2018 2022 Super Deluxe Service Manual English
2018 2022 Super Deluxe Service Manual English
SUPER DELUXE
SERVICE MANUAL
GETTING STARTED...............................................................................................................................................................................................6
RECOMMENDED SERVICE INTERVALS.....................................................................................................................................................................................................6
RECORD YOUR SETTINGS.............................................................................................................................................................................................................................6
TORQUE VALUES..............................................................................................................................................................................................................................................6
EXPLODED VIEW..................................................................................................................................................................................................8
Part Preparation
Remove the component from the bicycle before service.
Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox
remotes, user manuals are available at www.sram.com/service.
Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.
Service Procedures
The following procedures should be performed throughout service, unless otherwise specified.
Clean the part with RockShox Suspension Cleaner or isopropyl alcohol and a
clean, lint-free shop towel.
Clean the sealing surface on the part and inspect it for scratches.
Replace the o-ring or seal with a new one from the service kit. Use your
fingers or a pick to pierce and remove the old seal or o-ring.
Apply RockShox Dynamic Seal Grease to the new seal or o-ring. If a brush is
used to apply grease, confirm there are no loose bristles in the grease or on
the part.
NOTICE
Do not scratch any sealing surfaces when servicing the product. Scratches
can cause leaks. Consult the spare parts catalog to replace the damaged
part.
To prevent damage to the shock, use aluminum soft jaws and position the Specified torque value in N·m (in-lb)
eyelet in the vise so that the adjustment knobs are clear of the
vise jaws. For bearing mount shocks, wrap a shop towel around the eyelet,
then clamp the eyelet flat into the vise.
Tighten the part with a torque wrench to the torque value listed in the red bar.
When using a crowfoot socket and torque wrench, install the crowfoot socket
at 90 degrees to the torque wrench.
RockShox Service 4
Model Code Identification
Product model code and specification details can be identified with the serial number on the product. Model codes can be used to identify the
product type, series name, model name, and product version associated with the production model year. Product details can be used to identify spare
parts, service kit, and lubricant compatibility.
Model Code example: RS-SDLX-ULT-B2
RS = Product Type - Rear Suspension
SDLX = Platform/Series - Super Deluxe
ULT = Model - Ultimate
B2 = Version - (B - second generation, 2 - second iteration)
To identify the model code, locate the serial number on the product and enter it into the Search by Model Name or Serial Number field at
www.sram.com/service.
Wa r r a n t y a n d Tr a d e m a r k
For SRAM Warranty information, visit: www.sram.com/warranty.
For SRAM Trademark information, visit: www.sram.com/website-terms-of-use.
R e c o r d Yo u r S e t t i n g s
Use the charts below to record your shock settings to return your shock to its pre-service settings. Record your service date to track service intervals.
To r q u e Va l u e s
Getting Started 6
C o m p r e h e n s i v e P a r t s , To o l s , a n d S u p p l i e s L i s t
Parts Bicycle Tools
• Super Deluxe (A1-B2) Service Kit - 50 hours • High pressure shock pump - 600 psi
• Super Deluxe (A1-B2) Service Kit - 200 hours • Schrader valve core tool
• Super Deluxe Remote (A1-B2) Service Kit - 200 hours Common Tools
• Rear Shock Bearing Kit • Adjustable wrench
Safety and Protection Supplies • Bearing press tool: 22 mm (OD) x 10 mm (ID)
• Apron • Bench vise with aluminum soft jaws and grooved soft jaws
• Clean, lint-free shop towels • Cable and housing cutters
• Nitrile gloves • Crowfoot sockets: 13 mm, 21 mm, 29 mm, 31 mm, 54 mm
• Oil pan • Hammer
• Safety glasses • Hex bit sockets: 2 mm, 3 mm
Lubricants and Oils • Hex wrenches: 1.5 mm, 2 mm, 3 mm, 5 mm
• Isopropyl alcohol or RockShox Suspension Cleaner • Metric caliper or small metric ruler
• Maxima Extra 15w50 or Maxima PLUSH Dynamic Suspension Lube Light - • Open end wrenches: 5 mm, 13 mm (x2), 21 mm, 29 mm, 31 mm, 54 mm
(included in service kits) • Pick
• Maxima PLUSH 7wt or RockShox 7wt suspension oil • Pliers
• RockShox Dynamic Seal Grease - included in service kits • Small diameter punch
RockShox Tools • Socket wrench: 12 mm
• RockShox Air Valve Adapter Tool - Rear Shock (red adapter) • Strap wrench
• RockShox 1/2" x 1/2" rear shock bushing removal/installation tool • T10 TORX wrench and bit socket
• RockShox IFP Height Tool - Super Deluxe • Torque wrench
• RockShox Rear Shock Vise Blocks - 3-Hole
Use ONLY RockShox, SRAM, and Maxima suspension oils/fluids and grease, unless otherwise specified. Use of any other lubricants can damage
seals and decrease performance.
Shaft eyelet
Bushing
Compression/Threshold lever
(RCT / Ultimate / RC3 / Select+)
Air can
Reservoir mount
Check Spring
(RTR / Ultimate Remote / Select+)
Check Shim
(RTR / Ultimate Remote / Select+)
Seal head / air piston
Compression assembly
Main piston
Damper body
Exploded View 8
Exploded View - RTR / Ultimate Remote
Cap screw
Spring tang
Cam housing
Threaded ferrule
Spring Cable hanger screw
Spring tang
Ferrule lock screw
Cam
Cable hanger
Cable spool
Remote screw
Dust cover
Bearing
Shaft eyelet Damper body
Spacer
Bearing
Dust cover
Bearing
Cap Screws
P a r t s , To o l s , a n d S u p p l i e s
Safety and Protection Supplies Common Tools
• Safety glasses • Cable and housing cutters
• Nitrile gloves • Hex wrenches: 2 mm, 3 mm
3 mm
2 Loosen the cable set screw, then cut the cable. Cable and housing cutters
Loosen the ferrule lock screw. Remove the threaded ferrule, housing,
and cable from the cable bracket.
Discard the threaded ferrule, cable, and housing.
2 mm
2 mm
P a r t s , To o l s , a n d S u p p l i e s
Parts RockShox Tools
• Super Deluxe Service Kit (A1-B2) - 50 hours • RockShox 1/2" x 1/2" rear shock bushing removal/installation tool
• Super Deluxe Service Kit (A1-B2) - 200 hours Lubricants and Oils
• Super Deluxe Remote Service Kit (A1-B2) - 200 hours • RockShox Dynamic Seal Grease
Safety and Protection Supplies Common Tools
• Apron • Adjustable wrench
• Clean, lint-free rags • Bench vise with aluminum soft jaws
• Nitrile gloves • Open end wrenches: 13 mm (x2)
• Safety glasses
NOTICE
To prevent damage to the shock use aluminum soft jaws and position the eyelet in the vise so that the adjustment knobs are clear of the vise jaws.
Threaded rod
1 Thread the small end of the push pin onto the threaded rod until the
rod is flush or slightly protrudes from the hex-shaped end of the
push pin.
NOTICE
Do not scratch the air can as you turn the wrench.
Unthread the push pin from the threaded rod to remove the end spacer
and the bushing pin if it slides out easily.
13 mm 13 mm
4 If the bushing pin did not remove easily, unthread the push pin from
the threaded rod to remove the end spacer, then reinstall the push pin
onto the threaded rod.
Thread the large, open end of the catcher along the rod until it rests
against the shaft eyelet.
Use a 13 mm wrench to thread the push pin along the rod until it stops
against the eyelet shaft.
Unthread the push pin from the threaded rod to remove the bushing
pin.
13 mm 13 mm
1 Insert the threaded rod through the shaft eyelet until the base of the
push pin rests against the bushing.
Thread the large, open end of the catcher onto the rod until it rests on
the eyelet.
13 mm 13 mm
3 Unthread the catcher from the threaded rod. Remove the tool from the
shaft eyelet and discard the bushing.
Repeat steps 1-3 for the damper body eyelet.
Set the RockShox rear shock bushing removal/installation tool aside
until you have finished servicing your shock.
P a r t s , To o l s , a n d S u p p l i e s
Parts Common Tools
• Rear Shock Eyelet Bearing Kit - With Spacers • Bearing press tool: 22 mm (OD) x 10 mm (ID)
• Rear Shock Eyelet Bearing Kit (includes damper body eyelet bearing • Bench wise with aluminum soft jaws
housing assembly) • Hammer
Safety and Protection Supplies • Small diameter punch
• Clean, lint-free shop towels
• Nitrile gloves
• Safety glasses
Bearing Removal
2 To prevent damage to the air valve, remove the bearing on the side
opposite of the air valve first. Place a punch against the back of the
opposite bearing, and tap out the bearing.
Hammer Punch
NOTICE
Do not damage the air valve when tapping out the bearing.
Punch Hammer
Bearing Removal 15
Bearing Installation
1 Install a new bearing into one bearing bore, then clamp the eyelet and
bearing into a vise with soft jaws. Press the bearing into the bearing
22 mm (OD) x 10 mm (ID) bearing press tool
NOTICE
Do not overtighten the bearing. Overtightening can damage the
bearing and cause it to malfunction.
To prevent damage to the bearing, make sure that the bearing press
tool contacts both the inner and outer races of the bearing.
2 Insert a new spacer into the eyelet, then install a new bearing into the
other bearing bore. Clamp the eyelet and bearing into a vise with soft
jaws, then press the bearing into the bearing bore until it is flush with
the eyelet.
Loosen the vise, and align the bearing press tool with the bearing, then
tighten the vise. Press the bearing into the bearing bore until it stops.
NOTICE
Do not overtighten the bearing. Overtightening can damage the
bearing and cause it to malfunction.
To prevent damage to the bearing, make sure that the bearing press Bearing press tool
tool contacts both the inner and outer races of the bearing.
Bearing Installation 16
3 Remove the shock from the vise. The bearings should sit approximately
1 mm below the outer edge of the bearing bore. Reinstall dust covers
before installing the shock on the bicycle.
Bearing Installation 17
Damper Body Eyelet Bearing Housing Assembly Replacement
1 Loosen the cap screws and remove the bearing assembly from the
shock.
The dust covers may fall off. This is normal.
3 mm
NOTICE
If you are completing the 50 or 200 hour service, set the bearing assembly aside until service is complete. The air can cannot be removed with the
bearing assembly installed.
2 Install the new bearing assembly and screws onto the shock. Tighten
the cap screws to 6.2 N·m (55 in-lb).
3 mm 6.2 N•m (55 in-lb)
P a r t s , To o l s a n d S u p p l i e s
Parts Bicycle Tools
• Super Deluxe Service Kit (A1-B2) - 50 hours • Schrader valve core tool
• Super Deluxe Service Kit (A1-B2) - 200 hours • High Pressure Shock Pump - 600 psi
• Super Deluxe Remote Service Kit (A1-B2) - 200 hours Common Tools
Safety and Protection Supplies • Bench vise with aluminum soft jaws and grooved soft jaws
• Apron • Crowfoot sockets: 13 mm, 21 mm, 29 mm, 31 mm, 54 mm
• Clean, lint-free shop towels • Hex bit sockets: 2 mm, 3 mm
• Nitrile gloves • Hex wrenches: 1.5 mm, 2 mm, 3 mm, and 5 mm
• Oil pan • Metric caliper or small metric ruler
• Safety glasses • Open end wrenches: 5 mm, 13 mm (x2), 21 mm, 29 mm, 31 mm, 54 mm
Lubricants and Oils • Pick
• Isopropyl alcohol or RockShox Suspension Cleaner • Pliers
• Maxima Extra 15w50 or Maxima PLUSH Dynamic Suspension Lube Light • Socket wrench: 12 mm
(included in service kits) • Strap wrench
• Maxima PLUSH 7wt or RockShox 7wt suspension oil • T10 TORX wrench and bit socket
• RockShox Dynamic Seal Grease - Included in Service Kits • Torque wrench
RockShox Tools
• RockShox Air Valve Adapter Tool - Rear Shock
• RockShox IFP Height Tool - Super Deluxe
• RockShox Rear Shock Vise Blocks - 3-Hole
Use ONLY RockShox, SRAM, and Maxima suspension oils/fluids and grease, unless otherwise specified. Use of any other lubricants can damage
seals and decrease performance.
⚠ WARNING
Before disassembly or service of any air system, remove the air pressure from all air chambers and remove the air valve cores.
If your shock will not return to full extension, do not attempt to service or disassemble your shock. Attempting to service a shock that will not return
to full extension can cause severe and/or fatal injuries.
SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension oil.
Place an oil pan on the floor underneath the area where you will be working on the shock.
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox
shocks.
To prevent damage to the shock use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the vise jaws.
For bearing mount shocks, wrap a rag around the eyelet, then clamp the
eyelet flat into the vise.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
Ultimate / RCT: Turn the compression adjuster knob counter-clockwise Ultimate / RCT
until it stops, then turn the threshold lever to the unlocked position.
Ultimate / RCT
Select+ / RC3
Slowly release the air from the air can to make sure the air is removed
from both chambers. Quickly releasing the air can trap air in the
negative chamber and cause the air can to forcefully eject from the
shock upon disassembly.
Use a Schrader valve core tool to remove and reinstall the valve core
from the valve body to make sure all air has been removed.
3 Clamp the shaft eyelet into a vise, with the shock positioned
horizontally.
6 Use a strap wrench to remove the air can. Wrap the strap around the
section of the air can furthest from the shaft eyelet. Turn the wrench
counter-clockwise to unthread the air can.
NOTICE
Do not place the strap wrench on the air can decal.
Once it is completely unthreaded, slowly pull the air can along the
damper body to remove it and the Counter Measure.
Remove the rag from the damper body eyelet.
Vacuum pressure will increase as you pull the air can along the
damper body, and will suddenly release when the air can is pulled
over the air piston. Strap Wrench
Counter Measure
Bottomless Tokens
Bottomless Tokens: Clamp the shaft eyelet into the vise. Bottomless Tokens
Move the bottom out washer and o-ring away from the shaft eyelet,
then snap the token onto the damper shaft with the tabbed side facing
the air valve. Slide the token down the damper shaft until it contacts
the other tokens or the eyelet. Slide the bottom out washer and o-ring
onto the tokens.
Install up to three Bottomless Tokens.
Bottomless Tokens
Gnar Dog Token: Clamp the shaft eyelet into the vise. Gnar Dog Token
Remove any existing tokens from the eyelet. Move the bottom out
washer and o-ring away from the shaft eyelet, then snap the Gnar Dog
Token onto the damper shaft with the flat side facing out of the eyelet.
Slide the token down the damper shaft until it contacts the eyelet.
Only one Gnar Dog Token may be installed. If one Gnar Dog Token
is installed, a maximum of two additional Bottomless Tokens can be
installed. Slide the bottom out washer and o-ring onto the tokens.
NOTICE
The Gnar Dog Token must be the first token installed into the eyelet.
Any additional Bottomless Tokens must be installed after the Gnar
Dog Token is installed. Gnar Dog Token
NOTICE
Do not scratch the damper shaft, shaft eyelet, or the eyelet o-ring.
Scratches can cause leaks.
Pick
Bottomless Tuning 23
50/200 Hour Service Air Can Service
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox Super
Deluxe rear shocks.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
2 Remove the air can wiper seal located in the top groove.
4 Pierce and remove the quad seal from the bottom of the second
groove in the air can.
6 Install the quad seal by inserting one end into the deepest groove in
the air can, then push the remainder of the ring into the groove.
8 Orient the new wiper seal step side up. Install it into the wiper seal
groove at the top of the air can.
9 Apply a thin layer of grease to the quad seal, backup ring, and wiper
seal.
Set the air can aside.
✓ ×
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox
shocks.
To prevent damage to the shock use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the vise jaws.
For bearing mount shocks, wrap a rag around the eyelet, then clamp the
eyelet flat into the vise.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
1 RTR / Ultimate Remote: Remove the remote screw and the cable
spool.
T10 TORX
Loosen the cable hanger screw and remove the cable hanger.
2 mm
3 Use a Schrader valve tool to remove the Schrader valve core from the
IFP reservoir valve.
Do not discard the Schrader valve core.
4 Clamp the eyelet vertically into the vise. Push the IFP reservoir cap into
the reservoir until it stops.
31 mm
T10 TORX
RC3
RC3
Ultimate / RCT/ Ultimate DH / RC: Remove the compression assembly Ultimate / RCT / Ultimate DH / RC
from the IFP reservoir mount and set it aside.
RTR / Ultimate Remote / Select+: Remove the check spring and check
shim and set them aside.
The check shim may be stuck to the bottom of the compression
assembly. Remove as needed.
1 Loosen the cap screw from the reservoir and remove the remote
subassembly from the reservoir.
3 mm
3 Clamp grooved soft jaws into a vise. Gently clamp the cam into the
groove in the soft jaws.
Preload the spring clockwise until it stops, then remove the travel
limit screw. Carefully unload the spring and pull the cam from the cam
housing.
⚠ CAUTION
If not unloaded slowly, the spring can reset rapidly, causing the hex
wrench to eject from the cam assembly.
5 mm
1.5 mm 5 mm
NOTICE
Do not spray isopropyl alcohol or RockShox Suspension Cleaner on
the cam when o-rings are installed. Isopropyl alcohol can cause the
o-rings to become brittle and break.
6 Apply a thick layer of grease to the inside and outside of the new
remote spring, then install the spring onto the cam with the spring tang
in the spring tang hole.
7 Install the cam and spring into the cam housing, and rotate the cam
until the spring tang falls into the tang hole. The cam should be flush
with the end of the cam housing.
⚠ CAUTION
If not unloaded slowly, the spring can reset rapidly, causing the hex
wrench to eject from the cam assembly.
5 mm
5 mm
5 mm
10 Install the remote subassembly into the reservoir mount. The machined
flat will only allow the remote subassembly to be installed one way.
3 mm 2.1-2.5 N•m (18-22 in-lb)
Use a torque wrench with a 3 mm hex bit socket to tighten the cap
screw to 2.1-2.5 N•m (18-22 in-lb).
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox
shocks.
To prevent damage to the shock use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the
vise jaws. For bearing mount shocks, wrap a rag around the eyelet, then
clamp the eyelet flat into the vise.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
2 Remove the damper body from the vise and pour the oil into an oil pan.
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox
shocks.
To prevent damage to the shock use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the vise jaws.
For bearing mount shocks, wrap a rag around the eyelet, then clamp the
eyelet flat into the vise.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
21 Clamp the damper shaft into the 1/2 inch slot on the RockShox Rear
Shock Vise Block.
Do not remove the damper shaft from the eyelet.
NOTICE
To prevent damage to the seal head/air piston, position the shaft in
the vise so that the piston and IFP reservoir are clear of the vise jaws.
12 mm
Piston Service 38
4 Slide the main piston assembly and top out plate off the shaft and onto
a small hex wrench or pick.
NOTICE
Keep all the parts together and set them aside. If the main piston
assembly is disassembled, it will need to be replaced.
Separate the piston from the upper shim stack (still on the hex wrench HotDog Piston
or pick), and remove it. Slide the HotDog Piston onto the hex wrench
or pick, with the "HotDog" side of the piston facing the end of the hex
wrench.
Slide the rest of the shim stack back onto the hex wrench and set
aside.
Piston Service 39
6 Remove the seal head/air piston from the damper shaft.
8 Pierce and remove the internal seal o-ring located in the internal seal
gland.
Install a new o-ring.
9 Remove the inner o-ring, located at the base of the threads in the seal
head/air piston.
Install a new o-ring, and apply a liberal amount of grease to the o-ring
and bushing.
Piston Service 40
10 Remove the o-ring located inside the shaft eyelet.
Install a new o-ring inside the shaft eyelet.
Pick
12 Clamp the damper shaft into the RockShox Rear Shock Vise Block.
NOTICE
To prevent damage to the seal head/air piston, position the shaft in
the vise so that the piston and IFP reservoir are clear of the vise jaws.
Piston Service 41
13 Install the main piston assembly onto the damper shaft, making sure
the HotDog piston is facing the damper shaft, if installed. Squeeze the
shims and center the shim stack on top of the main piston.
If desired, install a new piston tune. Refer to the RockShox Spare Parts
Catalog on www.sram.com.
Be sure to keep the main piston assembly parts in the same order.
NOTICE
If the shims are not centered and in the correct order, the shock will
not perform properly.
HotDog Piston
14 Thread the nut onto the damper shaft. Tighten the main piston nut to
6.8 N•m (60 in-lb).
12 mm 6.8 N•m (60 in-lb)
Piston Service 42
200 Hour Service Shock Assembly and Bleed
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox
shocks.
To prevent damage to the shock use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the
vise jaws. For bearing mount shocks, wrap a rag around the eyelet, then
clamp the eyelet flat into the vise.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
1 RTR / Ultimate Remote / Select+: Install the check spring (wide end
first, tapered end oriented out) and check shim into the reservoir
mount.
RC3
RC3
4 Thread the IFP reservoir onto the eyelet. Tighten the IFP reservoir to
8 N·m (70 in-lb).
31 mm 8 N•m (70 in-lb)
Install the crowfoot onto the torque wrench at a 90° angle to the
handle to ensure an accurate torque reading.
5 Pour 7wt suspension oil into the IFP reservoir until it is level with the
top of the reservoir.
7 With your finger still on the damper shaft opening, pour 7wt suspension
oil into the IFP reservoir until it is level with the top of the reservoir.
Install the IFP, flat side up, into the IFP reservoir. Use a metric caliper or 20 mm
ruler to push the IFP into the reservoir to a depth of 20 mm.
The IFP should be submerged in oil.
8 Tap the shock on the bench a few times to purge any excess bubbles,
then install the IFP bleed screw into the IFP. The bleed screw should be
submerged in oil.
Pour out any excess oil.
T10 TORX
10 Clamp the damper body eyelet into the vise. Wrap a clean rag around
the damper body.
11 Pour new 7wt suspension oil into the damper body until it is level with
the top.
12 Place your thumb on the IFP to prevent it from moving, then slowly
install the seal head/air piston onto the damper body.
Do not hold on to the shaft eyelet or damper shaft while inserting
the seal head into the damper body. It will move the piston/shaft
assembly, causing too much oil to displace out of the damper body.
Pressure will continue to build against the IFP as the shaft assembly
is tightened. Keep your thumb on the IFP to ensure the best bleed.
Remove your thumb once the shaft assembly has been tightened.
14 Remove the shock from the vise. Turn the shock over and clamp the
shaft eyelet into the vise.
T10 TORX
16 Use a metric caliper or ruler to push the IFP into the reservoir to a
depth of 20 mm.
⚠ CAUTION- EYE HAZARD
Do not look directly into the reservoir as you push the IFP down. Oil
may be ejected from the IFP bleed port if you push the IFP down too
fast. Wear safety glasses.
20 mm
18 Slowly push the damper body downward. Oil will begin to fill the
reservoir through the IFP bleed port. Stop when the damper body is
3/4 of the way through the travel.
19 Slowly pull up on the damper body until it stops, making sure the IFP
stays submerged in oil. This will cycle oil from the reservoir back into
the damper body and purge air bubbles from the system.
Continue to pull up and push down on the damper body until no more
air bubbles emerge from the IFP bleed port.
20 Install the IFP bleed screw into the IFP. The bleed screw should be
submerged in oil.
T10 TORX
T10
23 Install a new damper body bleed screw into the damper body eyelet.
Tighten the bleed screw to 1.1 N·m (10 in-lb).
T10 TORX 1.1 N•m (10 in-lb)
T10 TORX
NOTICE
Do not spray isopropyl alcohol or RockShox Suspension Cleaner into
the reservoir. Isopropyl alcohol can cause o-rings to become brittle
and crack.
Clamp the shaft eyelet into the vise so the shock is vertical
25 To check the bleed quality, install the IFP Height Tool into the IFP
reservoir and apply force to the IFP Height Tool (approximately
Bleed Check Window
25 lbs). The IFP should feel firm and should not compress. If the bleed
check window is compressed beneath the edge of the reservoir, the
system will need to be re-bled. To re-bleed the system, remove the IFP
reservoir and the IFP, and return to step 4.
26 Apply a thin layer of grease to the IFP reservoir cap o-ring. Push the IFP
reservoir cap into the IFP reservoir until the retaining ring groove
is visible.
28 Pull up on the IFP reservoir cap to seat it against the retaining ring.
30 Install the RockShox air valve adaptor tool onto the shock pump and
thread the adaptor tool into the reservoir air valve. Inflate the reservoir
to 250 psi.
Remove the adaptor tool and pump from the reservoir.
Separating the pump from the adapter first will allow all of the air to
escape from the reservoir.
You may substitute nitrogen if you have the proper fill equipment.
RockShox Air Valve Adapter Tool and shock pump 250 psi
33 RTR / Ultimate Remote: Install the cable hanger onto the remote
subassembly, then tighten the cable hanger screw to 0.45 N·m (4 in-lb).
2 mm 0.45 N•m (4 in-lb)
34 RTR / Ultimate Remote: Install the cable spool onto the cable hanger,
then tighten the remote screw to 1.36 N·m (12 in-lb).
T10 TORX 1.36 N•m (12 in-lb)
NOTICE
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol or RockShox Suspension Cleaner
on each part and clean with a rag. Apply grease to the new seal or o-ring.
Only use RockShox Dynamic Seal Grease when servicing RockShox
shocks.
To prevent damage to the shock use aluminum soft jaws and position the
eyelet in the vise so that the adjustment knobs are clear of the
vise jaws. For bearing mount shocks, wrap a rag around the eyelet, then
clamp the eyelet flat into the vise.
Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
1 Install the Counter Measure onto the damper body. Apply RockShox
Dynamic Seal Grease to the seal head/air piston seals.
NOTICE
If a brush is used to apply grease, confirm there are no loose bristles
in the grease or on the part.
2 Remove the shock from the vise, turn it over and clamp the damper
body eyelet in the soft jaws.
Inject 1 mL of Maxima Extra 15w50 or Maxima PLUSH Dynamic
Suspension Lube Light, or half a pillow pack, along the internal wall of
the air can before installing the air can onto the damper. Firmly press
the air can up until the sealhead/air piston is inserted into the air can.
5 Remove the shock from the vise. Turn it over and clamp the damper
body eyelet in the vise.
Stabilize the air can with a strap wrench to prevent it from rotating.
Tighten the air can to 10 N·m (90 in-lb).
6 Remove the shock from the vise. Spray isopropyl alcohol or RockShox
Suspension Cleaner on the shock and clean it with a rag.
2 Position the shaft eyelet and eyelet bushing between the soft jaws of a
vise. Slowly turn the vise handle to begin pressing the eyelet bushing
into the shaft eyelet.
Check the alignment of the bushing as it enters the eyelet. If the
bushing starts to enter the eyelet at an angle, remove the bushing
from the eyelet, regrease the bushing, and repeat this step until the
bushing enters the eyelet straight.
Continue to press the eyelet bushing until it is seated in the
shaft eyelet.
Remove the shock from the vise and repeat the installation process for
the other bushing and eyelet.
NOTICE
To prevent damage to the shock use aluminum soft jaws and position the eyelet in the vise so that the adjustment knobs are clear of the vise jaws.
1 Thread the small end of the push pin onto the threaded rod until the
push pin is flush or slightly protrudes from the hex-shaped end of the
push pin.
2 Insert the threaded rod through the shaft eyelet until the push pin rests
against the bushing pin.
3 Thread the large, open end of the catcher onto the rod until it rests on
the eyelet.
13 mm
5 Press an end spacer, large diameter side first, onto each end of the
bushing pin.
7 Use a shock pump to pressurize the shock to the desired air pressure. After adding air to the shock, the pressure will need to be equalized
between the shock chambers.
Record the air pressure value on the pump, then unthread it from the shock. Slowly but firmly press or sit on the saddle to compress the shock
until there is a hissing sound.
This sound indicates air transfer between chambers. Record the air pressure, then unthread it from the shock. Repeat this process until you
reach the desired amount of sag, then install the valve cap.
NOTICE
When pressurizing the shock, do not exceed maximum pressure rating.
The pump must be removed from the shock prior to checking sag to avoid damage to the pump.
This concludes the service for the RockShox Super Deluxe rear shock.
P a r t s , To o l s , a n d S u p p l i e s
Parts Common Tools
• Super Deluxe Remote Service Kit (A1-B2) - 200 hours • 2 and 3 mm hex wrenches
• Shift cable and housing • 2 and 3 mm hex bit sockets
Safety and Protection Supplies • 5 mm open end wrench
• Safety glasses • Torque wrench
• Nitrile gloves • Cable and Housing Cutters
1 After the housing has been routed and installed on the bicycle, thread
the threaded ferrule onto the housing.
Do not push the housing into the threaded ferrule.
5 mm
2 Install the threaded ferrule and housing into the cable hanger, then
tighten the ferrule lock screw until it is flush with the cable hanger.
2 mm
3 Thread the cable through the housing, spool, and under the cable
spool bolt. Pull the cable tight and tighten the cable set screw to
2 mm 0.9 N·m (8 in-lb)
5 Install the cable spool cap and tighten to 0.8 N·m (7 in-lb). 3 mm 0.8 N·m (7 in-lb)
The cable spool will rotate with the spool cap when tightening.
Continue to rotate the spool cap clockwise until it stops, then tighten.