MFL67647124(영영) 2016. 7. 15.

영영 1:26 Page 1

ENGLISH
INSTALLATION PARTS INSTALLATION
Name Quantity Shape
Select the best Location Outdoor unit

INSTALLATION MANUAL AIR CONDITIONER Installation plate 1 EA Indoor unit

- There should not be any heat or steam near
- If an awning is built over the unit to prevent
direct sunlight or rain exposure, make sure
that heat radiation from the condenser is not
the unit. restricted.
TYPE : WALL MOUNTED Type "A" screw 5 EA - Select a place where there are no obstacles - Ensure that the space around the back side
around the unit. and other sides is more than 12in. The space
in front of the unit should be more than 28in.
Type "B" screw 2 EA - Make sure that condensation drainage can
P/No : MFL67647124 be conveniently routed away. - Do not place animals and plants in the path
of the warm air.
- Do not install near a doorway.
Type "C" screw 2 EA - Take the weight of the air conditioner into
• Thickness of copper pipes used are as shown “Flaring work” Table. - Ensure that the gap between a wall and the
account and select a place where noise and
TIPS FOR SAVING ENERGY - Never use copper pipes thinner than that in the table even when it is available on the market
Type "D" screw 2 EA
left (or right) of the unit is more than 4in. The
unit should be installed as high as possible
vibration are minimum.
• Do not use copper pipes having a collapsed. on the wall, allowing a minimum of 8in from - Select a place where the warm air and noise
Here are some tips that will help you minimize power consumption when you use your air condi- - Otherwise, the expansion valve or capillary tube may become blocked with contaminants. Type "B" screw ceiling. from the air conditioner do not disturb neigh-
Remote control bors.
tioner. • For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant. 1 EA - Use a metal detector to locate studs to pre-
holder
- Using of (R22) piping, flare nut and tools may cause abnormally high pressure in the refrigerant vent unnecessary damage to the wall.
cycle (piping), and possibly result in explosion and injury. Su
• It is desirable that the amount of residual oil less than 40 mg/10m.
More than nro
• Do not cool excessively indoors. This may be harmful for your health and may consume more Bracket 1 EA 12in
of
electricity. • Do not turn on the breaker or power under condition that front panel, cabinet, top cover, and control More than
box cover are removed or opened. 4in
• Block sunlight with blinds or curtains while you are operating the air conditioner. h The features may change according to the type of model. More than 8in
- Otherwise, it may cause fire, electric shock, explosion or death. Fe
• Keep doors or windows closed tightly while you are operating the air conditioner. Screws for fixing panels are attached to decoration panel.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air. • If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant ob nce o
sta r More than
concentration from exceeding the safety limit when the refrigerant leaks. cle 12in
• Speed up the fan to cool indoor air quickly. s
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air
- Consult the dealer regarding the appropriate measures to prevent the safety limit from being
exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to
INSTALLATION TOOLS More than
4in
More than
24in
conditioner is used for many hours. More than
lack of oxygen in the room could result. Figure Name Figure Name 28in
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the (Unit : in)
• Use a vacuum pump or inert (nitrogen) gas when doing leakage test or air purge. Do not compress
air flow or weaken the cooling / dehumidifying functions. air or oxygen and do not use flammable gases. (Unit : in)
- Otherwise, it may cause fire or explosion. There is the risk of death, injury, fire or explosion. Screw driver Multi-meter

* Recommended height 6.5ft from the floor.

Operation * Features may change according to the type
• Do not share the outlet with other appliances. Electric drill Hexagonal wrench of model.
- It will cause an electric shock or a fire due to heat generation.
• Do not use the damaged power cord.
- Otherwise, it may cause a fire or electrical shock.
For your records Measuring tape, Knife Ammeter ! NOTE
• Do not modify or extend the power cable.
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty - Scratches or peeling insulation on the power cables may result in fire or electric shock, and should Remove obstructions to prevent blockage
purposes. Write the model number and the serial number here: be replaced. of airflow path.
• Take care so that the power cord may not be pulled during operation. Hole core drill Gas-leak detector
Model number : - Otherwise, it may cause a fire or electrical shock.
Serial number : • Unplug the unit if strange sounds, smell, or smoke comes from it.
- Otherwise, it may cause electrical shock or a fire. Thermometer,
You can find them on a label on the side of each unit. Spanner
• Keep the flames away. Level
- Otherwise, it may cause a fire.
Dealer’s name :
• Take the power plug out if necessary, holding the head of the plug and do not touch it with wet
Date of purchase : hands. Torque wrench Flaring tool set
- Otherwise, it may cause a fire or electrical shock.

IMPORTANT SAFETY INSTRUCTIONS • Do not use the power cord near the heating tools.
- Otherwise, it may cause a fire and electrical shock.
INSTALLATION MAP Outdoor Unit Service Access and
Allowable Clearances Installation Plate
• Do not open the suction inlet of the indoor/outdoor unit during operation.
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE. - Otherwise, it may electrical shock and failure. 1 Where there are obstacles on both suction
Always comply with the following precautions to avoid dangerous situations and to ensure peak • Do not allow water to run into electrical parts. and discharge sides (discharge side obsta-
performance of your product. - Otherwise, it may cause the failure of machine or electrical shock. cle is lower than the outdoor unit). Type "A" Screws

• Hold the plug by the head when taking it out.

- It may cause electric shock and damage. Chassis
Installation plate
! WARNING • Never touch the metal parts of the unit when removing the filter.
Hook

It can result in serious injury or death when the directions are ignored. - They are sharp and may cause injury. Sleeve Both Installation Plates can be used for
Bushing-Sleeve this model.
• Do not step on the indoor/outdoor unit and do not put anything on it. Putty(Gum Type Sealant)
2 Measure the wall and mark the centerline. It is
! CAUTION - It may cause an injury through dropping of the unit or falling down.
Bend the pipe as closely m
imu 00) also important to use caution concerning the
• Do not place a heavy object on the power cord. on the wall as possible, Min3/16 (3
It can result in minor injury or product damage when the directions are ignored. m 11-1 location of the installation plate. Routing of the
- Otherwise, it may cause a fire or electrical shock. but be careful that it in imu (700)
M 9/32 wiring to power outlets is through the walls
doesn't break. 27-1 Unit : inch (mm)
! WARNING • When the product is submerged into water, always contact the service center.
- Otherwise, it may cause a fire or electrical shock.
typically. Drilling the hole through the wall for
piping connections must be done safely.
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Take care so that children may not step on the outdoor unit.
• Air conditioner Shall be installed in accordance with national wiring regulations.
2 Where there are obstacles above, and on
- Otherwise, children may be seriously injured due to falling down. 18-1/8(460) 22-11/32(567)
Vinyl tape (Wide) both suction and discharge sides (dis-
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or charge side obstacle is lower than the out- Unit
• Apply after carrying out a
similarly qualified persons in order to avoid a hazard. door unit). Outline

! CAUTION
drainage test.
Ø2-9/16(65) Ø2-9/16(65)
• The information contained in the manual is intended for use by a qualified service technician familiar • To carry out the drainage Place a level on raised tab
Taping Direction test, remove the air filters Left Rear Right Rear
with safety procedures and equipped with the proper tools and test instruments.
Installation Saddle and pour water into the heat
Piping Installation plate Piping
7-1/4(184) 6-5/32(156)
• Failure to read and follow all instructions in this manual can result in equipment malfunction, proper- exchanger. 8-11/16(220) Unit : inch (mm) 12-3/32(307)
ty damage, personal injury and/or death. • Install the drain hose to ensure that drain can be securely done.
- Otherwise, it may cause water leakage.
Place a level on raised tab
m
• Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to imu 00)
Unit Outline
Min3/16 (3 18-1/8(460) 22-13/32(570)
Installation the neighbors. 11-1
)
- Otherwise, it may cause dispute with the neighbors. 000
/4 (2
• Always perform grounding. Gas side piping 78-3
- Otherwise, it may cause electrical shock. • Always inspect gas leakage after the installation and repair of product. Air Inlet
- Otherwise, it may cause the failure of product. Liquid side piping 23-19/32 (600) Ø2-9/16 Ø2-9/16
• Don’t use a power cord, a plug or a loose socket which is damaged. Air Outlet (65) (65)
• Keep level parallel in installing the product. Additional drain pipe Minimum 27-19/32 (700) Unit : inch (mm) Installation Plate
- Otherwise, it may cause a fire or electrical shock. Left Measuring Tape
rear Right
- Otherwise, it may cause vibration or water leakage. piping rear
• For installation of the product, always contact the service center or a professional installation Vinyl tape (Narrow) 2-11/16(69) 2-3/16(156) piping
agency. Drain Hose
- Otherwise, it may cause a fire, electrical shock, explosion or injury. Operation Connecting cable Fixing Installation Plate 4-3/32
(105)
Measuring Tape
Hanger
8-3/32
(207)
Base Plate
• Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit. • Avoid excessive cooling and perform ventilation sometimes. Tubing Cover The wall you select should be strong and solid Unit : inch (mm)
- If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not - Otherwise, it may do harm to your health. enough to prevent vibration
attached securely, it could result in a fire or electric shock due to dust, water, etc. • Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent. 1 Mount the installation plate on the wall Both Installation Plates can be used for
- The appearance of the air conditioner may deteriorate, change color, or develop surface flaws. * The feature can be changed according to the type of model. with type "A" screws. If mounting the unit this model.
• Always install an earth leakage circuit breaker and a dedicated switching board.
- No installation may cause a fire and electrical shock. • Do not use an appliance for special purposes such as preserving animals vegetables, precision on a concrete wall, use anchor bolts.
• Do not keep or use flammable gases or combustibles near the air conditioner. machine, or art articles. - Mount the installation plate horizontally by
- Otherwise, it may cause a fire or the failure of product. - Otherwise, it may damage your properties. ! NOTE aligning the centerline using Horizontal meter.
• Do not place obstacles around the flow inlet or outlet.
• Ensure that an installation frame of the outdoor unit is not damaged due to use for a long time.
- Otherwise, it may cause the failure of appliance or an accident. • You should purchase the installation parts. Installation Plate
- It may cause injury or an accident.
• Do not disassemble or repair the product randomly.
* Features may change according to the type of model.
- It will cause a fire or electrical shock.
• Do not install the product at a place that there is concern of falling down. Type "A" Screws
- Otherwise, it may result in personal injury.
• Use caution when unpacking and installing. Chassis
- Sharp edges may cause injury. Hook

1 2 3

Drill a Hole in the Wall Burrs removal Bad case <Right side piping> <Right side piping> Outdoor unit
Finishing the indoor unit
- Drill the piping hole with a ø65mm hole core 1 Completely remove all burrs from the cut - Following bending case from right to left installation Connecting the Piping
drill. Drill the piping hole at either the right or cross section of pipe/tube. directly may cause damage to the tubing. 1 Mount the tubing holder in the original - Remove the tubing cover from the unit by
the left with the hole slightly slanted to the 2 While removing burrs put the end of the positon. loosening the screw.
outdoor side. copper tube/pipe in a downward direction 2 Ensure that the hooks are properly seated <18k>
while removing burrs location is also on the installation plate by moving it left
WALL
changed in order to avoid dropping burrs and right.
Indoor Outdoor Tape
into the tubing. Terminal Block
Connecting 3 Press the lower left and right sides of the
Pipe cable unit against the installation plate until the
View Tubing
Drain hose hooks engage into their slots (clicking
Reamer ! CAUTION
(3/16"~5/16")

Connecting pipe sound). Cover

5-7mm

Bushing • Secure the pipe by using the tubing 4 Finish the assembly by screwing the unit
cover. * Features may change according to the type to the installation plate by using two pieces
Sleeve Point down
of model. of type "C" screws. And assemble a chas-
• Do not strongly press the refrigerant
sis cover.
pipes onto the bottom frame.
! CAUTION
• Do not strongly press the refrigerant
pipes on the front grille, either. Must use the elbow type
! CAUTION (L-Type) conduit
Putting nut on
Use the sleeve to prevent damage for Method:
tube assembly. - Remove flare nuts attached to indoor and - Before bending the tubing, set the conduit
outdoor units, then put them on the 1. Disassemble bracket
like picture below by using the bracket and (from indoor unit)
pipe/tube which have completed its burr black screws from accessory kit.
removal. 3 Tape the tubing pipe, drain hose and the 2. Assemble it with conduit <24k>
Flaring Work (not possible to put them on after finishing connection cable. Be sure that the drain 3. Reassemble it with indoor
flare work) hose is located at the lowest side of the unit.
Main cause for gas leakage is due to defect of Terminal Block
Flare nut bundle. Locating at the upper side can
flaring work. Carry out correct flaring work in
cause overflow from the drain pan through
the following procedure.
* Features may change according to the type the inside of the unit. ! CAUTION
of model.
Copper tube If the extension drain hose is routed
Cut the pipes and the cable
<Left side piping> inside the room, insulate the hose with an
1 Use the piping kit accessory or the pipes ! CAUTION insulation material* so that dripping from Type 'C' screw Cover
purchased locally. sweating (condensation) could not dam- control
Installation Information. For right piping.
2 Measure the distance between the indoor age furniture or floors.
Follow the instruction above.
and the outdoor unit. • Foamed polyethylene or equivalent is
3 Cut the pipes a little longer than measured Type “D” Screw
Tape
recommended. ! CAUTION
distance. Tubing
Flaring work Connecting • Before finishing installation of the indoor Cover
4 Cut the cable 1.5m (4.9 ft) longer than the cable Indoor Outdoor unit, seal the hole of a wall except the
pipe length. 1 Firmly hold copper pipe in a bar with the
dimension shown in table below. Drain hose Insulation
Indoor Unit (More than 100~300mm pipe’s ways to prevent condensate from
Drain hose length and 7mm thickness)
Connecting pipe Extension
inflow of outdoor air.
Copper
2 Carry out flaring work with the flaring tool. Drain hose drain hose
- Align the center of the pipings and sufficient-
pipe 90° Slanted Uneven Rough ly tighten the flare nut by hand.
Outside diameter A Thickness
mm inch mm mm
Indoor Unit
Ø6.35 1/4 1.1~1.3 0.7
! NOTE Drain hose

Ø9.52 3/8 1.5~1.7 0.8

Ø12.7 1/2 1.6~1.8 0.8
Insert the drain hose at left side when ! CAUTION
you use left side piping type.
Ø15.88 5/8 1.6~1.8 1.0 Insert the drain hose more than 1-15/16”
(50mm) so it won’t be pulled out of the
drain pipe.

Handle
3 Pull back the tubing holder. Installation of Indoor Unit Piping Insert the drain
Inner wall
Wrap the insulation material - Finally, tighten the flare nut with torque Connecting the Cables
wrench until the wrench clicks.
"A"

4 Remove the pipe port cover and position hose to this depth
1 Hook the indoor unit onto the upper por- 1 Raise the cover of terminal block. so it won’t be pulled
around the connecting portion. When tightening the flare nut with torque Connect the cable to the indoor unit by con-
Bar Bar the piping. tion of the installation plate.( engage the out of drain pipe. wrench, ensure the direction for tightening necting the wires to the terminals on the con-
Yoke 2 Insert the connecting cable through the 1 Overlap the connection pipe insulation
three hooks at the top of the indoor unit material and the indoor unit pipe insulation follows the arrow on the wrench. trol board individually according to the outdoor
Back side view bottom side of indoor unit and connect the
Cone with the upper edge of the installation material. Bind them together with vinyl unit connection. (Ensure that the color of the
cable. (You can see detail contents in 1-15/16” (50mm) Drain Hose <18k>
plate) Ensure that the hooks are properly tape so that there may be no gap. wires of the outdoor unit and the terminal No.
‘Connecting the cables’ section.) or more
seated on the installation plate by moving are the same as those of the indoor unit.)
Copper pipe Vinyl chloride
it left and right drain pipe
Control Cover Insulation material
Clamp handle Pipe Port Outer wall (VP-30) Outdoor unit
Red arrow mark Gas side piping
Left
(Bigger diameter) ! CAUTION
1 Connecting the installation pipe
and drain hose to the indoor unit. - The circuit diagram is a subject to
Check Tubing holder change without notice.
Right
1 Compare the flared work with the figures 1 Align the center of the pipes and sufficient- - The earth wire should be longer than the
2 Set the tubing cutting line upward. Wrap common wires.
given below. ly tighten the flare nut by hand the area which accommodates the rear
Backwards 2 Installation plate - When installing, refer to the circuit dia-
2 If a flared section is defective, cut it off piping housing section with vinyl tape.
and do flaring work again. * Features may change according to the type gram on the chassis cover.
of model. Cutting Line - Connect the wires firmly so that they
2 Unlock the tubing holder from the chassis
Smooth all round and mount between the chassis and instal-
1(L1) 2(L2) may not be pulled out easily.
Indoor unit tubing Flare nut Pipes
Inside is shiny without scratches lation plate in order to separate the bottom - Connect the wires according to color
side of the indoor unit from the wall. codes, referring to the wiring diagram.
Good case
= Improper flaring = 1(L1) 2(L2) 2 Tighten the flare nut with a wrench Torque wrench
3
- Press the tubing cover and slowly unfold the Liquid side piping
Outside Diameter Torque
tubing to downward. And then bend to the
left side slowly.
Cutting Line (Smaller diameter) ! CAUTION
Inclined Surface Cracked Uneven mm inch kgf·cm N·m Gas Pipe Liquid Pipe
damaged thickness Good Case Bad Case - Assemble it with conduit.
Even length
all round
Power connecting cable Ø6.35 1/4 180~250 17.6~24.5 <24k>
Ø9.52 3/8 340~420 33.3~41.2 * Tubing cutting line have to be upward.
Tubing Holder Ø12.7 1/2 550~660 53.9~64.7 Outdoor unit <18k> <24k>
Connection pipe Indoor unit pipe
Connecting the Piping <Left side piping> Ø15.88 5/8 630~820 61.7~80.4
Vinyl tape (wide) Wrap with vinyl tape Gas side piping
1 Pull the screw caps at the bottom of the * Features may change according to the type (Bigger diameter)
indoor unit of model. Open-end wrench
(fixed) Connecting cable
2 Remove the chassis cover from the unit by Liquid side piping
(Smaller diameter)
loosing 3 screws Pipe
Flare nut Vinyl tape(narrow)
Wrench Connection
pipe
3 Bundle the piping and drain hose together
View Indoor unit tubing by wrapping them with vinyl tape sufficient
enough to cover where they fit into the
3 When needed to extend the drain hose of rear piping housing section. Torque wrench
indoor unit, assembly the drain pipe as
shown on the drawing Wrap with vinyl tape
Outside Diameter Torque ! CAUTION
Pipe
mm inch kgf·cm N·m The power cord connected to the outdoor
Drain pipe Ø6.35 1/4 180~250 17.6~24.5 unit should be complied with the
following specifications (UL recognized or
Vinyl tape(wide) Ø9.52 3/8 340~420 33.3~41.2 CSA certified).
Drain hose Ø12.7 1/2 550~660 53.9~64.7
Chassis cover Indoor unit drain hose
Ø15.88 5/8 630~820 61.7~80.4
Adhesive Vinyl tape(narrow)
4 5 6 7
MFL67647124(영영) 2016. 7. 15. 영영 1:26 Page 2

<18k> Drain piping Installing drain piping of the Air purging with vacuum pump - Do a leak test of all joints of the tubing(both - Replace the valve caps at both gas and liquid Evaluation of the performance
mm
±3 outdoor unit indoor and outdoor) and both gas and liquid side service valves and fasten them tight.
AWG_“A” 10 1 The drain hose should point downward for side service valves. This completes air purging with a vacuum pump.
easy drain flow. - Preparation Bubbles indicate a leak. Be sure to wipe off Operate the unit for 15~20 minutes, then
1(L1) 2(L2)1(L1) 2(L2) 3 Depending on installation site, it may be re- Check that each tube(both liquid and gas - Replace the pipe cover to the outdoor unit by
quired to install drain plug for drainage(Sup- the soap with a clean cloth. one screw check the system refrigerant charge:
side tubes) between the indoor and outdoor
GN 1(L1) 2(L2) 1(L1) 2(L2) 3 plied with the unit). In cold areas, do not use a units have been properly connected and all - After the system is found to be free of leaks, Now the air conditioner is ready for test run. - Measure the pressure of the gas side serv-
/Y drain hose With the outdoor unit. Otherwise, relieve the nitrogen pressure by loosening ice valve.
L Terminal block Downward slope wiring for the test run has been completed. * The feature can be changed according to the
20 Over 5mm drain water may freeze, impairing the heating Remove the service valve caps from both the charge hose connector at the nitrogen type of model. - Measure the air temperature from inlet and
mm (0.2") performance. cylinder. When the system pressure is
the gas and the liquid side on the outdoor outlet of air conditiioner.
1 See the figure below for installation of the unit. Note that both the liquid and the gas reduced to normal, disconnect the hose from
Power supply cable Connecting cable the cylinder. - Ensure the difference between the inlet and
drain plug. side service valves on the outdoor unit are outlet temperature is more than 14.4°F (8°C).
A : Drain connection B : Drain cap kept closed at this stage. Settlement of outdoor unit
Capacity(Btu/h) - For reference; the gas side pressure at opti-
Power Power supply cord C : Drain washer
- Leak test Manifold valve mum condition is shown on table (cooling)
18/24k 2 Connect a field supplied vinyl hose to the Indoor unit
Conduit panel Connect the manifold valve(with pressure - Fix the outdoor unit with a bolt and The air conditioner is now ready to use.
"A" 14 2 Do not make drain piping like the following. drain connection (A). If the hose is too long gauges) and dry nitrogen gas cylinder to this Pressure gauge Lo Hi

and hangs down, fix it carefully to prevent nut(ø10mm) tightly and horizontally on a con-
service port with charge hoses. crete or rigid mount. Inlet temperature
kinks.
The power connecting cable connected to the Tubing cover Charge hose - When installing on the wall, roof or rooftop,
Do not raise
indoor and outdoor unit should be complied ! CAUTION anchor the mounting base securely with a
with the following specifications (UL <18k> nail or wire assuming the influence of wind Discharge air
Be sure to use a manifold valve for air Nitrogen gas and earthquake.
recognized or CSA certified). <24k> A cylinder (in vertical
B B purging. If it is not available, use a stop standing position)
B - If the vibration of the unit is transmitted to
valve for this purpose. The knob of the
mm 1(L1) 2(L2) 1(L1) 2(L2) 3
Water
C the pipe, secure the unit with an anti-vibra-
±3 3-way valve must always be kept close. tion rubber.
AWG_“B” 10 leakage
- Pressurize the system to maximum Outdoor unit
Accumulated 250 P.S.I.G. (17.6 kgf/cm2G) (R-22 Discharge
Outdoor unit * Features may change according to the type
drain water model) or 400 P.S.I.G. (28.1 kgf/cm2G) Bolt temperature
GN Terminal block Air (R-410A model) with dry nitrogen gas of model.
/Y and close the cylinder valve when the
L
20 B B B B gauge reading reaches 250 P.S.I.G.
mm Over 5mm Outside The pressure of
(17.6 kgf/cm2G) (R-22 model) or 400 Soap water method
(0.2") Water Refrigerant ambient the gas
Waving P.S.I.G. (28.1 kgf/cm2G) (R-410A model).
Power supply leakage <24k> Next step is leak test with liquid soap. TEMP. side service valve.
Connecting cable cord
- Remove the caps from the 2-way and 3-way 4~5kg/cm2G
Conduit panel B B valves.
Tubing connection R-22 35°C (95°F) (56.8~71.0
Connecting Capacity(Btu/h) Tip of drain hose ! CAUTION - Remove the service-port cap from the 3-way
Connecting B P.S.I.G.)
Cable 18/24k cable dipped in water valve.
To avoid nitrogen entering the refrigerant 8.5~9.5kg/cm2G
"B" 18 - Apply a soap water or a liquid neutral deter- R-410A 35°C (95°F)
Cover control system in a liquid state, the top of the gent on the indoor unit connection or out- (120~135 P.S.I.G.)
Water cylinder must be higher than its bottom
leakage door unit connections by a soft brush to * Features may change according to the type
* Features may change according to the type Ditch when you pressurize the system. Usually, check for leakage of the connecting points of
C of model.
Outdoor unit of model. the cylinder is used in a vertical standing the piping.
A position.
- Connect the wires to the terminals on the - If bubbles come out, the pipes have leakage
Less than
control board individually. ! CAUTION 50mm gap ! NOTE
- Secure the cable onto the control board with * Features may change according to the type ! WARNING
the cord clamp. Provide the circuit breaker between of model. If the actual pressure is higher than
power source and the unit as shown by shown, the system is most likely over-
- Use a recognized circuit breaker between * The provided parts may change according to There is a risk of fire and explosion.
the power source and the unit. the type of model Inert gas (nitrogen) should be used charged, and charge should be removed.
A disconnecting device to adequately * Features may change according to the type when you check plumbing leaks, cleaning If the actual pressure are lower than
disconnect all supply lines must be fitted. of model. or repairs of pipes etc. shown, the system is most likely under-
If you are using combustible gases charged, and charge should be added.
Capacity(Btu/h) including oxygen, product may have the
Circuit Breaker(A) 18/24k risk of fires and explosions.
20

Main power source Checking the Drainage Forming of the Piping In cases where the outdoor unit is installed Evacuation - When the desired vacuum is reached, close Pump down Test Running
above the Indoor unit perform the following. the knob of the 3-way valve and stop the
To check the drainage. Form the piping by wrapping the connecting vacuum pump. This is performed when the unit is relocated - Check that all tubing and wiring are properly
1 Tape the piping and connecting cable from - Connect the charge hose end described in
portion of the indoor unit with insulation down to up. or the refrigerant circuit is serviced. connected.
Air Circuit Breaker 1 Pour a glass of water on the evaporator. the preceding steps to the vacuum pump to Pump Down means collecting all refrigerant
Conditioner Use a circuit breake or time material and secure it with two kinds of vinyl 2 Secure the taped piping along the exterior evacuate the tubing and indoor unit. Finishing the Job
2 Ensure the water flows through the drain into the outdoor unit without the loss of refrig- - Check that the gas and liquid side service
delay fuse. hose of the indoor unit without any leak- tapes. wall. Form a trap to prevent water entering Confirm the "Lo" knob of the pressure Gauge valves are fully open.
erant.
age and goes out the drain exit. the room. is open. Then, run the vacuum pump.
- If you want to connect an additional drain The operation time for evacuation varies with - With a service valve wrench, turn the valve of
hose, the end of the drain outlet should be 3 Fix the piping onto the wall using saddle or
Round Pressure terminal and connecting
equivalent tubing length and capacity of the pump. The liquid side counter-clockwise to fully open the Prepare remote controller
routed above the ground. Secure the drain
requirement.
hose appropriately.
following table shows the time required for
Evacuation.
valve
! CAUTION Insert batteries before using the remote con-
- Turn the valve of gas side counter clockwise to
Round pressure Connecting area Seal a small opening trol. The battery type used is AAA (1.5 V).
Power wire drain hose Pipe fully open the valve Be sure to perform Pump Down proce-
terminal Drain hose
around the pipings <18k> dure in the cooling mode. 1 Remove the battery cover by pulling it
with gum type sealant. - Loosen the charge hose connected to the gas
Vinyl tape(narrow) according to the arrow direction.
Over side service port slightly to release the pressure,
Gas side
5mm Leakage then remove the hose.
checking
- Replace the flare nut and its bonnet on the gas
Trap side service port and fasten the flare nut secure-
! CAUTION Wrap with
vinyl tape(wide) ly with an adjustable wrench. This process is Pump Down Procedure
Drain Pan very important to prevent leakage from the sys-
According to the confirmation of the above Liquid side
3-way valve tem. - Connect a low-pressure gauge manifold hose
conditions, prepare the wiring as follows. Leakage (Close) to the charge port on the gas side service
1 Never fail to have an individual power cir- Checking
Drain valve. 2 Insert new batteries making sure that the
cuit specifically for the air conditioner. As Hose Cap Indoor unit - Open the gas side service valve halfway and (+) and (–) of battery are installed correctly.
for the method of wiring, be guided by the Trap
circuit diagram posted on the inside of con- In cases, where the outdoor unit is installed purge the air in the manifold hose using the
trol cover. below the Indoor unit, perform the following. refrigerant.
2 The screw which fasten the wiring in the 1 Tape the piping, drain hose and connecting 2-way valve - Close the liquid side service valve(all the
casing of electrical fittings are liable to cable from down to up. (Close) way).
become loose from vibrations to which the 2 Secure the tapped piping along the exterior - Turn on the unit's operating switch and start
unit is subjected during the transportation. wall using saddle or equivalent. <24k> the cooling operation.
Check them and make sure that They all
are tightly fastened. (If they are loose, it In cases, where the outdoor unit is installed Air Purging Outdoor unit - When the low-pressure gauge reading
could cause burn-out of the wires.) above the Indoor unit, perform the following. becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 3 Reattach the cover by pushing it back into
The air and moisture remaining in the refriger-
3 Specification of power source. P.S.I.G.), fully close the gas side valve and position.
Seal small openings ant system have undesirable effects as indi-
Gas side then quickly turn off the unit. Now Pump
4 Confirm that electrical capacity is sufficient. around pipings with a cated below.
Down procedure is completed, and all refrig-
5 See that the starting voltage is maintained gum type sealant. - Pressure in the system rises. erant is collected into the outdoor unit.
at more than 90 percent of the rated volt-
3-way valve(Close)
Outdoor unit ! NOTE
- Operating current rises. Liquid side
age marked on the name plate. * Features may change according to the type Manifold valve
of model. Connecting cable - Cooling(or heating) efficiency drops. • Use 2 AAA(1.5volt) batteries. Do not use
6 Confirm that the cable thickness is as spec- 2-way valve(Close)
ified in the power source specification. Saddle - Moisture in the refrigerant circuit may freeze Pressure rechargeable batteries.
(Particularly note the relation between cable
Pipings and block capillary tubing. gauge Lo Hi
Cap
• Remove the batteries from the remote
length and thickness. - Water may lead to corrosion of parts in the controller if the system is not used for a
7 Always install an earth leakage circuit refrigeration system.
breaker in a wet or moist area. Open Close long time
Taping Therefore, after evacuating the system, take a
8 The following would be caused by voltage leak test for the piping and tubing between
drop. Drain hose
the indoor and outdoor unit.
- Vibration of a magnetic switch, which will Required time for Evacuation when 30 gal/h
damage the contact point, fuse breaking, vacuum pump is used
disturbance of the normal function of the
overload. If tubing length is
If tubing length is
longer than 10m
9 The means for disconnection from a power less than 10m (33 ft) Vacuum pump
(33 ft)
supply shall be incorporated in the fixed
wiring and have an air gap contact separa- 10 min. or more 15 min. or more
tion of at least 3mm in each active(phase)
conductors. Trap is required to prevent water
from entering into electrical parts.
8 9 10 11

- Note (Memo) -

Installation guide at the seaside Precautions about installation in regions with extreme snowfall and cold tem-
peratures
Windbreak
! CAUTION To ensure the outdoor unit operates properly, certain measures are required in locations where
there is a possibility of heavy snowfall or severe wind chill or cold :
- Air conditioners should not be installed
1 Prepare for severe winter wind chills and heavy snowfall, even in areas of the country where
in areas where corrosive gases, such as
Sea wind these are unusual phenomena.
acid or alkaline gas, are produced.
2 Position the outdoor unit so that its airflow fans are not buried by direct, heavy snowfall. If
- Do not install the product where it could
snow piles up and blocks the airflow, the system may malfunction.
be exposed to sea wind (salty wind)
directly. It can result corrosion on the 3 Remove any snow that has accumulated 4 inches (100mm) or more on the top of the outdoor
product. Corrosion, particularly on the unit.
condenser and evaporator fins, could 4 Place the outdoor unit on a raised platform at least 20 inches (500mm) higher than the aver-
cause product malfunction or inefficient age annual snowfall for the area. If the frame width is wider than the outdoor unit, snow may
performance. - It should be strong enough like concrete to accumulate.
- If outdoor unit is installed close to the prevent the sea wind from the sea. 5 Install a snow protection hood.
seaside, it should avoid direct exposure - The height and width should be more than 6 To prevent snow and heavy rain from entering the outdoor unit, install the suction and dis-
to the sea wind. Otherwise it needs 150% of the outdoor unit. charge ducts facing away from direct winds.
additional anticorrosion treatment on the
heat exchanger. - Keep more than 70 cm of space between 7 Additionally, the following conditions should be taken into consideration when the unit oper-
outdoor unit and the windbreak for easy air ates in defrost mode:
flow. - If the outdoor unit is installed in a highly humid environment (near an ocean, lake, etc.), en-
sure that the site is well-ventilated and has a lot of natural light. (Example: Install on a
Selecting the location(Outdoor Unit) Select a well-drained place. rooftop.)
If the outdoor unit is to be installed close to
the seaside, direct exposure to the sea wind
should be avoided. Install the outdoor unit on ! NOTE
the opposite side of the sea wind direction.
- If you can’t meet above guide line in
the seaside installation, please con-
tact LG Electronics for the additional
anticorrosion.
Sea wind - Periodic ( more than once/year )
cleaning of the dust or salt particles
stuck on the heat exchanger by using
water
* Do not use seawater when you
clean up the heat exchanger.

Sea wind

In case, to install the outdoor unit on the

seaside, set up a windbreak not to be
exposed to the sea wind.

Piping Length and Elevation

Pipe Size Standard Max. Min Max. Additional Refrigerant for

Capacity
GAS LIQUID Length Elevation Length Length longer than 7.5m(24.6ft)
(Btu/h)
mm inch mm inch m(ft) Ⓑ m(ft) Ⓐ m(ft) Ⓐ m(ft) g/m oz/ft
18k Ø12.7 1/2 Ø6.35 1/4 7.5(24.6) 10(32.8) - 20(65.6) 30 0.33
24k Ø15.88 5/8 Ø6.35 1/4 7.5(24.6) 10(32.8) - 20(65.6) 30 0.33

Indoor unit
Outdoor unit

A
A

B Outdoor unit Indoor unit

B

! CAUTION
Capacity is based on standard length and maximum allowable length is on the basis of
reliability. Additional refrigerant must be charged after 7.5m(24.6ft).

Operation ranges
The table below indicates the temperature ranges the air conditioner can be Operated within.

Mode Indoor temperature Outdoor temperature

Cooling 64°F ~ 90°F (18°C ~ 32°C) 14°F ~ 118°F (-10°C ~ 48°C)
Heating 61°F ~ 86°F (16°C ~ 30°C) 14°F ~ 75°F (-10°C ~ 24°C)

Check test items

Test Items Check
1 Indoor unit is hooked to the installation plate properly.
2 The gas and liquid service valves are fully opened.
3 There is no refrigerant gas leakage.
4 System is properly grounded.(No electrical leakage)
5 The connection cable is clamped firmly.
6 Indoor unit receives remote control commands and operates properly.
7 Cooling/Heating operation is normal.
8 There is no abnormal sound.
9 There is no water leakage.
12 13 14 15