Clark Sm 781 Service Manual

Full download: http://manualplace.com/download/clark-sm-781-service-manual/

SM-781
HWX/PWX
Service Manual

PWX

HWX

September 2007

Technical
Publications
Lexington, KY 40510
www.Clarkmhc.com

Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
This is the cut pages sample. Download all 190 page(s) at: ManualPlace.com
 NOTE :

, Copyrighted Material SM781, May ’07

Intended for CLARK dealers only
Do not sell or distribute
 CONTENTS

Contents by Group
Contents are listed here by Group number :

PS PERIODIC SERVICE

12 BATTERY

14 WIRING

16 ELECTRIC MOTORS

17 CONTACTORS

19 MOTOR CONTROLS

20 DRIVE UNIT

23 BRAKE SYSTEM

25 CASTER ASSEMBLY

28 HYDRAULIC SYSTEM

34 LIFT CYLINDERS

35 LIFT LINKAGE and LOAD WHEELS

39 SHEET METAL
40 SPECIFICATIONS

SM 781, May '07 Copyrighted Material CONTENTS -1

Intended for CLARK dealers only
Do not sell or distribute
NOTE :

Contents by Group Copyrighted Material SM 781, May '07

Intended for CLARK dealers only
Do not sell or distribute
 Truck Models Covered by this Manual
This manual consists of “base” module that pertains You may, however, purchase specific modules and
to all HWX/PWX models and other modules that expand your manual to fully cover multiple models.
pertain only to specific models. Manuals shipped To do so, order the desired modules as you would
with the truck contain the base module and the mod- any other Clark part.
ules specific to the purchased truck.

Arrangement and Use of this Manual

Clark arranges parts and service procedures by stan- You can quickly locate a specific point in the manual
dardized Groups. In this manual, Groups are similar by using the headers and footers that appear on every
to “chapters”. Groups are listed in the indexes on the Section page. The following illustration points out
next page. these areas.
Each Group begins with a table of contents that
shows the Sections contained within the Group.
Lengthy Sections also begin with a table of contents.
Each Group and Section has an identifying name and
number, or “ID”.
Each page also has a unique ID. The page ID con-
sists of three numbers separated by hyphens. The
three numbers represent the Group number, the Sec-
tion number, and the page number. For example,
“00-1-2” on the lower corner of the page indicates This manual is intended for the use of trained service
Group 00, Section 1, page 2. personnel. Please read Group SA, “Safe Mainte-
The Group number sometimes has a letter or letters nance”, and the Operator’s Manual before working
added to it in parentheses if one or more variations of on or operating the truck.
the Group exist. For example, if the truck has a stan-
dard transaxle, Group 06 is expressed as “06(S)”; if
the truck has a hydrostatic transmission, Group 06 is
expressed as “06(H)”.

Copyright Clark Material Handling 2007 Copyrighted Material SM781, May ’07
Intended for CLARK dealers only
Do not sell or distribute
NOTE :

REVISION HISTORY Copyrighted Material SM 781, May ’07

Intended for CLARK dealers only
Do not sell or distribute
 GROUP PS PERIODIC SERVICE

GROUP PS

PERIODIC SERVICE

Maintenance Schedule .................................... Section 1

Planned Maintenance Program ...................... Section 2

The PM Inspection Form ................................. Section 3

SM 781, May '07 Copyrighted Material Group PS PERIODIC SERVICE,

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Do not sell or distribute
NOTE :

Group PS PERIODIC SERVICE, Copyrighted Material SM 781, May '07

Intended for CLARK dealers only
Do not sell or distribute
 Group PS, Periodic Service

Section 1.
Maintenance Schedule

“Periodic Service” and “Planned Main- Determining Maintenance Intervals

tenance” Time intervals on the charts on the next four pages and
elsewhere in this manual relate to truck operating hours as
The term “periodic service” includes all maintenance
recorded on the hourmeter, and are based on experience
tasks that should be performed on a regularly scheduled
Clark has found to be convenient and suitable under nor-
basis. mal operation. Standard operating condition classifica-
The term “Planned Maintenance” indicates a formalized tions are:
program of basic inspections, adjustments, and lubrica- Normal Operation: Eight-hour material handling, mostly
tions that the Clark service organization provides custom- in buildings or in clean, open air on clean, paved surfaces.
ers at a prescribed interval, usually 50-250 hours. The
recommended basic “Planned Maintenance” procedure is Severe Operation: Prolonged operating hours or constant
given in Section 2 of this Group. usage.
The current Section,”Maintenance Schedules,” specifies Extreme Operation:
all maintenance tasks.including Planned Maintenance • In sandy or dusty locations, such as cement plants,
tasks.that should be performed periodically, and suggests
lumber mills, and coal dust or stone crushing sites.
intervals at which they should be performed.
• High-temperature locations, such as steel mills and
foundries.
• Sudden temperature changes, such as constant trips
from buildings into the open air, or in refrigeration
plants.
If the lift truck is used in severe or extreme operating con-
ditions, the maintenance intervals should be shortened
accordingly.
IMPORTANT
MAINTENANCE INTERVALS. If the lift
truck is used in severe or extreme operating
conditions, the maintenance intervals should
be shortened ace. Put upright in vertical posi-
tion and fully lower the forks or attachment.

SM 781, May ’07 Copyrighted Material Maintenance Schedule • PS-1-1

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Clark Sm 781 Service Manual
Full download: http://manualplace.com/download/clark-sm-781-service-manual/

NOTE :

Group PS, Periodic Service Copyrighted Material SM 781, May ’07

Intended for CLARK dealers only
Do not sell or distribute

This is the cut pages sample. Download all 190 page(s) at: ManualPlace.com