Mazda Speed 6 Technical Training

Full download: http://manualplace.com/download/mazda-speed-6-technical-training/

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00 GENERAL INFORMATION

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00 GENERAL INFORMATION

CONTENTS
01 ENGINE .................................................................................................7
Engine Modifications.......................................................................9
Direct Injection ..............................................................................10
Low Pressure Fuel Pump .............................................................11
High Pressure Fuel Pump.............................................................13
Turbocharger ................................................................................17
Waste Gate Control ......................................................................22
Diagnosis ......................................................................................26
Lubrication & Cooling Circuits.......................................................29
Octane ..........................................................................................30

02 SUSPENSION .....................................................................................31
Suspension Modifications ............................................................31

03 DRIVELINE / AXLE .............................................................................33

All Wheel Drive (AWD) .................................................................34
Electronic Control Coupling ..........................................................38
Tochigi-Fuji Limited Slip Differential (LSD) ...................................41

04 BRAKES .............................................................................................45
Braking System Modifications.......................................................46
DSC ..............................................................................................47
ABS/EBD Application ....................................................................52
DSC: Oversteer Correction ...........................................................53
DSC: Understeer Correction .........................................................54
TCS: Wheel Slip Correction ..........................................................55
05 TRANSAXLE.......................................................................................57
06 STEERING ..........................................................................................59
07 HVAC...................................................................................................61

08 RESTRAINTS......................................................................................63

09 BODY & ACCESSORIES ...................................................................65

Power Windows ............................................................................66
Advanced Keyless System ..........................................................69
Immobilizer (iPATS) .....................................................................73
High Intensity Discharge (HID) Headlights ..................................74
Wiper ............................................................................................75
Audio.............................................................................................76
NAVI (DVD Satellite Navigation System) ......................................78
Chassis Stiffening to Improve Body Rigidity .................................79
Body Exterior ................................................................................80
Body Interior .................................................................................81

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00 GENERAL INFORMATION

Mazdaspeed6 Vehicle Walk Around

Exterior
1. Hood scoop for intercooler concealed inside hood
2. Grill
3. Front bumper with fog lights
4. Dark finish headlight housings
5. HID headlights (3-position leveling)
6. Side sills
7. Rear lip spoiler
8. Rear bumper and exhaust diffusers
9. Dark finish tail light housings
10. Silver painted calipers larger rotors front and rear
11. 18” X 7” alloy wheels with 215/45/18 summer radials

Interior
1. Stainless steel scuff plates
2. Alloy pedals
3. Front sport seats with longer seat bottom and enlarged side bolsters
4. Unique meter treatment
5. Unique center console finish
6. Rear seat headrests and rear seat does not fold due to structural cross bracing
7. Auto A/C
8. Power windows with one-touch up & down for all windows and anti-pinch
9. Keyless Entry (operates power windows)
10. Available Advanced Keyless Entry & Starting (operates power windows & trunk)
11. Immobilizer (iPATS)
12. BOSE Modular Audio (2-tweeters, 4-speakers and a trunk mounted sub-woofer
13. Available DVD NAVIgation System (no voice command), removable remote, DVD unit
under passenger front seat
14. Illuminated steering wheel audio and cruise control buttons
15. Speed sensing windshield wipers

Under Hood
1. 2.3L (L3T) Direct Injected Turbo, VVT: 274 hp 280 ftlbsf torque
2. Turbo control similar to Mazdaspeed Miata
3. 1885 PSI DISI- Direct Injection Spark Ignition
4. 15.6 lbs boost 9.5:1 compression
5. DSC: ABS, EBD, BAC, TCS
6. 6-speed Manual transmission
7. All Wheel Drive
8. Water cooled transfer unit
9. Electronic coupling control engages AWD at the rear differential
10. Tochigi-Fuji LSD similar to RX-8

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00-6
01 ENGINE

Objectives

After completing this section, you will be able to:

• Explain DISI (Direct Injection Spark Ignition

• Explain turbocharger controls and operation

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Mazda Speed 6 Technical Training
Full download:
01http://manualplace.com/download/mazda-speed-6-technical-training/
ENGINE

L3T: 2.3L DISI, VVT, Turbo

The engine block is the same Mazda L3 engine family used since 2001:
2001
B2300
2003
MAZDA6
2004
MAZDA3 (2.0L & 2.3L)
2005
Tribute
2006
MX-5 (2.0L)
2006
MAZDASPEED6

Increased power
274 hp*
280 ft-lb Torque*
*approximate with 93 Octane fuel

• 9.5:1 compression ratio (non-turbo engines are 9.7:1)

• DISI Direct Injection Spark Ignition
• 15.6 psi turbocharger boost
• VVT Variable Valve Timing

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