DESIGN & DEVELOPMENT OF AMMUNITION DETECTION & BORDER SURVIELLANCE VEHICLE Shubham Chengta, Shrijeet Gatkul, Tanmay Jagtap, Lokesh Patil Prof. Y. A. Kadam Department of Mechanical Engineering, PES MCOE Pune 1. ABSTRACT ‘The automation of vehicles has made significant strides in recent years, making it poss le for sophisticated robots to undertake a few risky and vital counterterrorism missions. These machines ate not only more effective than humans, but they have also saved a few lives. Our "Ammunition Detection & Border Surveillance Vehicle" is designed to carry out tasks like border surveillance and active combat both as a standalone metal detection (automatic) and in coordination with human soldiers (manual) wirelessly. It is a model showcasing the constantly ‘growing demand for advanced technology and precision-driven vehicles to meet the needs of a first line of defence in the present. The robot's movement can be easily controlled wirelessly by a person in a distant location, and the vehicle can arrive at its pre- programmed destination on its own when ‘manual control is not sensible, This robot, ‘would be equipped with a metal detection sensor that would automatically detect bombs, and a remote operator would receive a live video feed from the camera to assist in ‘manually controlling both rover’s modules. 2, INTRODUCTION Unmanned ground vehicles (UGVs) are military robots that ate employed to increase a soldier's capacity. When used in place of people, this kind of robot can typically operate outside and over arange of terrain, Unmanned aerial vehicles (UAVs) and remotely operated underwater vehicles (ROUVs) are UGVs' naval and aerial combat counterparts, respectively. Unmanned robotics are being actively researched for use in both military and civilian applications to conduct tedious, hazardous, and dirty tasks. There are two general classes of ‘unmanned ground vehicles: 1. Tele-operated 2, Autonomous 3. METHODOLOGY & CALCULATIONS, 3.1 Design of Support Area of rectangular We had taken a teak wood frame which is available in the market of thickness 4 mm and length, width according to requirement. Thickness = 4 mm W= 200 mm L 50 mmThe total surface arca of the rectangular prism is given by: A= 2(lb+bh+th) 2((250 x 200) + (200 x 4) + (250x.4)) = 103600 mm? Mass =0.127Kg = 0127x9810 = 1.24587 N From CATIA v5 software @ Area = 103600 mm? =0.103mm? ‘Moment of Inertia ICM V/12 x M(w2+12) V/12 x 1.245(2002 + 2502) 10634.375 Nmm? Force = total load from CATIA = 2.827 X 9.81 =27.73N Total weight = 30 N round off FOS=15 =30X15 = — 45N Perpendicular distance = 250/2= 125 mm. M 453X125 = 5625 Nom? M = $625 Nm T= 10634.375 mm? Y Distance of the layer at which the bending stress is consider=4/2 = 2 mm Sigmab =MXY/(), = $625 X 2/(10634.375) = 1,057 Nimm? Wood Plywood 13.8 Ultimate Yield strength Hence Design is safe. 3.2 Motor selection on total pay load of component Total weight on the frame = 80N ‘No wheels 4 Load is distributed into 4 wheels Actual load = total load / no. of wheels =80/4 = 20N Diameter of inside hole of a wheel 10mm Torque= %4 Force X Diameter = %X20X 10mm = 100N.mm = 0,100 Nm, 1.019 Kg-em 3.3 Motor Clamp for Rigid Support Material= Aluminum Properties or specification Volume = 7.629x10° m? Area = 0,006 m2 Mass = 0.021 Kg 1 =3.842 gem? 3.4 Selection of De Motor for Camera Rotation Torque = % X Force X Diameter Weight of camera = 40 grams Force = 0.04 kg X 9.81 = 0.3924 N Diameter of shaft = 2mm = % X 0.3924 X 2mm. Required torque = 0.3924 Nmm? Same DC Motor Torque With 10 RPM will be selected for the rotation of cameraPROPOSED SYSTEM . CAD MODEL: Sa = _ are oe a Je Isometric View 1. Battery is taken to provide the efficient power to the system to operate. 2. Miero-Controller is used as a camera to surveillance the borders. 3. Metal detection sensor for marking up the bomb site. 4, Wireless connector to handle the 5. DC motors Their drivers for the movement of unmanned ground vehicle, 6. Servo motors for the control of camera, Programming language + Basics C++ Embedded * Combined circuit module. Arduino IDE software 5. COMPONENTS REQUIRED * ESP 32 CAM Module Metal Detector Sensor * Microcontroller: Arduino Uno + L293D Motor Driver ‘+ HC-05 Bluetooth Module + Neo GPS Module 6M Battery * DC Motors Isometric view Drawing7. CONCLUSION This project is embedded and is built with a mechanical frame and electronic code, Unmanned Ground Vehicle, ot UGY, is the name given to this system, Itis best to use these UGVs near borders or in conflict areas, This kind of module offers both monitoring and ‘metal content from the bomb detector. In places where human involvement is impossible, such as deep groove caves, this system can also be used to detect mines. The brain of the system is an Arduino Microcontroller, which is what makes up the system. It features a GPS module that broadcasts the latitude and longitude of the Metal Zone's identified site, When operating, the system's front view is made possible by the FSP 32 CAM Module that, is included with the system. With the aid of wheels, clamps, and de motors, this system refers to.a mechanical frame that may be moved across the ground. By attaching it to the Android phone using the serial terminal app, this ground movement may be controlled over Bluetooth, 8. REFERENCES: Douglas W. Gage, “A brief history of Unmanned Ground Vehicle (UGV) development efforts,” Special Issue on Unmanned Ground Vehicles, Unmanned Systems Magazine, 1995 Jennifer Carlson, “Analysis of How Mobile Robots Fail in the Field”, Master thesis, Department of Computer Science and Engineering, University of South Florida, 2004. https://iceexplore.ieee.org/document/S723, 51 1/authorstauthors Hirose S, “Three basic types of locomotion in mobile robots", Fifth Intemational Conference on Advanced Robotics. Robots in Unstructured Environments, Pisa tay, 1991 Khursid J., Bing-rong H., “Military robot- a glimpse fiom today and tomorow”, Sinternational Conference on Control, Automation, Robotics and Vision, Kunming, China,2004 Purdy M. E., Presentation slide “Ground roboties technology” Joint Ground Robotics Enterprise, Department of Défense, June 2007.