User Manual (SZGH-SD-E Series) V1.0-U
User Manual (SZGH-SD-E Series) V1.0-U
User Manual
V1.0
2019
Warning
Input power of servo driver have two series: 220V & 380V , please pay more
attention during using
All needs to add isolation transformer; add electrical reactor when using 380V servo
driver.
Circuit & change components between entering shutting down the power supply
and stopping showing LED light of the Servo Driver.
The output of servo drive[U,V,W]must NOT touch the AC power, and UVW is
connected to UVW of servo motor one by one.
Alert
Install the fan if the temperature around is too high while the Servo Driver is installed in the
Control Board
Confirm the quick stop function is available before operate Servo Driver.
Matching up machine to change the user parameter setting before machine performs.If there is no
according correct setting number,it could lead to out of control or breakdown.
Safety Proceeding:
Safety proceeding in the covering letter discriminate between “Warning” & “Alert”.
-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
Warning : Indicating the possibility dangerous situation. It could cause the death or
serious damage if being ignored.
Please read the user manual detail before using Servo Driver.
First of all,thank you for using SZGH SD series EtherCAT type Servo Driver and EtherCAT type
Servo Motors. SZGH Servo Driver can be controlled by CNC Controller or motion control card, and
provide excellent performance for a wide range of applications and different requirement from
customers.
Read this user manual before using SZGH SD Series EtherCAT Type Servo Driver.Contents
Controller procedure for digital board,Status displaying,unusual alarm and strategy explanation.
In order to daily examine,maintain and understand the reason of unusual situation and handle
P.S: The end user should own this user manual,in order to make the Servo Driver bring the
best performance.
-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
-Catalog-
-Catalog-...................................................................................................................................................... 1
Chapter 1 Checking and Installing...............................................................................................................1
1.1 Checking Products......................................................................................................................... 1
1.1.1 Confirming with Servo Drivers.......................................................................................... 1
1.1.2 Confirming with Servo Motor............................................................................................ 2
1.2 Front Panel of Servo Driver...........................................................................................................3
1.2.1 Front Panel of SZGH-SD2004E/SD2010E/SD2026E........................................................ 3
1.2.2 Front Panel of SZGH-SD4038H/SD4075H........................................................................3
1.3 Motor and Drive Installation..........................................................................................................4
1.3.1 Method of Installation of drive........................................................................................... 4
1.3.2 Environmental Conditions for Installation of drive............................................................ 4
1.3.3 Method of Servo motor Installation....................................................................................5
1.3.4 Definition of Rotation Direction for Servo Motor..............................................................5
Chapter 2 Specifications.............................................................................................................................. 6
2.1 Characteristics................................................................................................................................6
2.2 Introduction of Specifications........................................................................................................6
2.3 Motors table................................................................................................................................... 7
2.4 Notice for Install Motor................................................................................................................. 8
2.5 Mechanical Dimensions.................................................................................................................9
2.6 Mechanical Dimensions...............................................................................................................11
2.6.1 Flange 40mm series (Unit:mm)........................................................................................ 11
2.6.2 Flange 60mm Series (Unit:mm)........................................................................................11
2.6.3 Flange 80mm / 90mm Series (Unit:mm).......................................................................... 11
2.6.4 Flange 110mm / 130mm Series........................................................................................ 12
2.6.5 Flange 150mm / 180mm Series........................................................................................ 13
Chapter 3 Wiring........................................................................................................................................15
3.1 Servo Drive Wiring Configuration.............................................................................................. 15
3.2 Wiring Explanations And Notes.................................................................................................. 15
3.3 Wires Specification......................................................................................................................16
3.4 Terminals Explanation................................................................................................................. 16
3.5 Terminal Introduction.................................................................................................................. 17
3.5.1 CN1 Terminal For Input And Output............................................................................... 17
3.5.2 CN1 Connector Explanation............................................................................................. 18
3.5.3 CN2 Connector For Encoder............................................................................................ 18
3.5.4 CN2 Connector Explanation............................................................................................. 19
3.5.5 Network Communication Terminal.................................................................................. 19
3.5.6 Regenerative Resistor Connection....................................................................................20
Chapter 4 EtherCAT Field Bus..........................................................................................................21
4.1 Communication Specification......................................................................................................21
4.2 LED State Instruction.................................................................................................................. 21
4.3 Communication Object................................................................................................................ 22
Chapter 5 Control Mode............................................................................................................................ 32
5.1 Cycle Synchronous Position Mode CSP......................................................................................32
5.1.1 Controlling Diagram......................................................................................................... 32
-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
Our Servo Pack have already completely been functionally examined before leaving the factory. In
order to protect the products from the damage during transportation, please check the items below before
sealing off the pack:
Check if the model of servo driver and motor are the same with the models of ordering.
(About the model explanation, please check the chapters below)
Check if there are damage or scrape out side of the servo driver and motor.
(If there is any damage during transportation, do not power ON)
Check if there are any bad assembly or slipped component in the Servo Driver and Motor.
Check if the Motor’s rotor and shaft can be rotated smoothly by hand
(The Servo Motor with Mechanical-Brake can not be rotated directly)
Check if there is user manual and accessories in the servo pack.
There must be the “QC”-seal in each servo drive, if not,please do not proceed Power ON.
If there is any bug or irregular under the situation above,please contact with us or SZGH Local
sales representative or distributor instantly.
1.1.1 Confirming with Servo Drivers
Note: 1.With E means EtherCAT type , without E or H means increment type servo driver.
2. SZGH-SD2004E servo driver can drive SZGH-06060DC(H) max.
3.SZGH-SD2026E servo driver can drive SZGH-13380CC(H) max.
4.SZGH-SD4038E servo driver can drive SZGH-18370AC(H) max.
5.SZGH-SD4075E servo driver can drive SZGH-18750CC(H) max.
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-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
Note: 1. With E means absolute type , without E or H means increment type servo motor.
2. These are only some model of servo motors display above as limit,not all model. Any doubts ,please discuss
with our sales representative or distributor.
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If there are vibration sources nearby (punch press for example) and no way to avoid it, please use
absorb or anti-vibration rubber filling piece.
If there is disturbance from interfering equipment nearby along the wiring to the servo,
anti-jamming measure must be used to guarantee normal work of the servo drive. However, the
noise filter can increase current leakage; therefore an insulating transformer in the input
terminals of power supply should be installed.
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Chapter 2 Specifications
2.1 Characteristics
EtherCAT series servo driver add modbus communication function, which is based on
high-performance type servo driver. It adopts EtherCAT modbus communication interface,based on
sub-station technology of EtherCAT, with 100Mb/s transmission rate, to finish real-time control and
communication. It also includes multi-functional digital inputs & outputs, and support CSP, CSV , CST,
PP, PV, PT,HM running mode. Corresponding to pulse servo driver, it applies to long-distance ,
multi-axes interpolation, reduce cables and increase stability.such as: robot system, CNC system,etc.
automatically applications.
Input Working Voltage is AC Power, single phase/3 phase, 50/60Hz;
Support EtherCAT communication protocol, address are assigned by master station.
8 digital inputs,single-ended, isolation,positive common port, Max input frequency is 10KHz,input
voltage can be 5V or 24V(default)(set before ex-factory).
6 digital outputs,optocoupler isolation, max drive current is 50mA, max suffering voltage: 20Vdc.
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-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
3. Please fixing the wiring cable certainly, to avoid the cable ablating or breaking.
4. The extending length of the shaft shall be enough, otherwise there will be the vibration
5. Please do not beat the motor when installing or taking it apart. Otherwise the shaft and the
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SZGH-SD2004E
SZGH-SD2010E
SZGH-SD2026E
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SZGH-SD4038E
SZGH-SD4075E
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Model L Model L
SZGH-04005D(H) 75 SZGH-04005D-T(H)(with brake) 109
SZGH-04010D(H) 190 SZGH-04010D-T(H)(with brake) 124
Model L Model L
SZGH-06020DC(H) 116 SZGH-06020DC-T(H)(with brake) 164
SZGH-06040DC(H) 141 SZGH-06040DC-T(H)(with brake) 189
SZGH-06060DC(H) 169 SZGH-06060DC-T(H)(with brake) 217
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Model LA LB LC LD LE LF LG LZ S LI W H
SZGH-08040DC(H) 124 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08040DC-T(H)(with brake) 164 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08075DC(H) 151 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08075DC-T(H)(with brake) 191 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08075BC(H) 179 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08075BC-T(H)(with brake) 219 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08100CC(H) 191 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-08100CC-T(H)(with brake) 231 35 3 8 70 80.4 90 6 19 25 6 15.5
SZGH-09075DC(H) 150 35 3 8 80 86.6 100 6.5 16 25 5 13
SZGH-09075DC-T(H)(with brake) 198 35 3 8 80 86.6 100 6.5 16 25 5 13
SZGH-09075DC(H) 172 35 3 8 80 86.6 100 6.5 16 25 5 13
SZGH-09075DC-T(H)(with brake) 220 35 3 8 80 86.6 100 6.5 16 25 5 13
SZGH-09100DC(H) 182 35 3 8 80 86.6 100 6.5 16 25 5 13
SZGH-09100DC-T(H)(with brake) 230 35 3 8 80 86.6 100 6.5 16 25 5 13
Model LA LB LC LD LE LF LG LZ S H W LI
SZGH-11060DC(H) 159 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11060DC -T(H)(with brake) 215 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11080DC(H) 189 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11080DC-T(H)(with brake) 245 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11120DC(H) 189 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11120DC-T(H)(with brake) 245 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11150DC(H) 204 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11150DC-T(H)(with brake) 260 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11120BC(H) 219 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11120BC-T(H)(with brake) 275 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11180DC(H) 219 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-11180DC-T(H)(with brake) 275 55 5 12 95 110 130 9 19 21.5 6 40
SZGH-13100CC(H) 166 57 5 14 110 130 145 9 22 24.5 6 40
SZGH-13100CC-T(H)(with brake) 236 57 5 14 110 130 145 9 22 24.5 6 40
SZGH-13130CC(H) 171 57 5 14 110 130 145 9 22 24.5 6 40
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型号 LA LB LC LD LE LF LG LZ S H W LI
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Chapter 3 Wiring
3.1 Servo Drive Wiring Configuration
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Pay attention to the correct direction of diode which is connected to the relay at the output
terminal, otherwise will cause the output circuit breakdown.
In order to protect the servo drive from noise interference that can cause malfunction, please use
an insulation transformer and noise filter on the power lines.
Power lines (power supply lines, main circuit lines, and motor power cable) MUST be laid apart
from the control signal wires (at least 30cm). Do not lay them in one conduit.
Install a non-fuse circuit breaker that can shut off the main power supply immediately in case of
the servo drive fault.
Because there are some big capacitor in inner side of servo drier,even if power off, high voltage
still exist in inner circuit, so please don’t touch servo driver and motor within 5 minutes power
off.
Ground 1.5~4mm2
User must use a twisted-pair cable for the encoder signal wiring. If the encoder signal cable is too
long(>20m), in which the encoder power supply can be insufficient, multi-wires or thick wire must be
used for the encoder power supply wiring.
RBP, RBD When use the built-in resistor, Please connect P and D.
Regenerative Resistor
When the external regenerative resistor is needed, please disconnect P and D and
Terminal RBP, RBC
connect the resistor to terminal P and C. Leave N unconnected.
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of 0x60fe object in the dictionary is mapped to the corresponding port in the order of the defined
function number.
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-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
If use the built-in resistor, please connect P and D (The built-in resistor has been connected by
factory, so you can use directly), as showed in picture A.
When an external regenerative resistor is needed to be connected to the servo drive, firstly, the
short circuit between terminal P and D must be disconnected.
Then external regenerative resistor should be connected between P and C, as showed in picture B.
Note: RBP=P, RBD=D, RBC=C, RBN=N
Picture A Picture B
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-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
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-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
0x60FF0020
0x60600008
0x60B80010
0x60E00010
0x60E10010
0x60400010
0x607A0020
0x60FF0020
0x60710010
RXPDO mapping
1704h R 0x60600008
object261
0x60B80010
0x607F0020
0x60E00010
0x60E10010
0x60400010
0x607A0020
0x60FF0020
RXPDO 0x60600008
1705h R
mapping object 262 0x60B80010
0x60E00010
0x60E10010
0x60B20010
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0x60640020
0x60770010
0x60F40020
0x60610008
0x60B90010
0x60BA0020
0x60BC0020
0x60FD0020
0x603F0010
0x60410010
0x60640020
0x60770010
TXPDO 0x60610008
1B04h R
mapping object261 0x60F40020
0x60B90010
0x60BA0020
0x60BC0020
0x606C0020
0x1600
RXPDO
1C12h RW 0 0x1701~
distribution
0x1705
0x1A00
TXPDO
1C13h RW 0 0x1B0~
distribution
0x1B04
Basic control
2000h RO
parameters
2000h+1 Initial status display RW 17 0-23
Action setting in
2000h+2 RW 0 0-200
motor stopping
Actuator action
2000h+3 RW 0 0-200
setting
The speed of
mechanical brake
2000h+4 RW 100 0-3000
when the motor is
running
Speed limit in 0-5000
2000h+5 RW 3000
torque control
The delay time of
2000h+6 RW 0 0-30000
servo on to close
Input terminal
2000h+7 effective level RW 0 0-31
control word
Output terminal
2000h+8 effective level RW 0 0-31
control word
2000h+9 Time constant of RW 2 1-1000
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removing jitter of
IO terminal
Encoder types:
4:Absolute value
2000h+10 Encoder selection RW 5 1-5 without battery;
5:Absolute value with
battery (as default).
0-32 Select the number of
2000h+11 Encoder resolution RW 23 motor encoder lines
(23 bits as default)
2000h+12 Motor poles RW 4 1-360 4 poles as default
2000h+13 PWM duty cycle RW 50 5-90
2001h PID adjustment
Position
2001h+1 proportional RW 40 1-1000
coefficient
Velocity
2001h+2 proportional RW 150 5-2000
coefficient
Velocity integral
2001h+3 RW 75 1-1000
constant
Position command
2001h+4 RW 200 1-1000
smoothing filter.
2001h+5 Torque filter RW 100 20-500
Velocity detection
2001h+6 RW 100 20-500
filter
Acceleration time
2001h+7 RW 100 1-10000
constant
Deceleration time
2001h+8 RW 100 1-10000
constant
communicational
2002h
parameter
It is effective to set the
Communication function number of
2002h+1 RW 0 0-1
virtual input input terminal only
when it is set to 1.
It is effective to set the
Communication function number of
2002h+2 RW 0 0-1
virtual output output terminal only
when it is set to 1.
2002h+3 fixed address RW 0 0-32767
Function number of
2003h
input teminals
Digital input DI1
2003h+1 RW 1 0-99
function
2003h+2 Digital input DI2 RW 2 0-99
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function
Digital input DI3
2003h+3 RW 3 0-99
function
Digital input DI4
2003h+4 RW 4 0-99
function
Digital input DI5
2003h+5 RW 5 0-99
function
Digital input DI6
2003h+6 RW 6 0-99
function
Digital input DI7
2003h+7 RW 7 0-99
function
Digital input DI8
2003h+8 RW 8 0-99
function
Output terminal
2004h
function number
Digital output DO1
2004h+1 RW 18 0-48
function
Digital output DO2
2004h+2 RW 19 0-48
function
Digital output DO3
2004h+3 RW 2 0-48
function
Digital output DO4
2004h+4 RW 3 0-48
function
Digital output DO5
2004h+5 RW 5 0-48
function
Digital output DO6
2004h+6 RW 8 0-48
function
Auxiliary function
2005h
parameters
2005h+1 Fault reset RW 0 0-1
Whether the soft
2005h+2 RW 0 0-1
limit is on or not
Whether the
2005h+3 parameters are RW 1 0-1
saved to eeprom
Monitoring
2006h
parameters
2006h+1 Drive current RO
2006h+2 Driver temperature RO
2006h+3 Busbar voltage RO
Servo motor
2007h
parameters
The
corresponding motors
2007h+1 Motor type RW 1
to each index are as
follow table.
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Step mode
2008h
parameter
2008h+1 Locking current RW
2008h+2 Running current RW
SZGH-SD2004E
0 SZGH-04005D(H)(40-00130)
1 SZGH-04010D(40-00330)
2 SZGH-06020DC(60-00630)
3 SZGH-06040DC(60-01330) (default)
4 SZGH-06060DC(60-01930)
SZGH-SD2010E
5 SZGH-08040DC(80-01330)
6 SZGH-08075DC(80-02430)(default)
7 SZGH-08075BC(80-03520)
8 SZGH-08100CC(80-04025)
9 SZGH-09075DC(90-02430)
10 SZGH-09075BC(90-03520)
11 SZGH-09100CC(90-04025)
12 SZGH-11060DC(110-02030)
13 SZGH-11080BC(110-04020)
14 SZGH-11120DC(110-04030)
15 Restoring default value
SZGH-SD2006E
0 SZGH-08075DC(80-02430)
1 SZGH-08100CC(80-04025)
2 SZGH-09100CC(90-04025)
3 -
4 -
5 SZGH-11060DC(110-02030)
6 SZGH-11080BC(110-04020)
7 SZGH-11120DC(110-04030)(default)
8 SZGH-11150DC(110-05030)
9 SZGH-11120BC(110-06020)
10 SZGH-11180DC(110-06030)
11 SZGH-13100CC(130-04025)
12 SZGH-13130CC(130-05025)
13 SZGH-13150CC(130-06025)
14 SZGH-13200CC(H)(130-07725)
15 SZGH-13100AC(130-10010)
16 SZGH-13150AC(130-10015)
17 SZGH-13260CC(130-10025)
18 SZGH-13230AC(130-15015)
19 SZGH-13380CC(130-15025)
20 Restoring default value
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SZGH-SD2075E
220V
0 SZGH-15300CC(150-15025)
1 SZGH-15380BC(150-15020)
2 SZGH-15360BC(150-18020)
3 SZGH-15470BC(150-23020)
4 SZGH-15550BC(150-27020)
5 SZGH-18270BC(180-17215)
6 SZGH-18300CC(180-19015)
7 SZGH-18450BC(180-21520)
8 SZGH-18290AC(180-27010)
9 SZGH-18430AC(180-27015)
10 SZGH-18370AC(180-35010)
11 SZGH-18550CC(180-35015)
12 SZGH-18750CC(180-48015)
SZGH-SD4075E
13 -
14 SZGH-18270BC(180-17215)
15 SZGH-18300CC(180-19015)
16 SZGH-18450BC(180-21520)
17 SZGH-18290AC(180-27010)
18 SZGH-18430AC(180-27015)
19 SZGH-18370AC(180-35010)
20 SZGH-18550CC(180-35015)(Default)
21 SZGH-18750CC(180-48015)
22 Restoring default value
Read/ Default
Address Name Range Introduction Address
Write Value
Recent error Unsigned
603Fh R TPDO 0 The last error code.
code 16 bits
Control Unsigned
6040h RW RPDO 0 Control word
word 16 bits
Unsigned
6041h Status word R TPDO 0 Status word
16 bits
1:It enters the unenabling
state after the slope stops.
2:Stops quickly and
enters into the unenbaling
Quick stop state.
605Ah RW NO 1 Signed 16 bits
code 5:Slope shutdown
completed and
maintained in a fast stop
state.
6:The fast stop
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is completed and
maintained in the fast
stop state.
Other: invalid
Working modes:
1:Profile position mode
3:Profile velocity mode
4:Profile torque mode
6:Homing mode
8:Periodic
Unsigned synchronization position
6060h Mode setting RW RPDO 8 mode
8 bits
9:Periodic synchronous
velocity mode
10:Periodic synchronous
torque mode
TPDO 0 Unsigned Display the working state
6061h Code check R of the drive.
8 bits
Position
6062h R TPDO 0 Signed 32 bits Instruction unit
instruction
position Actual position of motor
6063h R TPDO 0 Signed 32 bits (encoder unit)
feedback
physical Display the actual motor
6064h R TPDO 0 Signed 32 bits position (instruction unit)
location
Position
Unsigned 32
6067h arrival RW RPDO 130 Encoder unit
bits
threshold
actual Display the actual motor
606Ch R TPDO 0 Signed 32 bits speed
velocity (instruction unit)
Input value of torque
6071h Target torque RW RPDO 0 Signed 16 bits value in torque mode
(thousand value)
The input torque value
6072h max torque RW RPDO 3000 Signed 16 bits in torque mode
Actual Display the actual motor
6077h R TPDO 0 Signed 16 bits torque
torque
target Target position in
607Ah RW RPDO 0 Signed 32 bits position mode
position (instruction unit)
607Ch Origin offset RW RPDO 0 Signed 32 bits Origin offset
607Dh+ Min position -20000
RW RPDO Signed 32 bits Reverse limit
01 limit 00000
607Dh+ Max position 200000
RW RPDO Signed 32 bits Forward limit
02 limit 0000
607Fh Max speed RW RPDO 600000 Signed 32 bits The max running speed
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latch
position
Probe
2 falling Probe 2 falling down
60BDh R TPDO 0 Signed 32 bits
down latch latch position
position
The torque limit of
Forward
60E0h RW RPDO 3000 Signed 16 bits limiting the forward
torque limit
rotation (permillage )
The torque limit of
Reverse
60E1h RW RPDO 3000 Signed 16 bits limiting the reversed
torque limit
rotation (permillage )
Position Position error
60F4h R TPDO Signed 32 bits
error (instruction unit )
bit0:origin signal
bit1:forward limit
bit2:negative limit
Input IO Unsigned bit3:emergency stop
60FDh R TPDO
status 32 bits bit4:probe1 function
(High speed input port1)
bit5:probe2 function
(High speed input port2)
60FE+ Physical Unsigned
RW RPDO 0
01 output 32 bits
Physical
60FEh+ Unsigned
output RW NO Not used
02 32 bits
enable
Target speed in speed
60FFh Target speed RW RPDO Signed 32 bits mode.
(instruction unit / s)
Supported
Unsigned The supported operation
6502h operations R NO modes pf the drive.
32 bits
mode
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In the cycle synchronization velocity mode, the controller periodically synchronizes the calculates
target speed 60FF to the servo driver. Speed and torque adjustment is performed by the servo drive.
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Pic 5.4 Immediate updating of timing diagram and motor operation curve
2.Control instruction timing 2-not immediately updated
a) The upper computer first updates the other properties of the displacement instruction as needed
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(acceleration time 6083, deceleration time 6084, maximum running speed 6081, target displacement
607A).
b) The upper computer sets 6040 bit4 from 0 to 1, suggesting that there are new displacement
instructions from the station that needs to be enabled.
c) From the station after receiving the rising edge of 6040 of the bit4, it is determined whether the
new displacement instruction can be received:
If the initial state of 6040 bit5 is 0, and the bit12 of 6041 is 0, it indicates that the new displacement
instruction 1 can be received from the station. After receiving the new displacement instruction from the
station, 6041 bit12 is set from 0 to 1, which indicates that the new displacement instruction 1 has been
received and that the slave station is currently unable to continue to receive the new displacement
instruction
d) After the upper computer receives the bit12 of the state word 6041 to 1, it can release the
displacement instruction data, and set the bit4 of the control word 6040 from 1 to 0, indicating that there
is no new position instruction at present. Because 6040 of the bit4 is valid along the change, this
operation does not interrupt the displacement instruction being executed.
e) The bit4 of the control word 6040 is detected from 1 to 0. after the positioning of the current
segment is completed, the bit12 bit of 6041 is released, indicating that the slave station is ready to
receive the new displacement instruction. In non-immediate update mode, when the current segment is
in operation, the servo cannot receive a new displacement instruction, the current segment positioning is
completed, and the servo can receive a new displacement instruction once received (6041 of the bit12 is
changed from 0 to 1), The servo immediately executes the displacement instruction.
Pic 5.5 Non-immediate update sequence diagram and motor operation curve
Pic 5.6 The difference between absolute position and relative position instruction
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Status Word6041
Bit Name Description
0:Not reach the target speed.
10 Target arrival
1:The target speed has arrived.
0:Not reach soft limit.
11 Software internal limit
1:Reach the soft limit.
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unit/s
-3000~
6077 00 actual torque RO INT16 0.1% 0
3000
Remark: When the acceleration of the profile is calculated, the velocity can be added only if the
converted value is greater than 1.
5.5.2 Recommended Configuration
In profile speed mode,the basic configuration is as follows:
RPDO TPDO Remark
6040: control word 6041: status word must choose
607A: target position optional
6064: position feedback
optional
606C: speed feedback
60FF: target speed must choose
6083: profile acceleration optional
6060: mode selection 6061: running mode display optional
In this mode, the upper controller sends the target torque 6071 h and the torque ramp constant
6087h to the servo driver, and the torque adjustment is performed by the servo. When the speed reaches
the limiting value, it will enter the speed regulation stage.
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Data Default
Index Sub Index Name Visit Unit Range
Type Value
603F 00 error code RO UINT16 - 0-65535 0
6040 00 control word RW UINT16 - 0-65535 0
6041 00 status word RO UINT16 - 0-65535 0
6060 00 operator mode RW INT8 - 0-10 8
6061 00 mode display RO INT8 - 0-10 0
606C 00 actual velocity RO INT32 /s - -
6071 00 target torque RW INT16 0.1% -3000~3000 0
maximum
6072 00 RW UINT16 0.1% 0-3000 3000
torque
torque
6074 00 RO INT16 0.1% - -
instruction
6077 00 actual torque RO INT16 0.1% - -
0.1%/
6087 00 torque slope RW UINT32 0-232-1 1
ms
5.6.2 Recommended configuration
In profile torque mode,the basic configuration is as follows:
RPDO TPDO Remark
6040: control word 6041: status word must choose
6071: target torque must choose
6087: torque slope
6064: position feedback
606C: speed feedback optional
6077: torque feedback
6060: mode selection 6061: running mode display must choose
The homing mode is used to find the mechanical origin and locate the position relationship between
the mechanical origin and the mechanical zero.
Mechanical origin: a fixed position on the machine, which can correspond to a certain origin switch
and the Z signal of the motor.
Mechanical zero: mechanical absolute zero position..
When the homing is finished, the stop position of the motor is the mechanical origin, and the
607Ch automatically sets the relationship between the mechanical origin and the mechanical zero:
Mechanical origin = mechanical zero +607Ch (origin offset)
When 607Ch=0, the mechanical origin coincides with the mechanical zero.
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Note: In the figure, "H" stands for high speed 6099-1h and "L" stands for low speed 6099-2 h.
When homing starts and N-OT =0, it reverses with high speed.. When it encounters N-OT rising
edge, it decelerates, reverses and forwards with low speed.. When encountering the falling edge of N-OT,
it stops running.
b)The deceleration point signal is effective when homing starts.
When homing starts and N-OT=1, it starts to homing at low speed directly, and stops at the falling
edge of N-OT.
2)6098h=18
Origin: forward over-range switch..
Deceleration point: forward over-range switch..
a) The deceleration point signal is invalid when homing starts.
When homing starts and P-OT=0 , it forwards with high speed. When encountering the rising edge
of P-OT, it decelerates, reverses and operates at low speed . When encountering the falling edge of
P-OT, it stops.
b)The deceleration point signal is effective when homing starts.
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When homing starts and P-OT=1, it reverses with low speed directly. And when encountering the
falling edge of P-OT , it shuts down.
3)6098h=23
Origin: Origin switch.
Deceleration point: Origin switch.
a) The deceleration point signal is invalid when zeroing starts and it did not encounter the forward
limit switch.
When homing starts and HW=0, it forwards with high speed and does not encounter limit
switch.When encountering rising edge of HW, it slows down and reverse with low speed. When
encountering the falling edge of HW, it shuts down.
b) The deceleration point signal is invalid when returning to zero starts, and the forward limit
switch is encountered.
When homing starts and HW=0, it forwards with high speed and encounters limit switch. Then it
automatically reverses and runs at high speed. When encountering rising edge of HW, it slows down and
keeps reversing with low speed. When encountering the falling edge of HW, it shuts down.
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When homing starts and HW=1, it starts zeroing at a reverse low speed directly.When encountering
the falling edge of HW, it shuts down.
4)6098h=27
Origin: Origin switch.
Deceleration point: Origin switch.
a) The deceleration point signal is invalid when returning to zero starts and did not encounter limit
switch.
When homing starts and HW=0, it returns to zero with reversed high speed and does not encounter
limit switch.When encountering rising edge of HW, it slows down, reverse and forwards with low speed.
When encountering the falling edge of HW, it shuts down.
b) The deceleration point signal is invalid when returning to zero starts and the reverse limit switch
is encountered.
When homing starts and HW=0, it returns to zero with reversed high speed and encounters limit
switch.Then it automatically reverses and runs at high speed. When encountering rising edge of HW, it
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slows down and keeps forwarding with low speed. When encountering the falling edge of HW, it shuts
down.
c) The deceleration point signal is valid when zeroing.
When homing starts and HW=1, it forwards with low speed directly. When encountering the falling
edge of HW, it shuts down.
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The panel consists of 5 digital LED and 4 buttons including ↑ , ↓ , ← , SET to display all system
status and set parameters.
The operation is hierarchical. ← button indicates “Back” and SET button indicates “forward” while
it also has the meaning of “Enter” . ← button also has the meaning of “Cancel” and “Exit”. ↑ button
indicates “Increase” and ↓ button indicates “Decrease”. If you press and hold the ↑ button or ↓ button,
you would get a duplicate result and when hold longer, the repetition rate is higher.
Please firstly select “PA-”, and press SET button to enter the status of parameter setting mode. And
use ↑or ↓to choose parameters and SET button to display the parameter’s value. You can modify the
parameter’s value with ↑or ↓. Press ↑or ↓button one time, the parameter increases or decreases by 1.
Pressing and holding ↑or ↓key can make the value increased or decreased continuously. After
modifying the value of the parameter,please press SET button and when the LED flashes two times, it
means changes are completed . Finally please recharge, then the new parameter is effective.
6.1.2 Front Panel keys explanation
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1245806 pulse
Position Command :
1245810 pulse
SET
Control Method 0
Encoder Signal
Running State
Alarm No.9
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Chapter 7 Parameters
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DI Signal
Numerator
Gear 2 Gear 1
0 0 1ST Numerator (Parameter PA 12)
0 1 2nd Numerator (Parameter PA 77)
1 0 3rd Numerator (Parameter PA 78)
1 1 4th Numerator (Parameter PA 79)
Note: 0=OFF, 1=ON.
Denominator of
13 position command Refers to parameter PA12 1-32,767 10,000
pulse
To set one of 3 input modes:
0: Pulse+Direction
mode of position
14 1: CCW pulse/CW pulse 0-3 0
command pulse
2: A-phase and B-phase orthogonal input.
3:External position input
Direction of 0: Normal
15 0-1 0
command pulses 1: Reverse position command pulse
1. To Set the pulse range of positioning completion under the
position control mode.
1. To set the pulse range of positioning completion under the
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(4. When the motor runs, there are step jumps in speed.
(5. When set to value”0”, the filter does not work.
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In speed control mode (PA22=1 or 2), when SP1 is ON, while SP2 -6000~6000
25 Internal speed 2 500
is OFF, internal speed 2 is as the speed command. rpm
In speed control mode (PA22=1 or 2), when SP1 is OFF, while -6000~6000
26 Internal speed 3 1000
SP2 is ON, internal speed 3 is as the speed command. rpm
In speed control mode (PA22=1 or 2), when SP1 and SP2 are ON, -6000~6000
27 Internal speed 4 2000
internal speed 4 is as the speed command. rpm
Set the detection timing of the speed arrival output.
When the servomotor speed surpasses this parameter,
the digital output (DO) ASP (arrival speed) is ON,
otherwise is OFF.
The comparator has hysteresis function set by PA87.
Detection is associated with 10 r/min hysteresis.
At speed 0-3000
28 3000
(Speed arrival) rpm
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Waiting time for parameter PA48 and the time in which the servomotor decelerates
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0: 8, N, 2 (MODBUS, RTU)
1: 8, E, 1 (MODBUS, RTU)
2: 8, O, 1 (MODBUS, RTU)
MODBUS protocol The parameter decides the communication protocol. Value 8
73 0-2 0
selection represents the transmitted data is 8 bits long;
N, E, O indicates “none”, “even” and “odd” priority, respectively.
Value 1 or 2 indicates communication of 1 byte or 2 bytes.
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Hysteresis of arrival
87 Refer to parameter PA28. 0-5000 rpm 30
speed
Refer to parameter PA28.
The polarity setting function:
PA88 PA28 Comparator
Polarity of arrival
88 0 >0 Speed independent to direction 0-1 0
speed
>0 Only detect CCW speed
1
<0 Only detect CW speed
.
Hysteresis of arrival
90 Hysteresis for PA89. 0-300% 5%
torque
Refer to parameter PA89.
The polarity setting function:
Polarity of arrival PA91 PA89 Comparator
91 0-1 0
torque 0 >0 Torque independent to direction
>0 Only detect CCW torque
1
<0 Only detect CW torque
Hysteresis of zero
92 Hysteresis for PA75. 0-1000 rpm 5
speed detection
The delay time of This parameter defines the delay time from the servomotor
94 0-200×10ms 0
brake on energized until the action( the digital output( DO) BRK is ON ).
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PA35 in CW direction.
When the following conditions are satisfied, the function of zero speed
clamping is activated (speed is forced to zero):
1: speed control mode (PA4=1) and external speed source is chosen
Zero Speed (PA22=0).
7 ZCLAMP
Clamping 2: ZCLAMP digital input is ON.
3: speed command is lower than the value of PA75.
When any one of the above conditions is not satisfied, it will perform
normal speed control.
In speed or torque control mode, speed or torque input command will be:
8 CZERO Zero Command OFF: Normal command
ON: Zero command
In speed or torque control mode, speed or torque command will be:
Command
9 CINV OFF: Normal command
inverse
ON: Reverse Command
In speed control mode (PA4=1) and internal speed selection (PA22=1).
10 SP1 Speed Choice 1 SP1 and SP2 combinations are used to select different internal speeds:
SP2= OFF, SP1= OFF: internal speed 1PA-24)
SP2= OFF, SP1= ON: internal speed 2 (PA-25)
11 SP2 Speed Choice 2 SP2= ON, SP1= OFF: internal speed 3 (PA-26)
SP2 =ON, SP1= ON: internal speed 4 (PA-27)
In torque control mode (PA4=2) and internal torque selection (PA32=1).
13 TRQ1 Torque Choice 1 TRQ1 and TRQ2 combinations are used to select different internal torque:
TRQ2 =OFF, TRQ1= OFF: internal torque 1 (PA-64)
TRQ2 =OFF, TRQ1= ON: internal torque 2 (PA-65)
14 TRQ2 Torque Choice 2 TRQ2 =ON, TRQ1= OFF: internal torque 3 (PA-66)
TRQ2 =ON, TRQ1= ON: internal torque 4 (PA-67)
When PA4 is set to 3, 4, 5, it is in mix control mode. It can change control
mode with this input terminal:
(1)PA4=3, CMODE =OFF, it is position control mode;
Mix Control CMODE =ON, it is speed control mode;
16 CMODE
Mode (2)PA4=4, CMODE =OFF, it is position control mode;
CMODE =ON, it is torque control mode;
(3)PA4=5, CMODE= OFF, it is speed control mode;
CMODE= ON, it is torque control mode.
When PA11=0, Gear1 and Gear2 combinations are used to select
18 GEAR1 Electronic Gear 1 different numerator of gear ratio:
GEAR2 =OFF, GEAR1 =OFF: numerator 1 (PA-12) is selected.
GEAR2= OFF, GEAR1 =ON: numerator 2 (PA-77) is selected.
GEAR2= ON, GEAR1= OFF: numerator 3 (PA-78) is selected.
19 GEAR2 Electronic Gear 2
GEAR2= ON, GEAR1= ON: numerator 4 (PA-79) is selected.
Position In position control mode, it is the position deviation counter clear input
20 CLR
Deviation Clear terminals.
Input Pulse In position control mode it is position command pulse inhibit terminal:
21 INH
Inhibit OFF: permits the position command pulse to go through the drive.
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ON: position command pulse is inhibited (motor stops even if the controller
sends the command pulse).
In speed control mode, if PA22=5, by activating this input, motor starts in
inching motion in CCW direction with a speed which is set by PA21.
22 JOGP CCW Inching
Attention: If both JOGP and JOGN inputs are activated simultaneously,
inching function does not work.
In speed control mode, if PA22=5, by activating this input, motor starts in
inching motion in CW direction with a speed which is set by PA21.
23 JOGN CW Inching
Attention: If both JOGP and JOGN inputs are activated simultaneously,
inching function does not work.
Internal Position When at internal position register mode, the signal ON and motor will stop
27 HOLD Control motion.(Only can be used when internal position mode parameter
Command Stops PA-14=3)
Chose POS0-2(Internal Position register control command) when at
Internal Position
internal position register mode, then signal will be triggered, and motor
28 CTRG Command
motion according to the command. Only after output ZSPD=1, it would
trigger
received the next internal position command.
Internal Position Position Corresponding
POS2 POS1 POS0 CTRG
29 POS0 Command Command Parameter
selection 0 P4-2
P1 0 0 0
Internal Position P4-3
30 POS1 Command P4-5
P2 0 0 1
selection 1 P4-6
P4-8
P3 0 1 0
P4-9
P4-11
P4 0 1 1
P4-12
P4-14
Internal Position P5 1 0 0
P4-15
31 POS2 Command
P4-17
selection 2 P6 1 0 1
P4-18
P4-20
P7 1 1 0
P4-21
P4-23
P8 1 1 1
P4-24
When at internal register mode, the origin need to be found and the
33 SHOM Start Homing searching origin function is started after the signal connected.(Please
consult the setting about P4-34)
Searching origin when at internal register mode, the point will become
34 ORGP The Origin
origin after servo system connected.( Please consult the setting of P4-32.)
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Parameter explanation:
Already Planned means functions of parameters has been chosen by P3-0~P3-3 in digital input
definition DI1~DI4 section.
Unplanned means functions of parameters has not been chosen by P3-0~P3-3.
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Chapter 8 Alarm
8.1 Alarm Message
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Resetable Or
Symbol Name Code 603Fh
Not
1 Over speed 0x8400 Yes
2 Bus overvoltage fault 0x3210 Yes
3 Bus undervoltage fault 0x3220 Yes
4 The position deviation is too large 0x8611 Yes
5 Over heat 0x4210 Yes
6 Speed amplifier saturation 0x1000 Yes
7 Drive inhibit exception 0x1000 Yes
8 Position deviation counter overflow 0x1000 Yes
9 Encoder signal error difference signal detection error 0x7305 Yes
11 Hardware (short) protection IPM smart module failure 0x5400 No
12 Over current 0x2220 No
13 Overload 0x3230 Yes
14 Brake circuit failure 0x1000 Yes
15 Encoder count exception 0x7305 Yes
18 Relay fault 0x1000 Yes
19 The pulses input when the brake is delayed. 0x7110 Yes
20 Parameter storage exception 0x6320 No
21 FPGA module failure 0x7500 No
23 Ad sampling module failure 0x0FFF No
29 User-defined overload alarm 0x3230 Yes
30 Encoder Z-signal error 0x7305 No
31 Encoder UVW signal error 0x0FFF No
32 UVW signal has full height or full low level. 0x0FFF No
33 Save-line encoder signal error 0x7305 No
34 Encoder signal error 0x7305 No
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36 The full time charging for the encoder is too long. 0x7305 No
42 AC undervoltage fault 0x3220 No
44 AC phase deficiency 0x3130 No
47 Over voltage happens when powering on 0x3210 No
50 No communication link established. 0x7305 No
51 Communication interrupt 0x7305 No
Battery voltage alarms but it can also be used, it needs
52 0x7305 Yes
to be replaced
Battery voltage error and is unavailable to use. It must
53 0x7305 Yes
be replaced.
Information of multiple cycles is needed to be reset due
54 0x7305 Yes
to other errors which are not battery error
55 Three consecutive errors in CRC effect verification. 0x7305 No
56 The received MODBUS frame data is too long. 0x7305 No
57 Serial communication abnormal error 0x7305 Yes
The counting of single turn encoder happened error and
58 0x7305 No
it needs to be turned on and restarted.
59 Validation error occurred in CF domain 0x7305 No
60 50us interrupt timeout 0x1000 No
61 Slave station communication anomaly 0x7500 Yes
0x5443
(Positive)/
62 Exceed the soft limit Yes
0x5444
(Negative)
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working failure.
Heatsink OT Check the case of loads
Emerge with connecting The board of power Exchange the servo driver
control power breakdown.
After everything were Zero point change for Adjust the zero point for
installed,the motor not to encoder. encoder.
rotate or reverse Encoder breakdown. Exchange the servo driver.
Emerge during the The board of circuit in Decrease the temple of driver.
5 Driver motion of driver trouble. Exchange the servo driver.
overheatin Driver overheating.
g
The speed Decrease the load.
increase Overload. Switch to more powerful
6 reach even Emerge with motor The motor was stuck by drivers and motors.
more than working machine. Check the load part of
the largest machine.
limitation
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Encoder breakdown
Incorrect number of
encoder line
The encoder disc Exchange the encoder
breakdown
False Z signal exist in
encoder.
Encoder The encoder cable Check the connection
15 counting connection is incorrect
error
Correct grounding
Imprefect grounding Check whether the shield line
is grounded
Relay
switch
18 failure Relay damage Return to factory for repair
Current
23 Acquisitio Current Acquisition Exchange the servo driver
n Circuit Circuit Fault
Fault
User PA30, PA31 parameters
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When
connect When connect dart Check the connection
36 dart encoder, the length of
encoder, illegal time excessive
the length
of illegal
time
excessive
AC input Normal.
42 voltage is Running on power failure AC input voltage is too Check the input of AC 220V
too low low
Improper setting of
MODBUS communication Exchange the driver.
57 abnormal parameters.
communic Incorrect
ation communication address
format or value
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Open the menu "Show Real Time Ethernet Compatible Devices" as above. Jump out of the
following dialog box and click “install “after selecting the local site in the “Incompatble devices”column.
After the installation is complete, the network card that has been installed appears in the "Instaled and
ready to use devices" column.
5)Device search
After you create a new project page, right-click I / O Devices to start searching for the device, as
shown in the following figure:
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6) Select “ OK”(确定).
7) Select “OK”.
8) Select “Yes”(“是”).
9) Select “Yes”(“是”).
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11) The device has been finished to search here as shown in the following figure:
12)According to the default configuration, please click activate and switch to run mode: click
“Yes”.
13) According to the default configuration, click activate and switch to run mode: click “ Yes”.
After "OK", on the "Online" interface, you can see the device entering the OP state, while the running
lamp of the driver is kept in the green state.
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Scaling Factor:The distance corresponding to the encoder pulse for each position feedback. For
example, if the motor rotates a roll with 1,311,072 pulses, and if the motor rotates a roll for 1 mm, the
ScalingFactor is 1/131072=0.00000762939453125 mm/Inc.
Tip: for no-load debugging, it is customary to set a roll to 60mm, so that the speed of 1mm/s is
equivalent to 1 lap / min. Because the rated speed unit of the motor is rpm, debugging with rpm as the
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speed unit is more intuitive. So the quantitative factor is set to: 60 /131072.
Other settings:
Encoder mode and there are three options:
Pos: The encoder is only used to calculate the position and is used when the position loop is in the
drive.
PosVelo: The encoder is only used to calculate position and speed when the position ring is used in
TWinCAT NC.
PosVeloAcc: TWinCAT NC uses encoders to determine position, speed and acceleration.
Pos:The upper computer is only responsible for sending the position instruction. The servo runs in the
periodic synchronous position mode (6060 =8), and the position loop is calculated internally.
PosVelo:The upper computer establishes the position loop and outputs the speed instruction. The
servo runs in the cycle synchronous velocity mode (6060 =9).
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-ShenzhenGuanhong Automation Co.,Ltd- -SD Series EtherCAT Type AC Servo System-
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