Bro ibaAnalyzePostprocess en
Bro ibaAnalyzePostprocess en
and Evaluation of
Measurement Data
ibaAnalyzer
ibaAnalyzer ibaAnalyzer-Reportgenerator
Powerful analysis and evaluation Automatic generation of individual reports
of measurement data
ibaAnalyzer database functionality
DB The database interface for ibaAnalyzer
ibaAnalyzer-InSpectra
PLC Detailed offline vibration analysis
ibaAnalyzer-InCycle
Detailed offline analysis of cyclic processes
ibaAnalyzer-Maps
Display of GPS positions and routes
ibaDatCoordinator
Automated data processing
ibaAnalyzer-Reportgenerator
Automatic generation of individual reports 9
ibaAnalyzer-InSpectra
Detailed offline vibration analysis 15
ibaAnalyzer-InCycle
Detailed offline analysis of cyclic processes 16
ibaAnalyzer-Maps
Display of GPS positions and routes 17
ibaDatCoordinator
Automated data processing 18
Analyzing data
ibaDaVIS
KPI
DB
DB
ibaPDA
.dat .dat
HD .dat
HD
ibaQDR
ibaAnalyzer
3
or length-based and are made
available for superordinate
quality management systems.
Handling measurement data Signal tables with FFT results (main frequency, harmonics)
All sub-windows like signal tree, signal strips, value t ables, search dialog etc. can be
p ositioned freely. Markers can be used to measure signal characteristics quickly and easily.
4
Signal-oriented analysis
with markers
Signal trends, values and dis-
tances can be easily measured
with two interactive markers.
The results, which depend on the
marker position, are shown in a
comprehensive table. Further,
statistical information for each
signal are available for the range
With the interval function, the duration or length of analog and d
igital signals
can be measu red with a simple mouse click. between the markers like e. g.
maximum, minimum, average,
or standard deviation. Once any
interesting marker position is
identified, so-called computed
markers can be placed easily. As
the name suggests, the marker
positions can also be calculated
from the measurement data. For
example, a marker can be shown
where a certain limit value has
been exceeded for the first time.
Display of text channels in the signal stripes facilitate e. g. the product assignment
Intervals
If a complete time range is of
on the screen. Signals can also If data have not been recorded interest rather than individual
be sorted freely within different positions within a trend, this
in a length based manner with
graphs or different x- and y-sca- can be handled with so-called
e. g. ibaQDR, ibaAnalyzer offers
les. An intuitive zoom function intervals. Similar to the markers,
various functions to convert to a intervals can be easily added,
offers immediate detail analysis
down to single measurement length-based display from any e. g. by double-clicking on a TRUE
values. Different colors, line available speed or length signal. or FALSE state of a digital signal.
types, and line sizes can be used
for analog signals. A combina-
tion with digital values is directly
possible. In addition to that, text
information can be shown along
with the other signal types.
Length-based display
When analyzing production
processes for long products,
like in a rolling mill, ibaAnalyzer
offers a length-based display in
addition to the standard time-
based display. This is especially
useful when deriving product
quality values like the excee-
dance of tolerances or the total
length of good quality products.
In the example above, the thickness profile of a rolling strip is shown as top
view in false-color representation. On the right, the user can see the pro-
gression of the measured values for the both marker positions.
5
The duration of the interval is additional documentation and This is especially important for
immediately displayed. This is commenting features to increase batch processes to ensure that
available for all x-axis modes the clarity and show the purpose files are always analyzed in
and also length can be measured of certain computations. Macros exactly the same way. Depending
this way. When start and stop can be used universally on any on the purpose, different analy-
position of the intervals depend input data and can be made sis files can be created and even
on analog signal values, this can available to other users easily managed with ibaAnalyzer. This
again be realized by using all by import and export functions. functionality allows analysis files
available ibaAnalyzer functions. Makros can be password-pro- to be created and forwarded e. g.
tected in order to protect know for maintenance staff, process
Formula editor how or to avoid arbitrary chan- engineers or quality managers,
Every time values or virtual ges by unauthorized users. so that the same evaluation can
signals needs to be derived from be carried out by other users.
available signal data, computa- Grouping and logical expressions
tions can be defined using the Any resulting values or virtual Pictures say more
comprehensive formula editor. signals which are used more When using ibaCapture to
It offers a great overview over than once, can be organized record videos synchronously
the available functions. Those as so-called logical expressi- with high-resolution process
include integral, differential and ons. You can define groups and data, ibaAnalyzer can be used
trigonometric functions, fre- easily structure your results. Of to analyze those videos together
quency filters, fourier transfor- course, important meta data like with all other available informa-
mation and statistical functions units or comments can be added tion. The integrated video player
such as maximum, minimum, and reused in other places. The shows the corresponding image
average, median, standard grouped values can then easily be for each measurement value.
deviation, and many more. forwarded to the database extract The video is synchronized with
or report generator dialog. one of the markers which can be
Macros moved manually or in playback
If the same combination of func- Reusing analyses mode. Single pictures can directly
tions needs to be used several Evaluations and computations be used in reports or complete
times, it is possible to define and done with the measured data sequences can be exported.
save such standardized calcu- can be easily reused by storing
lations as macros. Macros offer all steps in an analysis file.
Definition of groups
6
Access to ibaHD-Server When using conditions in HD events stored in an ibaHD event
Data stored in ibaHD-Server queries, specific situations can store can be used as conditi-
can be analyzed using all avai- be found within longer time-ran- ons. By using suitable pre- and
lable functions similar to the ges. The start and stop times of post-triggers, the results can
use of DAT files. The advantage the results can be based on signal be properly analyzed. Multiple
of ibaHD-Server is that data is values or combinations thereof. results are treated like a group
available over long periods of In addition to rising and falling of DAT files and can be shown
time. With the HD query editor, edges of digital signals also limit or analyzed in a flexible way.
data can be queried either by exceedance of analyzed signals or
a simple calendar function or
by using conditions to search
for specific occurences. With
a simple preview window, data
ranges can be searched and
selected easily. Selected time-
ranges can be analyzed, further
processed (e. g. in reports) or can
even be exported to DAT files for
usage outside of ibaHD-Server.
An arbitrary number of
users can access ibaHD-
Server simultaneously.
HD query dialog
7
ibaAnalyzer Add-on
ibaAnalyzer
8
Automated generation of reports
ibaAnalyzer-Reportgenerator
ibaAnalyzer-Reportgenerator is a powerful
component of ibaAnalyzer that allows
flexible creation of individual reports.
It offers efficient options for creating
templates and can present analysis results
in individual and informative manner.
9
batch number, etc. Moreover, also freely formatted are available ed in the report - either the
characteristic values which have for additional comments. If a first image from the video file,
been calculated in ibaAnalyzer plant is being monitored with an image at a defined time or
before, can be shown in the ibaCapture, images from the controlled by a trigger signal.
report. Text fields that can be video file can a
lso be display-
Application examples
Training program
ibaAnalyzer-Reportgenerator is included as
Failure report standard in ibaAnalyzer and not subject to
› Automatically generated failure re- extra costs. As the application is quite com-
port in case of strip breakage plex, we recommend to book an iba training.
› Representation of further time-corre- For information about the training program, please
lated signal trends provide informa see page 19 and www.iba-ag.com/training.
tion about the cause of the failure
10
Database connnectivity
11
MES
(Level 3)
Process Automation
(Level 2)
Controller Level
(Level 1)
Sensor/Actor Level
(Level 0)
All values available in an ana- faces between the individual possible table structures in order
lysis file (PDO file) can also be levels need to be adapted. to store the measuring values:
written into the database. Thus,
Standard interface for databases Standard format
characteristic values required
ibaAnalyzer uses the standard In this structure, all single values
for later analysis can be cal-
ADO NET connectors for commu- of the series of measurement will
culated from the raw data with
nication with the databases. Ba- be stored in one single table.
ibaAnalyzer already before data
is loaded into the database. On sed on this concept, ibaAnalyzer Multi-Column format
the basis of these values, the can work with many different (MC format)
database can be searched and databases, such as, for example: This multi-column structure is
the evaluation can be focused › Microsoft SQL Server optimized for the extraction of a
accordingly. This is how the iba › Oracle large amount of measurement
system allows the extraction of › IBM DB2 UDB series with the same resolu-
quality data from high-resolu tion. Additional values, such
› MySQL / MariaDB
tion production data. The classic as minima, maxima, standard
› PostgreSQL
layer model of communication in deviations as well as time- and
› SQLite
production automation (see figure length-based values will be
› Microsoft Access
above) is consciously broken stored in separate tables.
through in order to be able to Automatic table creation
offer the following advantages: The database in use can be Loading data into database
› versatile connectivity located on the same system as – scalable e xtraction
› fast data acquisition ibaAnalyzer or on a server in the The user can define any number
› data pre-processing network. The connection between of archiving profiles for extrac-
right after generation ibaAnalyzer and the database tion in order to reduce the data
› calculation of KPIs has to be configured o nce; the volume to a small but informative
direct at the source tables will then be created amount. Each measured signal
› source of KPI data is automatically by ibaAnalyzer at can be individually assigned to an
known and traceable the click of a button. The infor- archiving profile. Besides the ag-
› drill down to raw data possible mation concerning the measu- gregated mean values for a data
› flexibility in case of changes - if rement file is stored in the file segment (length or time), also the
different or more data have table, the channel table contains values of maximum, minimum
to be extracted into the data- information concerning the and standard deviation within the
base, only the configuration but signals, e.g. channel name and summarized segment can be sto-
not the communication inter- unit. ibaAnalyzer supports two red additionally in the database.
12
ibaDatCoordinator
ibaAnalyzer
.dat
HD
The different requirements on In order to read out data from phisticated solutions. These uti-
the extraction speed can be the database and display it, lities realize another decoupling
met by several solutions: ibaAnalyzer is required. If of file creation and database ex-
data is to be read out with traction, which is inevitable when
› Standard extraction of datasets
other tools, routines must high availability is required. All
and storage in the database as
be programmed for reading settings for the database inter
single values
out the BLOBs. The BLOB face are saved in the analysis file.
This extraction type is well-
format is an open format.
suited for slower processes
or small amounts of data. Automated data extraction Topology – from local to
Data is subsequently also Although ibaAnalyzer uses plant-wide analyses
available to external tools completed measurement files as When using ibaAnalyzer with a
(SQL) in the database tables. a source, analysis and extrac- local database, e.g. quality data
› Fast extraction of datasets tion can be automated in a very of a plant can be analyzed, traced
through storage as BLOBs process-oriented way. Using and managed clearly. MSSQL
(Binary Large OBjects) the post-processing function in Express or MS Access databases
This extraction type is ideal ibaPDA or ibaLogic, the analysis are often used for such systems.
for fast processes or large can be started immediately after
Moreover, in distributed and
amounts of data. The duration a measurement file has been
networked systems, e. g. seve-
of this extraction type is only a created. Additional utilities, such
ral ibaPDA systems can write
fraction of that of the single- as ibaDatCoordinator or batch
their data from different plant
value extraction. files, are available for more so-
components into the same data-
base with ibaAnalyzer. Thus, the
datasets of a product collected
during the various stages of
production can be compared
and assessed in relation to
each other. In this case, data-
base server based on e.g. Oracle,
MSSQL Server, IBM DB2 UDB,
MySQL or PostgreSQL are used.
13
In addition, the use of existing da-
tabase systems would be another
option. In particular, linking data
from iba-DB extractions to exist
ing systems such as MES, ERP,
DataWarehouse, etc. offers an
excellent analysis and reporting
platform. Moreover, an automated
data extraction can also be used
as data source for higher-level
systems, e. g. for quality approval.
Database query
The standard query wizard of For navigation in trend queries, Using the iba applications
ibaAnalyzer assists the user ibaAnalyzer offers an overview ibaDatCoordinator and
during database query or in option for long-term recordings. ibaAnalyzer-Reportgenerator in
searching for specific data As the reference to the raw data combination with ibaAnalyzer, a
using different criteria. Queries (iba measurement file) is also very efficient, flexible and always
can be saved for later use and stored in the database, a drill transparent information and
managed with ibaAnalyzer. down from the overview to high- reporting system can be imple-
resolution raw data is possible. mented from measurement files.
More sophisticated queries
can be defined directly in SQL Of course, all analyses and data
Licensing
statements, whereas saved available in ibaAnalyzer can also Extracting into databases can
queries from the Query Buil- be used for reporting. So, the be used interactively with
der serve as templates. report generator integrated ibaAnalyzer without licen-
A separate dialog is available in ibaAnalyzer can be confi- se. Appropriate licenses are
for trend queries. Here, any gured and operated with the required for automation with
time series (DB tables or views) database-based analysis just ibaDatCoordinator, see brochure
can be used. One column each as with the analysis based on „Automated processing and ma-
for date and time is a prere- the measurement files only. nagement of measurement data“.
quisite for the query results
to be displayed properly.
Database analysis
Data read from databases can
be viewed and analyzed in the
usual way with ibaAnalyzer. It
is particularly interesting to
note that analyses can also be
carried out directly on the basis
of the prepared characteristic
values of the database. Thus,
long-term analyses, analyses of
working days or shifts but also
trend analyses are possible. Example for drill-down to high-resolution data
14
ibaAnalyzer Add-on
ibaAnalyzer-InSpectra
ibaAnalyzer-InSpectra is an additional component
of ibaAnalyzer to utilize the powerful ibaInSpectra
library offline. Analysis configurations can
first be designed and tested offline within
ibaAnalyzer and transferred to ibaPDA for real-
time vibration monitoring. It can also be used
to verify existing ibaInSpectra installations
to help tune the online calculations.
Licensing
The InSpectra expert view is
available in ibaAnalyzer with
out additional license. With the
Configuration ibaAnalyzer-InSpectra+ license,
area the results of the InSpectra
Display area calculations will be available in
ibaAnalyzer as signals, can be
exported to databases and used
Result area
Replay area for further processing in reports
or with ibaDatCoordinator.
* The function of ibaInSpectra is described in detail in the brochure „Acquisition, recording and online visualization of measured data“ 15
ibaAnalyzer Add-on
ibaAnalyzer-InCycle
ibaAnalyzer-InCycle offers the functions of
ibaInCycle for monitoring cyclic processes
offline. Analysis configurations can first be
designed and tested offline within ibaAnalyzer and
transferred to ibaPDA for real-time monitoring.
It can also be used to verify existing ibaInCycle
installations to help tune the online calculations.
Configuration
area
Display area
Result area
Replay area
16
ibaAnalyzer Add-on
ibaAnalyzer-Maps
With ibaAnalyer-Maps it is possible to
display geographic positions and movement
based on GPS coordinates. Therefore,
ibaAnalyzer can be used to not only know
when something happened but also where.
Simply record longitude and latitude
signals and start tracking your assets.
Configuration of
position and labeling
data for any number Display of routes of
of vehicles or ships v ehicles/ships or
moving machines
on different maps
Playback area
17
Automated data processing
ibaDatCoordinator
ibaDatCoordinator is a powerful tool for processing and
managing measurement data automatically. Typical
fields of application are automatic data management,
creating reports or the extraction of product-related
characteristic values in databases or other systems. In
synergy with ibaAnalyzer, various tasks can be done fully
automatically and routine procedures can be simplified.
KPI
.dat DB
DB
HD
File management
HD .dat HD
HD .dat
ibaDatCoordinator
ibaAnalyzer
Application health monitoring Automatic computation
Publishing calculated
process parameters
18
Order information
ibaAnalyzer
ibaDatCoordinator
Training
61.100000 Measurement, data evaluation and automatic reporting with iba 3-day compact course
61.000100 Evaluating iba measured data 2-day basic course
61.000200 Measuring and analyzing with the iba measuring system 2-day basic course
61.000700 Monitoring and analysis of vibration data with ibaInSpectra 2-day basic course
61.000120 Automated generation of reports and quality documentation with 2-day advanced course
ibaAnalyzer-Reportgenerator
1
Software is licensed free of charge for analyzing measurement data generated with the iba system.
MS Windows, MS ACCESS and MS SQL Server are registered trade marks of Microsoft.
ORACLE is a registered trade mark of Oracle. MySQL is a registered trademark of MySQL AB. 19
Headquarters Asia Australia and Oceania
Germany iba Asia GmbH & Co. KG iba Oceania Systems Pty Ltd.
Australia, New Zealand, PNG, Micronesia and
Western and Central Asia, Philippines,
iba AG Cambodia, Laos, Myanmar, Bhutan, Nepal South Pacific Islands (except US territories)
[email protected] [email protected]
iba Italia S.R.L.
Italy, Slovenia, Croatia, Serbia, iba Systems India Pvt. Ltd.
Africa
Italian-speaking Switzerland India, Bangladesh, Nepal, Pakistan, Sri Lanka
[email protected] [email protected]
iba Nordic iba Benelux BV
iba Thailand Maghreb (Morocco, Algeria, Tunisia), Senegal
Denmark, Finland, Norway, Sweden
c/o SOLCO Siam Co. Ltd. [email protected]
c/o Begner Agenturer AB
[email protected] [email protected] iba Africa
South Africa
iba Polska iba Turkey Ltd.
c/o Variable Speed Systems cc
c/o ADEGIS Sp. z o.o. Sp.k. [email protected]
[email protected]
[email protected] iba Vietnam
iba AG is represented worldwide by
OOO iba Russia c/o Tang Minh Phat Co., Ltd subsidiaries and sales partners.
[email protected] [email protected] Technical changes and errors excepted.