Robot 247 Colaborative Robots
Robot 247 Colaborative Robots
MARCH 2022
Collaborative Robots
Bring Productivity
CONTENTS EDITOR’S NOTE
C
Cobots Flex Their Muscle in Manufacturing, Education ollaborative
Collaborative robots are becoming a bigger part of the manufacturing pie, robots are a
helping workers and educators. rapidly growing
segment of industrial
Collaborative Robots Raise the Bar for Productivity automation, thanks to
By bringing humans and machines closer together, cobots can play their ease of use, which
to the strengths of each while improving quality and throughput. promises to democratize
robots for small and midsize manu-
Universal Robots CEO Discusses Cobot Leader’s facturers. However, they have had
Outlook for 2022 to overcome limitations in payload,
Kim Povlsen, who became president and CEO of Universal Robots precision, and programming.
last year, talks about his perspective on growing collaborative Cobot arms and collaborative mobile
robotics applications.
robots are designed to operate safely
around people, and they offer flexibility
3 Machine Learning Use Cases for customization and varied applica-
That Transformed E-Commerce tions. But first, users and integrators
These examples show how AI and machine learning are enabling must evaluate the latest sensors,
robots to serve the ever-growing needs of online retailers. software, and end effectors.
AI Becoming an Essential Feature for Picking Robots In this Special Focus Issue, we look
Honeywell, Mujin, and RightHand Robotics have applied machine at how cobots are changing how tasks
learning to make picking more precise and efficient. such as machine tending, packaging,
and welding are done. From manu-
Restaurant Robots Should Start With Workflow, facturing to e-commerce, we examine
Says Wings CEO how different industries are using
cobots and AI to boost productivity.
From labor shortages to the changing consumer behavior, restaurants
of all sizes are under pressure to digitize their businesses. As demand for piece-picking auto-
mation continues to rise, innovations
OnRobot Debuts WebLytics Software for Collaborative in perception and manipulation are
Robotics Applications leading to more cobots in factories,
WebLytics brings remote monitoring, device diagnostics, and data warehouses, and even restaurants.
analytics capabilities to OnRobot’s line of application-focused hardware. We hope you find this issue
informative!
Nimble Robotics Says Its Picking Robots Have Picked
More Than 15M Objects
The startup says its AI-enabled robots have picked across 500,000 Eugene Demaitre, Editorial Director
unique products from several well-known brands. Comments? E-mail me at
[email protected]
Group Publisher/International Sales Western Regional Manager Director of Client Services Director Online Technology
Tom Cooney Len Pettek Mary Ann Scannell John Brillon
[email protected] [email protected] [email protected] [email protected]
973-214-6798 805-493-8297 office 508-663-1560
805-231-9582 Mobile Webcast Project Manager
President and CEO, Peerless Media Director of Marketing Steve Paul
Brian Ceraolo Midwest/Eastern Regional Manager Karen Bligh [email protected]
[email protected] Michael Worley [email protected] 617-281-7125
508-663-1553 [email protected] 508-663-1550
508-663-1561 Production Director
Editorial Director Director Content Kelly Jones
Eugene Demaitre Management [email protected]
[email protected] George Kokoris 508-663-1554
508-380-5457 [email protected]
508-663-1555 Office Manager
Associate Editor Laurel Peddie
Cesareo Contreras [email protected]
[email protected] 508-663-1559
508-663-1558
Cobots
and Education
pie, helping
workers and
educators.
BY CESAREO CONTRERAS
A
s the manufacturing workforce complicated problems and allow facilities to
gets older, the complexity of tasks operate more efficiently.
on assembly lines increases, and the
labor shortage continues, more and Automaker relies on human-machine collaboration
more companies are turning to col- Stellantis, an auto manufacturer that was formed
laborative robots, or cobots, to help after the merger of Fiat Chrysler Automobiles and
fill in the gap. PSA Group, is taking advantage of 11 collaborative
Cobots can work alongside humans and are robots in one of its electric car factories in Italy.
easier for the end user to control. Their relatively From applying waterproof liners on vehicle doors to
small size and safety sensors allow them to fit in the mounting of hoods, the robots have become a
more places, and they can be easily programmed major part of the process.
to complete repetitive tasks. Ideally, they free The cobots were created by Odense, Denmark-
up time for human workers to tackle other more based Universal Robots A/S, the market leader in the
$700 million in 2019 to about tion outlet of innovative technol- integration, machine vision, in-
$1.4 billion by 2025,” Chudy told ogies for technicians, researchers, telligent sensing, smart materials,
Robotics 24/7. scholars, and experts who are and more.”
ABB’s cobots are used in working in the field of collaborative Over the past 18 months,
small and midsize assembly, robots,” said AUBO and F1000 in Universal Robots has also ex-
polishing, welding, machine a statement. panded its teaching efforts into
tending, packaging and kitting, 89 training centers around the
inspection, and laboratory auto- world, Campbell said. The com-
mation, according to Chudy. He pany has also created a teaching
claimed that no programming curriculum that is being used in
expertise or specialized training more than 40 schools in North
is needed to use the cobots. America, including universities,
vocational schools, high schools
Cobots enable research and middle schools.
and education
ARC Robotics, a certified sup- Cobot providers look
plier of FANUC robots in the to expand reach
Czech Republic, outfitted the Some of the biggest challenges
University of West Bohemia’s The FANUC CRX-10iA can be used for ahead include increasing the
mechanical engineering depart- applications including machine load- amount of weight collaborative
ing, inspection, and packing. Source:
ment with a robotics workspace FANUC robots can move and their range,
using a six-axis FANUC CR- said Campbell. He mentioned
7iA/L cobot. The company also Francis Huang, division direc- that the company recently
installed a camera and gripper. tor of AUBO Robotics, said the increased the payload of its No.
Japan-based FANUC Robots, company launched the platform 1 model, the UR10e, to 12.5 kg
widely considered one of the top because it felt an obligation to (27.5 lb.), a 25% increase.
industrial robot manufacturers provide a place for cobot re- “It’s difficult with a collab-
in the world, has two lines of search, given its prominence in orative robot because there are
cobots, the Collaborative Robot the cobot space in China. The speed and force limitations that
FANUC CR series and the CRX company also sees the platform you have to watch to make a
Collaborative Robot Series. as an opportunity to better reach cobot safe,” he said.
Noteworthy applications of the Western market. But Campbell said cobots will
FANUC’s cobot robots include “In a leading position among keep growing, expanding, and
worker training and research the industry, [we thought] there disrupting the manufacturing
into more uses for cobots in was something more we could do industry.
production. for this industry because many “We have many partners
In August, AUBO Intelligent people still don’t have a very who deliver total systems for
Science and Technology Co. clear concept about collaborative $85,000,” he said. “That’s about
created an open research pub- robots versus industrial robots,” a third of a cost of a traditional
lishing platform dedicated to the Huang told Robotics 24/7. “There system.” n
study of collaborative robots aptly are a lot of things cobots can do
named “Cobot.” that people don’t know about.” Cesareo Contreras is associate
The Beijing-based company AUBO and F1000 said topics editor at Robotics 24/7. Prior to
created the platform in partner- of research will include “scientif- working at Peerless Media,
ship with Taylor & Francis’ group ic and technical research topics he was an award-winning reporter
F1000 open research platform. in intelligent robots, artificial at the Metrowest Daily News
“The publishing platform intelligence, human-machine and Milford Daily News in
provides a research communica- collaboration, human-machine Massachusetts.
Collaborative
Robots
Raise the
Productivity
Source: OnRobot
Bar for
C
By bringing humans ollaborative robots, or cobots, fundamentally change the
nature of production by creating new synergies between
and machines closer humans and machines. By playing to the strengths of
together, cobots can people and automation, multiple industries can improve
productivity and product quality while reducing operat-
play to the strengths ing costs.
of each while Equipped with sensors for safe collaboration and accurate ma-
nipulation, ways of learning new tasks without programming exper-
improving quality tise, and a variety of end-of-arm tooling, cobots can bring flexibility
and throughput. to shops of all sizes.
to the “dark side” of business. I got to run the soft- How much does UR use simulation tools in education
ware business and strategy at an internal startup. I or setup?
moved more and more into management roles. Povlsen: We had to develop online trainings that
I lived in France and the U.S. but was always were very sophisticated. We had the technology in-
keeping an eye on Odense. I'm passionate about house, and with simulations, we could do training
robotics. online and see how something would look in reality.
Early last year, there was an opportunity when We also have significant traction with the online
[then-President] Jürgen von Hollen decided to version, which features full physics. With an acqui-
leave. I was in contact with Teradyne [the owner of sition, Universal Robots has software for making
Universal Robots and other robot companies], and advanced robots even smarter. The simulation capa-
it was a good match. bilities needed for real-time path planning can also
be used for training.
80+ sites around the world Speaking of setup, how important is UR's network?
The pandemic has dominated the news of the past Povlsen: I want to give credit to our partners and
two years—how has it affected an international distributors. They can do online prototyping, which
business like Universal Robots? is like a proof of concept in person, and they could
Povlsen: Borders closed during COVID, but I'm 3D-print an object to show a customer how things
proud to say that we successfully adapted and had would work.
a good year. The adaptation to digital was a lot of With more than 300 UR+ partners, there's a
work, but it worked out really well. multiplication of our engineering workforce.
We moved to Microsoft Teams,
and more importantly, we engaged
with our customers and support teams
and showed them the cool things we
do in automation. There's a desire to
understand how it would look in their
environments.
UR also had to move quickly to show
customers cool innovations as we did at
events. To that end, we now have [more
than] 80 sites around the world that do
training with our partners. We invited
customers in, and fortunately, they rated
it very highly.
The sites for training vary by country.
Sometimes, Universal Robots opens its
own UR Academy facility; other times,
we partner. The countries that are open UR has received endorsements for its products and curriculum from
are still very busy—there's still a catch- the Ohio Department of Education and the Advanced Robotics for
up effect. Manufacturing (ARM) Institute. Source: Universal Robots
For the future, we're taking online as an ad- However, we can attribute our favorable finan-
ditional opportunity and turning it into a hybrid cial results from recent quarters to all our UR+
experience. Even if you're present at an event, we'll products, as software, grippers, dispensers, and
still have a virtual one. Our customers can get an more become increasingly sophisticated.
omnichannel experience. Cobots have shifted from pick-and-place opera-
tions and machine tending to also being process tools.
Products and applications With the e-Series precision and torque, plus
partner software for welding and screwdriving, our
How has the demand evolved for Universal Robots’ partners are driving a lot of innovation with us.
products?
Povlsen: Compared with a cou-
ple of years ago, when it was just
automotive manufacturing, cobots
are being used in a variety of solu-
tions. SMEs [small and midsize
enterprises] have really been get-
ting into the game of automation.
A few applications rise to the top.
One vertical that's really
moving fast is robotic welding.
A few years ago, a shop wouldn't
consider a cobot, but it's now our
fastest-growing vertical because
of the versatility of our robots.
Some partners are really being
innovative, and smart OEMs are
developing standardized solutions
and then helping customers with the last 10% of Cobot awareness grows
whatever they need to do. With open APIs [applica-
tion programming interfaces], it's easy to do some- Given the market potential, do SMEs have a greater
thing specific, like a welding deployment program in awareness of the potential benefits of using cobots?
the U.S. or Europe. Povlsen: Yes, absolutely. We do our market analy-
Another cobot application that's really getting sis, and we know that there are tens of millions of
traction is screwdriving. It sounds simple, but you tasks that people could do for more value-added
have to be very precise. Customers set certain work than the “3 Ds” [dull, dirty, and dangerous].
expectations. We're still just scratching the surface of what
robotics can do.
What has the reception been to the e-Series cobots, The automation wave was happending even
which are designed to be more precise than their before pandemic. As business slowed down, it
predecessors? opened people's eyes to the need to automate.
Povlsen: As we've seen across any tech sector, when Labor shortages around the world are caused by
products provide new features, they take some time a number of things—a lot of people are retiring,
to catch on. A platform product like ours can take a young people have different career choices, and a
while to find applications. lot of people who did these jobs before have simply
ML enables vision-guided
picking
Vision systems and
robotics have come
together for industrial
applications. Regular robots
that aren’t equipped with an
advanced perception system
require certain conditions. For
example, the work environment
must be fixed, and the robot
should always proceed to a pre-
determined position.
How can a robot move to
where it’s needed? Picking
systems require high-precision Advanced automation sys- provide? First, it helps avoid bot-
sensing to locate objects to ma- tems can help online stores keep tlenecks and downtime, ensuring
nipulate. up with product flow and ensure 24/7 AMR operation throughout
Today, vision-guided robots customer satisfaction. For exam- a facility.
(VGR) are rising in populari- ple, Paltac Corp., a major whole- For instance, Mobile Indus-
ty. They include the following saler of consumer packaged trial Robots' MiR Fleet software
capabilities: goods in Japan, has streamlined offers an intuitive Web interface
• Recognizing an object with its picking processes with the for programming and monitoring.
cameras or other sensors help of RightHand Robotics. How does it work?
• Determining the item's shape AI manages mobile 1. MiR Fleet assigns priorities
and position in space robot fleets to several robots and coordi-
• Picking and transferring the As manufacturers nates their actions.
item to a target point with and supply chains 2. The software allocates the
robotics hardware adopt automation, tasks among the mobile ro-
they need to control and manage bots to complete the job in
A seemingly simple task their growing fleets of autono- the least amount of time.
requires complex AI and ML mous mobile robots (AMRs).
3. It also guarantees that the
technologies. VGRs are com- Fleet management systems
mobile robots move to a
monly used to locate objects on (FMS) from the robot vendors
charging station and charge
a conveyor belt. How does this or third-party software providers
up between tasks, reducing
help e-commerce companies? can help.
downtime.
Most vision-guided picking oc- An FMS allows users or
curs in warehouses. operators to centrally supervise 4. The smart system allows
For example, the RightPick numerous mobile robots from users to have multiple levels
system from RightHand Robotics multiple devices via standard of access.
uses AI to autonomously handle communication protocols. They
thousands of SKUs from totes, can use devices incuding laptops, MiR Fleet is equipped with
bins, boxes, and cases. The tablets, or smartphones to access cameras to control robot traffic
hardware consists of an intelli- the robots from anywhere, not patterns. Coupled with advanced
gent gripper, a high-performance just the shop floor. learning algorithms, the system
industrial PC, and a robot arm. What benefits can an FMS analyzes anonymized data to de-
F
rom path planning to object recogni- “Quantifying the impact and improve-
tion, artificial intelligence is essential ments can most easily be estimated by the
to improving robotic piece picking, efficiencies and increased scope of robotics
particularly in manufacturing and in autonomous pick-and-place tasks,” he
e-commerce. added. “The improvements most readily tied
“The number of AI applications and pro- to increasing the number of products and
viders using AI in robotic picking solutions SKU variations a robot system can visualize
continues to increase,” said Thomas Evans, and handle in warehouse and DC [distribu-
chief technology officer at Honeywell Robot- tion center] operations.”
ics. “In the past year, we’ve seen an increase In addition, Thomas explained, “im-
in the demand for automation, particularly provements are made when AI solutions are
around robots that use machine learning exposed to more operational data and the
[ML] and artificial intelligence.” developers can efficiently repurpose that
data back into the AI and ML location of every case on the That approach relies on a
models.” pallet, while perception soft- combination of sensing the en-
The following systems ware automatically recognizes a vironment and then using it for
demonstrate recent innovations wide variety of packaging. This measurements, path planning,
for picking robots using AI: technology allows for seamless and execution. This enables a
handling of a continuous flow of picking robot to have a target and
Honeywell SmartFlex Depalletizer pallets in any sequence without a plan to reach the target before
Pittsburgh-based Honeywell requiring any pre-programming execute mode, Coats said. “We
Robotics has a strong focus on or operator intervention, accord- never give the robot a target that
machine learning innovation ing to Thomas. it can’t reach,” he explained.
and implementation, according With AI and machine learn- Rather than a neural net,
to Evans. “This isn’t just in the ing, the depalletizer is designed Tokyo-based Mujin's robot relies
perspective to enhance robot to optimize the movements of on a database of items to be
performance and increase oper- the robotic arm for maximum picked, enabling the task to be
ational efficiencies, but also how picking speed and efficiency. The completed without any training.
we continue to quickly integrate control logic senses the weight of While picking robots have
automation solutions while on a each item as the robot lifts it and been used in assembly-line op-
customer site,” he said. automatically updates its grip- erations for years, 3D vision sys-
“Having a strong understand- ping response to securely transfer tems have only recently advanced
ing to generalize ML and AI each product. to the point where the robots
models for multiple applications The depalletizer, which was have the necessary intelligence
as the starting point for customer introduced in September, is in for warehouse and logistics appli-
deployments and quickly refine pilot at one production facility cations, according to Coats.
the system to meet operational and is commercially available. A Japan-based company is
requirement is where we have “There is a lot of interest from already using 20 of the robots to
focused our AI development,” our customer base,” according to perform 100,000 picks daily per
Evans noted. “It is an advantage Thomas. unit. The success of the technol-
to have a strong understanding Some installations could ogy there could be the basis for
of how to deploy AI solutions come in early 2022 with even quick adoption around the world,
in order to provide end-to-end more advanced AI and machine Coats said.
automation.” learning capabilities, he said. “With everything we’re seeing,
The company has several a lot of Fortune 500 companies
products that use AI and artic- Mujin robot doesn't use are going to want to make their
ulated robot arms to pick and a neural net supply chains more redundant
place packages and products. Other companies using AI with and capable,” he said. “By this
Honeywell’s Smart Flexible De- picking robots rely heavily on time next year, you’re going to
palletizer is an autonomous sys- neural networks, but they are see some major names deploying
tem that uses machine learning very difficult to train, asserted these types of robotic systems.”
to identify items on a pallet, then Brandon Coats, director of sys- Coats said he doesn’t expect
reach and pick up individual or tem innovation at Mujin Inc. any major changes in the un-
multiple packages (the mode “No matter what you do, it derlying AI technology. Instead,
can be changed) to place on a will never be 100% accurate,” there will be continued evolution
conveyor belt. he said. “So we’re going in and and realization of the cost bene-
The latest computer vision using a model-based definition fits of such systems, he said.
technology identifies the exact approach.” “The same way that we saw
Restaurant Robots
Should Start with Workflow,
From labor shortages Says Wings CEO
A
to the changing s with other industries, the COVID-19 pandemic
consumer behavior, has accelerated demand for automation in the restau-
rant industry. However, small and midsize businesses,
restaurants of all sizes or SMBs, have tight profit margins and are under-
are under pressure standably reluctant to invest in new, complex tech-
nologies even as they struggle with turnover and labor shortag-
to digitize their es, according to Haitham Al-Beik, CEO of Wings.
businesses. Littleton, Mass.-based Letsbutterfly Inc., which does
business as Wings, is developing proprietary systems in its
BY EUGENE DEMAITRE HiveRobotics Lab for “autonomous sustainable retail” (ASR).
Al-Beik has spoken with several restaurant franchises about
the challenges they face and what they want from robotics
suppliers. He shared his findings with Robotics 24/7:
little space as possible. Such sys- By standardizing and stream- tion should have the option and
tems would allow franchisees to lining the input, the mechanisms ability to scale such a system in
quickly deploy their products at can now focus on delivery. For a modular way to a big chain as
urban and non-urban locations. example, a drive-through be- they grow.
Retail will transition from comes a drive-pickup when only Big chains are looking at the
a management operation to a a single input channel is im- immediate short-term impact
more administrative operation. plemented for digital orders. In to reduce cost and labor while
At the same time, robotics will this case, a restaurant without a retaining the same input and out-
minimize people focusing on dine-in will behave similarly to a put while considering long-term
logistics, so they can do more dark kitchen. benefits from an ROI [return on
customer-facing, value-add work. investment] and sustainability.
How quickly are the market and In addition, many chains
What types of solutions are better technologies serving it evolving? are looking into their external
focused on these requirements? When can we expect widespread delivery services with unmanned
Al-Beik: The next step is to deployments? ground vehicles (UGVs) and un-
elevate the ordering technologies Al-Beik: As mentioned earlier, manned aerial vehicles (UAVs).
while addressing the assembly- this transition will take time,
to-delivery workflow and stations. since cutting-edge technologies What can restaurateurs expect in
It’s imperative that the solution will require numerous people to the coming year?
increases revenue by taking back test it day in, day out in the real Al-Beik: Restaurateurs will see
considerable time that has been world. Initially, major brands an adoption of next-generation
wasted from layers of friction. will drive and adopt such tech- robotics that does not occupy the
Wings’ systems address this nologies first before SMBs can same space as humans to give
workflow by retaining the cus- afford them. customers and staff members
tomer and kitchen footprint as Widespread adoption of au- more versatility.
much as possible while reducing tomated workflows and custom- Moreover, retailers will focus
stress on the staff and elevating er-facing systems will begin after on a single digital communi-
the customer experience. a year of “being in the wild,” as cation channel through their
people become more comfortable smartphones to best facilitate
What are the differences with it. their customer needs, allowing
in designing for so-called Soon after, stations will be in-the-moment and just-in-time
ghost kitchens versus regular automated, offering concurrent operations. In this case, the
restaurants? operations for a more seamless restaurant becomes a pickup
Al-Beik: The dark or ghost and streamlined path to aug- station or a dine-in experience
kitchens separated logistics mentation and higher-band- where the same type of robotics
concerns to address changes width retailers. system is doing the delivery.
in customer behavior and how We will also see the idea of
they want their products. In a While we’ve talked about SMBs, a waiter or server transitioning
more urban setting, customers how much are the big chains to a customers’ pocket with
expect more on-the-go, pick- pushing advances in food-service display and voice AI solutions.
up or delivery by third parties automation? Nonetheless, the restaurant will
— where dark kitchens excel. Al-Beik: The big chains will most have a concierge on staff who
Similarly, restaurants will have likely drive the adoption of food run operations and be its face
to do the same by restructuring automation, as they have the to customers. The future will
the kitchen-to-customer deliv- exact same needs as SMBs but bring more freedom for cus-
ery systems with a single input on a larger scale. In retrospect, tomers and retailers to be more
channel. SMBs with the right automa- versatile and scalable. n
Nimble Robotics Inc. recently est, most affordable, and most are creating historic labor short-
said that its robots have picked sustainable on-demand e-com- ages and a growing labor supply
and packed hundreds of thou- merce fulfillment.” void. Our robots are being used
sands of customer orders on a “E-commerce continues to to augment the human workforce
daily basis. The San Francis- grow rapidly, but the available to help fill that void.”
co-based startup claimed that its warehouse labor force is actually Over the past few years, said
robots use artificial intelligence declining,” said Simon Kalouche, Nimble, two challenges have
to “pick, pack, and fulfill on- founder and CEO of Nimble stifled the adoption of pick-and-
line orders to enable the fast- Robotics. “These opposing trends pack robots: reliability and tech-
nology integration challenges. Nimble touts flexibility, ease matically switches its gripper to
E-commerce fulfillment centers of integration properly pick, pack, and handle
hold millions of different prod- Nimble said it has deployed each object.”
ucts, said the company. Each fleets of robots within warehouse “Our technology has been
of those products are different environments across the U.S. proven to be reliable to 99.9%
sizes, shapes, weights, textures, this year. It added that it expects accuracy in production, but
stiffnesses, and fragility. Having existing and new contracts to what’s often the most impressive
robots that can reliably handle grow the fleet with over 200 and exciting product feature,
all of this variability has been more robots in 2022. in the eyes of our customers, is
considered by many to be impos- The company said its robots the way in which we seamlessly
sible, said Nimble. have picked more than 15 million integrate our robots,” he add-
In addition, integration of objects across 500,000 unique ed. “It’s very fast and easy. Our
technology into warehouse eco- products, ranging from cosmet- AI-based integration requires
systems is a notoriously painful ics and consumer electronics to no changes to the warehouse
process, Nimble said. Integration apparel, from daily essentials to software whatsoever. It also
efforts frequently take up to a holiday gift favorites. costs nothing to implement. The
year, cost hundreds of thousands “Our robots use a variety of AI interprets the already existing
of dollars, and require thou- different grippers and supervised human operator interfaces to de-
sands of software changes to the autonomy to reliably handle near- termine what items to pick and
warehouse management system ly any object or product that fits where to pack them.”
(WMS). Nimble said its offer- into a bin,” said Kalouche. “Our “A full production integration
ing uniquely solves these two AI learns what grippers work best can all be done in one day using
challenges. on different objects and auto- Nimble’s AI Integration tool,”