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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.
CORNER OF EVERY MACHINE VIEW PAGE.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FIXED DISPLACEMENT
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Unidirectional Bidirectional Control Line Restriction
ACCUMULATORS Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 M0115911-02
April 2021

794 AC, 796 AC, and 798 AC

Off-Highway Truck
Hydraulic System
MT5145-UP
HRT103-UP
HRZ508-UP
HRY1-UP
ST31-UP
ST71-UP

Volume 1 of 3: Hoist, Brakes, Brake Cooling, and Optional/AUX Functions

Volume 2 of 3: Steering (794 AC)
Volume 3 of 3: Steering (796 AC and 798 AC)

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 COMPONENT LOCATION
VOLUME 1 - HOIST, BRAKES, BRAKE COOLING
AND OPTIONAL/AUX FUNCTIONS
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Accumulator Gp - A (Front Brake) J-4 1a Sensor Gp - Brake Cooling Temperature (LH Rear) C-10 33
Accumulator Gp - A (Rear Brake) J-6 1b Sensor Gp - Brake Cooling Temperature (RH Front) D-3 34
Accumulator Gp - A (Supply Brake) J-6 1c Sensor Gp - Brake Cooling Temperature (RH Rear) D-10 35
Adapter - Suction Strainer C-15 2 Sensor Gp - Hydraulic Fan Speed E-3 36
Adapter As - Orifice 1 G-5 3 Sensor Gp - Parking Brake Pressure G-6 37
Adapter As - Orifice 2 G-4 4 Sensor Gp - Rear Axle Lube Filter Pressure (LH) H-10 38
Adjuster Gp - Front Service Brake Slack F-4 5 Sensor Gp - Rear Axle Lube Filter Pressure (RH) H-12 39
Adjuster Gp - Rear Service Brake Slack F-7 6 Sensor Gp - Rear Axle Lube Temperature (LH) H-10 40
Breather As - Pump Drive Box I-15 7 Sensor Gp - Rear Axle Lube Temperature (RH) H-12 41
Control Gp - Secondary Brake H-3 8 Sensor Gp - Steering/Brake Pressure 1 J-7 42
Cooler As - Rear Axle Oil Cooling (LH) (Optional) I-11 9 Sensor Gp - Steering/Brake Pressure 2 J-5 43
Cooler As - Rear Axle Oil Cooling (RH) (Optional) I-11 10 Sensor Gp - Steering/Brake Pressure 3 J-4 44
Core As - Oil Cooler (Brake Cooling) D-11 11 Sensor Gp - Tank Oil Level B-16 45
Cylinder Gp - Hoist F-11 12 Strainer Gp - Tank C-16 46
Diffuser Gp - Tank Return A-15 13 Switch - Brake Drag Warning Pressure 1 G-6 47
Drive Gp - Hoist Pump C-14 14 Switch - Brake Drag Warning Pressure 2 G-5 48
Filter Gp - Breather (Tank) C-15 15 Switch As - Tank Temperature B-16 49
Filter Gp - Fast Fill G-15 16 Switch Gp - Rear Axle Lube Bypass (LH) J-10 50
Filter Gp - Hoist Oil (LH) D-15 17 Switch Gp - Rear Axle Lube Bypass (RH) J-12 51
Filter Gp - Hoist Oil (RH) C-16 18 Tank Gp - Hydraulic B-16 52
Filter Gp - Oil (Pump Drive Filtration) H-14 19 Valve Gp - Aux Power Unit Supply Ball G-16 53
Filter Gp - Oil Cooling E-8 20 Valve Gp - Blower Makeup C-3 54
Filter Gp - Rear Axle Lube (LH) I-9 21 Valve Gp - Blower Motor Case Check B-5 55
Filter Gp - Rear Axle Lube (RH) I-12 22 Valve Gp - Brake Control J-7 56
Motor Gp - Blower Fan C-4 23 Valve Gp - Brake Cooling D-3 57
Motor Gp - Hydraulic Fan E-3 24 Valve Gp - Check (Tank) B-15 58
Pump & Motor Gp - Rear Axle Lube H-11 25 Valve Gp - Hoist Control F-12 59
Pump Gp - Cooling C-7 26 Valve Gp - Hydraulic Fan Makeup D-5 60
Pump Gp - Hoist C-15 27 Valve Gp - Pressure Reducing (Steering) B-13 61
Pump Gp - Pump Drive Box J-15 28 Valve Gp - Rear Axle Bypass Check (LH) I-10 62
Screen As - Pump Case Drain (Radiator Fan) B-14 29 Valve Gp - Rear Axle Bypass Check (RH) I-11 63
Screen As - Pump Case Drain (Steering) B-14 30 Valve Gp - Suction Pump Shut-off B-7 64
Sensor Gp - Blower Speed C-5 31 Valve Gp - Tank Check G-16 65
Sensor Gp - Brake Cooling Temperature (LH Front) C-3 32 Valve Gp - Tank Suction Shut-off B-15 66
COMPONENT LOCATION
VOLUME 2 - STEERING (794 AC)

Schematic Machine
Description
Location Location
Accumulator Gp - B (794) C-3 100
Cylinder As - LH Steering (794) E-2 101a
Cylinder As - RH Steering (794) E-1 101b
Filter Gp - Oil Steering (794) D-3 102
Manifold - Steering/Brake Supply Relief (794) A-2 103
Manifold Gp - Steering/Brake Priority (794) B-6 104
Pump Gp - Metering (794) D-3 105
Pump Gp - Steering (794) E-6 106
Sensor Gp - Steering/Brake Pressure (794) B-4 107
Valve Gp - Steering (794) C-3 108
COMPONENT LOCATION
VOLUME 3 - STEERING (796 AC AND 798 AC)

Schematic Machine
Description
Location Location
Accumulator Gp - B C-3 115
Cylinder As - LH Steering E-2 116a
Cylinder As - RH Steering E-1 116b
Filter Gp - Oil Steering D-4 117
Manifold - Steering/Brake Supply Relief A-3 118
Manifold Gp - Steering/Brake Priority B-5 119
Pump Gp - Metering D-3 120
Pump Gp - Steering E-6 121
Sensor Gp - Steering/Brake Pressure B-4 122
Valve Gp - Steering C-2 123
TAP LOCATION
VOLUME 1 - HOIST, BRAKES, BRAKE COOLING
AND OPTIONAL/AUX FUNCTIONS
Tap Schematic
Description
Number Location
A Tank C-16
AA Drivetrain Blower Motor Inlet B-3
AC RH Rear Axle Filter Inlet I-12
AD LH Rear Axle Filter Inlet I-10
AE Scavenge Pump Lube Supply J-14
B Hoist Pump Discharge C-15
C LHs Hoist Cylinder Rod End E-11
D LHs Hoist Cylinder Cap End E-10
E Brake Cooling Supply (SOS) D-11
H Rear Parking Brakes F-8
J Rear LH Service Brake G-8
K Rear RH Service Brake F-7
L Rear Slack Adjuster G-7
M Front LH Service Brake G-3
N Front RH Service Brake F-3
P Front Slack Adjuster G-3
R Front LH Parking Brake G-2
S Front RH Parking Brake F-3
T Brake Manifold - Parking Brake Pilot G-6
U Brake Manifold - Rear Service Brake Pilot G-5
V Brake Manifold - Front Service Brake Pilot H-4
W Accumulator - Supply Brake J-6
X Accumulator - Rear Brake J-6
Y Accumulator - Front Brake J-4
Z Engine Cooling Fan Motor Inlet D-5
TAP LOCATION
VOLUME 2 - STEERING (794 AC)

Tap Schematic
Description
Number Location
A Tank B-7
APU Aux A-4
F Steering Valve PP Port C-2
G Steering/Brake Supply A-4
TAP LOCATION
VOLUME 3 - STEERING (796 AC AND 798 AC)

Tap Schematic
Description
Number Location
A Tank B-7
APU Aux A-4
F Steering Valve PP Port C-2
G Steering/Brake Supply A-4
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(1c) ACCUMULATOR GP - A (1b) ACCUMULATOR GP - A

(SUPPLY BRAKE) (REAR BRAKE) (1a) ACCUMULATOR GP - A
461-2545 461-2545 (FRONT BRAKE)
461-2545
(44) SENSOR GP
M0115911-02 VOL 1 of 3

FROM STEERING MANIFOLD

STEERING/BRAKE PRESSURE 3
J W X Y 344-7391 J
AE
PUMP DRIVE BOX FILTRATION
(42) SENSOR GP - STEERING/
(Dimensions: 56 inches x 35 inches)

(43) SENSOR GP - STEERING/

BRAKE PRESSURE 1 BRAKE PRESSURE 2
(28) PUMP GP - PUMP DRIVE BOX 344-7391 344-7391
(51) SWITCH GP - REAR AXLE LUBE BYPASS (RH)
557-6237 ACC1 PS2 ACC2 P PS1 ACC3 PS3
391-7125 (50) SWITCH GP - REAR
AXLE LUBE BYPASS (LH) (56) VALVE GP - BRAKE CONTROL
391-7125 573-9233
B2 B1 (62) VALVE GP - REAR
(22) FILTER GP (63) VALVE GP - REAR
AXLE BYPASS CHECK (LH) (21) FILTER GP
CW
REAR AXLE LUBE (RH) AXLE BYPASS CHECK (RH)
442-4349 REAR AXLE LUBE (LH)
353-4672 442-4349 (9) COOLER AS - REAR AXLE
353-4672 TSB
A2 A1 OIL COOLING (LH) (OPTIONAL)
129-1807
REAR AXLE LUBE FILTRATION
I I
PUMP AC (COOLER OPTIONAL)
AD
DRIVE
(7) BREATHER AS - PUMP DRIVE BOX BOX
T T1
9C-4937

(39) SENSOR GP - REAR AXLE

42 Page,

(38) SENSOR GP - REAR AXLE

LUBE FILTER PRESSURE (RH) LUBE FILTER PRESSURE (LH)
221-3415 P3 P2 P1 221-3415
L
TANK WITH OPTIONAL SERVICE FILL (10) COOLER AS - REAR AXLE
OIL COOLING (RH) (OPTIONAL) S3 S2 S1
129-1807
FSB
H (19) FILTER GP - OIL (41) SENSOR GP-REAR AXLE
A P
H
(PUMP DRIVE FILTRATION) LUBE TEMPERATURE (RH) T
462-7832
134-2252

(40) SENSOR GP - REAR AXLE

(25) PUMP & MOTOR GP -
LUBE TEMPERATURE (LH) PS5 PB PBP PS6 R RGP PS4 F FGP
REAR AXLE LUBE
522-1652 134-2252 (8) CONTROL GP - SECONDARY BRAKE
578-8987
V
FROM PRIORITY MANIFOLD
T U
(37) SENSOR GP - PARKING (4) ADAPTER AS - ORIFICE 2
BRAKE PRESSURE 426-4091 R
344-7390 (47) SWITCH - BRAKE DRAG
(48) SWITCH - BRAKE DRAG P
WARNING PRESSURE 2
(65) VALVE GP - TANK CHECK WARNING PRESSURE 1
432-3068 J 432-8999
432-8999

G B1 B1 G
LEFT REAR L (3) ADAPTER AS -
M LEFT FRONT
P S ORIFICE 1 S P
(16) FILTER GP - FAST FILL 426-4091
(53) VALVE GP - AUX POWER
431-6083
UNIT SUPPLY BALL
8C-1358 S S
P2 P1 P1 P2

CENTRAL SERVICE OIL FILL POINT RIGHT REAR RIGHT FRONT

S S

OPTIONS AND AUXILIARY FUNCTIONS

H P S
K B2
N S P

B2

F (5) ADJUSTER GP - FRONT F

(6) ADJUSTER GP
SERVICE BRAKE SLACK
REAR SERVICE BRAKE SLACK 462-9068
462-9068 S

(59) VALVE GP - HOIST CONTROL (12) CYLINDER GP - HOIST

469-5311 (794)
247-1437 (794)
555-8050 (796/798) 443-8918 (796/798)
BRAKE ACTUATION
S1

D (36) SENSOR GP - HYDRAULIC FAN SPEED

C 186-0131
796 & 798 AC
FROM STEERING PRIORITY
HOIST RAISE BOOST MB B D
E R1
E
(24) MOTOR GP - HYDRAULIC FAN
240-7790
R2 TO TANK
FROM HOIST
(20) FILTER GP PILOT PRV
OIL COOLING
T 472-7058
A1 H1
(34) SENSOR GP - BRAKE COOLING
A2 A MA TEMPERATURE (RH FRONT)
T
H2
A M G U1
T1 U
(60) VALVE GP 134-2252
C1
HYDRAULIC FAN MAKEUP RIGHT FRONT

S2
C2
E 183-7170
Z

D 796 & 798 AC

FROM BRAKE COOLER (57) VALVE GP - BRAKE COOLING
D
Vg min Vg max 442-3366
CW
(35) SENSOR GP - BRAKE
COOLING TEMPERATURE (RH REAR)
(18) FILTER GP 134-2252
HOIST OIL (RH) (11) CORE AS - OIL COOLER
LEFT FRONT
472-7058 (BRAKE COOLING)
243-5775
(17) FILTER GP - HOIST OIL (LH)
472-7058 PUMP (23) MOTOR GP - BLOWER FAN
DRIVE
BOX 303-5861
(31) SENSOR GP - BLOWER SPEED
PUMP
DRIVE 186-0131
RIGHT REAR BOX
S SL M1 T2 R U
B (27) PUMP GP - HOIST
TO RADIATOR FAN PUMP G
(32) SENSOR GP
CW
295-0778 CW GENERATOR (26) PUMP GP - COOLING BRAKE COOLING
C 303-9326 TEMPERATURE (LH FRONT) C
(15) FILTER GP - BREATHER (TANK) LEFT REAR
134-2252
4T-6788
3 2 U D
FROM STEERING MANIFOLD B
1
A (2) ADAPTER - Vg
SUCTION STRAINER (14) DRIVE GP - HOIST PUMP MIN
(54) VALVE GP - BLOWER MAKEUP
442-3485 396-9741 183-7170
(46) STRAINER GP - TANK (33) SENSOR GP - BRAKE
432-8136 COOLING TEMPERATURE (LH REAR)
Vg MAX
134-2252 A
(61) VALVE GP - PRESSURE REDUCING (STEERING) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(45) SENSOR GP 226-0835
FROM RADIATOR FAN PUMP COOLING PUMP OUTPUT
TANK OIL LEVEL T2 HOIST PUMP OUTPUT
521-2277
796 & 798 AC
TO FRONT BRAKE COOLING
AA STEERING CIRCUIT
(66) VALVE GP - TANK M1 SUPPLY LINE
(29) SCREEN AS - PUMP CASE DRAIN (RADIATOR FAN) BRAKE PUMP OUTPUT
SUCTION SHUT-OFF
432-8135 433-0619 PUMP DRIVE OUTPUT
DRAIN / RETURN LINE
FROM PRIORITY MANIFOLD REAR AXLE LUBE PUMP OUTPUT
B B
(49) SWITCH AS
TANK TEMPERATURE (55) VALVE GP - BLOWER LINE PATTERNS
150-3718 (64) VALVE GP - SUCTION PUMP SHUTOFF
442-3487 MOTOR CASE CHECK Pressure Line
241-3974 Pilot / Load Sensing Pressure
FROM STEERING PUMP
(58) VALVE GP - CHECK (TANK)
(52) TANK GP - HYDRAULIC 432-8133 Drain / Return Lines
463-9839 (30) SCREEN AS - PUMP CASE DRAIN (STEERING) Air Line
433-0619 Component Group
(13) DIFFUSER GP - TANK RETURN
CALLOUTS
432-8134
YY Taps (Pressure, Sampling, Sensor - by letter)

HOIST SYSTEM AND REAR BRAKE COOLING HYDRAULIC FAN AND BRAKE COOLING DL DL D Connectors (By letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number

A A
THIS SCHEMATIC IS FOR THE 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 3: HOIST, BRAKES, BRAKE COOLING, AND OPTIONAL/AUX FUNCTIONS
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
MEDIA NUMBER: M0115911-02
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 582-4971, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc-
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or
death. Proper care is your responsibility. in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 7 6 5 4 3 2 1

(101a) CYLINDER AS (101b) CYLINDER AS

LH STEERING (794) RH STEERING (794)
R L
442-3555 442-3555
E E
(106) PUMP GP - STEERING (794)
416-6559

U1 U T1 G M A CL CR

LS T P

L R

Vg max Vg min
CCW (102) FILTER GP
D OIL - STEERING (794) D
472-7058
P
(105) PUMP GP
METERING (794)
192-3897
PUMP
DRIVE
BOX

EF
U R T2 M1 SL S

TO TANK
T
(108) VALVE GP PP

STEERING (794)
458-0318
C F HP LS HT
C

(100) ACCUMULATOR GP - B (794)

566-8263
M0115911-02 VOL 2 of 3

(104) MANIFOLD GP - STEERING/BRAKE PRIORITY (794)

458-0448
(Dimensions: 34 inches x 24 inches)

A LINE PATTERNS
(107) SENSOR GP - STEERING/BRAKE PRESSURE (794) Pressure Line
B B
344-7391 Pilot / Load Sensing Pressure

T A1 A2 Drain / Return Lines

SW P A Air Line
TSA
Component Group

CALLOUTS
LSP
YY Taps (Pressure, Sampling, Sensor - by letter)
T
DL DL D Connectors (By letter)
STR
P Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number

TSP MSP
F
(103) MANIFOLD GP - STEERING/BRAKE SUPPLY RELIEF (794)
571-6253
B
16 Page,

TO RAX PUMP G HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

R COOLING PUMP OUTPUT
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the HOIST PUMP OUTPUT
TO BRAKE MANIFOLD STEERING CIRCUIT
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- SUPPLY LINE
A BRK PUMP DRIVE OUTPUT A
tions or heed the warnings could result in injury or
TO DRIVE TRAIN BLOWER AUX PS death. Proper care is your responsibility. DRAIN / RETURN LINE

THIS SCHEMATIC IS FOR THE 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 3: STEERING (794 AC)
MEDIA NUMBER: M0115911-02
TO HOIST PILOT PRV
APU SCHEMATIC PART NUMBER: 582-4971, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
 7 6 5 4 3 2 1

(116a) CYLINDER AS (116b) CYLINDER AS

R L
LH STEERING RH STEERING
442-3555
442-3555
E E
(121) PUMP GP - STEERING
416-6559

U1 U T1 G M A CL CR

LS T P

L R

Vg max Vg min
CCW (117) FILTER GP
OIL - STEERING
D D
472-7058

P
(120) PUMP GP
METERING
PUMP 192-3897
DRIVE
BOX

EF
U R T2 M1 SL S

TO TANK
T
(123) VALVE GP - STEERING PP

458-0318
HP LS HT
C F C

(115) ACCUMULATOR GP - B
LINE PATTERNS
566-8263
(119) MANIFOLD GP - STEERING/BRAKE PRIORITY
M0115911-02 VOL 3 of 3

Pressure Line

542-8666 Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line
(Dimensions: 34 inches x 24 inches)

Component Group
SW P A
CALLOUTS
YY
A Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

B (122) SENSOR GP - STEERING/BRAKE PRESSURE Callout Number Component B

(Machine Location from (52) VALVE GP - CONTROL Name
344-7391 Component Locations Table)
138-1234 Part Number

T A1 A2
T
TSA
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
COOLING PUMP OUTPUT
LSP
F HOIST PUMP OUTPUT
STEERING CIRCUIT
PRIORITY SUPPLY LINE
STR PUMP DRIVE OUTPUT
DRAIN / RETURN LINE
P

B R

TSP MSP
TO RAX PUMP
(118) MANIFOLD GP - STEERING/BRAKE SUPPLY RELIEF
571-6253
16 Page,

G
BOOST Do not operate or work on this product unless you have
TO BRAKE MANIFOLD read and understood the instruction and warnings in the
H relevant Operation and Maintenance Manuals and
A BRK relevant service literature. Failure to follow the instruc- A
TO HOIST VALVE INLET AUX
tions or heed the warnings could result in injury or
PS death. Proper care is your responsibility.
HOIST RAISE BOOST

TO DRIVETRAIN BLOWER
THIS SCHEMATIC IS FOR THE 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 3 of 3: STEERING (796 AC AND 798 AC)
MEDIA NUMBER: M0115911-02
APU TO HOIST PILOT PRV SCHEMATIC PART NUMBER: 582-4971, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
CAB - BOTTOM VIEW

8
FRAME - LH OUTSIDE VIEW
VIEW ALL CALLOUTS

1b 1a 15
12
1c

13

46
45
X Y C

D 2
W 49
64
52

66
58 65 53

DETAIL VIEW OF TANK

(ROTATED FOR CLARITY)
FRAME - RH FRONT VIEW
VIEW ALL CALLOUTS
28 U
26
V
14
29 T
7
30
56
55
23
31
AA 44
54
48

AE
R

27 61 4
M
59 47
B 3
18 Z
17
42
E
19
16
37
20

5 43
11

DETAIL VIEW OF BRAKE CONTROL VALVE

(ROTATED FOR CLARITY)
60

57

32

34

S P
N
RADIATOR
VIEW ALL CALLOUTS

24
36
REAR AXLE
VIEW ALL CALLOUTS
10 63 9 62

L 41

40
6

25
35

33
J H
50 K
AD
21
39
38
22
51
AC
CAB VIEW (794 AC STEERING)

105
FRAME VIEW (794 AC STEERING)
VIEW ALL CALLOUTS
A
104
100
APU

108

106

107

G 103
102

101a

101b
CAB VIEW (796 AC AND 798 AC STEERING)

120
FRAME VIEW (796 AC AND 798 AC STEERING)
VIEW ALL CALLOUTS
A
119
115
APU

123

121

122

G 118
117

116a

116b