Toyota Land Cruiser 1998 2007 Srs Repair Manual

Full download: http://manualplace.com/download/toyota-land-cruiser-1998-2007-srs-repair-manual/

RS-69
SUPPLEMENTAL RESTRAINT SYSTEM - AIRBAG SENSOR ASSEMBLY

AIRBAG SENSOR ASSEMBLY

RS0BK-08

COMPONENTS
Airbag Sensor Assembly
17.5 (178, 13)

Center Lower Cluster Finish Panel

17.5 (178, 13)

Front Console Box

Front Seat LH

Transfer Shift Lever Knob

Upper Console Panel

Rear Console Box

Front Seat RH

N·m (kgf·cm, ft·lbf) : Specified torque

H20939

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 RS-71
SUPPLEMENTAL RESTRAINT SYSTEM - AIRBAG SENSOR ASSEMBLY
RS0BM-03

INSPECTION
1. Vehicle not involved in collision:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
Do a diagnostic system check (See page DI-692 ).
2. Vehicle involved in collision and airbag is not deployed:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
Do a diagnostic system check (See page DI-692 ).
3. Vehicle involved in collision and airbag is deployed:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
Replace the airbag sensor assembly (See page RS-69 ).

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 RS-73
SUPPLEMENTAL RESTRAINT SYSTEM - AIRBAG SENSOR ASSEMBLY
RS0BO-08

INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new parts.

Never reuse the airbag sensor assembly involved in
a collision when the airbag has deployed.

Never repair a sensor in order to reuse it.
HINT:
For step 2 to 6, refer to page BO-91 .

1. INSTALL AIRBAG SENSOR ASSEMBLY

(a) Install the airbag sensor assembly with the 3 bolts.
Torque: 17.5 N·m (178 kgf·cm, 13 ft·lbf)
(b) Connect the airbag sensor connectors.
NOTICE:

Connection of the connector is done after the sensor
assembly has been installed.

Make sure the sensor assembly is installed with the
H20940 specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installing, shake the sensor assembly to check
that there is no looseness.
2. INSTALL CENTER LOWER INSTRUMENT CLUSTER
FINISH PANEL ASSEMBLY
3. INSTALL FRONT CONSOLE BOX
4. INSTALL REAR CONSOLE BOX WITH CONSOLE
REAR END PANEL
5. INSTALL UPPER CONSOLE PANEL
6. INSTALL TRANSFER SHIFT LEVER KNOB
7. INSTALL FRONT SEAT (See page BO-1 17)
8. INSPECT SRS WARNING LIGHT (See page DI-692 )

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RS-70
SUPPLEMENTAL RESTRAINT SYSTEM - AIRBAG SENSOR ASSEMBLY
RS0BL-08

REMOVAL
NOTICE:
Do not open the cover or the case of the ECU and various
electrical devices unless absolutely necessary.
(If the IC terminals are touched, the IC may be destroyed by
static electricity.)
HINT:
For step 2 to 6, refer to page BO-84 .
1. REMOVE FRONT SEAT (See page BO-105 )
2. REMOVE TRANSFER SHIFT LEVER KNOB
3. REMOVE UPPER CONSOLE PANEL
4. REMOVE REAR CONSOLE BOX WITH CONSOLE
REAR END PANEL
5. REMOVE FRONT CONSOLE BOX
6. REMOVE CENTER LOWER CLUSTER FINISH PANEL
ASSEMBLY

7. REMOVE AIRBAG SENSOR ASSEMBLY

(a) Disconnect the airbag sensor connectors.
NOTICE:
Disconnect the connectors with the airbag sensor assem-
bly installed.
(b) Remove the 3 bolts and the airbag sensor assembly.

H20940

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RS-72
SUPPLEMENTAL RESTRAINT SYSTEM - AIRBAG SENSOR ASSEMBLY
RS0BN-01

REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following cases, replace the airbag sensor assembly.

If the SRS has been deployed in a collision.

If the airbag sensor assembly has been found to be faulty in troubleshooting.

If the airbag sensor assembly has been dropped.
CAUTION:
For removal and installation of the airbag sensor assembly, see page RS-70 and RS-73 . Be sure to
follow the correct procedure.

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RS-58
SUPPLEMENTAL RESTRAINT SYSTEM - CURTAIN SHIELD AIRBAG ASSEMBLY

CURTAIN SHIELD AIRBAG ASSEMBLY

RS0N2-11

COMPONENTS

Curtain Shield
Airbag Assembly

9.8 (100, 86 in.·lbf)

9.8 (100, 86 in.·lbf)

9.8 (100, 86 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque

H20928

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 RS-61
SUPPLEMENTAL RESTRAINT SYSTEM - CURTAIN SHIELD AIRBAG ASSEMBLY
RS0VO-01

DISPOSAL
HINT:
When scrapping vehicles equipped with an SRS or disposing
of the side airbag assembly always first deploy the airbag in ac-
cordance with the procedure described below. If any abnormal-
ity occurs with the airbag deployment, contact the SERVICE
DEPT. of TOYOTA MOTOR SALES,.U.S.A., INC.
CAUTION:

Never dispose of a curtain shield airbag assembly of
which airbag has not been deployed.

The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out-of-
doors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified

SST (SRS Airbag Deployment Tool), perform the op-
eration in a place away from electrical noise.
SST 09082-00700
SST
When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the airbag assembly.

The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
AB0152 after deployment.

Use gloves and safety glasses when handling side
airbag assembly with the deployed airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a side airbag assembly with
the deployed airbag.

1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-

HICLE
HINT:
Battery Have a battery ready as the power source to deploy the airbag.
(a) Check the function of the SST (See step 1-(a) on page
SST RS-20 ).
SST 09082-00700

AB0158

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RS-62
SUPPLEMENTAL RESTRAINT SYSTEM - CURTAIN SHIELD AIRBAG ASSEMBLY

(b) Disconnect the curtain shield airbag connector.

NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.

(c) Install the SST.

(1) Connect the connectors of the SST to the airbag
connector.
SST 09082-00700, 09082-00760
SST NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.

SST H20933

(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
Battery (3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
SST
terminal and the black clip to the battery negative
10 m (33 ft) or more (-) terminal.
R13455 (d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:

The curtain shield airbag assembly is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.

Use gloves and safety glasses when handling the cur-
tain shield airbag assembly with the deployed airbag.

Do not apply water, etc. to the curtain shield airbag as-
sembly with the deployed airbag.

Always wash your hands with water after completing
the operation.

When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the curtain shield airbag as-
sembly still installed.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.

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 RS-63
SUPPLEMENTAL RESTRAINT SYSTEM - CURTAIN SHIELD AIRBAG ASSEMBLY

2. DEPLOYMENT WHEN DISPOSING OF CURTAIN

SHIELD AIRBAG ASSEMBLY
NOTICE:

When disposing of the curtain shield airbag assem-
bly only, never use the customer’s vehicle to deploy
the airbag.

Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the curtain shield airbag assembly (See page
RS-59 ).
(b) Cut off the deployment section in airbag from inflator.

(c) Using a service-purpose wire harness, tie down the cur-

Wire Harness
tain shield airbag assembly to the tire.
Diameter Wire harness: Stripped wire harness section
1.25 mm2 or more (0.0019 in2. or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the curtain shield airbag assembly, it may
Stripped Wire Harness Section be snapped by the shock when the airbag is deployed. This
AB0163 is highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm2 (0.0019 in2.).
HINT:
To calculate the square of the stripped wire harness section-
Square = 3.14 x (Diameter)2 divided by 4

(1) Passing the wire harness through the installation

holes as shown in the illustration.

H20934

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Toyota Land Cruiser 1998 2007 Srs Repair Manual
Full download: http://manualplace.com/download/toyota-land-cruiser-1998-2007-srs-repair-manual/
RS-64
SUPPLEMENTAL RESTRAINT SYSTEM - CURTAIN SHIELD AIRBAG ASSEMBLY

Width (2) Position the curtain shield airbag assembly inside

the tire with the airbag deployment direction facing
inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
Inner Diam. CAUTION:
Make sure that the wire harness is tight. It is very danger-
H20935 ous when a loose wire harness results in the curtain shield
airbag assembly coming free due to the shock from the air-
bag deploying.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag use a redundant tire.

(d) Check the function of the SST (See step 1-(a) on page
RS-20 ).
SST 09082-00700
Battery

SST

AB0158

(e) Place the tires.

CAUTION:
Place the tire so that the deployment direction of the cur-
tain shield airbag will be downward.
Tires
(5 or More) (1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
H20936 wheel installed.

(3) Tie the tires together with 2 wire harnesses.

CAUTION:
Make sure that the wire harnesses are tight. It is very dan-
gerous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
R05403

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