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TRUNIONS

This document provides calculations to verify the lifting trunions and apparatus on a vessel. It calculates maximum trunion length and diameter, load ratings, and checks weld strength, pad thickness, and permissible loads on the shell at various lift angles. The checks all confirm the design meets standards. It also recommends using slings rated to 1.55 tons working load limit for lifting, ensuring the sling skew angle remains less than 5 degrees.

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405 views

TRUNIONS

This document provides calculations to verify the lifting trunions and apparatus on a vessel. It calculates maximum trunion length and diameter, load ratings, and checks weld strength, pad thickness, and permissible loads on the shell at various lift angles. The checks all confirm the design meets standards. It also recommends using slings rated to 1.55 tons working load limit for lifting, ensuring the sling skew angle remains less than 5 degrees.

Uploaded by

akisdassas
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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APPENDIX 6

CALCULATION OF LIFTING TRUNIONS / VERIFICATION OF APPARATUS AT TRUNION AREA


DIN 28085

Calculations apply for either configuration presented


MAXIMUM TRUNION LENGTH: l 200,00 mm so = se - c 12,00
TRUNION DIAMETER: d1 168,30 mm 100 so / dA = 1,92
TRUNION THICKNESS: s1 11,00 mm b/dA = 0,48
MAXIMUM LOAD / TRUNION Fle * (note) 7125,00 N FACTOR fl = 2,00
SHELL NOMINAL THICKNESS: se 12,00 mm FACTOR fu = 0,90
SHELL CORROSION ALLOWANCE: c 0,00 mm
SHELL OUTSIDE DIAMETER: dA 624,00 mm
IMPACT FACTOR γ 1,70 from spec's

CHECK OF PERMISSIBLE LOAD RELATED TO THE WELD (full penetration weld assumed in this trunion):
WELD YIELD STRESS: K 220,00 Mpa
WELD THICKNESS: Z 11,00 mm
TRUNION IN. DIAMETER: di 146,30 mm
WELD SAFETY FACTOR: s 1,80
------------------------------------
WELD AREA: A = π/4 (d1^2 - di^2) 5435,90 mm²
WELD SECTION MODULUS: W = π/32 d1 (d1^4 - di^4) = 200772,04 mm³
PERMISSIBLE LOAD ON THE WELD: FL = 68742,02 N FL>Fle => OK!

CHECK OF REINFORCING PAD THICKNESS: PAD SHALL SA 516 60


PAD YIELD STRESS: K 220,00 Mpa
PAD DIAMETER/LENGTH: b 300,00 mm
PAD THICKNESS: s3,n 12,00 mm
------------------------------------
REQUIRED THICKNESS: s3 = 7,27 mm s3,n > s3 => OK!
CHECK OF PERMISSIBLE LOADS ON SHELL
MAXIMUM LOAD / TRUNION PARALLEL TO THE VESSEL CENTERLINE: Flle * = 7125,00 N
MAXIMUM LOAD / TRUNION VERTICAL TO THE VESSEL CENTERLINE: Flue *= 4783,93 N
VESSEL YIELD STRESS: Kθ 260,00 Mpa
PERMISSIBLE LOAD PARALLEL TO VESSEL CENTERLINE:

Fll = 129647,95 N Fll > Flle => OK!


PERMISSIBLE LOAD VERTICAL TO VESSEL CENTERLINE:

Flu = 58341,58 N Flu > Flue => OK!


------------------------------------
CHECK OF APPLICATION FOR INTERMEDIATE LOADINGS/TRUNION AT VARIUS LIFT ANGLES:
VERIFICATION ACCORDING TO DIN 28085 IS EQUIVALENT TO WRC ANALYSIS AS EXPOSED IN EN13445

Lift Angle θ° Flle(N) - PL* Flue (N) - PT* Flle / Fll + Flue / Flu CHECK ≤ 1
0,00 0,00 4783,93 0,08 OK!
10,00 846,85 4802,71 0,09 OK!
20,00 1699,11 4668,27 0,09 OK!
30,00 2531,43 4384,57 0,09 OK!
40,00 3322,28 3959,34 0,09 OK!
50,00 4056,14 3403,50 0,09 OK!
60,00 4728,24 2729,85 0,08 OK!
70,00 5356,93 1949,76 0,07 OK!
80,00 6026,72 1062,67 0,06 OK!
90,00 7125,00 0,00 0,05 OK!
* These values are entered divided by the impact factor, because DIN calculations inflict the impact factor
in the maximum loads (Fll, Flu etc)
RECOMMENDED SLINGS PER EN13414-1: 1.55 TONS WLL*
For lifting with trunions, ensure proper sling length so that skew angle among sling & vertical "β"
remains < 5° . Else, consider using spreader beam

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