Chapt 5 Operations Management
Chapt 5 Operations Management
Forecasting
4
PowerPoint presentation to accompany
Heizer, Render, Munson
Operations Management, Twelfth Edition, Global Edition
Principles of Operations Management, Tenth Edition, Global Edition
Outline
▶Global Company Profile:
Walt Disney Parks & Resorts
▶What Is Forecasting?
▶The Strategic Importance of
Forecasting
▶Seven Steps in the Forecasting
System
▶Forecasting Approaches
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Outline - Continued
▶Time-Series Forecasting
▶Associative Forecasting Methods:
Regression and Correlation Analysis
▶Monitoring and Controlling Forecasts
▶Forecasting in the Service Sector
Forecasting Provides a
Competitive Advantage for Disney
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Forecasting Provides a
Competitive Advantage for Disney
Forecasting Provides a
Competitive Advantage for Disney
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Forecasting Provides a
Competitive Advantage for Disney
Learning Objectives
When you complete this chapter you
should be able to :
4.1 Understand the three time horizons and
which models apply for each
4.2 Explain when to use each of the four
qualitative models
4.3 Apply the naive, moving-average,
exponential smoothing, and trend
methods
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Learning Objectives
When you complete this chapter you
should be able to :
4.4 Compute three measures of forecast
accuracy
4.5 Develop seasonal indices
4.6 Conduct a regression and correlation
analysis
4.7 Use a tracking signal
What is Forecasting?
► Process of predicting a
future event
► Underlying basis
of all business
??
decisions
► Production
► Inventory
► Personnel
► Facilities
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Types of Forecasts
1. Economic forecasts
► Address business cycle – inflation rate, money
supply, housing starts, etc.
2. Technological forecasts
► Predict rate of technological progress
► Impacts development of new products
3. Demand forecasts
► Predict sales of existing products and services
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Strategic Importance of
Forecasting
► Supply-Chain Management – Good
supplier relations, advantages in product
innovation, cost and speed to market
► Human Resources – Hiring, training,
laying off workers
► Capacity – Capacity shortages can result
in undependable delivery, loss of
customers, loss of market share
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Forecasting Approaches
Qualitative Methods
Forecasting Approaches
Quantitative Methods
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Overview of Quantitative
Approaches
1. Naive approach
2. Moving averages
3. Exponential Time-series
smoothing models
4. Trend projection
5. Linear regression Associative
model
Time-Series Forecasting
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Time-Series Components
Trend Cyclical
Seasonal Random
Components of Demand
Trend
component
Demand for product or service
Seasonal peaks
Actual demand
line
Average demand
over 4 years
Random variation
| | | |
1 2 3 4
Time (years)
Figure 4.1
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Trend Component
► Persistent, overall upward or
downward pattern
► Changes due to population,
technology, age, culture, etc.
► Typically several years duration
Seasonal Component
► Regular pattern of up and down
fluctuations
► Due to weather, customs, etc.
► Occurs within a single year
PERIOD LENGTH “SEASON” LENGTH NUMBER OF “SEASONS” IN PATTERN
Week Day 7
Month Week 4 – 4.5
Month Day 28 – 31
Year Quarter 4
Year Month 12
Year Week 52
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Cyclical Component
► Repeating up and down movements
► Affected by business cycle, political,
and economic factors
► Multiple years duration
► Often causal or
associative
relationships
0 5 10 15 20
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Random Component
► Erratic, unsystematic, ‘residual’
fluctuations
► Due to random variation or unforeseen
events
► Short duration
and nonrepeating
M T W T
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Naive Approach
► Assumes demand in next
period is the same as
demand in most recent period
► e.g., If January sales were 68, then
February sales will be 68
► Sometimes cost effective and
efficient
► Can be good starting point
Moving Averages
Moving average =
å demand in previous n periods
n
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(( )(
Weighted å Weight for period n Demand in period n
moving =
))
average å Weights
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December 3 x14Sales last mo. + 2 x Sales 2 mos. ago + 1 x Sales 3 mos. ago
Sum of the weights
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25 –
Sales demand
20 –
15 – Actual sales
10 – Moving average
(from Example 1)
5–
| | | | | | | | | | | |
J F M A M J J A S O N D
Figure 4.2 Month
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Exponential Smoothing
► Form of weighted moving average
► Weights decline exponentially
► Most recent data weighted most
► Requires smoothing constant ()
► Ranges from 0 to 1
► Subjectively chosen
► Involves little record keeping of past
data
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Exponential Smoothing
New forecast = Last period’s forecast
+ (Last period’s actual demand
– Last period’s forecast)
Ft = Ft – 1 + (At – 1 – Ft – 1)
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Exponential Smoothing
Example
Predicted demand = 142 Ford Mustangs
Actual demand = 153
Smoothing constant = .20
Exponential Smoothing
Example
Predicted demand = 142 Ford Mustangs
Actual demand = 153
Smoothing constant = .20
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Exponential Smoothing
Example
Predicted demand = 142 Ford Mustangs
Actual demand = 153
Smoothing constant = .20
Effect of
Smoothing Constants
▶Smoothing constant generally .05 ≤ ≤ .50
▶As increases, older values become less
significant
WEIGHT ASSIGNED TO
MOST 2ND MOST 3RD MOST 4th MOST 5th MOST
RECENT RECENT RECENT RECENT RECENT
SMOOTHING PERIOD PERIOD PERIOD PERIOD PERIOD
CONSTANT () (1 – ) (1 – )2 (1 – )3 (1 – )4
= .1 .1 .09 .081 .073 .066
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Impact of Different
225 –
Actual = .5
demand
200 –
Demand
175 –
= .1
150 – | | | | | | | | |
1 2 3 4 5 6 7 8 9
Quarter
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Impact of Different
225 –
Actual = .5
►200 – demand of
Choose high values
when underlying average
Demand
is likely to change
175 –
► Choose low values of
when underlying average = .1
is stable|
150 – | | | | | | | |
1 2 3 4 5 6 7 8 9
Quarter
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MAD =
å Actual - Forecast
n
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Σ|Deviations|
MAD = 10.31 12.33
n
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å(Forecast errors)
2
MSE =
n
å(Forecast errors)
2
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MAPE =
åabsolute percent error = 44.75% = 5.59%
n 8
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Trend Projections
Fitting a trend line to historical data points to
project into the medium to long-range
Linear trends can be found using the least
squares technique
y^ = a + bx
where y^ = computed value of the variable to be predicted
(dependent variable)
a = y-axis intercept
b = slope of the regression line
x = the independent variable
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Deviation5 Deviation6
Deviation3
Least squares method minimizes the
sum of Deviation
the squared
4
errors (deviations)
Deviation1
(error) Deviation2
Trend line, y^ = a + bx
| | | | | | |
1 2 3 4 5 6 7
Figure 4.4
Time period
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ŷ = a+ bx
b=
å xy - nxy
å x - nx 2 2
a = y - bx
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ELECTRICAL ELECTRICAL
YEAR POWER DEMAND YEAR POWER DEMAND
1 74 5 105
2 79 6 142
3 80 7 122
4 90
x=
å x = 28 = 4 y=
å y = 692 = 98.86
n 7 n 7
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74
( ) x 28
DEMAND (y) 140 - ( 7) 42 2
1
xy
74
()
2 79 4 158
3
a = y - bx = 98.8680
-10.54 4 = 56.70 9 240
4 90 16 360
5 105 ŷ = 56.70 +10.54x25
Thus, 525
6 142 36 852
7 122 49 854
Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063
x=
å x =in28year
Demand
=4 y=
å y+=10.54(8)
8 = 56.70 692
= 98.86
n 7 = 141.02,
n or 7141 megawatts
140 –
130 –
120 –
110 –
100 –
90 –
80 –
70 –
60 –
50 –
| | | | | | | | |
1 2 3 4 5 6 7 8 9
Year Figure 4.5
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The multiplicative
seasonal model can
adjust trend data for
seasonal variations
in demand
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110 –
100 –
90 –
80 –
70 –
| | | | | | | | | | | |
J F M A M J J A S O N D
Time
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10,200 –
10,000 –
Inpatient Days
9,800 – 9745
9659 9702
9573 9616 9766
9,600 – 9530 9680 9724
9594 9637
9,400 – 9551
9,200 –
9,000 – | | | | | | | | | | | |
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
67 68 69 70 71 72 73 74 75 76 77 78
Month
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1.06 –
1.04 1.04
Index for Inpatient Days
1.04 – 1.03
1.02
1.02 – 1.01
1.00
1.00 – 0.99
0.98
0.98 – 0.99
0.96 – 0.97 0.97
0.96
0.94 –
0.92 – | | | | | | | | | | | |
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
67 68 69 70 71 72 73 74 75 76 77 78
Month
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Period 67 68 69 70 71 72
10,200 –
10,068
10,000 – 9,911 9,949
Inpatient Days
9,000 – | | | | | | | | | | | |
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
67 68 69 70 71 72 73 74 75 76 77 78
Month
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Cyclical Variations
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Associative Forecasting
Used when changes in one or more independent
variables can be used to predict the changes in
the dependent variable
Associative Forecasting
Forecasting an outcome based on predictor
variables using the least squares technique
y^ = a + bx
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Associative Forecasting
Example
NODEL’S SALES AREA PAYROLL NODEL’S SALES AREA PAYROLL
(IN $ MILLIONS), y (IN $ BILLIONS), x (IN $ MILLIONS), y (IN $ BILLIONS), x
2.0 1 2.0 2
3.0 3 2.0 1
2.5 4 3.5 7
4.0 –
Nodel’s sales
(in $ millions)
3.0 –
2.0 –
1.0 –
| | | | | | |
0 1 2 3 4 5 6 7
Area payroll (in $ billions)
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Associative Forecasting
Example
SALES, y PAYROLL, x x2 xy
2.0 1 1 2.0
3.0 3 9 9.0
2.5 4 16 10.0
2.0 2 4 4.0
2.0 1 1 2.0
3.5 7 49 24.5
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5
x=
å x = 18 = 3 y=
å y = 15 = 2.5
6 6 6 6
b=
å xy - nxy = 51.5 - (6)(3)(2.5) = .25 a = y - bx = 2.5 - (.25)(3) = 1.75
å x - nx
2 2
80 - (6)(3 ) 2
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Associative Forecasting
Example
SALES, y PAYROLL, x x2 xy
2.0 1 1 2.0
3.0 3 9 9.0
ŷ = 1.75 + .25x
2.5 4 16 10.0
2.0 2 Sales = 1.75
4 + .25(payroll)
4.0
2.0 1 1 2.0
3.5 7 49 24.5
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5
x=
å x = 18 = 3 y=
å y = 15 = 2.5
6 6 6 6
b=
å xy - nxy = 51.5 - (6)(3)(2.5) = .25 a = y - bx = 2.5 - (.25)(3) = 1.75
å x - nx
2
80 - (6)(3 )
2 2
Associative Forecasting
Example
SALES, y PAYROLL, x x2 xy
2.0 1 1 2.0
4.0 –
3.0 3 9 9.0
ŷ = 1.75 + .25x
(in $ millions)
Nodel’s sales
x=
0å x1= 18 =2 3 3 å
4 y 5 15 6
y =(in $ billions)
= = 2.5
7
Area payroll
6 6 6 6
b=
å xy - nxy = 51.5 - (6)(3)(2.5) = .25 a = y - bx = 2.5 - (.25)(3) = 1.75
å x - nx
2
80 - (6)(3 )
2 2
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Associative Forecasting
Example
Sales = $3,250,000
Correlation
► How strong is the linear relationship
between the variables?
► Correlation does not necessarily imply
causality!
► Coefficient of correlation, r,
measures degree of association
► Values range from -1 to +1
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Correlation Coefficient
Figure 4.10
y y
x x
(a) Perfect negative (e) Perfect positive
correlation, r = –1 y y correlation, r = 1
y
x x
(b) Negative correlation (d) Positive correlation
x
(c) No correlation, r = 0
–1.0 –0.8 –0.6 –0.4 –0.2 0 0.2 0.4 0.6 0.8 1.0
Correlation coefficient values
Correlation Coefficient
nå xy - å xå y
r=
é 2 ùé 2ù
êë nå x2
- ( ) å úûêënå y2 -
x ( å úû
y )
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Correlation Coefficient
y x x2 xy y2
2.0 1 1 2.0 4.0
3.0 3 9 9.0 9.0
2.5 4 16 10.0 6.25
2.0 2 4 4.0 4.0
2.0 1 1 2.0 4.0
3.5 7 49 24.5 12.25
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5 Σy2 = 39.5
(6)(51.5) – (18)(15.0)
r=
é(6)(80) – (18) 2 ùé(16)(39.5) – (15.0)2 ù
ë ûë û
309 - 270 39 39
= = = = .901
(156)(12) 1,872 43.3
Correlation
► Coefficient of Determination, r2,
measures the percent of change in y
predicted by the change in x
► Values range from 0 to 1
► Easy to interpret
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Multiple-Regression Analysis
If more than one independent variable is to be
used in the model, linear regression can be
extended to multiple regression to accommodate
several independent variables
ŷ = a + b1x1 + b2 x2
Multiple-Regression Analysis
In the Nodel example, including interest rates in the
model gives the new equation:
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