614999923 HOSE, FLEXIBLE 1
10 278614999926 WASHER, SEALING (7.2 MM THK.) 2
11 278607999967 CLAMP, HOSE 2
12 278601999946 HOSE, PLAIN 1

83
2076153214L.04 CONNECTION EXHAUST OUTLET GROUP 14

CHASSIS TYPE: ALL

84
2076153214L.04 CONNECTION EXHAUST OUTLET GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278614999931 CLAMP, V BAND 1
2 278614999928 CONNECTION, EXHAUST OUTLET 1

85
2076153215L.01 STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

86
2076153215L.01 STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607989926 STARTER MOTOR 12 VOLTS 1
2 278605999936 SCREW TWELVE POINT CAP M10X1.5X35 3

87
2076153215L.02 ALTERNATOR & ALTERNATOR LOCATION GROUP 15

CHASSIS TYPE: ALL

88
2076153215L.02 ALTERNATOR & ALTERNATOR LOCATION GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278615999933 ALTERNATOR 12V 55 A 1
ALTERNATOR LOCATION
2 T06560000296 SUPPORT ALTERNATOR 1
3 278613998002 SCREW, HEX FLANGE M 8X1.25X25 3
4 278615998601 SPACER MOUNTING 1
5 278615998001 SCREW, HEX. HEAD FLANGE CAP M 1
10X1.5X95
6 T06560000297 BRACE, ALTERNATOR 1
7 278613998001 SCREW, HEX FLANGE M 18X1.25X20 2
8 278607999907 NUT HEX FLANGE M 10X1.5 1
278605999956 CLAMP 1

89
2076153215L.03 ALTERNATOR MOUNTING GROUP 15

CHASSIS TYPE: ALL

90
2076153215L.03 ALTERNATOR MOUNTING GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278613998002 SCREW HEX. FLANGE HEAD CAP M 1
8X1.25X25
2 278615998002 SCREW FLAT HD. CAP M10X1.5X72.5 1
3 278615996302 BELT V. RIBBED 1
4 278615999902 TENSIONER BELT 1
5 278615998003 SCREW FLAT HEAD M 8X1.25X25 1
6 278615993303 BRACKET BELT TENSIONER 1

91
2076153218L.01 LUBRICATING OIL COOLER / OIL FILTER GROUP 18

CHASSIS TYPE: ALL

92
2076153218L.01 LUBRICATING OIL COOLER / OIL FILTER GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278607999906 SCREW HEX. HEAD CAP M 8X1.25X35 14
2 278618999949 VALVE BYPASS 1
3 278618999902 SPRING COMPRESSION 1
4 278601999913 PLUG PIPE 1
5 278618999903 HEAD LUB. OIL FILTER WITH ADAPTER 1
7 278618999905 CORE COOLER 1
8 278618999906 GASKET FILTER HEAD 1
9 278618999907 PLUG THREADED 1
10 278618999908 SEAL 'O' RING 1
11 278618999909 PLUNGER PRESSURE REGULATOR 1
12 278618999910 GASKET LUB. COOLER 1
13 T06560000126 CARTRIDGE LUB. OIL FILTER 1

93
2076153218L.02 OIL PUMP GROUP 18

CHASSIS TYPE: ALL

94
2076153218L.02 OIL PUMP GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278618999913 SCREW HEX. HEAD CAP M 8X1.25X30 4
2 278618999933 PUMP LUBRICATING OIL 1

95
2076153220L.01 THERMOSTAT GROUP 20

CHASSIS TYPE: ALL

96
2076153220L.01 THERMOSTAT GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278620999925 THERMOSTAT 1
2 278607999906 SCREW HEX. HEAD CAP M 8X1.25X35 1
3 T06560000108 GASKET THM HOUSING COVER 1
4 T06560000114 SCREW HEX FLANGE HEAD CAP 2
5 T06560000184 HOUSING THERMOSTAT 1

97
2076153220L.02 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

98
2076153220L.02 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278620999959 PUMP WATER 1
2 278607999979 SEAL RECTANGULAR RING 1
3 278605999911 SCREW HEX. HEAD CAP M 8X1.25X22 2
WATER INLET CONNECTION
4 T06560000186 CONNECTION WATER INLET 1
5 278620999920 SCREW HEX. FLANGE HEAD CAP M 3
10X1.5X75
6 278620999910 SEAL RECTANGULAR RING 1
WATER OUTLET CONNECTION
7 278613998001 SCREW HEX. FLANGE HEAD CAP M 2
8X1.25X20
8 T06560000182 CONNECTION WATER OUTLET 1
9 278620999922 GASKET CONNECTION 1
10 278601999945 PLUG PIPE 2
REPAIR KIT
278620990103 REPAIR KIT WATER PUMP CONSISTING 1
OF :
SEAL KIT 1
IMPELLER 1

99
2076153220L.03 FAN AND FAN DRIVE GROUP 20

CHASSIS TYPE: ALL

100
2076153220L.03 FAN AND FAN DRIVE GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278620999901 SCREW H.F.H.C. M8X1.25X40 4
2 278620999902 SUPPORT FAN 1
3 278620999935 PULLEY FAN 1
4 278607999912 SCREW H.F.H.C. M 10X1.5X20 4
5 T06560000476 FAN,ENGINE 1

101
2076153221L.01 AIR FILTER GROUP 21

CHASSIS TYPE: ALL

102
2076153221L.01 AIR FILTER GROUP 21

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278609130187 ASSY.BRACKET-AIR FILTER MTG. 1
4 278609130235 ASSEMBLY AIR CLEANER COMPLETE. 1
5 278609139910 AIR FILTER ELEMENT-PRIMARY 1
6 278609139911 AIR FILTER ELEMENT-SAFETY 1
15 278609130102 ASSY.STRAP WITH SHACKLE. 1
17 278509139901 RUBBER STRAP 2
22 278609139914 ADAPTOR (FOR SERVICE INDICATOR). 1
25 254709139918 SERVICE INDICATOR 1
27 278609130355 ASSY.AIR INLET DUCT 1
29 278609130105 ASSY.CLAMP.(ON CAB REAR WALL) 1
30 278609130208 ASSY.BRACKET (FOR DUCT MTG ON CAB 1
REAR)
278609138602 RUBBER SPACER 4
31 206909130142 PRE-CLEANER ASSY. 1
32 278609135807 RUBBER HOSE (FROM DUCT TO PRE 1
CLEANER)
33 14280598233 HOSE CLAMP TB-144 2
34 207609135854 RUBBER HOSE (ON AIR FILTER INLET) 1
35 14280598233 HOSE CLAMP TB-144 4
36 252509135810 HOSE 1
38 252509140169 ASSY AIR INTAKE PIPE (A/F TO TC) 1
39 14280598209 HOSE CLAMP TB112 3
206909133310 BRACKET(AIR DUCT MTG.) 1
278609134210 CLAMP 1
40 207609135837 REDUCER HOSE (TC INLET) 1
41 14280598136 HOSE CLAMP TB-76 1

103
2076153222L.01 ENGINE LIFTING GROUP 22

CHASSIS TYPE: ALL

104
2076153222L.01 ENGINE LIFTING GROUP 22

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
8 278620999911 BRACKET LIFTING FRONT 1
9 278620999912 BRACKET LIFTING ENGINE REAR 1
10 278620999913 SCREW HEX. FLANGE M 12X1.75X30 2

105
2189113624L.01 ENGINE MOUNTING GROUP 24

CHASSIS TYPE: ALL

106
2189113624L.01 ENGINE MOUNTING GROUP 24

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 277024105102 ENGINE MOUNTING ARM LH (FRONT ) 1
2 277024105101 ENGINE MOUNTING ARM RH (FRONT) 1
4 257624100101 ASSY RUBBER SUPPORT FRONT 2
5 3522420509 TORQUE SUPPORT 2
257624109201 WASHER(ENG MTG.ARM FRT TO RUBBER 2
SUPPORT FRT )
6 218924200103 ASSY BRACKET-LH(ENG.MTG.REAR 1
BOTTOM)
7 218924200102 ASSY BRACKET-RH(ENG.MTG.REAR 1
BOTTOM)
9 218924200101 ASSY BRACKET (ENG.MTG.REAR TOP) 2
10 278624200101 ASSY.RUBBER SUPPORT REAR. 2

107
2724010425R.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

108
2724010425R.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 275225200106 352 DIA. CLUTCH DISC ASSY. (1.75" 1
SPLINE)
3 275225400105 352 DIA. CLUTCH COVER ASSY. (1.75" 1
SPLINE)
4 275425408002 HEX. SCREW (FOR CLUTCH MOUNTING) 12
5 275425409202 FLAT WASHER 12
6 272425100117 SUB - ASSY. CLUTCH HOUSING 1
7 275425103401 BUSH 4
8 275425605101 CLUTCH RELEASE YOKE (RELEASE YOKE 1
ON CLUTCH HOUSING )
9 275425607901 CROSS SHAFT (KNURLED ON LH SIDE) 1
10 275425607902 CROSS SHAFT (KNURLED ON RH SIDE) 1
11 275425605901 KEY (CLUTCH RELEASE YOKE) 1
14 0422510004J COVER CLUTCH HOUSING UPPER 1
17 269125108201 COVER 1
REPAIR KITS
275425400119 RELEASE SLEEVE SERVICE KIT CONSIST 1
OF :
- LOCK NUT SLEEVE 1
- SLEEVE 1
- SLEEVE BUSHING (IMP.) 1
- ADJ. RING 1
275425400110 RELEASE LEVER SERVICE KIT CONSIST 1
OF :
- RELEASE LEVER 3
- RETRACTOR SPRING 3
- PRESS PLATE PIN 3
- NEEDLE BEARING (IMP.) 6
- WASHER 6
- RETAINER SPRING 3
275425400111 PRESSURE SPRING SERVICE KIT 1
CONSIST OF :
- PRESSURE SPRING 12
- PRESSURE SPRING 9
275425400112 RELEASE BEARING CASTING SERVICE 1
KIT CONSIST OF :
- GREASE NIPPLE 1

109
2724010425R.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

110
2724010425R.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- RELEASE BEARING HOUSING SUB. ASSY. 1
- BEARING HOUSING 1
- WELDING W/BRG. HSG. WEAR PAD 2
275425400113 FULL RELEASE LEVER ASSY. SERVICE 1
KIT CONSIST OF :
- SPIDER 1
- LOCK NUT SLEEVE 1
- COTTER PIN 1
- RELEASE BEARING SUB ASSY. 3
- BEARING HOUSING 1
- ADJ. RING 1
- COVER PLATE 1
- WELDING W/BRG. HSG. WEAR PAD 2
- SLEEVE BEARING 1
- SLEEVE BUSHING 1
- BEARING 1
- RIVET 4
- GREASE NIPPLE 1
- SNAP RING 1
275425400114 PRESSURE PLATE AND NEEDLE ROLLER 1
SERVICE KIT CONSIST OF :
- PRESSURE PLATE 1
- NEEDLE BEARING 6
275425400115 EYE BOLT AND NEEDLE ROLLER 1
SERVICE KIT CONSIST OF :
- EYE BOLT 3
- LOCK NUT 3
- ADJUSTING NUT 3
- NEEDLE BEARING (IMP.) 3
- EYE BOLT PIN 3
275425400116 RELEASE SPIDER SERVICE KIT CONSIST 1
OF :
- SPIDER 1
- COTTER PIN 3
- LOCK NUT SLEEVE 1
275425400120 HOLD DOWN BOLT KIT CONSIST OF : 1
- HOLD DOWN BOLT 3
- WASHER 3
275425200109 DISC FACING KIT CONSIST OF : 1
- FACING CERAMIC 12
- FACING RIVETS 12
275225400110 ASSY. RELEASE BEARING (1.75 DIA.) 1

111
2189113626R.01 GEAR BOX, HOUSING AND COVERS (G 600) GROUP 26

CHASSIS TYPE: ALL

112
2189113626R.01 GEAR BOX, HOUSING AND COVERS (G 600) GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 269126010246 ASSY GEAR BOX G600-6/8.47 1
W150D,SUITABLE FOR APP
- 269126405303 GASKET (APP/PTO MOUNTING FACE) 1
1 269126100117 ASSY GEAR BOX HOUSING REAR+FRONT 1
HALF
2 269126105303 GASKET (HOUSING FRONT & REAR) 1
3 269126106701 PIN (GEAR BOX HOUSING) 2
4 269126106301 OIL CATCHER 1
- 269126108202 COVER (OIL CATCHER) 1
6 269126253704 FRONT COVER (UPPER) 1
7 269126257808 OIL SEAL (CR SEALS) 1
8 269126208301 SHIM (0.5 THK.) AR
8 269126208302 SHIM (0.25THK.) AR
8 269126208303 SHIM (0.125 THK.) AR
8 269126208304 SHIM (0.05THK.) AR
9 269126255302 GASKET (FRONT COVER-UPPER) 1
10 269126303703 FRONT COVER (LOWER) 1
11 269126255303 GASKET (FRONT COVER LOWER) 1
12 269126308305 SHIM (0.5 THK.)-FRT COVER LOWER AR
12 269126308306 SHIM (0.25THK.)-FRT COVER LOWER AR
12 269126308307 SHIM (0.125HK.)-FRT COVER LOWER AR
12 269126308308 SHIM (0.05THK.)-FRT COVER LOWER AR
15 269126203710 REAR COVER (UPPER) 1
16 250626207804 OIL SEAL 1
- 269126207807 DUST SEAL (REAR COVER) 1
- 269126208601 SPACER 1
17 269126203426 SPEEDO ADAPTOR (REAR COVER 1
UPPER)
18 269126207910 SPEEDO PINION (REAR COVER UPPER) 1
20 269126205302 GASKET (REAR COVER UPPER) 1
22 269126303702 REAR COVER (G.B.HSG LOWER - 1
INTEGRAL)
- 269126159901 ADAPTOR (BREATHER) 1
- 257433150102 ASSY FILTER BREATHER 1
32 270254509950 REVERSE LIGHT SWITCH 1
33 266335107207 MAGNETIC DRAIN PLUG 1
- 0009970006J PLUG OIL FILLING 1
- 266835150102 PRESSURE RELIEF VALVE 1
35 269126108201 PLUG (SHIFTER SHAFT-REAR) 8

113
2189113626R.01 GEAR BOX, HOUSING AND COVERS (G 600) GROUP 26

CHASSIS TYPE: ALL

114
2189113626R.01 GEAR BOX, HOUSING AND COVERS (G 600) GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
41 269126258203 OIL DAM (FRONT COVER) 1
42 269126258205 OIL SLINGER (FRONT COVER) 1
43 269126208203 OIL SLINGER (REAR COVER) 1

115
2189113626R.02 TOP COVER GROUP 26

CHASSIS TYPE: ALL

116
2189113626R.02 TOP COVER GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
269126710126 ASSY TOP COVER(SL.LEVER UP 85R) 1
1 251626713705 GEAR CASE COVER TOP (UPPER HALF) 1
251626715303 GASKET UPPER HALF GEAR CASE 1
COVER TOP
2 269126707902 SELECTOR SHIFTER SHAFT (6 SPEED) 1
3 250726713105 NEEDLE CAGE 2
4 269126715101 SHIFTER FINGER 1
269126713703 INTERLOCK FINGER 1
6 17061602518 OIL SEAL B25X35X7 1
7 250726717803 SCRAPER RING 1
8 250526717701 BELLOW 1
9 14270202501 HOSE CLIP 25 1
10 269126718702 COMPRESSION SPRING (INNER) 1
11 269126718701 COMPRESSION SPRING (OUTER) 1
12 251626718201 CUP 1
13 251626718601 SPACER 1
14 14550801206 CIRCLIP E 12X1.3 1
15 251626713805 COVER 1
16 251626715302 GASKET,SIDE COVER 1
17 251626716703 HEX. BOLT 1
18 251626718602 CRINKLED WASHER 1
19 251626716705 PRESSURE PIECE 1
20 251626718704 COMPRESSION SPRING 1
21 251626718603 CRINKLED WASHER. 1
22 251626717201 SEALING PLUG 1
23 250526706009 SHIFTING LEVER 1
25 13120512409 DOWEL SLEEVE HEAVY 10X40 1
26 13120510406 DOWEL SLEEVE HEAVY 6X40 1

117
2189113626R.03 SHIFTER SHAFT AND FORK GROUP 26

CHASSIS TYPE: ALL

118
2189113626R.03 SHIFTER SHAFT AND FORK GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126517907 SHIFTER SHAFT (5TH / 6TH SPEED) 1
2 269126515117 SHIFTER DOG (5TH / 6TH SPEED) 1
3 269126515127 SHIFTER FORK (5TH/6TH) 1
4 269126516705 SPIRAL PIN 8X36 2
20 269126519901 BRASS PAD 2
5 269126517910 SHIFTER SHAFT (3/4 SPEED) 1
6 269126515116 SHIFTER DOG (3RD/4TH SPEED) 1
7 269126515125 SHIFTER FORK (1/2, 3/4 SPEED) 1
4 269126516705 SPIRAL PIN 8X36 2
20 269126519901 BRASS PAD 2
11 269126517908 SHIFTER SHAFT (1ST /2ND SPEED) 1
12 269126515115 SHIFTER DOG (1ST / 2ND SPEED) 1
7 269126515125 SHIFTER FORK (1/2, 3/4 SPEED) 1
4 269126516705 SPIRAL PIN 8X36 2
20 269126519901 BRASS PAD 2
13 269126517909 SHIFTER SHAFT (REVERSE) 1
14 269126515118 SHIFTER DOG (REVERSE) 1
15 269126515113 SHIFTER FORK (REVERSE) 1
4 269126516705 SPIRAL PIN 8X36 2
17 269126510120 DETENT ASSY. 4
18 269126518703 COMPRESSION SPRING (DETENT) 4
19 269126107202 SEALING PLUG (DETENT) 6

119
2189113626R.04 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

120
2189113626R.04 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126250126 ASSY DRIVE 1
SHAFT-(RATIO-8.47)[MAT-20MN5CR5-H]
3 269126203103 TAPER ROLLER BEARING 1
- 269126253105 CYLINDRICAL ROLLER THRUST BEARING. 1

121
2189113626R.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

122
2189113626R.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126207911 MAIN SHAFT(THRUST BRG.ARRGMT) 1
2 269126200185 ASSY. HELICAL GEAR (2ND SPEED) 1
269126204648 SYNCHRORING (1/2/3-CARBON LINING) 1
3 269126203120 NEEDLE CAGE DOUBLE ROW 1
4 269126204641 ENGAGING GEAR(1ST/2ND) LOOSE 1
SYN.RING.
5 269126204650 SYNCHRO-CONE 1/2-3/4.(CARBON) 2
6 250726208705 COMPRESSION SPRING 3
7 250726206702 RETENTION PIN 3
8 269126204618 SHIFTER SLEEVE (1ST/2ND & 3RD/4TH) 1
9 269126204315 CIRCLIP (2.5 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204316 CIRCLIP (2.6 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204317 CIRCLIP (2.7 THICK) 1ST SPEED 1 FOR SELECTION
9 269126204321 CIRCLIP (2.8 THICK) 1ST SPEED 1 FOR SELECTION
12 269126200184 ASSY. GEAR (1ST SPEED) 1
269126204648 SYNCHRORING (1/2/3-CARBON LINING) 1
13 269126203111 NEEDLE CAGE 1ST SPEED 1
15 269126204616 ENGAGING GEAR (REVERSE) 1
16 269126204301 CIRCLIP (1.8 THICK) 1 FOR SELECTION
16 269126204302 CIRCLIP (1.9 THICK) 1 FOR SELECTION
16 269126204303 CIRCLIP (2.0 THICK) 1 FOR SELECTION
16 269126204304 CIRCLIP (2.1 THICK) 1 FOR SELECTION
16 269126204305 CIRCLIP (2.2 THICK) 1 FOR SELECTION
16 269126204310 CIRCLIP (2.3 THICK) 1 FOR SELECTION
16 269126204311 CIRCLIP (2.4 THICK) 1 FOR SELECTION
17 269126203106 NEEDLE CAGE (REV.GEAR) 1
18 269126205413 REVERSE GEAR MAIN SHAFT (6 SPEED) 1
19 269126208612 SPACER (MAIN SHAFT) (11.4 THICK) 1 FOR SELECTION
19 269126208613 SPACER (MAIN SHAFT) (11.3 THICK) 1 FOR SELECTION
19 269126208614 SPACER (MAIN SHAFT) (11.2 THICK) 1 FOR SELECTION
19 269126208615 SPACER (MAIN SHAFT) (11.1 THICK) 1 FOR SELECTION
19 269126208616 SPACER (MAIN SHAFT) (11.0 THICK) 1 FOR SELECTION
19 269126208617 SPACER (MAIN SHAFT) (10.9 THICK) 1 FOR SELECTION
19 269126208618 SPACER (MAIN SHAFT) (10.8 THICK) 1 FOR SELECTION
19 269126208619 SPACER (MAIN SHAFT) (10.7 THICK) 1 FOR SELECTION
19 269126208620 SPACER (MAIN SHAFT) (10.5 THICK) 1 FOR SELECTION
19 269126208624 SPACER (MAIN SHAFT) (11.6 THICK) 1 FOR SELECTION

123
2189113626R.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

124
2189113626R.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
19 269126208625 SPACER (MAIN SHAFT) (11.5 THICK) 1 FOR SELECTION
19 269126208626 SPACER (MAIN SHAFT) (10.5 THICK) 1 FOR SELECTION
19 269126208627 SPACER (MAIN SHAFT) (10.4 THICK) 1 FOR SELECTION
20 269126203103 TAPER ROLLER BEARING 1
23 268826205407 SPEEDO GEAR (M/SHAFT) 1 OPTIONAL
23 269126200167 ASSY SPEEDO GEAR [NYLON](MAIN 1 OPTIONAL
SHAFT)
24 269126208601 SPACER 1
25 269126207802 OIL SEAL (M/SHAFT) 1
29 269126200173 ASSY COUPLING FLANGE (150 DIA) 1
30 268826206501 LOCK NUT 1
33 269126200186 ASSY. HELICAL GEAR (3RD SPEED) 1
269126204648 SYNCHRORING (1/2/3-CARBON LINING) 1
34 269126200142 NEEDLE CAGE ASSY. (1ST / 2ND / 3RD 1
GEAR)
35 269126204642 ENGAGING GEAR(3RD/4TH) LOOSE 1
SYN.RING.
8 269126204618 SHIFTER SLEEVE (1ST/2ND & 3RD/4TH) 1
7 250726206702 RETENTION PIN 3
6 250726208705 COMPRESSION SPRING 3
5 269126204650 SYNCHRO-CONE 1/2-3/4.(CARBON) 2
16 269126204301 CRICLIP (1.8 THICK) 1 FOR SELECTION
16 269126204302 CIRCLIP (1.9 THICK) 1 FOR SELECTION
16 269126204303 CIRCLIP (2.0 THICK) 1 FOR SELECTION
16 269126204304 CIRCLIP (2.1 THICK) 1 FOR SELECTION
16 269126204305 CIRCLIP (2.2 THICK) 1 FOR SELECTION
16 269126204310 CIRCLIP (2.3 THICK) 1 FOR SELECTION
16 269126204311 CIRCLIP (2.4 THICK) 1 FOR SELECTION
17 269126203106 NEEDLE CAGE 1
41 269126200187 ASSY. HELICAL GEAR (4TH SPEED) 1
42 269126208629 SPACER (M/SHAFT) 1
43 269126204306 CIRCLIP (2.4 THK) 1 FOR SELECTION
43 269126204307 CIRCLIP(2.5 THK) 1 FOR SELECTION
43 269126204308 CIRCLIP(2.6 THK) 1 FOR SELECTION
43 269126204309 CIRCLIP (2.7 THK) 1 FOR SELECTION
43 269126204312 CIRCLIP (2.8 THK.) 1 FOR SELECTION
43 269126204322 CIRCLIP (2.9 THK) 1 FOR SELECTION
46 269126200189 ASSY HELICAL GEAR (5TH SPEED) 1
269126204652 SYNCHRO RING (5TH SPEED) 1

125
2189113626R.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

126
2189113626R.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
47 269126200143 ASSY. NEEDLE CAGE (5TH GEAR) 1
48 269126204651 SYNCHRO-CONE (5/6 CARBON) 1
49 269126204640 ENGAGING GEAR(5TH/DS)[THRUST 1
BRG.ARRGMT]
51 268826209901 CARRIER 3
52 3219930701 COMPRESSION SPRING 3
53 268826206702 RETENTION PIN (3/4) 3
55 268826204608 SHIFTER SLEEVE 1
56 251526204312 CIRCLIP 2.50 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204313 CIRCLIP 2.54 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204314 CIRCLIP 2.58 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204315 CIRCLIP 2.62 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204316 CIRCLIP 2.66 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204333 CIRCLIP 2.70 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204334 CIRCLIP 2.80 THICK (5TH SPEED) 1 FOR SELECTION
56 251526204335 CIRCLIP 2.75 THICK (5TH SPEED) 1 FOR SELECTION
58 269126253105 CYLINDRICAL ROLLER THRUST BEARING. 1
269126253113 ROLLER [THRUST BRG.ARRGMT] 15

127
2189113626R.06 COUNTER SHAFT, GEARS AND REVERSE IDLER GROUP 26

CHASSIS TYPE: ALL

128
2189113626R.06 COUNTER SHAFT, GEARS AND REVERSE IDLER GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269126307904 COUNTER SHAFT (6 SPEED) 1
11 269126305424 3RD SPEED GEAR (COUNTER SHAFT) 1
12 269126305425 4TH SPEED GEAR (COUNTER SHAFT) 1
3 269126305410 5TH GEAR (COUNTER SHAFT) 1
4 269126305423 CONSTANT MESH GEAR (RATIO-8.47) 1
5 269126303104 TAPER ROLLER BEARING 2
6 269126355403 REVERSE IDLER GEAR 1
7 269126357902 REVERSE IDLER SHAFT 1
8 269126358601 SPACER 1
9 251626356102 THRUST WASHER (REVERSE IDLER 1
GEAR)
10 269126353104 ROLLER RING (REV. IDLER GEAR) 2

129
2189113626R.07 GEAR SHIFT LINKAGE GROUP 26

CHASSIS TYPE: ALL

130
2189113626R.07 GEAR SHIFT LINKAGE GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 275126800134 ASSY. GEAR SHIFT LEVER KNOB (6 1
SPEED)
2 276326800113 ASSY. SPACER (G. S. LEVER) 1
3 276326800112 ASSY. RUBBER BELLOW 1
4 276326800114 ASSY. CLAMP PLATE (RUBBER BELLOW) 1
6 275126809903 GEAR SHIFT LEVER 1
7 217126805101 HOUSING BLOCK (G.S.LEVER) 1
257526806702 PIN(HSG BLOCK TO TURNING TUBE) 1
10 218926800113 ASSY TURNING TUBE(WITH BUSH) 1
257526803401 BUSH 2
11 250726700152 ASSY. BALL & SOCKET JOINT (BIG) 1
12 264126800224 ASSY. BALL JOINT RH THREADS 1
13 270526807901 LINK ROD (W/O BALL JOINTS) 1
14 264126800225 ASSY. BALL JOINT LH THREADS 1
218926800115 ASSY BRACKET (GEAR SHIFT LEVER) 1
18 269126710109 ASSY. BRACKET (ON GEAR BOX) 1
275126800152 ASSY BASE PLATE 1
257526808601 SPACER 2

131
2189113629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

132
2189113629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 218929100105 ASSY SUPPORT PEDAL LEVER COMP 1
WITH PEDALS
4 3122940150 BUSH 2
6 257329506701 PIN 1
8 3122941050 BUSH,PEDAL SHAFT SUPPORT BEARING 2
9 218929100106 ASSY CLUTCH PEDAL LEVER 1
10 3124272350 BUSH 2
12 263229200104 ASSY PEDAL PLATE CLUTCH 1
13 260829308701 SPRING 1
14 3202925082 RUBBER COVER 1
20 208229100101 ASSY.ALUMN.MASTER CYLINDER 1
21 218929300104 ASSY BRKT (RHD) CL MASTER CYL MTG 1
22 275429106702 CLUTCH PEDAL PIN 1
— 280829350101 ASSY BRACKET CLUTCH BOOSTER MTG. 1
— 280829350102 ASSY.BRACKET (SUPPORT CLUTCH 1
BOOSTER)
25 287629100101 ASSY.CLUTCH BOOSTER DIA.70 1
26 275429106007 CLUTCH RELEASE LEVER 1
27 275129506301 BUSH 1
28 13181530256 CLEVIS PIN 10 F 8X28X24 TS 17606 1
29 220729100103 ASSY CLUTCH FLUID RESERVIOR WITH 1
CLAMP
32 207729150109 ASSY. CONNECTING LINE (FOR 1
HYD.CLUTCH)
33 275029100107 ASSY.NIPPLE & PIPE UNION. 1
34 264143106801 PIPE UNION BOLT 1
35 16220510178 SEALING WASHER 12X15.5 IS 3175 AL 1
36 218929300106 ASSY.TUBE (CLUTCH MASTER CYLINDER 1
TO CLUTCH BOOSTER)
37 14270201904 HOSE CLIP 19 TS 17669 2
— 280929100114 MINOR REPAIR KIT CLUTCH BOOSTER 70 1
DIA,CONSISTS OF:
CIRCLIP 1
CUP SEAL 1
CUP SEAL 1
OIL RING 1
GASKET 1

133
2189113629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

134
2189113629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
AIR SEAL 1
`O' RING 1
MAIN AIR SEAL 1
`O' RING 1
SEAL 1
SEAL 1
AIR PROOF GASKET 1
AIR PROOF GASKET 1
`O' RING 1
SPRING 1
— 280929100113 MAJOR REPAIR KIT CLU.BOOSTER 70 1
DIA,CONSISTS OF:
CIRCLIP 1
SPRING CLIP 1
CUP SEAL 1
HYDRAULIC PISTON 1
RUBBER BELLOW 1
`O' RING 1
BANJO BOLT 1
PUSH ROD ASSY 1
RUBBER PIPE 1
GAITER 1
CUP SEAL 1
OIL RING 1
GASKET 1
AIR SEAL 1
MAIN AIR SEAL 1
`O' RING 1
SEAL 1
SEAL 1
AIR PROOF GASKET 1
AIR PROOF GASKET 1
`O' RING 1
SPRING 1
SPRING 1
VALVE POPPET 1
WASHER 1
— B06400000001 MAJOR REPAIR KIT AL.MASTER 1
CYLINDER,CONSISTS OF:
PLUNGER ASSY 1
DUST COVER 1
CRIMPING SLEEVE 1

135
2189113629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

136
2189113629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CIRCLIP 1
GREASE TUBE 1
— B06400000002 MINOR REPAIR KIT AL.MASTER 1
CYLINDER,CONSISTS OF:
DUST COVER 1
CRIMPING SLEEVE 1
SEAL PRESSURE 1
SEAL BACK 1
VALVE SEAL 1
SPRING 1
CIRCLIP 1
SPRING WASHER 1
GREASE TUBE 1

137
2189113629R.02 BRAKE CONTROL GROUP 29

CHASSIS TYPE: 395081

138
2189113629R.02 BRAKE CONTROL GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4 257429000106 ASSY PEDAL LEVER BRAKE 1
7 263229200105 ASSY PEDAL PLATE BRAKE 1
9 3122911197 SEALING WASHER CLUTCH PEDAL 1
10 3222930077 WASHER 1
11 3202925082 RUBBER COVER BRAKE PEDAL 1
12 275429200101 BRAKE LEVER ASSY 1
13 257529206901 TUBE BRAKE LEVER 1
17 275429100101 ASSY PULL ROD BRAKE 1
26 263029200101 ASSY DOUBLE LEVER BRAKE RHD 1
27 3124272350 BUSH 2
31 257329400111 ASSY CONTROL LEVER BOX 1
32 257529406901 TUBE 1
39 275429207101 BRACKET 1
40 257329108701 RETURN SPRING 1
— 257329209901 CLEVIS PIN (PULL ROD TO DOUBLE 2
LEVER & BRAKE LEVER)

139
2756013629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

140
2756013629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263229100103 ASSY SUPPORT PEDAL LEVER 1
COMPLETE
3 257529100106 ASSY TUBE PEDALS 1
4 3122940150 BUSH 2
6 257329506701 PIN 1
7 257530100101 ASSY LONG TUBE 1
8 3122941050 BUSH,PEDAL SHAFT SUPPORT BEARING 2
9 275429100112 ASSY CLUTCH PEDAL LEVER 1
10 3124272350 BUSH 2
12 263229200104 ASSY PEDAL PLATE CLUTCH 1
13 11323998045 HEX SCREW M10X25 1
14 3122911197 SEALING WASHER CLUTCH PEDAL 1
15 3222930077 WASHER BRAKE PEDAL 1
18 264129100117 CLUTCH MASTER CYLINDER (19.05 DIA) 1
21 275429300102 ASSY BRACKET(CLUTCH MASTER CYL 1
MTG)
— 275429106702 CLUTCH PEDAL PIN 1
22 275429350101 ASSY BRACKET(RH) (SLAVE CYL. 1
MOUNTING)
26 275429100106 CLUTCH SLAVE CYLINDER 1
30 283929100105 ASSY REFILLING CONTAINER COMPLETE 1
RH
31 264129100127 ASSY CONECTING LINE 1
— 264143106801 PIPE UNION BOLT 1
— 16220510178 SEALING WASHER 12X15.5 1
— 14270201904 HOSE CLIP 19 TS 17669 2
32 207729150108 ASSY. TUBE (6 O.D. X 2380 LG.) 1
36 275429106007 CLUTCH RELEASE LEVER 1
38 275129506301 BUSH 1
39 13181530256 CLEVIS PIN 10 F 8X28X24 TS 17606 1
40 260829308701 SPRING 1
41 3202925082 RUBBER COVER 1
— 265429100157 REPAIR KIT MAJOR SLAVE 1
CYLINDER,CONSISTS OF :
CIRCLIP 1
CLIP 1

141
2756013629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

142
2756013629R.01 HYDRAULIC CONTROL CLUTCH GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
PISTON 1
SEAL 1
PISTON SEAL 1
RUBBER BELLOW 1
`O' RING 1
GREASE TUBE 1
— 265429100156 REPAIR KIT MINOR SLAVE 1
CYLINDER,CONSISTS OF :
CIRCLIP 1
CLIP 1
SEAL 1
PISTON SEAL 1
RUBBER BELLOW 1
`O' RING 1
GREASE TUBE 1
— 269929100177 REPAIR KIT MAJOR MASTER 1
CYLINDER,CONSISTS OF :
MINOR KIT CLUTCH M/CYL 1
NUT 1
NUT 1
PUSH ROD 1
SPHERICAL WASHER 1
ASSY.PLUNGER 1
CLEVIES 1
— 265129100148 REPAIR KIT MINOR MASTER 1
CYLINDER,CONSISTS OF :
CIRCLIP 1
SEAL 1
RUBBER BELLOW 1
SEAL 1
SPRING 1
SPRING WASHER 1
CRIMPING SLEEVE 1

143
2756013629R.02 BRAKE CONTROL GROUP 29

CHASSIS TYPE: 395081

144
2756013629R.02 BRAKE CONTROL GROUP 29

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4 257429000106 ASSY PEDAL LEVER BRAKE 1
7 263229200105 ASSY PEDAL PLATE BRAKE 1
9 3122911197 SEALING WASHER CLUTCH PEDAL 1
10 3222930077 WASHER 1
11 3202925082 RUBBER COVER BRAKE PEDAL 1
12 275429200101 BRAKE LEVER ASSY 1
13 257529206901 TUBE BRAKE LEVER 1
17 275429100101 ASSY PULL ROD BRAKE 1
26 263029200101 ASSY DOUBLE LEVER BRAKE RHD 1
27 3124272350 BUSH 2
31 257329400111 ASSY CONTROL LEVER BOX 1
32 257529406901 TUBE 1
39 275429207101 BRACKET 1
40 257329108701 RETURN SPRING 1
— 257329209901 CLEVIS PIN (PULL ROD TO DOUBLE 2
LEVER & BRAKE LEVER)

145
2754014830R.01 ACCELERATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

146
2754014830R.01 ACCELERATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257630100149 ASSY LEVER ACC PEDAL 1
2 257630107902 ACCELERATOR SHAFT 1
7 257630103804 ACCELERATOR PEDAL 1
275130100122 ASSY. ACCELERATOR STOPPER 1
269630107703 RUBBER CAP (FOR ACCELERATOR 1
STOPPER)
8 257630106705 PIN 1
11 257530100104 ASSY THRUST ROD 1
12 17271201001 BALL END ASSY. B10 3
17271601000 BALL PIN C10 1
14450601005 LOCKING RING 10 5
18 257681508204 RETAINING PLATE 1
19 257681506305 RUBBER PAD 1
21 275430100117 ASSY.PULL ROD 1
22 257630100130 ASSY ACCELERATOR LEVER 1
17271710801 BALL PIN B 10X8 1
23 275130100119 ASSY. PULL ROD 1
0009910522 BALL END(40MM) 2
24 275430100119 ASSY LEVER 1
25 275130100120 ASSY. CONTROL SHAFT 1
26 275130100128 ASSY. BRACKET 1
27 3229930310 RETURN SPRING 2
28 207830200104 ASSY. PULL CABLE ENGINE STOP 1
29 207830205601 KNOB (ENGINE STOP CABLE) 1
257343107502 RUBBER GROMMET 1

147
2189113631L.01 FRAME GROUP 31

CHASSIS TYPE: 395081

148
2189113631L.01 FRAME GROUP 31

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 218931000103 ASSY FRAME COMPLETE 1
2 257631200105 ASSY BUMPER CROSS MEMBER 1
3 257631506701 COUPLING PIN 1
4 3043100207 ASSY CHAIN WITH RING & LOCKING 1
HOOK
5 275431207105 SUPPORT RH(BUMPER CROSS MEMBER) 1
6 275431207106 SUPPORT LH (BUMPER CROSS MEMBER) 1
7 0423220401J FRONT SPRING BRACKET FRONT & REAR 4
257531208204 GUSSET 2
3219901901 HEX SCREW 14
10 275431200109 ASSY CROSS MEMBER (FRONT) 1
218931207104 SUPPORT(FRONT)-RH ENG 1
X-MEMBER-FRONT
218931207105 SUPPORT(FRONT)-LH ENG 1
X-MEMBER-FRONT
218931207106 SUPPORT(REAR)-RH ENG 1
X-MEMBER-FRONT
218931207107 SUPPORT(REAR)-LH ENG 1
X-MEMBER-FRONT
218931207103 SPACER-ENG X-MEMBER FRONT 2
16 206731200114 ASSY ENG CROSS MEMBER REAR 1
218931200104 ASSY SUPPORT (3RD X-MEMBER) 2
218931207110 SPACER-ENG MTG X-MEMBER REAR 2
263042903303 BRACKET 1
257454207601 BRACKET 1
257642913306 BRACKET 1
22 218931207111 REINFORCEMENT-LH 1
23 218931207112 REINFORCEMENT-RH 1
24 257331208216 CROSS MEMBER 4TH 1
275431207102 SUPPORT LH 4TH CROSS MEMBER 1

149
2189113631L.01 FRAME GROUP 31

CHASSIS TYPE: 395081

150
2189113631L.01 FRAME GROUP 31

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
275431207101 SUPPORT RH 4TH CROSS MEMBER 1
257331207101 SUPPORT BOTTOM 4TH CROSS MEMBER 2
0423120076J WASHER 38
29 263231200120 ASSY. CROSS MEMBER (REAR SPRING) 2
5TH & 6TH
257531207122 SUPPORT CROSS MEMBER 5TH & 6TH 4
263231207130 REINFORCEMENT (REAR C/M) 5TH & 6TH 8
32 3583250001 REAR SPRING BRACKET FRONT 2
3219901901 HEX SCREW 8
34 257332403301 SLIDE SUPPORT 4
3213250041 REINFORCEMENT PLATE 4
35 3523250101 REAR SPRING BRACKET REAR 2
36 257331217110 END CROSS MEMBER ( 195 DEEP TAIL 1
END )
275431700101 ASSY. GUARD-RADIATOR 1

151
2189123631R.01 FRAME GROUP 31

CHASSIS TYPE: 395081

152
2189123631R.01 FRAME GROUP 31

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 218931000105 ASSY FRAME COMPLETE 1
2 257631200105 ASSY BUMPER CROSS MEMBER 1
3 257631506701 COUPLING PIN 1
4 3043100207 ASSY CHAIN WITH RING & LOCKING 1
HOOK
5 275431207105 SUPPORT RH(BUMPER CROSS MEMBER) 1
6 275431207106 SUPPORT LH (BUMPER CROSS MEMBER) 1
7 0423220401J FRONT SPRING BRACKET FRONT & REAR 4
257531208204 GUSSET 2
3219901901 HEX SCREW 14
10 275431200109 ASSY CROSS MEMBER (FRONT) 1
218931207104 SUPPORT(FRONT)-RH ENG 1
X-MEMBER-FRONT
218931207105 SUPPORT(FRONT)-LH ENG 1
X-MEMBER-FRONT
218931207106 SUPPORT(REAR)-RH ENG 1
X-MEMBER-FRONT
218931207107 SUPPORT(REAR)-LH ENG 1
X-MEMBER-FRONT
218931207103 SPACER-ENG X-MEMBER FRONT 2
16 206731200114 ASSY ENG CROSS MEMBER REAR 1
218931200104 ASSY SUPPORT (3RD X-MEMBER) 2
218931207110 SPACER-ENG MTG X-MEMBER REAR 2
263042903303 BRACKET 1
257454207601 BRACKET 1
257642913306 BRACKET 1
22 218931207111 REINFORCEMENT-LH 1
23 218931207112 REINFORCEMENT-RH 1
24 257331208216 CROSS MEMBER 4TH 1
275431207102 SUPPORT LH 4TH CROSS MEMBER 1

153
2189123631R.01 FRAME GROUP 31

CHASSIS TYPE: 395081

154
2189123631R.01 FRAME GROUP 31

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
275431207101 SUPPORT RH 4TH CROSS MEMBER 1
257331207101 SUPPORT BOTTOM 4TH CROSS MEMBER 2
0423120076J WASHER 38
29 270031207105 CROSS MEMBER 1
206731207178 SUPPORT (REAR SPRING CROSS 2
MEMBER).
207831207140 REINFORCEMENT R.H. 1
207831207139 REINFORCEMENT L.H. 1
264031208602 SPECIAL WASHER 8
32 3583250001 REAR SPRING BRACKET FRONT 2
207831203201 SPECIAL BOLT 4
3409900201 BOLT (M14X1.5X45) 28
34 257332403301 SLIDE SUPPORT 4
3213250041 REINFORCEMENT PLATE 4
35 3523250101 REAR SPRING BRACKET REAR 2
36 207831208203 END CROSS MEMBER. 1
207831207141 REINFORCEMENT BOTTOM- LH 1
207831207142 REINFORCEMENT- RH 1
40 207831207143 REINFORCEMENT TOP- LH 1
41 207831207144 REINFORCEMENT TOP- RH 1
275431700101 ASSY. GUARD-RADIATOR 1

155
2189013632L.01 FRONT SPRING GROUP 32

CHASSIS TYPE: ALL

156
2189013632L.01 FRONT SPRING GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263232100130 ASSY. FRONT SPRING 2
2 263232100131 ASSY. FIRST LEAF WITH BUSHES 2
3 277032103401 SPRING BUSH 4
4 263232107148 SECOND LEAF 2
5 263232107149 THIRD LEAF 2
6 263232107150 FOURTH LEAF 2
7 263232107160 FIFTH LEAF 2
8 263232107161 SIXTH LEAF 2
9 263232107153 SEVENTH LEAF 2
10 263232107154 EIGHTH LEAF 2
11 263232107155 NINTH LEAF 2
12 263232107156 TENTH LEAF 2
13 263232107157 ELEVENTH LEAF 2
— 263232107158 SPACER (12TH LEAF) 2
— 263232107159 SPACER (13TH LEAF) 2
— 261832104201 SPRING CLIP (115 MM X 71 MM) 2
18 263232104210 SPRING CLIP (162 MM X 71 MM) 4
19 263232104205 SPRING CLIP (102 MM X 71 MM) 2
19A 263232108603 SPACER (LEAF SPRING CLIP) 8
20 11063899170 HEX BOLT M 10X65 IS 1364P1 8
21 12051598073 HEX NUT M 10 IS 1364P3 8
22 275432103201 CENTER BOLT 2
23 12052296054 HEX NUT M 12 IS 1364 P3 2
— 263232107158 SPACER (FRONT SPRING) 2
— 263232107159 SPACER (FRONT SPRING) 2
24 3523200063 ASSY SPRING SHACKLE FRONT 2
25 277032103401 BUSH 2
26 3523220530 SPRING PIN 4
26 257532106701 SPRING PIN 2
— 257532106301 DUST CAP SPRING PIN 2
27 257332100107 ASSY SEALING RING 12
28 0429900037J COTTER PIN 6
29 12460501057 BRIGHT WASHER 10.5 IS2016 ST 6
30 12520698050 SPRING WASHER B 10 IS 3063 6
31 12051598073 HEX NUT M 10 IS 1364P3 6
32 257441109901 GREASE NIPPLE 1

157
2189013632L.01 FRONT SPRING GROUP 32

CHASSIS TYPE: ALL

158
2189013632L.01 FRONT SPRING GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
32 17170601009 GREASE NIPPLE AM 10X1 IS 4009P2 4
34 257632203701 GUIDE PLATE 2
35 257632204206 U CLAMP 4
36 12052396075 HEX NUT M 20X1.5-IS13722 16
37 3423220084 CASTER PLATE 2
38 257632207701 RUBBER BUFFER 2

159
2189013632L.02 FRONT SHOCK ABSORBER GROUP 32

CHASSIS TYPE: ALL

160
2189013632L.02 FRONT SHOCK ABSORBER GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257632300110 FRONT SHOCK ABSORBER 2
29 257632608003 MOUNTING PIN 2
13150609369 SPLIT PIN 4X36 IS549 2
30 12102202005 THIN CASTLE NUT M20X1.5 TS17412 2
34 12460502100 BRIGHT WASHER 21 IS2016 ST 2
257632308604 SPACER 4
257632309201 WASHER 4
22 0423230063J BRACKET LOWER FRONT SHOCK 2
ABSORBER
— 11323998177 HEX SCREW M 10X20 IS 1364P2 4
— 257632308201 LOCKING SHEET 2
35 11063996213 HEX BOLT M 14X1.5X75 IS 13726 2
36 12140601401 NYLOC NUT M 14X1.5 ISO-10512 2

161
2189013632L.03 REAR SPRING GROUP 32

CHASSIS TYPE: ALL

162
2189013632L.03 REAR SPRING GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263232400114 ASSY. REAR SPRING (WITH AUX. SPRING) 2
2 263232400115 ASSY. FIRST LEAF WITH BUSHES 2
3 277032403401 SPRING BUSH 4
4 263232407156 SECOND LEAF 2
5 263232407157 THIRD LEAF 2
6 263232407158 FOURTH LEAF 2
7 263232407159 FIFTH LEAF 2
8 263232407160 SIXTH LEAF 2
9 263232407161 SEVENTH LEAF 2
10 263232407162 EIGHTH LEAF 2
11 263232407163 NINTH LEAF 2
12 263232407164 TENTH LEAF 2
13 263232407165 ELEVENTH LEAF 2
14 263232407166 TWELVETH LEAF 2
— 263232407167 THIRTEENTH LEAF 2
22 257632403702 CAST SUPPORT (BETWEEN MAIN & 2
AUX.PACK)
15 263232407168 AUX. FIRST LEAF 2
16 263232407169 AUX. SECOND LEAF 2
17 263232407170 AUX. THIRD LEAF 2
25 263232404220 SPRING CLIP (114 MM X 81 MM) 4
25 263232404219 SPRING CLIP (174 MM X 81 MM) 4
25 263232404218 SPRING CLIP (81 MM X 81 MM) 4
23 263232404215 AUX SPRING CLIP(REAR SPRING) 8
27 263232403203 CENTRE BOLT 2
29 263232408603 SPACER(SPRING CLIP) 8
30 263232408604 SPACER (LEAF SPRING CLIP) 4
32 3523200163 ASSY SPRING SHACKLE REAR 2
33 277032403402 BUSH 2
34 3523250530 SPRING PIN 6
35 257332400119 ASSY SEALING RING 10
— 0429900037J COTTER PIN 6
40 263232503703 GUIDE PLATE (CASTING) 2
41 263232404217 U CLAMP 4
— 263232506501 NUT 8

163
2839044833R.01A FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

164
2839044833R.01A FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 283933000101 ASSY FRONT AXLE COMPLETE WITH 1
S-CAM BRAKES
2 257533105107 FRONT AXLE BEAM STD 1
3 257533200125 ASSY STUB AXLE STD 2
4 257533203401 BUSH (FOR KING PIN) 4
5 257633206709 KING PIN STD 2
7 257533209203 THRUST WASHER UPPER STD 1
7 257533209207 THRUST WASHER LOWER STD 1
8 257633203109 TAPERED ROLLER THRUST BEARING STD 1
(72.6X38.4X21.4)
— 257633207201 PLUG (STUB AXLE-TOP) 2
11 257533206301 DUST CAP (STUB AXLE) 2
12 257633208601 SPACER 2
— 257633209212 THRUST WASHER 0.5 MM AR FOR SELECTION
— 257633209213 THRUST WASHER 0.8 MM AR FOR SELECTION
— 257633209214 THRUST WASHER 0.9 MM AR FOR SELECTION
— 257633209215 THRUST WASHER 1.0 MM AR FOR SELECTION
— 257633209216 THRUST WASHER 1.1 MM AR FOR SELECTION
— 257633209217 THRUST WASHER 1.2 MM AR FOR SELECTION
— 257633209218 THRUST WASHER 1.3 MM AR FOR SELECTION
— 257633209219 THRUST WASHER 1.4 MM AR FOR SELECTION
— 257633209220 THRUST WASHER 1.5 MM AR FOR SELECTION
— 257633209221 THRUST WASHER 1.6 MM AR FOR SELECTION
— 257633209222 THRUST WASHER 1.7 MM AR FOR SELECTION
14 257633206707 COTTER PIN 2
18 257633208202 SEALING CAP (STUB AXLE) 4
19 257633207702 GASKET RING 4
20 14580605002 INTERNAL CIRCLIP 50X2 2
23 257633805104 STEERING ARM LH 1
23 257633805106 STEERING ARM RH 1
24 257633805107 STEERING ARM TOP 1
26 275433800101 ASSY. TIE ROD 1
27 3382629 ASSY. BALL JOINT LH 1
27 3383429 ASSY. BALL JOINT RH 1
30 263133400101 ASSY.WHEEL HUB,FRT WITH HUB BOLT 2 FOR SELECTION
AND BEARINGS
30 263133400108 ASSY.WHEEL HUB,FRT WITH HUB BOLT 2 FOR SELECTION
AND W/O BEARINGS
30 263133405501 WHEEL HUB, FRONT 2 NOT SERVICED AS
SPARE PARTS

165
2839044833R.01A FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

166
2839044833R.01A FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 257633403103 TAPER ROLLER BEARING, OUTER 2
(90X40X35.25) (32308)
32 257633403101 TAPER ROLLER BEARING, INNER 2
(130X63.5X36.94)
33 257633408601 SPACER 2
34 257633407801 SEALING RING 2
35 263140106701 HUB BOLT (M22) 16
36 257333408602 SPACER TUBE 2
— 257433408304 SHIM 1.0 THK AR
— 257433408305 SHIM 0.5 THK AR
— 257433408306 SHIM 0.3 THK AR
— 257433408307 SHIM 0.1 THK AR
38 263142103701 BRAKE DRUM SPIGOTTED 2
39 257533409201 THRUST WASHER 2
42 257333403703 FRONT HUB COVER 2
— 0003300003J TIE ROD REPAIR KIT CONSISTS OF : 1
UPPER BALL CUP 2
LOWER BALL CUP 2
PRESSURE SPRING 2
LOCKING RING 2
SPHERICAL PIN 2
CASTLE NUT 2
SEAL CAP 2
THRUST WASHER (BRASS) 2
THRUST WASHER (STEEL) 2
KING PIN REPAIR KITS
— 885433161612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH STD
(38.25MM) CONSISTS OF :
KING PIN STD 2
KING PIN BUSH 4
— 885433011612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH O/S I
(38.35MM) CONSISTS OF :
KING PIN O/S I 2
KING PIN BUSH 4
MINOR KIT 1
— 885433021612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH O/S II
(38.45MM) CONSISTS OF :
KING PIN O/S II 2
KING PIN BUSH 4
MINOR KIT 1

167
2839044833R.01A FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

168
2839044833R.01A FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 885433031612 KING PIN REPAIR KIT WITH MINOR KIT & 1
BUSH O/S III
(38.55MM) CONSISTS OF :
KING PIN O/S III 2
KING PIN BUSH 4
MINOR KIT 1
— 885433041612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/O BUSH STD
(38.25MM) CONSISTS OF :
KING PIN STD 1
MINOR KIT 1
— 885433051612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/O BUSH O/S I
(38.35MM) CONSISTS OF :
KING PIN O/S I 1
MINOR KIT 1
— 885433061612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/O BUSH O/S II
(38.45MM) CONSISTS OF :
KING PIN O/S II 1
MINOR KIT 1
— 885433071612 KING PIN REPAIR KIT WITH MINOR KIT & 1
W/O BUSH O/S III
(38.55MM) CONSISTS OF :
KING PIN O/S III 1
MINOR KIT 1
— 885433081612 MINOR KIT CONSISTS OF : 1
COTTER BOLT 2
‘O’ RING 4
CIRCLIP B-50 4
SEALING CAP 4
HEX NUT M 8 2
SPRING WASHER‘ 2
GREASE NIPPLE 4

169
2839044833R.02 FRONT WHEEL BRAKE (BIL) GROUP 33

CHASSIS TYPE: ALL

170
2839044833R.02 FRONT WHEEL BRAKE (BIL) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
277842100148 ASSY.FRT. DRUM BRAKE W/DUST COVER 1
RH
277842100149 ASSY.FRT. DRUM BRAKE W/DUST COVER 1
LH
3 277842130115 LINED SHOE FRONT 4
2 277842133702 TORQUE PLATE LH 1
2 277842133701 TORQUE PLATE RH 1
4 277842135101 ROLLER 4
5 257342106724 FULCRUM 4
6 257342108704 SPRING (PULL OFF) FULCRUM END 4
7 257342103404 FULCRUM PIN BUSH 4
8 277842135102 CAM SHAFT LH 1
8 277842135103 CAM SHAFT RH 1
9 257342107702 'O' RING 2
10 257342103405 DELRIN BUSH 4
11 257342107801 OIL SEAL 2
12 257342108405 SLEEVE (SLACK ADJ. END) 2
13 257342109209 WASHER 2
14 257342108301 SHIM 0.5 MM 2 FOR SELECTION
14 257342108302 SHIM 1.0 MM 2 FOR SELECTION
14 283942308301 SHIM 0.3 MM 2 FOR SELECTION
15 257342104303 CIRCLIP 2
17 257342118211 DUST COVER TOP 2
18 257342118210 DUST COVER BOTTOM 2
19 277842133301 ASSY. FLANGE, TUBE & BRACKET LH 1
19 277842133302 ASSY. FLANGE, TUBE & BRACKET RH 1
20 277842138701 SPRING PULL OFF, CAM END 2
REPAIR KITS
885442011616 WHEEL SET BRAKE LINING FRT STD 1 FOR SELECTION
885442021616 WHEEL SET BRAKE LINING FRT R/S I 1 FOR SELECTION
885442031616 WHEEL SET BRAKE LINING FRT R/S II 1 FOR SELECTION
FOR SELECTION AS A SET WITH M/S.AAL
REFER TABLE 2839044833R.03

171
2839044833R.03 FRONT WHEEL BRAKE (AAL) GROUP 33

CHASSIS TYPE: ALL

172
2839044833R.03 FRONT WHEEL BRAKE (AAL) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 287942100105 ASSY FRONT BRAKE LH WITH DUST 1
COVER
50 287942100109 ASSY FRONT BRAKE RH WITH DUST 1
COVER
1 257342310179 ASSY BRAKE SHOE WITHOUT LINING 4
1 257342310148 ASSY BRAKE SHOE W/LINING & ROLLER 4
(AF-235 LINING)
2 257342108708 SPRING- BRK SHOE RETAINING 4
3 257342103401 BUSHING- ANCHOR PIN 4
4 257342106723 ANCHOR PIN- BRAKE SHOE 4
5 261842107903 FRONT S CAM SHAFT-RH 1
5 261842107904 FRONT S CAM SHAFT-LH 1
6 257342109211 WASHER- CAM HEAD 2
7 257342107701 SEAL- CAM SHAFT 4
8 257342103402 BUSHING- CAM 4
9 257342103403 PIN-RETURN SPRING 4
10 257342107903 ROLLER- BRAKE SHOE 4
11 257342104301 RETAINER- ROLLER 4
12 257342108703 RETURN SPRING- BRAKE SHOE 2
13 257342100203 SPIDER ASSY (WITH BUSHES & SEAL) LH 1
13 257342100202 SPIDER ASSY (WITH BUSHES & SEAL) RH 1
14 257342105301 GASKET-BRACKET & SPIDER 2
15 257342108304 BRACKET ASSY LH 1
15 257342108305 BRACKET ASSY RH 1
16 257342109204 WASHER BRACKET CAP SCREW 8
17 257342108007 CAP SCREW CHAMPER BRACKET 8
18 257342309906 FITTING GREASE 2
19 257342309215 WASHER 2.5 MM 2
20 257342309216 WASHER 0.3 MM 4
21 257342309217 WASHER 0.5 MM 4
22 257342309218 WASHER 1.0 MM 2
23 257342309219 WASHER 2.5 MM 2
24 261842104301 LOCK RING- CAM SHAFT 2
25 257342308208 DUST SHEILD- TOP 2
25 257342308205 DUST SHIELD BOTTOM 2
26 257342108005 CAP SCREW- DUST SHIELD 12
27 257342109208 WASHER- DUST SHIELD 12
28 257342106802 PLUG- DUST SHIELD 4
29 263242130104 BRAKE SHOE LINING (AF-235 LINING) 8

173
2839044833R.03 FRONT WHEEL BRAKE (AAL) GROUP 33

CHASSIS TYPE: ALL

174
2839044833R.03 FRONT WHEEL BRAKE (AAL) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
29 263242310127 BRAKE SHOE LINING (RAF7 LINING) 8
30 257342107405 RIVET 80
263242310141 MINOR O/H KIT,CONSISTS OF: 1
11 RETAINER SHOE ROLLER 4
30 RIVET 80
10 ROLLER BRAKE SHOE 4
12 RETURN SPRING BRAKE SHOE 2
2 SPRING BRAKE SHOE RETAINING 4
263242310133 MINOR O/H KIT REAR,CONSISTS OF: 1
11 RETAINER SHOE ROLLER 4
30 RIVET 80
10 ROLLER BRAKE SHOE 4
12 RETURN SPRING BRAKE SHOE 2
2 SPRING BRAKE SHOE RETAINING 4
29 BRAKE SHOE LINING 8
257342100150 CAM SHAFT SERVICE KIT CAM BRAKE 1
FRONT,CONSISTS OF:
8 BUSHING- CAM 4
7 SEAL- CAM SHAFT 4
24 LOCK RING- CAM SHAFT 2
263242130102 KIT-BRAKE SHOE LINING 1
ASSY.-AF235(REAR),CONSISTS OF:
29 BRAKE SHOE LINING (AF-235 LINING) 8
30 RIVET 80
263242310139 LINED SHOE KIT AF-235 1
LINING,CONSISTS OF:
1 ASSY BRAKE SHOE WITHOUT LINING 4
29 BRAKE SHOE LINING (AF-235 LINING) 8
30 RIVET 80
263242310140 BRAKE SHOE & LINER KIT-AF-235 1
LINING,CONSISTS OF:
1 ASSY BRAKE SHOE WITHOUT LINING 4
29 BRAKE SHOE LINING (AF-235 LINING) 8
257342100148 MINOR SERVICE KIT-BRAKE,CONSISTS 1
OF:
9 PIN-RETURN SPRING 4
11 RETAINER- ROLLER 4
10 ROLLER- BRAKE SHOE 4
12 RETURN SPRING- BRAKE SHOE 2
2 SPRING- BRK SHOE RETAINING 4
263242310137 BRAKE SPRING KIT,CONSISTS OF: 1
11 RETAINER- ROLLER 4

175
2839044833R.03 FRONT WHEEL BRAKE (AAL) GROUP 33

CHASSIS TYPE: ALL

176
2839044833R.03 FRONT WHEEL BRAKE (AAL) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
12 RETURN SPRING- BRAKE SHOE 2
2 SPRING- BRK SHOE RETAINING 4
257342310182 CAMSHAFT WASHER KIT,CONSISTS OF: 1
6 WASHER- CAM HEAD 2
19 WASHER 2.5 MM 2
20 WASHER 0.3 MM 4
21 WASHER 0.5 MM 4
22 WASHER 1.0 MM 2
23 WASHER 2.5 MM 2
FOR SELECTION AS A SET WITH M/S.BIL
REFER TABLE 2839044833R.02

177
2732063135R.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

178
2732063135R.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 273235000289 ASSY REAR AXLE COMPLETE 1
RA-109RR,41/7
2 273235100160 ASSY. REAR AXLE BEAM WITH PR. RINGS 1
& STUDS
273639105105 SPRING SADDLE (BOTTOM)(1055) 2
273639106901 SPINDLE,AXLE BEAM (14 THK.BEAM) 2
266835105111 BRACKET (S-CAM,CAST `Z` BKT) 2
257535105002 FLANGE (S-CAM BRAKE) 2
257635100178 ASSY COVER (REAR AXLE 1 FOR SELECTION
HOUSING)WITH FLANGE
257635108203 COVER (REAR AXLE HSG)W/O FLANGE 1 FOR SELECTION
265135105001 FLANGE (REAR COVER) 1
273235108201 OIL SLINGER (HOT FORM BEAM) 2
5 11632609401 STUD BM 12X40 9
5 11632609649 STUD BM 12X80 4
266835108601 PRESSURE RING 2
6 273235110107 ASSY.CARRIER HOUSING 1
7 13050909209 CYL PIN 10 H8X20 4
273235113704 PLUMMER BLOCK COVER 2
8 273235113201 HEX.BOLT (PLUMMER BLOCK COVER) 4
9 273235300183 DIFFERENTIAL HOUSING ASSY. 1
273235308002 HEX.BOLT-SERRATED (DIFF.CASE TO 16
COVER)
11 273235308003 HEX.BOLT-SERRATED (CROWN WHEEL) 18
12 273235305442 REAR AXLE SHAFT GEAR 2
13 273235309210 THRUST WASHER- 1.95 THK. 2 FOR SELECTION
13 273235309211 THRUST WASHER- 2.00 THK. 2 FOR SELECTION
13 273235309212 THRUST WASHER-2.05 THK. 2 FOR SELECTION
13 273235309213 THRUST WASHER-2.10 THK. 2 FOR SELECTION
13 273235309214 THRUST WASHER-2.15 THK. 2 FOR SELECTION
13 273235309215 THRUST WASHER-2.20 THK. 2 FOR SELECTION
13 273235309216 THRUST WASHER- 2.25 THK. 2 FOR SELECTION
14 273235305113 DIFFERENTIAL SPIDER(LOCKABLE SPH 1
WASHER)
15 273235305443 DIFFERENTIAL BEVEL PINION 4
16 273235309217 SPHERICAL WASHER 4
17 266935303101 TAPER ROLLER BEARING 2
24 273235300131 ASSY CROWN WHEEL & PINION (41/7) 1

179
2732063135R.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

180
2732063135R.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
23 273235305420 PINION (41/7=5.857) 1
25 257635308601 SPACER (BETWEEN PINION BRG) 1
273235300188 ASSY SPACER WITH OIL SLINGER 1
(PRESS TYPE)
26 273235308601 SPACER (BETWEEN PINION BRG & 1
C.FLANGE(OIL SLIN)
273235308202 OIL SLINGER (PRESS FIT) 1
27 257635306503 THREADED RING HYPOID PINION 1
28 257335307705 OIL SEAL (68x90x13),DOUBBLE LIP 1
29 273235300180 ASSY.COUPLING FLANGE (150 DIA) 1
30 273235308201 DUST COVER (PRESS FIT) 1
273235307701 DUST SEAL (MECHANICAL FACE SEAL) 1
31 0423530172J HEX NUT 1
32 257635308604 SPACER RING 7.74 THICK 1 FOR SELECTION
32 257635308605 SPACER RING 7.72 THICK 1 FOR SELECTION
32 257635308606 SPACER RING 7.70 THICK 1 FOR SELECTION
32 257635308607 SPACER RING 7.68 THICK 1 FOR SELECTION
32 257635308608 SPACER RING 7.66 THICK 1 FOR SELECTION
32 257635308609 SPACER RING 7.64 THICK 1 FOR SELECTION
32 257635308610 SPACER RING 7.62THICK 1 FOR SELECTION
32 257635308611 SPACER RING 7.60 THICK 1 FOR SELECTION
32 257635308612 SPACER RING 7.58 THICK 1 FOR SELECTION
32 257635308614 SPACER RING 7.54 THICK 1 FOR SELECTION
32 257635308615 SPACER RING 7.52 THICK 1 FOR SELECTION
32 257635308616 SPACER RING 7.50 THICK 1 FOR SELECTION
32 257635308617 SPACER RING 7.48 THICK 1 FOR SELECTION
32 257635308618 SPACER RING 7.46 THICK 1 FOR SELECTION
32 257635308619 SPACER RING 7.44 THICK 1 FOR SELECTION
32 257635308620 SPACER RING 7.42 THICK 1 FOR SELECTION
32 257635308621 SPACER RING 7.40 THICK 1 FOR SELECTION
32 257635308623 SPACER RING 7.76 THICK 1 FOR SELECTION
34 257635303102 TAPER ROLLER BEARING 2
257635308308 SHIM 0.10 THICK AR FOR SELECTION
257635308302 SHIM 0.15 THICK AR FOR SELECTION
257635308303 SHIM 0.20 THICK AR FOR SELECTION
257635308304 SHIM 0.25 THICK AR FOR SELECTION
257635308305 SHIM 0.30 THICK AR FOR SELECTION
257635308306 SHIM 0.50 THICK AR FOR SELECTION
257635308307 SHIM 1.00 THICK AR FOR SELECTION
35 257635303104 CYLINDER ROLLER BEARING 1
257635309902 LOCKING WIRE INNER RACE 1

181
2732063135R.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

182
2732063135R.01 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257635309903 LOCKING WIRE OUTER RACE 1
257635308201 LOCKING PLATE 1
39 257635115302 GASKET (CARRIER TO BEAM) 1
52 266835707901 REAR AXLE SHAFT (RA-109RR REAR 2
AXLE)
58 266835150102 PRESSURE RELIEF VALVE 1
266335107207 MAGNETIC DRAIN PLUG 1
66 257433150102 ASSY FILTER BREATHER 1
273235300215 DIFFERENIAL GEAR KIT, WARM FORGED, 1
CONSISTS OF :
12 REAR AXLE SHAFT GEAR 2

183
2732063135R.02 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

184
2732063135R.02 REAR AXLE (RA 109 RR) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
18 257635306501 THREADED RING 2
19 257635308201 LOCKING PLATE 2
20 11323996191 HEX SCREW M 8X12 2
21 3129941201 LOCKING PLATE 2
273235300117 ASSY.ADJUSTING PIN 1
42 273235600103 ASSY.REAR HUB (WITHOUT BRGS.& OIL 2
SEALS)
43 263140206701 HUB BOLT REAR ( M22 ) 20
44 273235608201 OIL CATCHER (ABS) 2
45 266835608601 SPACER RING (HUB OUTER SEAL) 2
46 266835607701 OIL SEAL (INNER-RUBBER CASING) 2
47 266835603101 TAPER ROLLER BEARING INNER 2
48 266835603102 TAPER ROLLER BEARING OUTER 2
266835607702 OIL SEAL (OUTER-RUBBER CASING) 2
60 266835608603 SPACER TUBE (BETWEEN HUB BRGS.) 2
61 265135308303 SHIM 0.10THK AR FOR SELECTIOIN
61 265135308304 SHIM 0.15THK AR FOR SELECTIOIN
61 265135308305 SHIM 0.20THK AR FOR SELECTIOIN
61 265135308306 SHIM 0.25THK AR FOR SELECTIOIN
61 265135308307 SHIM 0.50THK AR FOR SELECTIOIN
61 265135308308 SHIM 1.50THK AR FOR SELECTIOIN
61 265135308309 SHIM 0.3 THICK AR FOR SELECTIOIN
54 263142103701 BRAKE DRUM SPIGOTTED 2
53 266835604701 COVER,REAR HUB (BIGGER HUB) 2
55 266835605301 GASKET,REAR HUB (BIGGER HUB) 2
56 11323999114 HEX SCREW M 8X18 16
57 12520698025 SPRING WASHER B 8 16
49 266835608602 SPACER 2
266835608604 TONGUE SPACER (HUB OUTER BEARING) 2
63 266835606501 HUB LOCK NUT 2
64 266835608001 PIN (HUB LOCK NUT) 2
65 12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 2
257342303207 HEX BOLT 8
885435072515 REAR HUB GREASING KIT CONSISTS OF : 1
OIL SEAL (INNER) 2
OIL SEAL (OUTER) 2
GASKET (HUB) 2

185
2732063135R.03 REAR WHEEL BRAKE (BIL) GROUP 35

CHASSIS TYPE: ALL

186
2732063135R.03 REAR WHEEL BRAKE (BIL) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
283942300202 ASSY.REAR DRUM BRAKE W/DUST 1
COVER LH
283942300203 ASSY.REAR DRUM BRAKE W/DUST 1
COVER RH
2 257342313701 TORQUE PLATE LH / RH 2
3 277842130106 ASSY. BRAKE SHOE WITH NON 4
ASBESTOS BRAKE LINING (REAR)
4 257342109902 ROLLER 4
5 257342106724 FULCRUM PIN 4
6 257342108704 SPRING PULL OFF, FULCRUM PIN 4
7 257342103404 FULCRUM PIN BUSH 4
8 283942307902 CAMSHAFT LH (SHORTER TYPE) 1
8 283942307901 CAMSHAFT RH (SHORTER TYPE) 1
9 257342107702 'O' RING 2
10 257342103404 DELRIN BUSH 4
11 257342107801 OIL SEAL 6
12 257342300190 CAMSHAFT BRACKET ASSY. 2
13 257342308401 SLEEVE (SLACK ADJ. END) 2
14 257342109209 WASHER 2
15 257342108301 SHIM 0.5 MM 2 FOR SELECTION
15 257342108302 SHIM 1.0 MM 2 FOR SELECTION
16 257342104303 CIRCLIP 4
17 257342107501 GROMMET 2
18 257342318212 DUST COVER (TOP) 2
19 257342318213 DUST COVER (BOTTOM) 2
20 257342108705 SPRING PULL OFF CAM END 2
BRAKE LINING SET
885442041616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR STD NASB
885442051616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR RS 1 NASB
885442061616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR RS 2 NASB
FOR SELECTION AS A SET WITH M/S.AAL
REFER TABLE 2732063135R.04

187
2732063135R.04 REAR WHEEL BRAKE (AAL) GROUP 35

CHASSIS TYPE: ALL

188
2732063135R.04 REAR WHEEL BRAKE (AAL) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
284142300101 ASSY REAR AXLE BRAKE LH WITH DUST 1
COVER
284142300102 ASSY REAR AXLE BRAKE RH WITH DUST 1
COVER
1 257342310148 BRAKE SHOE LINING & ROLLER ASSY. 4
2 257342108708 SPRING (BRAKE SHOE RETURN) 4
3 257342103401 BUSH (ANCHOR PIN) 4
4 257342106723 ANCHOR PIN (BRAKE SHOE) 2
5 284142300118 S-CAM SHAFT LH 1
5 284142300117 S-CAM SHAFT RH 1
6 257342109211 WASHER (CAM HEAD) 2
7 257342107701 SEAL (CAMSHAFT) 2
8 257342303403 BUSH (CAMSHAFT) 4
9 257342103403 PIN (RETURN SPRING) 4
10 257342107903 ROLLER (BRAKE SHOE) 4
11 257342104301 RETAINER (BRAKE SHOE ROLLER) 4
12 257342108703 RETURN SPRING (BRAKE SHOE) 2
13 257342310149 SPIDER BRAKE LH/RH (COMMON) 2
14 257342109901 FITTING GREASE (CHAMBER BRACKET) 2
19 261842109202 WASHER CAMSHAFT (THICK) 2
21 261842109204 WASHER (HARDENED) 2
18 261842104301 LOCK RING (CAMSHAFT) 2
16 257342309906 FITTING GREASE (SPIDER) 2
15 257342307123 PLUMMER BLOCK 2
23 257342308204 DUST SHIELD TOP 2
24 257342308205 DUST SHIELD BOTTOM 2
25 257342109208 WASHER 12
27 257342106802 PLUG 2
26 257342107405 RIVET 80
REPAIR KIT
257342310151 REAR BRAKE OVERHAUL KIT (MINOR) 1
CONSISTS OF :
BRAKE LINING 8
SPRING (RETAINING) 4
SPRING (RETURN) 2
ROLLER 4
RETAINER 4
RIVET 80

189
2732063135R.04 REAR WHEEL BRAKE (AAL) GROUP 35

CHASSIS TYPE: ALL

190
2732063135R.04 REAR WHEEL BRAKE (AAL) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257342100148 SERVICE KIT (MINOR) REAR CONSISTS 1
OF :
SPRING (RETAINING) 4
SPRING (RETURN) 2
ROLLER (BRAKE SHOE) 4
RETAINER 4
PIN (RETURN SPRING) 1
257342100149 BRAKE SPRING KIT (REAR) CONSISTS OF 1
:
SPRING (RETAINING) 4
SPRING (RETURN) 2
RETAINER 4
257342300183 SERVICE KIT CAMSHAFT (REAR) 1
CONSISTS OF :
BUSH 4
SEAL 2
LOCK RING 2
BRAKE LINING SET
885442041616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR STD NASB
885442051616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR RS 1 NASB
885442061616 SET OF BRAKE LININGS W/O RIVETS 1 FOR SELECTION
(WHEEL SET) REAR RS 2 NASB
FOR SELECTION AS A SET WITH M/S.BIL
REFER TABLE 2732063135R.03

191
2756013640R.01 WHEELS GROUP 40

CHASSIS TYPE: ALL

192
2756013640R.01 WHEELS GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 263140100101 WHEEL DISC. WHEEL (B 7.5 HD X 20) 7 FOR SELECTION
1 278240100102 WHEEL DISC. WHEEL (B 7.5 HD X 7 FOR SELECTION
20)--CHINA
7 263140100107 ASSY. WHEEL NUT 40

193
2756013640R.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

194
2756013640R.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257640300111 ASSY SPARE WHEEL CARRIER 1
3 257640307109 RATCHET ARM 1
11 ASSY.HANDLE. 1 NOT SERVICED
13 257340300111 ASSY. SHAFT 1
15 257340306301 FRICTION PAD 2
17 257640307108 RATCHET WHEEL 1

195
2189113641L.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

196
2189113641L.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
8 218941120101 ASSY PROPELLER SHAFT COMPLETE 1
REAR
9 219441105101 FLANGE YOKE 2
10 219441100101 CROSS ASSY. 2
11 218941100107 SHORT FORK, TUBE & REAR HOUSING 1
ASSY.
12 222141120104 LONG FORK SUB ASSY. 1
257641113201 BOLT 16
257641116101 LOCKING PLATE 8
12051696032 HEX NUT M10X1 16
219441100105 ASSY GUARD (PROP SHAFT) 1

197
2189113643R.01 BRAKE AGGREGATES AND PIPE LINES GROUP 43

CHASSIS TYPE: ALL

198
2189113643R.01 BRAKE AGGREGATES AND PIPE LINES GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
5 277842300101 ASSY.SLACK ADJUSTER FRT-LH 1 FOR SELECTION
(HALDEX)
5 277842300125 ASSY.AUTO.ADJUSTER 1 FOR SELECTION
16MM-LH(MEI-SASA)
5 277842300156 ASSY.AUTO ADJ.16MM OFFSET LH(KB) 1 FOR SELECTION
5 277842300183 AUTO SLACK ADJ LH-16 OFFSET 1 FOR SELECTION
(M/S.MEI)
5 277842300102 ASSY.SLACK ADJUSTER FRT-RH 1 FOR SELECTION
(HALDEX)
5 277842300116 ASSY.AUTO.ADJUSTER 1 FOR SELECTION
16MM-RH(MEI-SASA)
5 277842300153 ASSY.AUTO ADJ.16MM OFFSET RH(KB) 1 FOR SELECTION
5 277842300184 AUTO SLACK ADJ.RH-16 OFFSET(M/S.MEI) 1 FOR SELECTION
3 277842100101 ASSY.SLACK ADJUSTER REAR (HALDEX) 2 FOR SELECTION
3 277842100140 ASSY.AUTO.SLK.ADJUSTER-REAR(MEI-SASA)2 FOR SELECTION
3 277842100159 ASSY.AUTO.BR.ADJUSTER STRIGHT(KB) 2 FOR SELECTION
3 277842300182 AUTO SLACK ADJUSTER-STRAIGHT 2 FOR SELECTION
(M/S.MEI)
277842308201 ANCHOR BRACKET-LH-FRT 1
277842308202 ANCHOR BRACKET-RH-FRT 1
263242303711 ANCHOR BRACKET FOR ASA RH-REAR 1
263242303710 ANCHOR BRACKET FOR ASA LH-REAR 1
277842108303 SHIM 0.5MM ID38.5 AR
277842108306 SHIM-2MM ID 38.5 AR
277842108301 SHIM FOR SLACK ADJUSTER REAR AR
257542103206 BOLT (M/S BIL) NON STG SIDE 2
257342106719 COLLARED PIN (M/S BIL) STG SIDE 2
257542103207 BOLT (M/S AAL) 2
257342103212 BOLT (FOR M/S BIL) 2
257342103213 BOLT (FOR M/S AAL) 2

199
2189113643R.01 BRAKE AGGREGATES AND PIPE LINES GROUP 43

CHASSIS TYPE: ALL

200
2189113643R.01 BRAKE AGGREGATES AND PIPE LINES GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
284642106701 COLLERED PIN FOR BIL BRK. ASSY. 2
257542106704 COLLARED PIN (FOR M/S BIL) 2
257542106703 COLLARED PIN (M/S BIL) 2
257342106720 COLLARED PIN (M/S AAL) 2
257642106501 SLOTTED NUT 2
12102096043 CASTLE NUT M16X1.5 4
2 278242100106 TYPE 24 BRAKE CHAMBER (SCL-M850610) 2
2 280642100101 TYPE 24 BRAKE CHAMBER(KB-K013526) 2
263242303708 BRAKE CHAMBER MOUNTING BRACKET 1
LH BIL
263242303709 BRAKE CHAMBER MOUNTING BRACKET 1
RH BIL
263242303706 BRAKE CHAMBER MOUNTING BRACKET 1
AAL LH
263242303707 BRAKE CHAMBER MOUNTIGN BRACKET 1
RH AAL
283942307801 OIL SEAL-CHAMBER MTG.BKT.(BIL) 4
278242307802 GREASE SEAL(BRAKE CHAMBER 4
MTG.BRACKET)-AAL
288042303401 BUSH - REAR BRAKE CHAMBER 2
MOUNTING BRACKET
278242303402 BUSH( CHAMBER MOUNTING BRACKET 1
)-AAL
4 278243700145 BRAKE ACTUATOR(VOSS)24/75-SCL 2
4 263243710136 SPRING BRAKE ACTUATOR STRAIGHT 2
TYPE24/24-KB
6 218943200101 ASSY.AIR TANK COMP.250 STRAP 1
C.D.(VOSS)
7 263243200115 ASSY.AIR CONTAINER (SUITABLE FOR 2
VOSS)
11 206743200104 ASSY.SUPPORT.(AIR TANK MTG.) 2
12 257643208602 SPACER BLOCK 2
13 263242910107 ASSY.STRAP 1
14 257643509201 THRUST RING 4
15 17050501175 O-RING 20.30X2.62 TS16220 4
16 257643790159 WATER DRAIN VALVE TILT TYPE 2
17 257654106710 PIN 2
21 278243700143 DRYING & DISTRI. UNIT HI PR VOSS (SCL) 1

201
2189113643R.01 BRAKE AGGREGATES AND PIPE LINES GROUP 43

CHASSIS TYPE: ALL

202
2189113643R.01 BRAKE AGGREGATES AND PIPE LINES GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
24 263243700188 GRADUATED HAND CONTROL VALVE-SCL 1
25 217143200116 ASSY.BRACKET FOR HBV,ISO VALVE,PTO 1
ETC
29 263243700109 DUAL BRAKE VALVE (SCL) 1
31 278243700149 QUICK RELEASE VALVE VOSS(SCL)-WT 1
ADAPTOR
32 207842903310 BRACKET (Q.R.V MTG.ON RA 109 AXLE.) 1
PIPE LINES
16500802603 ELBOW K18 M22X1.5 2
16442801502 COUPLING BODY 15 1
278613130141 ASSY.TUBE WITH CRIMPED RUBBER 1
HOSE(COMP.INLET)
278613133303 BRACKET 1
278613134201 CLAMP(FORCOMPRESSOR INLET PIPE) 1
207343900163 METAL PIPELINE WITH CRIMPED TEFLON 1
HOSE
218943900168 ASSY. COMPRESSOR 2ND PIPE 1
218943900169 ASSY. COMPRESSOR 3RD PIPE 1
217143910195 ASSY.ADAPTOR M22X1.5TO 1
M26X1.5WITH"O"RING
284643910155 ASSY.HOSE 3/8"W/O-RING & 490MM LG(AT 2
FRT BR CHAMBER)
217143910190 3/8"HOSE W/'O'RING NIPPLE 615LG.(AT 1
QRV & BR ACTUATOR)
208254200106 ASSY NYLON PIPE FOR GUAGE LINE 2
-1516FACE
257643506802 DOUBLE SOCKET 1
257643509201 THRUST RING 1
17050501175 O-RING 20.30X2.62 TS16220 1
218943900163 ASSY.NYLON PIPE SET COMPLT W/VOSS 1 UPTO OCT'10
(SCL)
218943900170 ASSY.NYLON PIPE SET COMPLT VOSS 1 FROM NOV'10
(SCL)

203
2189113643R.02 AUTO SLACK ADJUSTER GROUP 43

CHASSIS TYPE: ALL

204
2189113643R.02 AUTO SLACK ADJUSTER GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 277842300101 ASSY.SLACK ADJUSTER FRT-LH 1 FOR SELECTION
(HALDEX)
50 277842300125 ASSY.AUTO.ADJUSTER 1 FOR SELECTION
16MM-LH(MEI-SASA)
50 277842300156 ASSY.AUTO ADJ.16MM OFFSET LH(KB) 1 FOR SELECTION
50 277842300183 AUTO SLACK ADJ LH-16 OFFSET 1 FOR SELECTION
(M/S.MEI)
50 277842300102 ASSY.SLACK ADJUSTER FRT-RH 1 FOR SELECTION
(HALDEX)
50 277842300116 ASSY.AUTO.ADJUSTER 1 FOR SELECTION
16MM-RH(MEI-SASA)
50 277842300153 ASSY.AUTO ADJ.16MM OFFSET RH(KB) 1 FOR SELECTION
50 277842300184 AUTO SLACK ADJ.RH-16 OFFSET(M/S.MEI) 1 FOR SELECTION
60 277842100101 ASSY.SLACK ADJUSTER REAR (HALDEX) 2 FOR SELECTION
60 277842100140 ASSY.AUTO.SLK.ADJUSTER-REAR(MEI-SASA)2 FOR SELECTION
60 277842100159 ASSY.AUTO.BR.ADJUSTER STRIGHT(KB) 2 FOR SELECTION
60 277842300182 AUTO SLACK ADJUSTER-STRAIGHT 2 FOR SELECTION
(M/S.MEI)
277842300165 KIT-AUTOMATIC SLACK 1 FOR MEI MAKE SLACK
ADJUSTER,CONSISTS OF: ADJ
2 WORM WHEEL-AUTO SLACK ADJ. 1
3 WORM SHAFT-AUTO.ADJUSTER 1
4 CLUTCH WORM WHEEL 1
5 ASSY.PINION AND RATCHET 1
6 SPRING-AUTO ADJUSTER 1
7 SPRING RETAINER-AUTO.ADJ. 1
8 THRUST BEARING-AUTO.ADJ. 1
9 BEARING RETAINER 1
10 SPRING SEAT-AUTO ADJUSTER 1
11 RIVET TUBULAR-AUTO.ADJUSTER 2
12 O'RING-AUTO ADJUSTER 1
13 ASSY.COVER PLATE 1
14 COUNTERSUNK HEAD SCREW 7
15 TAIL BUSH-AUTO.ADJUSTER 1
16 RETAINING SPRING 1

205
2189113643R.02 AUTO SLACK ADJUSTER GROUP 43

CHASSIS TYPE: ALL

206
2189113643R.02 AUTO SLACK ADJUSTER GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
277842300172 MINOR KIT-AUTO.SLACK 1 FOR HALDEX MAKE
ADJUSTER,CONSISTS OF: SLACK ADJ
GASKET-AUTO ADJUSTER 1
RIVET-AUTO ADJUSTER 2
O'RING 12X3-AUTO.ADJUSTER 1
O'RING 44.2X3-AUTO ADJUSTER 2
277842300168 KIT-AUTO. SLACK ADJUSTER,CONSISTS 1 FOR HALDEX MAKE
OF: SLACK ADJ
ASSY.REGULATOR WHEEL 1
NEEDLE BEARING-AUTO.ADJ. 1
BUSHING 12.7 MM 1
CONTROL ARM BUSHING 1
FRONT COVER-AUTO.ADJUSTER 1
REAR COVER-AUTO.ADJUSTER 1
GASKET-AUTO ADJUSTER 1
WORM SHAFT-AUTO ADJUSTER 1
CLUTCH WHEEL-AUTO ADJUSTER 1
RIVET-AUTO ADJUSTER 2
O'RING 12X3-AUTO.ADJUSTER 1
O'RING 44.2X3-AUTO ADJUSTER 2
TORX SCREW-AUTO.ADJUSTER 7
COIL SPRING-AUTO.ADJUSTER 1
THRUST WASHER-AUTO.ADJ. 1
277842300171 MINOR KIT-AUTO.SLACK ADJ,CONSISTS 1 FOR KB MAKE SLACK
OF: ADJ
23 GASKET 1
ROUND GASKET 1
26 RIVET 1
27 O'RING 1
28 O'RING 1
30 END COVER SCREW 1
GREASE SACHET 1
277842300164 KIT-AUTOMATIC SLACK 1 FOR KB MAKE SLACK
ADJUSTER,CONSISTS OF: ADJ
20 REFERANCE UNIT ASSY 1
21 CLUTCH BEARING 1
22 ARM BUSHING 1
ROUND SIDE COVER 1
23 GASKET 1
ROUND GASKET 1
24 CLUTCH WHEEL 1
25 WORM WHEEL 1
26 RIVET 1

207
2189113643R.02 AUTO SLACK ADJUSTER GROUP 43

CHASSIS TYPE: ALL

208
2189113643R.02 AUTO SLACK ADJUSTER GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
27 O'RING 1
28 O'RING 2
29 ADJUSTMENT SCREW 1
30 END COVER SCREW 1
31 WORM SCREW 1
32 SCREW SIDE COVER 11
33 CLUTCH SPRING 1
34 POWER SPRING 1
35 CLUTCH RING 1
36 GREASE NIPPLE 1
GREASE SACHET 1

209
2189113643R.03 FRONT BRAKE CHAMBER VOSS (SCL) GROUP 43

CHASSIS TYPE: ALL

210
2189113643R.03 FRONT BRAKE CHAMBER VOSS (SCL) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 278242100106 BRAKE CHAMBER (SCL-TYPE 24) 2 VOSS TYPE
263243910174 REPAIR KIT-BRAKE CHAMBER TYPE 1 VOSS TYPE
24-SCL-CONSISTS OF:
2 - DIAPHRAGM 1
11 - GAITER 1
10 - CHECK VALVE 1

211
2189113643R.04 FRONT BRAKE CHAMBER VOSS (KB) GROUP 43

CHASSIS TYPE: ALL

212
2189113643R.04 FRONT BRAKE CHAMBER VOSS (KB) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 280642100101 BRAKE CHAMBER(KB-TYPE 24) 1
280643710101 MINOR SPARE KIT BRAKE 1
CHAMBER,CONSISTS OF:
14 COTTER PIN 1
7 DIAPHRAGM 1
280643710102 MAJOR SPARE KIT BRAKE 1
CHAMBER,CONSISTS OF:
SPACER 1
6 CLAMP RING 1
11 NUT 1
14 COTTER PIN 1
10 SCREW 1
7 DIAPHRAGM 1

213
2189113643R.05 REAR BRAKE ACTUATOR(SCL) GROUP 43

CHASSIS TYPE: ALL

214
2189113643R.05 REAR BRAKE ACTUATOR(SCL) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 278243700145 BRAKE ACTUATOR(VOSS)24/75-SCL 2 VOSS TYPE
263243910169 REPAIR KIT SPRING BRAKE ACTUATOR 1
TYPE-24/75,CONSISTS OF:
1 KNURL PIN 1
3 SEALING WASHER 1
4 ELBOW 2
8 BEARING 1
9 INTEGRAL SEAL 1
14 SEALING RING 1
13 BEARING 1
12 SEALING RING 1
17 SEALING RING 1
19 DIAPHRAGM 1
23 DUST SEAL 1
24 TUBE 1
CHECK VALVE 1
GAITER 1
33 SPLIT PIN 1
NG12 RETAINING CLIP 2
SPRING ELEMENT 2
P2C FITTING 2
GREASE SACHET 4

215
2189113643R.06 REAR BRAKE ACTUATOR(KB) GROUP 43

CHASSIS TYPE: ALL

216
2189113643R.06 REAR BRAKE ACTUATOR(KB) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
263243710136 BRAKE ACTUATOR-KB- TYPE24/24 2
STRAIGHT PORT
263243710154 MINOR SPARE KIT-BRAKE ACTUATOR 1
SERVICE SIDE,CONSISTS OF:
50 COTTER PIN 1
7 DIAPHRAGM 1
20 BELLOW 1
263243710155 MAJOR SPARE KIT-BRAKE ACTUATOR 1
SERVICE SIDE,CONSISTS OF:
SPACER 1
6 CLAMP RING 1
11 NUT 1
50 COTTER PIN 1
7 DIAPHRAGM 1
20 BELLOW 1
10 SCREW 1
263243710156 MINOR SPARE KIT-BRAKE ACTUATOR 1
PARKING SIDE,CONSISTS OF:
O'RING 1
SEAL RING 1
O'RING 1
O'RING 1
MAIN SEAL (TYPE 24) 1
RING (CIRCLIP) 1
O-RING DRILL NUT 1
COTTER PIN 1
GREASE 1
COTTER PIN 1
263243710157 MAJOR SPARE KIT-BRAKE ACTUATOR 1
PARKING SIDE,CONSISTS OF:
O'RING 1
SEAL RING 1
O'RING 1
O'RING 1
MAIN SEAL (TYPE 24) 1
RING (CIRCLIP) 1
O-RING DRILL NUT 1
COTTER PIN 1
GREASE 1
BIG PISTON T24 1
SCREW ASSY. 1

217
2189113643R.06 REAR BRAKE ACTUATOR(KB) GROUP 43

CHASSIS TYPE: ALL

218
2189113643R.06 REAR BRAKE ACTUATOR(KB) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
DRILL NUT 1
COTTER PIN 1

219
2189113643R.07 DRYING & DISTRIBUTION UNIT (SCL) GROUP 43

CHASSIS TYPE: ALL

220
2189113643R.07 DRYING & DISTRIBUTION UNIT (SCL) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
100 278243700143 DRYING & DISTRIBUTION UNIT HI PR 1 VOSS TYPE
VOSS
278243700188 REPAIR KIT DRYING & DISTRIBUTION 1 FOR VOSS TYPE DDU
UNIT HI PR VOSS
5 - DESSICANT CARTRIDGE 1
6 - FILTER 1
8 - SEALING RING 1
9 - SEALING RING 1
11 - SEALING RING 1
13 - SPRING 1
14 - VALVE SEAT 1
15 - SEALING RING 1
16 - SPHERICAL VALVE 1
18 - SILENCER ASSY 1
20 - GASKET 1
22 - SEALING RING 6
23 - VALVE 6
24 - SPRING 7
25 - DIAPHRAGM 1
31 - LIP SEAL ASSY 1
- SPECIAL WASHER 1
35 - SEALING RING 1
- SEALING RING 1
40 - CAP 1
41 - GASKET 1
44 - BONDED VALVE 1
45 - INLET VALVE SPRING 1
47 - DIAPHRAGM 1
54 - EXHAUST FLAP 1
57 - SPHERICAL VALVE 1
58 - SEALING RING 1
- NG12 RETAINING CLIP 4
- NG8 RETAINING CLIP 1
- NG8 SPRING ELEMENT 1
- SPRING ELEMENT 4
- P2C FITTING 4
- GREASE SACHET 2

221
2189113643R.08 HAND CONTROL VALVE (SCL) GROUP 43

CHASSIS TYPE: ALL

222
2189113643R.08 HAND CONTROL VALVE (SCL) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 263243700188 GRADUATED HAND CONTROL VALVE 1
- 278243700190 REPAIR KIT GRADUATED HAND BRAKE 1
VALVE,CONSISTS OF:
2 - VALVE 1
20 - SEALING RING 2
21 - VALVE SPRING 2
5 - FILTER 1
4 - STRAINER PLATE 1
- - WASHER 1
8 - SHIM 1
9 - SHIM 1
10 - SHIM 1
12 - SEALING RING 1
13 - TENSION PIN 1
14 - GAITER 1
15 - SPRING 1
- - NG8 RETAINING CLIP 1
- - NG8 SPRING ELEMENT 1
- - NG12 RETAINING CLIP 1
3 - SPLIT PIN 1
- - SPRING ELEMENT 1
- - P2C FITTING 1
- - GREASE SACHET 1

223
2189113643R.09 DUAL BRAKE VALVE-VOSS-(SCL) GROUP 43

CHASSIS TYPE: ALL

224
2189113643R.09 DUAL BRAKE VALVE-VOSS-(SCL) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
60 263243700109 DUAL BRAKE VALVE-VOSS 1 VOSS TYPE
263243910168 REPAIR KIT DUAL BRAKE VALVE(SCL) 1 FOR VOSS TYPE
CONSISTS OF :
SILENCER COVER 1
MESH 1
SEALING RING 1
6 SEALING RING 2
7 SEALING RING 2
8 FILTER 2
9 SEALING RING 2
11 SPRING 2
12 VALVE 2
15 SEALING RING 2
21 GUIDE RING 2
22 SEALING RING 1
24 RUBBER SPRING 1
25 SPRING SEAT 1
29 BOOT 1
30 SPLIT PIN 4
BOOT 1
RETAINING CLIP 4
RETAINING CLIP 2
NG8 SPRING ELEMENT 2
SEALING RING 1
SPRING ELEMENT 4
P2C FITTINGS 1

225
2189113643R.10 QUICK RELEASE VALVE GROUP 43

CHASSIS TYPE: ALL

226
2189113643R.10 QUICK RELEASE VALVE GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
50 278243700149 QUICK RELEASE VALVE 1
— 263242910189 REPAIR KIT QUICK RELEASE 1
VALVE,CONSISTING OFF:
6 - SEALING RING 1
7 - DIAPHRAGM 1
— - GREASE SACHET 1

227
2189113644R.01 AXIAL PISTON PUMP MKIII GROUP 44

CHASSIS TYPE: ALL

228
2189113644R.01 AXIAL PISTON PUMP MKIII GROUP 44

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
269126400103 SUB.ASSY AXIAL PISTON PUMP -(TATA) 1 FOR SELECTION
269126400123 SUB.ASSY AXIAL PISTON PUMP -(WIPRO) 1 FOR SELECTION
269126405303 GASKET (APP/PTO MOUNTING FACE) 1
COMPONENTS OF TATA MAKE AXIAL
PISTON PUMP
7 251052313718 SEAL HOUSING 1
8 17061604022 OIL SEAL B40X55X7 2
9 NEEDLE BRG 1 NOT SERVICED
INNER RACE 1 NOT SERVICED
251052334301 SNAP RING 1
10 269126407903 SHAFT (AXIAL PISTON PUMP) 1
13 251052333105 BEARING RACE SMALL 4
14 251052333106 CYLINDERICAL ROLLER THRUST CAGE 2
15 251052330104 ASSY BEARING RACE LARGE 1
15 251052333107 BEARING RACE LARGE 1
16 15723712383 NEEDLE BUSH 30X38X25 1
17 251052318605 SPACER 1
18 251052313501 BUSH REMOVAL PIECE 1
17050501574 O-RING 113.97X2.62 1
19 251052313719 PLUNGER HOUSING 1
20 251052326607 POPPET 9
21 251052326605 SLEEVE 9 OPTIONAL
21 251052326606 SLEEVE 9 OPTIONAL
22 251052328703 COMPRESSION SPRING 9
23 251052319201 WASHER 9
24 251052319901 BALL SEAT 9
25 15950400169 BALL 12.7DIA 9
26 251052318702 SPRING 9
27 251052317207 PLUG 9
28 12521201400 SPRING WASHER 14 (SEAL HSG TO 4
PLUNGER HSG)
29 11411414550 CAP SCREW M14X55 4
14580605509 INTERNAL CIRCLIP 55X2N 1
251052317202 BLEEDING PLUG 1
251052316302 PLASTIC PLUG SUCTION END 1

229
2189113644R.02 DRIVE UNIT AND SHIFT CYLINDER GROUP 44

CHASSIS TYPE: ALL

230
2189113644R.02 DRIVE UNIT AND SHIFT CYLINDER GROUP 44

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
269126400115 ASSY DRIVE UNIT FOR APP MK-III (SIDE 1
MTG) WITH SHIFTING CYLINDER
269126400112 ASSY HOUSING (SIDE MOUNTED APP) 1
269126406702 DOWEL PIN (DRIVE UNIT APP/PTO) 2
269126405304 GASKET (HOUSING JOINT FACE) 1
269026203106 CYLINDER ROLLER BRG (L/S FRT. END) 1
269126407906 INPUT SHAFT 1
265433403102 TAPER ROLLER BEARING(OUTER) 1
269126400118 ASSY SHIFTING LEVER (SIDE MTG 1
PTO/APP)
269126409901 BRASS PAD (SIDE MOUNTER APP/PTO) 1
269126407907 OUTPUT SHAFT (SIDE MOUNTED APP) 1
269126405401 SLIDING GEAR 1
250526408614 SPACER 1
250726403104 DEEP GROOVE BALL BRG 1
265133403129 TAPER ROLLER BRG (30X72X20.75) 1
3122631452 SHIM 0.125 AR FOR SELECTION
3122631552 SHIM 0.240 AR FOR SELECTION
3122631652 SHIM 0.500 AR FOR SELECTION
3122632152 SHIM 0.050 AR FOR SELECTION
250726405302 GASKET 1
250726404701 BEARING COVER 1
17061698019 OIL SEAL B16X24X6.5 1
269126404601 COUPLER SLEEVE (AXIAL PISTON PUMP) 1
251052315304 GASKET 1
269126408201 COVER (APP DRIVE UNIT) 1
1 259445200102 ASSY. SHIFTING CYLINDER 1 OPTIONAL WITH
217144100104 (HYVA
MAKE)
2 COUPLING BODY L6 2 NOT SERVICED
3 16220510135 SEALING WASHER 10 X 13.5 AL 2
4 259444118602 SPACER 1
5 251052328703 COMPRESSION SPRING 1
6 251052319201 WASHER 1
7 275644106001 FORK HEAD 1
8 12080800809 HEX NUT M 8 1
9 257544119901 BOSS FOR MTG. SHIFTING CYLINDER 1

231
2189113644R.02 DRIVE UNIT AND SHIFT CYLINDER GROUP 44

CHASSIS TYPE: ALL

232
2189113644R.02 DRIVE UNIT AND SHIFT CYLINDER GROUP 44

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
12520601200 SPRING WASHER B 12 1
11 259444116701 PIVOT PIN 1
12 259444119201 WASHER 2
13 SPLIT PIN 3.2 X 18 1 NOT SERVICED
14 259444116702 CLEVIS PIN 1
15 12460500841 BRIGHT WASHER 8.4 1
16 13150606106 SPLIT PIN 2 X 10 1
17 259444110102 LEVER ASSY. 1

233
2189113644R.03 HOSE CONNECTION (HYVA) GROUP 44

CHASSIS TYPE: 395081

234
2189113644R.03 HOSE CONNECTION (HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 217144106801 ADAPTOR 1 1/2 INCH BSP MALE X1-7/6 1
INCH
2 275144179201 COPPER WASHER 38X 44X 2.5 2
3 275144179001 BALL VALVE 1-1/2"BSP 1
4 221744405808 HOSE 1"I.D X1500,R1,1*7/16"UNF(TANK TO 1
PUMP)
5 H80880000035 HOSE 3/4" ID x 2250 R2 PUMP TO VALVE 1
6 275144175803 HOSE 3/4 INCH-HP-12-1100-FS90 1 FROM JUNE'08
SAE100R2 WP(VALVE TO CYL)
6 400144990123 HOSE 3/4 INCH IDX1500 R2 1*3/16 INCH 1 UPTO MAY'08
7 H80880000134 ELBOW M26X1.5 X 1*3/16"UNF ORS 1
8 275144177702 DOWTY SEAL 3/4 INCH 3
9 275144176802 ADAPTOR 1-7/16INCH BSP MALE X M39 1
10 275144177701 DOWTY SEAL 1 1/4 INCH 2
11 217144106804 ADAPTOR 3/4 INCH BSP M X 1-3/16 INCH 1
UNF
12 217144106803 ADAPTOR 3/4 INCH BSP MALE X M 30 X 2 1
13 400144990128 SEAMLESS TUBE ASSY PIPE AND 2 1
FERRULE NUTS
14 275144176805 ADAPTOR 1.25 INCH BSP 1
15 275144177704 DOWTY SEAL 1 INCH 1
16 400244109912 ADAPTOR 1INCH BSP(M)X1 3/16INCH 1

235
2189113644R.04 TIPPING CYLINDER FC110-3-03205-000A-HC GROUP 44

CHASSIS TYPE: 395081

236
2189113644R.04 TIPPING CYLINDER FC110-3-03205-000A-HC GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
H80880000001 TIPPING CYLINDER 1
FC110-3-03205-000A-HC
1 221744990111 PACKSET FOR STAGE DIA 129 1
2 H80880000089 BASE 129-1314-4/4SAE-190 1
3 H80880000123 LOCKING PLATE TYPE 129 3
4 H80880000124 BOTTOM PLATE TYPE 129 1
5 H80880000125 O RING BOTTOM PLATE TYPE 129 1
6 H80880000122 SERR. FLANGE SCREW M8 x 18 3
7 221744990110 PACKSET FOR STAGE DIA 110 1
8 H80880000116 STAGE 110 - 1275 HC 1
9 221744409902 SLIDER 110 2
10 221744409904 LIFTRING 110 1
11 H80880000157 PACKSET FOR STAGE 091 1
12 H80880000093 STAGE 091-1275-HC 1
13 221744409901 SLIDER DIA-91 2
14 221744409915 LIFTRING TYPE 091 1
15 H80880000084 PISTON S 072-1280-HC 1
16 221744409914 SLIDER TYPE 072(2 X 1/2) 2
17 H80880000120 TOP NUT M48X3 1
18 H80880000121 WASHER M48 1
19 H80880000050 COVER 168-1035 PIN60 1
H80880000081 COMPLETE PACKSET 110 1

237
2189113644R.05 TIPPING VALVE(HYVA) GROUP 44

CHASSIS TYPE: 395081

238
2189113644R.05 TIPPING VALVE(HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
275144100113 ASSY. TIPPER VALVE 1
1 CIRCLIP 1 NOT SERVICED
2 COVER 1 NOT SERVICED
3 O RING 1 NOT SERVICED
4 O RING 1 NOT SERVICED
5 O RING 1 NOT SERVICED
6 SPOOL 1 NOT SERVICED
7 VALVE BLOCK 1 NOT SERVICED
8 CHECK VALVE SPRING 1 NOT SERVICED
9 STEEL BALL 1 NOT SERVICED
10 CONNECTOR 1 NOT SERVICED
11 DOWTY WASHER 1 NOT SERVICED
12 STEEL BALL 1 NOT SERVICED
13 BALL SLIDEWAY 1 NOT SERVICED
14 RELIEF VALVE SPRING 1 NOT SERVICED
15 O RING 1 NOT SERVICED
16 DOWTY WASHER 1 NOT SERVICED
17 RELIEF VALVE BODY 1 NOT SERVICED
18 O RING 1 NOT SERVICED
19 TIE ROD SPRING 1 NOT SERVICED
20 O RING 1 NOT SERVICED
21 TIE ROD 1 NOT SERVICED
22 TIE ROD CUP 1 NOT SERVICED
23 O RING 1 NOT SERVICED
24 DISC 1 NOT SERVICED
25 O RING 1 NOT SERVICED
26 CIRCLIP 1 NOT SERVICED
275144110102 SEAL KIT TIPPING VALVE; CONSISTS OFF: 1
3 O RING 1
4 O RING 1
5 O RING 1
15 O RING 1
18 O RING 1
20 O RING 1
23 O RING 1
25 O RING 1

239
2189113644R.06 AIR CONTROL VALVE(HYVA) GROUP 44

CHASSIS TYPE: 395081

240
2189113644R.06 AIR CONTROL VALVE(HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 221787109004 AIR CONTROL VALVE 1
2 221744103306 AIR VALVE MOUNTING BRACKET 1
3 400244108001 HEX. HEAD SCREW M6X20 - 8.8 4
4 217144109203 PLAIN WASHER M 6 4
5 400244106502 NYLOC NUT M 6 4
6 217144105802 FLEXIBKLE TUBE PVC 20 MM(PER M) 12m
7 275144136901 AIR TUBE 16m
8 275144134601 STRAIGHT COUPLING 7
9 217144109202 COPPER WASHER 7
275144134201 NYLON TIE 4X 254 10

241
2189113644R.07 AIR BREATHER FILTER (HYVA) GROUP 44

CHASSIS TYPE: 395081

242
2189113644R.07 AIR BREATHER FILTER (HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
275144100117 ASSY. AIR BREATHER FILTER 1
1 275144164701 COVER 1
2 FILTER HOUSING 1 NOT SERVICED
3 275144169901 FILTER ELEMENT 1
4 275144167701 SEAL 1
275144163201 BOLT 6
6 275144169201 SLEEVE 1

243
2189113644R.08 RETURN LINE FILTER (HYVA) GROUP 44

CHASSIS TYPE: 395081

244
2189113644R.08 RETURN LINE FILTER (HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
275144100116 ASSY. RETURN LINE FILTER 1
1 COVER 1 NOT SERVICED
2 400244109907 BODY 1
3 FLANGE PIPE 1 NOT SERVICED
4 275144159901 FILTER ELEMENT 1
8 275144158701 SPRING 1
275144150102 SEAL KIT FOR RETURN LINE FILTER; 1
CONSISTS OF:
5 FLANGE SEAL 1
6 'O' RING 1
7 'O' RING 1

245
2189113644R.09 HYDRAULIC TANK AND MOUNTING (HYVA) GROUP 44

CHASSIS TYPE: 395081

246
2189113644R.09 HYDRAULIC TANK AND MOUNTING (HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 400144400101 OIL TANK ASSY 40 L 1
2 275144100116 RETURN LINE FILTER ASSY 1
3 400244108002 HEX. HEAD SCREW M8X30 2
4 275144100117 AIR BREATHER ASSY 1
5 217144103201 ALLEN KEY BOLT M8 X 80 3
6 275144100113 3-DHMP TIPPING VALVE 1
7 275144179901 TIPPING VALVE MOUNTING BLOCK 1
8 221744406804 OIL LEVEL INDICATOR 1*1/4INCH BSP 1
217144100105 TANK RUBBER MOUNTING KIT 1
9 MOUNTING BOLT 1
10 MOUNTING WASHER 1
11 MOUNTING RUBBER 2
12 SPACER 1
13 MOUNTING NUT 1
H80880000136 FILTER CLOG INDICATOR 1

247
2189113644R.10 CYLINDER MOUNTING (HYVA) GROUP 44

CHASSIS TYPE: 395081

248
2189113644R.10 CYLINDER MOUNTING (HYVA) GROUP 44

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 H80880000001 TIPPING CYLINDER 1
FC110-3-03205-000A-HC
2 H80880000139 ANTI RATTLE BRACKET 1
H80880000137 RUBBER PAD FOR FC CYL 1
3 H80880000108 CHASSIS BKT FE/FC110 2
4 217144103202 CYLINDER MOUNTING BOLT M16 X 50 16
400244109201 M16 HARDENED WASHER (30/17*3) 16
400244106501 NYLOC NUT M16X1.5 FINE PITCH 16
5 H80880000337 CRADLE ASSY FOR FC-110 CYL. 1
6 H80880000034 GREASE NIPPLE PUSH TYPE M8 2
7 H80880000015 LIFTING BKT FC110 LH 1
7 H80880000014 LIFTING BKT FC110 RH 1

249
2754014246R.01 STEERING LINKAGES GROUP 46

CHASSIS TYPE: ALL

250
2754014246R.01 STEERING LINKAGES GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257346400102 ASSY STEERING WHEEL 1
— 13650596018 WOODRUFF KEY 5X7.5 1
7 257546207918 STEERING SPINDLE TOP 1
8 257546100120 ASSY. STEERING COLUMN SUPPORT 1
— 257446206301 CAM 1
— 13120509301 DOWEL SLEEVE HEAVY 5X30 1
9 3224620023 COVER 2
10 3124621150 BUSH FOR STEERING ROD 2
11 3214620165 RETAINING RING 2
— 3424620075 WASHER 2
17 275446100114 ASSY.STG.GEAR BOX & CONTROL 1
MTG.BKT.
23 257346200106 ASSY U J STEERING 1
24 3219900401 HEX SCREW 2
25 12580601055 TAB WASHER 10.5 TS 17730 2
26 206046207907 STEERING SPINDLE - BOTTOM 1
27 257546306001 PITMAN ARM 1
36 263246000108 ASSY DRAG LINK 1
44 257546106301 RUBBER BELLOW 1
45 257346108209 CLAMPING RING. 1
46 257346200106 ASSY U J STEERING (BOTTOM) 1

251
2754014246R.02 STEERING AGGREGATES AND PIPE LINES GROUP 46

CHASSIS TYPE: ALL

252
2754014246R.02 STEERING AGGREGATES AND PIPE LINES GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257346100144 ASSY STEERING GEAR BOX (M/S Z F ) 1
2 275446600103 STEERING PUMP(INDIGENOUS-DIRECT 1
DRIVE)-M/S ZF
3 257344400101 HYD.STEERING TANK ASSY-M/S ZF 1
— 275546604601 COUPLING 1
— 275446150102 ASSY.KIT P/STG.LINES & CONNECTORS. 1
4 275446800142 ASSY.SUCTION LINE.(P/STG.TANK TO 1
PUMP)
5 275446800143 ASSY.PRESSURE LINE.(PUMP TO G.B) 1
6 275446800144 ASSY.RETURN LINE (G.B TO TANK) 1
— 207746800158 ASSY MALE ADAPTOR 1
— 207746800159 ASSY MALE ADAPTOR 2
— 207746800160 ASSY MALE ADAPTOR 1
— 14280500306 HOSE CLAMP 30 IS4762 1
— 14280500250 HOSE CLAMP 25 IS4762 1

253
2754014246R.03 STEERING GEAR BOX (ZF) GROUP 46

CHASSIS TYPE: ALL

254
2754014246R.03 STEERING GEAR BOX (ZF) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
257346100144 ASSY POWER STEERING GEAR BOX 1
257346210102 SEAL KIT (POWER STEERING GEAR BOX) 1
CONSISTS OF :
2 - DUST SEAL 1
- GASKET 3
- SUPPORT RING 3
4 - 'O' RING 1
13 - 'O' RING 1
12 - 'O' RING 1
14 - SEALING RING 1
21 - SEALING NUT 1
22 - 'O' RING 2
23 - 'O' RING 2
29 - PROTECTIVE CAP 1
35 - GASKET 2
36 - GASKET 2
37 - GASKET 2
38 - GASKET 2
39 - GASKET 2
- GASKET 2

255
2754014246R.04 HYDRAULIC TANK (ZF) GROUP 46

CHASSIS TYPE: ALL

256
2754014246R.04 HYDRAULIC TANK (ZF) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278244400101 HYD. TANK ASSY. (ZF) 1 FOR SELECTION
1 278244400103 STEERING TANK ASSY. (ZF) - PLASTIC 1 FOR SELECTION
VERSION
2 257344400128 FILTER ASSY. 1 FOR METALLIC TANK
2 278246609901 CARTRIDGE 1 FOR PLASTIC TANK
257344407704 GASKET 1

257
2189113647R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

258
2189113647R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 275147100103 ASSY.FUEL TANK COMPLETE (160 LIT. 1
ROUND)
2 0424700605J ASSY.FUEL CAP 1
13 257354200150 TANK UNIT 1
15 0124700440J ASSY.STRAP(FUEL TANK 430 DIA.) 1
261847506701 CLEVIS PIN 2
16 257347500105 ASSY.SUPPORT COMPLETE 1
20 257447507702 RUBBER PACKING 2
21 257447507704 RUBBER PACKING 2
24 218947600103 ASSY. TUBE WITH CRIMPED RUBBER 1
HOSE
26 14280500225 HOSE CLAMP 22 IS4762 1
23 206847107202 BANJO BOLT (SUCTION PART) 1
28 218947600104 ASSY. TUBE WITH CRIMPED RUBBER 1
HOSE
26 14280500161 HOSE CLAMP 16 1
29 275147600103 ASSY.PIPE UNION BOLT 1

259
2189113649R.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

260
2189113649R.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 275449200132 ASSY EXHAUST PIPE 1
2 276349205301 GASKET 3
5 275449200103 ASSY BRACKET 1
3 275449200109 ASSY BRACKET 1
4 275449206701 PIN 1
6 276349200123 ASSY.EXHAUST BRAKE UNIT. 1
7 3521441250 BUSH 1
8 3521441350 BUSH 1
9 264154219905 ASSY.MAG.VALVE(EX.BRAKE)W/VOSS 1
12V-SCL
10 216749200108 ASSY. EXHAUST PIPE-FRONT 1
11 218949200101 ASSY EXHAUST PIPE-INTERMEDIATE 1
14 218949208201 BRACKET-INTERMEDIATE PIPE MTG 1
15 257649208204 PIPE CLAMP 2
16 257649007502 RUBBER BUFFER 10
17 257649009202 WASHER 10
18 257649006902 TUBE 5
19 275449200131 ASSY BRACKET 2
20 218949203302 BRACKET 2
23 218949100101 ASSY. MUFFLER WITH TAIL PIPE 1
26 257649208204 PIPE CLAMP 2
34 275449203305 BRACKET 1
33 275449204201 CLAMP 1
35 275449200116 ASSY BRACKET 1
36 218949203303 BRACKET 1

261
2076153250L.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

262
2076153250L.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
278650100329 ASSY RADIATOR (PLASTIC TANK)_560 1
CORE
10 252550100286 ASSY. RESERVE TANK (PLASTIC) 1
2 278650109908 ASSY. DRAIN COCK 1
3 278650109909 ASSY. PRESSURE CAP 1
278650109906 TANK PACKING. 1
252550100265 BOTTON TANK ASSY. 1
278650100280 TOP TANK COMPLETE. 1
278650109902 RADIATOR CORE-TOYO(537.2 x 560 x 48) 1
4 207650000162 ASSY RADIATOR FRAME 1
9 278650506361 FAN SHROUD(LPT/LPK1615TC-TOYO RAD) 1
11 11063898165 HEX BOLT M16X85 2
12 257450009202 WASHER (47DIA) 4
278650108301 SHIM (1 THK) AR
278650108302 SHIM (2THK) AR
278650108303 SHIM (5THK) AR
13 257450006301 RUBBER BUFFER 4
14 12460501707 BRIGHT WASHER 17 2
15 257450006904 SPACER TUBE (35 MM) 2
16 12051596020 HEX NUT M16 2
12520696031 SPRING WASHER B16 2
17 257450006906 SPACER TUBE (25.5 MM) 2
18 11063896677 HEX BOLT M10X130 1
19 12650601058 WASHER A10.5 2
20 12051598073 HEX NUT M10 1
21 3275045082 RUBBER BUFFER 4
22 252550000146 ASSY. SPACER TUBE (50 MM) 1
24 278650105888 HOSE(TOYO RAD.TO W.PUMP) 1
25 14280598217 HOSE CLAMP TB-54 2
26 278650106951 PIPE (ENGINE OUTLET TO RADIATOR 1
INLET)
27 278650105840 HOSE (FROM ENGINE OUTLET) 1
28 278650105835 HOSE (TO RADIATOR INLET) 1
29 14280599302 HOSE CLAMP TB36 4
30 278650100336 ASSY.WATER FILL PIPE 1
32 278550105803 HOSE (20 ID x 110 l) 2
34 14280500357 HOSE CLAMP 35 4
35 278650105845 HOSE (6 ID x 55 LONG) 1

263
2076153250L.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

264
2076153250L.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
36 278650106998 VENT TUBE(LPT1615TC-TOYO RAD) 1
37 278650105843 VENT HOSE("L") 1
39 14280500161 HOSE CLAMP 16 4

265
2157111954R.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

266
2157111954R.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278254100104 ASSY BATTERY CABLE +VE (50 SQ.MM) 1
2 278254110101 ASSY BATTERY CABLE - VE (50 SQ.MM) 1
278254100101 ASSY.SUPPORT (COMPLETE)-BATTERY 2
278254100102 ASSY TRAY (SHEET METAL) 1
261854100103 ASSY BATTERY COVER (FOR 150 AH 1
BATTERY)
278254108201 CHANNEL (BATTERY CLAMPING) 2
278254103201 CLAMPING STUD 2
262554100114 ASSY.BATT.CABLE SUPPORT BRACKET 1
7 257354209933 BEEPER ALARM UNIT 2
8 207854209903 HIGH TEMP.SENSING BUZZER UNIT 1
275454200102 ASSY BRACKET [BUZZER & BEEPER] 1
265154200158 ELECTRIC BUZZER 1
11 269854209968 HORN 12V LOW TONE 1
263254204901 HORN TIMER 12V 1
12 265454509924 FLASHER 12V 1
13 265454204913 RELAY (WITH RESISTOR) 12V. 5
275154208204 BRACKET (RELAY MOUNTING) 1
265154408213 CLAMP 1
264154508202 CLAMP [RELAY] 2
261854500110 ASSY FUSE BOX MTG BRACKET 1
14 265954504902 RELAY 12V (STARTER) 1
275154200101 ASSY.BRACKET [FOR ST.RELAY] 1
21 263154400101 HALO.HEAD LAMP W/BULBS RH RHD 12V 1
21 263154400102 HALO.HEAD LAMP W/BULBS LH RHD 12V 1
15 62120601011 LAMP H4 12V 60/55W 2
16 62120601119 LAMP T4W 12V 4W 2
265454609919 SLEEVE ADAPTOR FOR HEAD LAMP 2
269854500111 HEAD LAMP LEVELLING SWITCH 1
24 259281100131 ASSY HEAD LAMP DOME 2

267
2157111954R.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

268
2157111954R.01 LIGHT AND SIGNAL SYSTEM GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
23 257654400136 ASSY.BLINKER LAMP.RH WITH BULB.12V 1
23 257654400135 ASSY.BLINKER LAMP LH.WITH BULB.12V 1
25 62120400121 LAMP 12V 21W D12/1 TS 29201 2
26 269854400108 ASSY TAIL LAMP RH 12 V 1
26 269854400107 ASSY TAIL LAMP LH 12 V 1
257354408203 BRACKET (TAIL LAMP) 4
28 62120300097 LAMP 12V 10 W TS 29201 2
29 62120400121 LAMP 12V 21 W TS 29201 6
30 257454420116 ASSY TAIL LAMP BRACKET RH 1
30 257454420124 ASSY TAIL LAMP BRACKET LH 1
33 257654400121 ASSY ENGINE LAMP 1
29 62120400121 LAMP 12V 21W TS 29201 1
34 257454509953 STOP LIGHT SWITCH MECH. 1
39 217154820117 WIRING HARNESS MAIN 1
42 217154820105 WIRING HARNESS TAIL 1
43 265854400105 ASSY.HATCH BACK LAMP 3
44 257654400133 ASSY TOP MARKER LAMP LH WITHOUT 1
BULB
44 257654400134 ASSY TOP MARKER LAMP RH.WITHOUT 1
BULB.
46 257654400137 ASSY.SIDE IND.LAMP LH.WITH BULB 12V 1
46 257654400138 ASSY.SIDE IND.LAMP RH.WITH BULB 12V 1
62120300097 LAMP 12V 10W TS 29201 2
216754620103 WIRING HARNESS ROOF 1
257354410131 ASSY ROUND HEAD LAMP W12V BULB 1
270254509950 REVERSE LIGHT SWITCH 1
265154500114 ASSY PUSH PULL SWITCH 1

269
2157111954R.02 INSTRUMENT CLUSTER (MINDA) GROUP 54

CHASSIS TYPE: ALL

270
2157111954R.02 INSTRUMENT CLUSTER (MINDA) GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 217154209916 INSTRUMENT CLUSTER (0.9),12V,BSI 1
2 261854209926 FUEL GAUGE ASSY.12V 1
3 261854209927 TEMP.GAUGE ASSY 1
4 261854209928 AIR PR.GAUGE ASSY. 2
5 261854209931 SPEEDOMETER 1
6 215754209937 RPM WITH DIGITAL HOURMETER 1
13 261854500101 ASSY COMBI SW.W/MSSL TRS.&HSG. 1
18 207354500101 ASSY. MAIN LINE SWITCH 1
20 261454509901 STARTER PUSH BUTTON 1
22 278254209910 BUZZER ASSY 1
27 275454209904 SPEEDOCABLE (JIS) 3200 LG. 1
257454420115 ASSY IND LAMP EX BR ON 1
62120300127 LAMP 12V 2W 1

271
2679012460R.01 NON SLEEPER CAB GROUP 60

CHASSIS TYPE: ALL

272
2679012460R.01 NON SLEEPER CAB GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 267960110115 ASSY CAB COMPLETE 1
2 267960100185 ASSY BODY SHELL PAINTED -RHD 1

273
2679012460R.02 CAB SHEET METAL AND FITMENTS GROUP 60

CHASSIS TYPE: ALL

274
2679012460R.02 CAB SHEET METAL AND FITMENTS GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
30 275461000102 ASSY.SUBSTRUCTURE-RHD 1
267961600101 ASSY. FLOOR PANEL LH RHD. 1
267961600102 ASSY.FLOOR PANEL RH-RHD 1
267961608207 FLOOR PANEL CENTRE 1
275161108205 COVER FRONT LH (LONG MEMBER) 1
275161108206 COVER FRONT RH (LONG MEMBER) 1
275162100104 ASSY.FRAME FRONT-LH 1
275162100105 ASSY.FRAME FRONT-RH 1
1 257666608263 STEP BOARD BOTTOM 2
12 275181108201 STEP (ADDITIONAL) 2
257666600120 ASSY STEP WELL COMPLETE L H 1
257666600121 ASSY STEP WELL COMPLETE R H 1
2 284162508201 PANEL FACE SIDE BOOTOM-LH 1
2 284162508202 PANEL FACE SIDE BOTTOM-RH 1
268060100173 ASSY TIE MEMBER FRONT 1
257662508236 PANEL OUTER W/S BOTTOM-RHD 1
257662608240 PANEL INNER TOP (W/S) 1
257662608208 PANEL INNER BOTTOM(W/S) 1
3 275175100103 ASSY.CENTRE FLAP WELDED. 1
4 275160102902 HINGE LEAF(CENTRE FLAP) 2
275160106701 HINGE PIN 2
275160103401 BUSH(CENTRE FLAP) 4
5 275160106901 STAY ROD (CENTRE FLAP) 1
257675100121 ASSY BRACKET [CENTRE FLAP STAY] 1
6 257569400102 ASSY REAR WALL PADDING 1
7 350272300111 ASSY LOCK (CENTRE FLAP) 2
8 206075100107 ASSY KNOB CENTRE FLAP 2
257675207501 BUSH CENTRE FLAP 2
9 274275206301 LETTER`T'(NEW STYLISED) 2
10 274275206302 LETTER`A'(NEW STYLISED) 2
264068809901 CLIP (MASCOT) 12
257675203309 BRACKET (LOCK) 2
257675206308 RUBBER STOPPER 2
11 278281100109 ASSY`T'EMBLEM COMPLETE WITH 1 FOR SELECTION
GRILLE
11 268075200105 ASSY.`T'EMBLEM(OVAL STYLISED) W/O 1 FOR SELECTION
GRILLE

275
2679012460R.02 CAB SHEET METAL AND FITMENTS GROUP 60

CHASSIS TYPE: ALL

276
2679012460R.02 CAB SHEET METAL AND FITMENTS GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
13 257675200109 ASSY RUBBER BUFFER 2
14 275160105601 GRAB HANDLE (FRONT FACE) 2
18 257683800101 ASSY VENTILATION UNIT FRONT 2
19 268088106303 MUDGUARD FRONT LH 1
19 268088106304 MUDGUARD FRONT RH 1
20 257566506908 SUPPORT [MUDGUARD FRT] LH 1
20 257566506909 SUPPORT(MUDGUARD FRT) RH 1
21 257388706303 GRAB HANDLE 4
284188106305 MUDFLAP REAR 2
284161600105 ASSY EXTN. MUDGUARD REAR-LH 1
284161600106 ASSY EXTN. MUDGUARD REAR-RH 1
284181100107 ASSY ARRESTOR SPRAY SUPPRESSION 2
257566500102 ASSY MUDGURD LH REAR 1
257666500114 ASSY MUDGUARD (REAR) RH 1
257666500111 ASSY SUPPORT MUD GUARD REAR LH 1
257666500112 ASSY SUPPORT MUD GUARD REAR RH 1
275461100116 ASSY.BRACKET(POWER STEERING TANK 1
MTG.)

277
2679012460R.03 CAB FITMENTS GROUP 60

CHASSIS TYPE: ALL

278
2679012460R.03 CAB FITMENTS GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257667102316 WIND SHIELD GLASS (SINGLE PIECE) 1
2 257667106336 RUBBER MOULD (WIND SCREEN) 1
3 268067102501 FILLER PROFILE 1
257667100121 ASSY REAR WINDOW COMPLETE 1
4 257667102323 GLASS PANE REAR WINDOW 1
5 257567106302 RUBBER MOULD (REAR WINDOW) 1
6 257567102503 FILLER PROFILE 1
7 257668906305 LID CENTRE GLOVE BOX 1
8 257668906304 LID SIDE GLOVE BOX 1
9 350598080103 ASSY LOCK WITH KEY (GLOVE BOX) 1
275162600124 ASSY HINGE(DASH BOARD LIDS) 4
10 267968400105 ASSY COMPOSITE FLOOR MAT RHD 1
11 257669500103 ASSY ROOF LINING 1
12 257669606010 ROOF BOW MIDDLE 4
13 257669606012 ROOF BOW CENTRE 3
14 257569200101 ASSY PADDING(DASH BOARD) 1
15 257581100101 ASSY.SUNVISOR RH 1
15 257581100102 ASSY.SUNVISOR LH 1
16 257681500119 ASSY. GRAB HANDLE (DASH BOARD) 2
17 257681100152 ASSY REAR VIEW MIRROR OUTER RH 1
17 257681100153 ASSY REAR VIEW MIRROR OUTER LH 1
18 257681100106 ASSY TUBULAR FRAME (REAR VIEW 2
MIRROR)
21 257681100146 ASSY PROXIMITY MIRROR 1
23 274781100119 ASSY WIDE ANGLE MIRROR 1
33 257681103301 BRACKET(LOWER) TOP MTG (REAR WIEW 2
MIRROR)
34 257681103302 BRACKET(LOWER) BOTTOM MTG (REAR 2
VIEW MIRROR)
257681106332 REFLECTIVE TAPE-CENTRE(WHITE) 1
257681106333 REFLECTIVE TAPE-SIDE(WHITE) 2
257681106334 REFLECTIVE TAPE SIDE DOOR(YELLOW) 2
257681106335 REFLECTIVE TAPE SIDE(YELLOW) 2

279
2631023272R.01F DOOR AND FITMENTS GROUP 72

CHASSIS TYPE: ALL

280
2631023272R.01F DOOR AND FITMENTS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 257672200165 ASSY DOOR SHELL LH 1
1 257672200159 ASSY DOOR SHELL RH 1
257662100147 ASSY DOOR POST L.H. RHD 1
257662100148 ASSY DOOR POST RH RHD 1
2 257672300152 ASSY.HINGE COMPLETE 4
257672500154 ASSY WEATHER STRIP OUTER BOTTOM 2
257672500155 ASSY WEATHER STRIP OUTER TOP 2
257672500156 ASSY WEATHER STRIP INNER 2
268072500112 ASSY DOOR BEADING OUTER 2
268072500114 ASSY WEATHER STRIP INNER LH 2
268072500115 ASSY WEATHER STRIP INNER RH 2
3 257672500148 ASSY.FRAME COMPLETE (REG. WINDOW) 2
4 257672502303 GLASS PANE [REG WINDOW] 2
5 257672500143 ASSY.DOOR GLASS HOLDER 2
6 257672506716 PIN (GLASS HOLDER) 4
7 13150606149 SPLIT PIN 2X14 4
8 257672502512 RUBBER PROFILE 2
9 265172500130 ASSY WINDOW REGULATOR LH 1
9 265172500131 ASSY WINDOW REGULATOR RH 1
10 265172300111 ASSY. DOOR LOCK COMPLETE LH 1
10 265172300112 ASSY. DOOR LOCK COMPLETE RH 1
11 257672315602 KNOB 2
13 265172300105 DOOR HANDLE OUTER RH 1
13 265172300157 DOOR HANDLE OUTER LH 1
16 265872300127 ASSY HANDLE INNER DOOR 2
17 265872300199 ASSY.DOOR CHECK FRONT 1
206098709903 RUBBER PROFILE (TURNING WINDOW) 1
18 268072502302 GLASS PANE(QUARTER WINDOW) 2
268072506302 RUBBER MOULD RH(QUARTER WINDOW) 1
268072506301 RUBBER MOULD LH(QUARTER WINDOW) 1
21 257572700102 ASSY DOOR PADDING LH 1
21 257572700101 ASSY DOOR PADDING RH 1
22 265472706310 DOOR PAD CLIP (TOP CAB) 24
23 265472706307 DOOR PAD CLIP (BOTTOM) 24
24 265472300127 ASSY. HANDLE(FOR WINDOW 2
REGULATOR)

281
2631023272R.01F DOOR AND FITMENTS GROUP 72

CHASSIS TYPE: ALL

282
2631023272R.01F DOOR AND FITMENTS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
26 257672306318 DOOR SEALING OUTER 2
257672302507 SEALING PROFILE DOOR 2
27 257672318204 STRIKER LH 1
27 257672318205 STRIKER RH 1
257672316711 MOUNTING PIN (STRIKER) 2
28 257672306320 DOOR SEALING INNER 2
30 265172308601 SPACER (HANDLE) 2
31 257672506321 GRIP BEADING 4
32 265172506316 GRAB HANDLE (DOOR) 2
41 274281800103 ASSY "TATA 1615 C" MASCOT 1
42 278281800107 ASSY "TATA" MASCOT 1
275481900101 ASSY ENGINE SHIELDING LH RHD 1
275481900103 ASSY ENGINE SHIELDING RH RHD 1
265472706317 MAGAZINE POCKET LH (DARKER GRAY) 1
265472706318 MAGAZINE POCKET RH (DARKER GRAY) 1
284172300109 KIT FOR LOCKS,CONSISTS OF: 1
OUTER HANDLE LOCK LH 1
OUTER HANDLE LOCK RH 1
GLOVE BOX LOCK 1
KEY 2
267972300102 ASSY.DOVE TAIL-BOTTOM(DOOR SIDE) 2
267972306303 DOVE TAIL-BOTTOM(FLOOR SIDE) 2

283
2722051582R.01 WIPER ARRANGEMENT GROUP 82

CHASSIS TYPE: ALL

284
2722051582R.01 WIPER ARRANGEMENT GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 276782409901 WIPER MOTOR 17W,12V(RHD)SINGLE W/S 1
276782400102 ASSY.WIPER ARM,BLADE & SUPPORT 1
ARM (DRIVER)
3 257682400125 ASSY.WIPER ARM (DRIVER) 1
4 257682400128 ASSY. WIPER BLADE (DRIVER) 1
20 257682400126 ASSY.SUPPORT ARM 1
276782400103 ASSY.WIPER ARM & BLADE (CODRIVER) 1
21 257682400127 ASSY.WIPER ARM (CODRIVER) 1
22 257682400129 ASSY. WIPER BLADE (CODRIVER) 600 MM 1
LONG
5 257682409906 LINK ROD (585MM) 1
6 257682409905 LINK ROD (205MM) 1
7 12080801007 HEX THIN NUT M10 2
8 12080899023 HEX THIN NUT M10 LH 2
9 257682408201 BRACKET MOTOR MOUNTING 1
19 0009971881J RUBBER GROMMET 4
10 0429920020J SLEEVE 4
2 276782400101 ACC. KIT FOR 17W HIGH POWER 1
MOTOR;CONSISTS OF :
WIPER MOTOR CONNECTOR 1
LINK END ASSY RH 2
LINK END ASSY LH 2
SPACER 2
WHEEL BOX 2
13 265182400106 KIT FOR ELECTRIC W/S WASHER 1
CONSISTS OF
14 PUMP ASSY 1
15 TANK 1
TUBE-TANK TO PUMP INLET 1
ASSY.BRACKET 1
16 T- JOINT 1
18 TUBE-2000 MM.LONG. 1
CLIP 8
ASSY NOZZLE 2
265482406303 NOZZLE ADAPTOR 2
17 265482400109 NOZZLE UNIT (TWIN JET) 2

285
2189123687R.01 TIPPER BODY GROUP 87

CHASSIS TYPE: 395081

286
2189123687R.01 TIPPER BODY GROUP 87

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
218987000102 ASSY KIT BODY - 8.5CUM BOX(M/S HYVA) 1
10 218987300101 ASSY.TIPPING BODY COMPLETE(8.5CUM 1
BOX)
1 H80880000338 ASSY SUB-FRAME(8.5CUM BOX)WITH 1
FLOOR
2 H80880000339 HEAD BOARD ASSY 1
3 H80880000340 SIDE BOARD RH 1
4 H80880000341 SIDE BOARD LH 1
5 H80880000342 TAIL DOOR ASSY 1
217187306702 TAIL DOOR HINGE PIN 2
400287306703 SPLIT PIN Ø8X45 2
275144129902 GREASE NIPPLE M10X1 TYPE- 2 2

287
2189123687R.02 SUB FRAME ASSY GROUP 87

CHASSIS TYPE: 395081

288
2189123687R.02 SUB FRAME ASSY GROUP 87

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 218987100101 ASSY SUB-FRAME(8.5CUM BOX) 1
2 H80880000126 BODY PROP ASSY 1
3 400287106701 PROP MTG PIN 1
4 H80880000337 CRADLE ASSY FOR FC-110 CYL. 1
5 H80880000144 REAR HINGE BUSH ASSY ID50 1

289
2189123687R.03 SUB FRAME MOUNTING GROUP 87

CHASSIS TYPE: 395081

290
2189123687R.03 SUB FRAME MOUNTING GROUP 87

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 H80880000343 ATTACHMENT PLATE - 1 4
2 H80880000344 ATTACHMENT PLATE - 2 2
3 217187109908 UPPER PIVOT 6
4 H80880000345 LOWER PIVOT - 1 2
H80880000346 LOWER PIVOT - 2 2
H80880000347 LOWER PIVOT - 3 2
5 400287108701 SPRING FL57 2
6 217187103203 BOLT M16 X 150 4
217187103202 BOLT M16 X 110 2
7 217187106501 NUT M16 6

291
2189123687R.04 REAR HINGE SHAFT ASSEMBLY GROUP 87

CHASSIS TYPE: 395081

292
2189123687R.04 REAR HINGE SHAFT ASSEMBLY GROUP 87

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 221787107901 REAR HINGE SHAFT 1
2 H80880000144 REAR HINGE BUSH ASSY 2
3 H80880000143 LOCKING RING 2
4 400287106702 LOCKING PIN 4

293
2189123687R.05 HYFIX ASSEMBLY GROUP 87

CHASSIS TYPE: 395081

294
2189123687R.05 HYFIX ASSEMBLY GROUP 87

CHASSIS TYPE: 395081

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
217187100104 HYFIX ASSY 1
1 217187106301 HYFIX RUBBER 1
217187100103 HYFIX LOCKING BAR MOUNTING 1
KIT,CONSISTS OFF:
HYFIX LOCKING BAR PLATE 1
HYFIX LOCKING BAR 1
2 COMPRESSION PLATE 1
3 400244406704 HYFIX PIN - 3 (31.5X80L) 1
4 LOCKING PLATE 1 NOT SERVICED
5 HYFIX PIVOTING 1 NOT SERVICED
6 400244408801 HYFIX STUD SET(M20 NUT+PIN) 1
7 400244406702 HYFIX PIN - 2 (25X85L) 1
8 400244406701 HYFIX PIN - 1 (31.5X110L) 1
9 FRAME 1 NOT SERVICED
10 400287105602 HYFIX MOUNTING EYE (MACHINED) 1
11 400287105601 HYFIX HOOK 1
12 400244406703 HYFIX SECURE(SPRING DOWEL)PIN 3
13 275144129902 GREASE NIPPLE - STRAIGHT 1

295
2679011588R.01 BUMPER, ENGINE HOOD, FENDER GROUP 88

CHASSIS TYPE: ALL

296
2679011588R.01 BUMPER, ENGINE HOOD, FENDER GROUP 88

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 284188107701 BEADING FENDER LH 1
1 284188107702 BEADING FENDER RH 1
257688108207 FENDER LH (FRONT) 1
257688108203 FENDER L H (REAR) 1
257688108205 FENDER LH (MIDDLE) 1
275188108201 EXTENSION(FENDER) 1
257688108208 FENDER RH (FRONT) 1
257688108204 FENDER R H (REAR) 1
257688108206 FENDER RH (MIDDLE) 1
2 284188106303 FENDER TRIM LH 1
2 284188106304 FENDER TRIM RH 1
3 274288500109C0 ASSY BUMPER WITH REFLECTOR - 1
BLACK
8 284188700101 ASSY ENGINE HOOD COMPLETE-RHD 1
9 257388706303 GRAB HANDLE 2
10 275488707703 SEALING RUBBER(ENGINE HOOD) 1
12 275126800152 ASSY BASE PLATE 1
- 259288708203 CLAMPING PLATE(E/HOOD BASE PLATE) 2
- 275188708201 CLAMPING PLATE (HEAT INSULATION) 10
13 259288700103 ASSY.TOGGLE CLAMP(ENGINE HOOD) 4
- 260188700103 ASSY NUT PLATE(E/HOOD TOGGLE 4
CLAMP)

297
2679011589R.01 CAB MOUNTING GROUP 89

CHASSIS TYPE: ALL

298
2679011589R.01 CAB MOUNTING GROUP 89

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CAB MOUNTING FRONT
1 275446100114 ASSY. STRG GEAR BOX & CONTROL 1
MTG.BKT(RH)
2 257589100103 ASSY.FRONT MTG.BRACKET LH RHD 1
3 257689103702 MOUNTING CUP FRONT 2
4 265440306702 SCREW WITH NYLON INSERT 8
5 257689107705 RUBBER BUFFER (CONE) 2
6 257689107704 RUBBER BUFFER (LOWER) 2
7 257689107128 PLATE (FRONT MTG.) 2
8 257689108602 SPACER TUBE (FRONT MTG.) 2
9 257699100104 PIN WITH NYLON INSERT 2
CAB MOUNTING REAR
10 275489100107 ASSY.BRACKET REAR-LH (CAB & SHOCK 1
ABSORBER)
11 275489100108 ASSY.BRACKET REAR-RH (CAB & SHOCK 1
ABSORBER)
12 350589010114 ASSY.SPRING(CAB MOUNTING REAR) 1
13 350532107101 FIRST LEAF 1
15 257689100149 SHOCK-ABSORBER(CAB SUSPENSION) 2
16 257689106703 PIN (SHOCK ABSORBER) 4

299
2754014891R.01 SEAT AND SEAT BELTS GROUP 91

CHASSIS TYPE: ALL

300
2754014891R.01 SEAT AND SEAT BELTS GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 265191000131 DRIVER SEAT ASSY.W/HEAD REST-RHD 1
3 265191000135 ASSY.CO-DRIVER SEAT WITH HEAD REST 1
2 257691700133 ASSY SEAT STAND DRIVER 1
6 275491500108 KIT SEAT BELTS COMPLETE,CONSISTS 1
OF
ASSY SEAT BELT COMP DRIVERS 1
ASSY SEAT BELT COMP CO DRIVERS 1
ASSY SEAT BELT COMP MIDDLE 1

301

You might also like