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Spring Set x6

This document provides instructions for replacing the springs in manual operated Pv90, Pv91M, Pv98, Q200 and Q300 valves. It details removing the old springs and installing a new spring set, which includes springs, seals, and grease. The process involves 17 steps to remove, replace, and reinstall the spring components while applying grease lubrication.

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Roman Mazur
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0% found this document useful (0 votes)
98 views

Spring Set x6

This document provides instructions for replacing the springs in manual operated Pv90, Pv91M, Pv98, Q200 and Q300 valves. It details removing the old springs and installing a new spring set, which includes springs, seals, and grease. The process involves 17 steps to remove, replace, and reinstall the spring components while applying grease lubrication.

Uploaded by

Roman Mazur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

170529249 Edition 2 - 2018-03-21

Spring set x6 Page 1/2


Fits: All manual operated Pv90, Pv91M, Pv98, Q200 and Q300 valves
Consumption: 1 kit per 6 valve sections

D
1 A
3
2

Inspect the spool and make


sure that the surface is not
affected by dirt or corrosion.
G
D

5
E

F
H

4 I 7

G
D

Do NOT attempt to mount the glyd ring from C


the lever side of the spool. The glyd ring will 8 9
be severely damaged when it passes all the
sharp edges on the spool.

1. Dismount the cover A on the spring side of the spool using a 5mm hexagon wrench.
2. Press the lever B to push the spool into it’s end position and mount the spring holder C (can be bought
separately) over the centering spring.
3. Use a 17mm socket wrench to loosen the spring bolt D .
4. Remove the lever link E and dismount the console F , then carefully pull the spool out from the valve body.
5. Unscrew the spring bolt D and separate the spring package G from the spool.
6. It is recommended to also change the seals and glyd rings while doing this operation. Seals and glyd rings
can be bought separately depending on wich spring you will be using.
7. Mount the new seal H on the spring side of the spool.
8. Compress the spring I by hand or with a fitting tool and remove it. Mount the new spring in the spring
holder C , in the same way as the old spring.
9. Remount the spring package G and tighten the spring bolt D by hand.

Contains

OR

6 x Compression springs 6 x Compression springs


(labeled white) Force 130-154 N (labeled blue) Force 70-80 N

Spring set x6
170529249 Edition 2 - 2018-03-21

Spring set x6 Page 2/2


Fits: All manual operated Pv90, Pv91M, Pv98, Q200 and Q300 valves
Consumption: 1 kit per 6 valve sections

L L

10

11 12

13
H

14
L

C
E
F
L

15
6 ±1
Nm 17 A
D
16

10. Place grease (Shell GADUS S3 A1300C 2 SRS 4000) (Can be bought separately) L on the spring package
and around the spool on both sides of the seal.
11. If bought, place the large o-ring in the cavity on both sides of the valve.
12. Gently push the spool back into the valve.
13. Push the other new seal H onto the spool end.
14. Place grease L around the spool on both sides of the seal and on the console.
15. Remount the console F and the lever link E .
16. Tighten the spring bolt D with torque 6 ±1 Nm, before taking away the spring holder C .
17. Remount the spring cover A .
18. Repeat all steps on the remaining valve sections.

Contains

OR

6 x Compression springs 6 x Compression springs


(labeled white) Force 130-154 N (labeled blue) Force 70-80 N

Spring set x6

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