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RC59 - Recommendations For Fire Safety When Charging Electric Vehicles

This document provides recommendations for fire safety when charging electric vehicles. Key points include conducting a fire risk assessment of charging areas and equipment, properly training staff, locating charging points outside premises where possible, clearly marking charging points and cables, ensuring electrical systems can safely handle charging loads, and considering emergency response planning. The document is intended to help reduce fire risks associated with electric vehicle charging.

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0% found this document useful (0 votes)
259 views17 pages

RC59 - Recommendations For Fire Safety When Charging Electric Vehicles

This document provides recommendations for fire safety when charging electric vehicles. Key points include conducting a fire risk assessment of charging areas and equipment, properly training staff, locating charging points outside premises where possible, clearly marking charging points and cables, ensuring electrical systems can safely handle charging loads, and considering emergency response planning. The document is intended to help reduce fire risks associated with electric vehicle charging.

Uploaded by

Luke Haines
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RC59: Recommendations

for fire safety when charging


electric vehicles

Version 2 Published 2023


Cover image: iStockPhoto/no_limit_pictures

IMPORTANT NOTICE
This document has been developed check the accuracy of the information considering using or implementing any
through RISCAuthority and published by and advice contained in this document, recommendation or advice within this
the Fire Protection Association (FPA). and it is believed to be accurate at the document should rely on his or her own
RISCAuthority membership comprises a time of printing. However, FPA makes no personal judgement or, as appropriate,
group of UK insurers that actively support guarantee, representation, or warranty seek the advice of a competent
a number of expert working groups (express or implied) as to the accuracy or professional and rely on that professional’s
developing and promulgating best practice completeness of any information or advice advice. Nothing in this document replaces
for the protection of people, property, contained in this document. All advice or excludes (nor is intended to replace or
business, and the environment from loss and recommendations are presented in exclude), entirely or in part, mandatory
due to fire and other risks. The technical good faith on the basis of information, and/or legal requirements howsoever
expertise for this document has been knowledge, and technology at the date of arising (including, without prejudice to
provided by the technical directorate of publication of this document. the generality of the foregoing, any such
the FPA, external consultants, and experts
from the insurance industry who together Without prejudice to the generality of requirements for maintaining health and
form the various RISCAuthority Working the foregoing, FPA makes no guarantee, safety in the workplace).
Groups. Although produced with insurer representation or warranty (express or Except to the extent that it is unlawful to
input it does not (and is not intended to) implied) that this document considers all exclude any liability, FPA accepts no liability
represent a pan- insurer perspective. systems, equipment and procedures, or whatsoever for any direct, indirect, or
Individual insurance companies will state of the art technologies current at the consequential loss or damage arising in any
have their own requirements which may date of this document. way from the publication of this document
be different from or not reflected in the Use of, or reliance upon, this document or any part of it, or any use of – or reliance
content of this document. or any part of its content is voluntary, placed on – the content of this document or
FPA has made extensive efforts to and is at the user’s own risk. Anyone any part of it.
Contents

Summary of key points���������������������������������������������������������������������������� 2

1 Introduction and scope �������������������������������������������������������������������������� 3

2 Synopsis and hazards������������������������������������������������������������������������������ 3

3 Recommendations���������������������������������������������������������������������������������� 4
3.1 General considerations��������������������������������������������������������������������������������������������������������4

3.2 Charging equipment��������������������������������������������������������������������������������������������������������������5

3.3 Compartmentation and segregation����������������������������������������������������������������������������������6

3.4 Fire protection������������������������������������������������������������������������������������������������������������������������ 7

3.5 Emergency and business continuity planning������������������������������������������������������������������8

3.6 Compliance with fire safety legislation������������������������������������������������������������������������������9

4 Glossary���������������������������������������������������������������������������������������������������� 9

5 Checklist����������������������������������������������������������������������������������������������������11

6 References�����������������������������������������������������������������������������������������������14

RC59: Recommendations for fire safety when charging electric vehicles 1


Summary of key points
This document has been developed through the RISCAuthority and published by the Fire Protection Association (FPA).
RISCAuthority membership comprises a group of UK insurers that actively support a number of expert working groups developing
and promulgating best practice for the protection of people, property, businesses, and the environment from loss due to fire and
other risks. The table below summarises the key points of the document.

Fire risk assessment • Practical passive, active, and managerial control measures should be considered as
part of the fire risk assessment for the premises when selecting and designing areas
for use as electric charging points.

Fire safety management • When selecting sites for charging points, sufficient space must be allowed for
vehicles to be parked safely in the designated charging area, and for connection to be
made to the charging equipment. Adequate space should be allowed to manoeuvre
other vehicles around charging vehicles safely when necessary.
• All relevant staff should be trained in the safe use of the chargers for vehicles that
they are responsible for.

General considerations • Charging bays should be signed and marked prominently on the ground to allow
vehicles to park close to the charging point, and prevent the stretching of charging
cables. The length of charging cables should be sufficient to allow their use with the
intended equipment without risk of damage.
• Charging points for electric road vehicles operated by a company, together with those
provided for visitors’ transport, should normally be located outside the premises.
• Charging points should be protected against mechanical damage by vehicles. For
example, they should be installed above ground level and be located on a raised
island, or be protected by kerbs, bollards, or metal barriers.
• Where multiple chargers are in use, there should be clear and prominent notices at
each charging point, indicating for which equipment or vehicle(s) it is suitable.
• Where charging points are to be provided in multi-storey car parks, consideration
should be given to locating these in open areas with good -access for fire-fighting.
• Avoid excessive temperatures and humidity in inside electric vehicle (EV ) charging
areas. The temperature of the charging area should not be such that overheating may
occur during the charging process.

Electrical provisions • Where rapid charging points – known as ‘DC fast charge’ and operating at 500V DC –
are provided, they should be clearly differentiated from conventional charging points
because of the hazards associated with the direct current.
• A circuit intended to supply an electric vehicle must be fit for purpose and suitable for
the electrical load.
• Where a BS 1363-2 (ref. 6) socket outlet is used for electric vehicle charging, it must
be marked ‘EV’ on the back of the socket unless there is no possibility of confusion,
and a label must be put on the front face or adjacent to the socket outlet or its
enclosure stating ‘suitable for electric vehicle charging’.

Symbols used in this guide

Good Bad Discussion Frequently asked


practice practice topic question

RC59: Recommendations for fire safety when charging electric vehicles 2


1 Introduction and scope
Advances in technology and concern for the environment have created an increasing demand
for electric vehicles (EVs) for both private and commercial use. This guide focusses on fire
hazards and good-practice risk control measures for the charging of EVs using lithium-ion
Approved Document S, 2021 batteries, driven on highways, (i.e. cars, motorcycles, bicycles, lorries, coaches/buses, etc.)
edition (issued by HM Government); Lithium-ion batteries are the predominant type of rechargeable battery used in EVs.
‘Infrastructure relating to the The charging of forklift trucks is outside the scope of the recommendations in this guide but
charging of Electric Vehicles’, are addressed in RC11: Recommendations for the use of lift trucks (ref. 1).
intended to significantly enhance Guidelines for fire safety in use of mobility scooters can be found in National Fire Chiefs
the EV charging infrastructure in Council (NFCC): Mobility scooter guidance for residential buildings (ref. 2).
England applies to:
For general fire safety guidance for lithium-ion batteries refer to RE2 Need to Know Guide,
• New residential buildings
Lithium-ion battery use and storage (ref. 18). For batteries other than lithium-ion refer to
• New non-residential buildings
RC61: Recommendations for the storage, handling, and use of batteries (ref. 3).
• Buildings undergoing a material
change of use The increasing use of electric vehicles has necessitated the provision of charging facilities
• Residential buildings undergoing that if not managed appropriately, can introduce potential ignition hazards into the
major renovation workplace, or public areas, such as motorway service areas and car parks, as well as into
dwellings where EVs are charged.
• Non-residential buildings
undergoing major renovation These recommendations are intended to give practical advice regarding fire safety aspects
• Mixed-use buildings undergoing of the provision, management, and use of electric transport charging points, and do not aim
relevant building work to repeat the technical requirements concerning their installation that are covered in the IET
Code of Practice: EV Charging Equipment Installation/BS 7671 – 18th Edition wiring regulations,
With a few exceptions, buildings Section 722 (Electric Vehicle Charging Installations) (ref. 4).
undergoing these works will
require the installation of a 7kW-
rated EV charge point(s), or cable
routes capable of providing supply.

However, this Approved Document


does not provide guidance on
electrical or fire safety.

2 Synopsis and hazards


These recommendations provide practical guidance on fire hazards and appropriate control
measures associated with the provision, management, and use of charging points for EVs.
Advice is provided concerning the charging provisions, the areas where this process should
be undertaken, and appropriate fire protection measures that should be considered.
Lithium-ion batteries are the predominant type of rechargeable battery used with electric
vehicles. Many millions of lithium-ion batteries are in use and in storage around the world.
Fortunately, fire-related incidents with these batteries are infrequent. But the hazards
associated with lithium-ion battery cells, which combine flammable electrolyte and
significant stored energy, can lead to a fire or explosion from a single-point failure.
If a battery cell creates more heat than it can effectively dissipate it can lead to a rapid,
uncontrolled release of heat energy, known as ‘thermal runaway’, that can result in a fire or
explosion. Thermal runaway can lead to the ejection of a range of gases from battery casings,
such as hydrogen (flammable), carbon monoxide (toxic, asphyxiant, and flammable), and
hydrogen fluoride (acutely toxic and corrosive). The highest risk of fire occurs when lithium-
ion batteries are being charged, particularly if a cell is defective and unable to correctly
convert the supplied electrical energy into stored chemical energy.
When a battery cell vents or ruptures due to thermal runaway, immediate ignition of the
emitted gases can occur (especially for batteries with a high level of charge). Alternatively,
the gases may spread-out unignited, with the potential for a deflagration (very rapid
combustion) or explosion if an external ignition source is encountered.

RC59: Recommendations for fire safety when charging electric vehicles 3


3 Recommendations
3.1 General considerations
3.1.1 When selecting sites for charging points, sufficient space must be allowed for
vehicles to be parked safely in the designated charging area, and for connection
to be made to the charging equipment. Charging equipment and cables should not
interfere with any access or emergency egress routes.
3.1.2 Mark vehicle parking bays clearly on the ground. This should include sufficient space
to gain access to the vehicle, with a minimum 1,200mm wide transition zone between
parking bays for disabled users. It is good practice to design all EV charging bays
for disabled users, to provide both a high degree of inclusive access and additional
vehicle-to-vehicle lateral separation.
3.1.3 The nature of charging equipment requires it to be installed in the immediate vicinity
of vehicles. The fire risk assessment should include the suitability of the location and
the nature of the equipment for the intended purpose.
3.1.4 In commercial and industrial premises where the batteries of electric vehicles are
charged, the fire hazards and thus the threats to the business are increased by the
• It is good practice to design need for the charging process to continue during the night or over weekends, when
all car park EV charging bays very few or no staff are present. It is therefore paramount that careful consideration
for disabled users, to enhance be given to all fire and safety implications when charging areas are being selected
vehicle-to-vehicle lateral and designed. Further information is set out in RISCAuthority Recommendations
separation with addition of RC42: Unattended processes (ref. 5).
1,200mm wide transition zones 3.1.5 Fire risk assessments for commercial and industrial premises should consider the
between parking bays, as well risk from charging electric vehicles. The measures to be considered should include:
as providing a high degree
i. physical segregation of the charging areas from process and storage areas
of inclusive access to EV
(see section 3.3)
chargers.
ii. provision of suitable power supply, control, and isolation systems, which will allow
isolation of the charging points from a safe location without having an impact on
business production and process functions
iii. risk control provision for when premises are unoccupied
iv. suitable automatic fire detection and warning installations in case of fire
v. provision of portable firefighting equipment, together with fixed fire suppression
systems where the latter is proportional to the risk
vi. development of an emergency action plan to protect life and property, and ensure
the continued functioning of the business in the case of fire
vii. staff training in the safe use of charging equipment and the actions to take in the
event of fire, including the safe isolation of power from the charging station and
evacuation of the premises
Similar consideration should apply to EV charging arrangements in residential
environments, especially for buildings where people may be sleeping.
3.1.6 No flammable or combustible material should be stored within designated charging
areas (see section 3.3).
3.1.7 Security or other responsible staff on site who may be called to act in an emergency
should be made aware of the location of the charging area(s), the means for isolating
the power, and the actions that should be taken to raise the alarm.
3.1.8 All relevant staff should be trained in the safe use of the chargers for vehicles that
they are responsible for. This training should include the undertaking of visual
inspections of the charging equipment prior to each use. Damaged and defective
equipment should be reported immediately, isolated, taken out of service pending
repair, and visible warning notice and/or barrier placed to prevent use.

RC59: Recommendations for fire safety when charging electric vehicles 4


3.1.9 Charging points for electric road vehicles operated by a company, together with those
provided for visitors’ transport, should normally be located outside the premises and
provided with suitable and adequate lighting for using the equipment and security.
3.1.10 Electric bicycles owned by staff should be charged in a secure fire compartment or a
detached single-storey structure (see section 3.3).
3.1.11 Vehicles must only be charged in accordance with the manufacturer’s instructions.
Charging points for electric car chargers, electric bikes, and electric scooters should
be separated by fire resisting construction or by space-separation, suitably arranged
and clearly marked for their intended purpose. See section 3.3.
3.1.12 Avoid excessive temperatures and humidity inside EV charging areas. The
temperature of the charging area should not be such that overheating may occur
during the charging process.
3.1.13 Where charging points are to be provided in multi-storey car parks, serious
consideration should be given to locating these in open areas with good access for
firefighting.
3.1.14 Where car parks are located beneath ground level, consideration should be given to
providing sprinkler protection at the planning stage.
Sprinklers provide the best form of active fire protection for enclosed car parks (see
section 3.4).
3.1.15 Only EVs, including electric bikes and scooters, with Original-Equipment-
Manufacturers’ (OEM) factory-fitted batteries should be charged. The only exception
is for where OEM approved compatible replacement batteries have been fitted by a
competent person.
3.1.16 Car park charging bays should be signed and marked prominently on the ground
to allow vehicles to park close to the charging point, and prevent the stretching of
charging cables. The length of charging cables should be sufficient to allow their use
with the intended equipment without risk of damage.
3.1.17 Charging points should be protected against mechanical damage by vehicles. For
example, they should be installed above ground level and be located on a raised
island, or be protected by kerbs, bollards or metal barriers.
3.1.18 Lithium-ion batteries that are no longer required should be disposed of appropriately.
See RE2 Need to Know Guide, Lithium-ion battery use and storage (ref. 18).

3.2 Charging equipment


3.2.1 There are a number of different types of charging plugs on the market, covering
both AC and DC charging. With the UK 3-pin, Type 1, and Type 2 connectors being
used for AC charging and CHAdeMO© and CCS used for DC charging. Although a lot
of manufacturers are settling on the Type 2 or CCS (Type 2 plus rapid DC connection)
for UK or European markets. Whilst Tesla have created slightly modified connectors
known as Tesla Type 2© and Tesla CCS©. The choice of connector therefore depends
on the charger type, and the vehicle’s inlet port.
3.2.2 UK 3-pin EV chargers, sometimes referred to as a ‘granny charger’ due to the slow
• Currently home chargers charge rates, are not designed to be the everyday source of charging EV’s. The 3-pin
are normally powered from socket is not designed to provide such large amounts of power for long periods of
single phase 240v, 32Amp time and generates large amounts of heat. Some manufacturers recommend that
using an extension cable is avoided, if at all possible, as many extension cables
connections to the building
are not suitably rated and drawing maximum current for a long period of time can
consumer unit.
potentially be dangerous.
Commercial and residential-
block chargers use typically These should only be used as a last resort or for emergency (additional mileage)
use 3 phase 415v supply with situations.
Amperage output varying from 3.2.3 The use of extension cables in public areas should be prohibited.
32A up to 200A; the higher the
3.2.4 Vehicle charging points (other than EV chargers fitted with a 13A plug) must be
Amps the faster the charge. installed by a competent electrician.

RC59: Recommendations for fire safety when charging electric vehicles 5


3.2.5 Where rapid charging points – known as ‘DC fast charge’ and operating at 500V DC –
are provided, they should be clearly differentiated from conventional charging points
because of the hazards associated with these chargers.
3.2.6 All chargers and associated equipment should be installed, used, and maintained
in accordance with the manufacturer’s instructions. Internal installations should
comply with the requirements of BS 7671 (ref. 4). Servicing and maintenance should
• Avoid using extension leads be carried out by a competent electrician.
with portable (granny) chargers. 3.2.7 Where a BS 1363-2 (ref. 6) socket outlet is used for electric vehicle charging, it must
These should only be used as be marked ‘EV’ on the back of the socket unless there is no possibility of confusion,
be used as a last resort or for and a label must be put on the front face or adjacent to the socket outlet or its
emergency (additional mileage) enclosure stating ‘suitable for electric vehicle charging’.
situations 3.2.8 A risk assessment should be undertaken to consider forms of damage, either
accidental or deliberate, to which charging points may be subject. Where appropriate,
external charging points may need to be protected against deliberate damage out of
working hours by being located in a secure area, equipped with security lighting and
monitored by CCTV cameras. Dedicated power supplies for external charging points
should be run in metal trunking, steel conduit, and/or underground ducting.
3.2.9 Emergency manual isolation of charging points should be provided to ensure safe
shutdown of equipment in the event of a fault on the mains electrical supply. The
isolation point(s) should be prominently signed and strategically located where it will
be readily accessible to trained staff and firefighters.
3.2.10 Emergency isolation switches should incorporate lock-out facilities to prevent
unauthorised reinstatement during maintenance and emergencies.
3.2.11 Power circuits should be configured to require manual resetting of the isolator when
the power is restored.
3.2.12 When a charger is found to be faulty, its use should cease immediately and it should
be isolated and locked out, with a suitable warning sign being displayed prominently
until satisfactory repairs have been made by a competent technician.

3.3 Compartmentation and segregation


3.3.1 On commercial and industrial sites where it is not possible to provide external,
roadside-style charging points, use of inside areas should be suitably risk assessed.
3.3.2 Where possible, any inside charging points should be located in a detached, single-
storey structure.
3.3.3 Where a detached structure is not available, the enclosure should provide at least
60 minutes fire resistance between the charging area and any other part of the
premises. Where there is access to the premises from the charging area, the
doorset(s) or shutters should provide the same degree of fire resistance as the
structure in which they are located (i.e. at least 60 minutes fire resistance).
• Increased compartmentation
and separation criteria may 3.3.4 Enclosed charging areas must be free from storage, including waste materials, with a
be appropriate based on separation of at least 6 metres.
the outcome of specific
fire risk assessments or
individual property insurer’s
expectations.

RC59: Recommendations for fire safety when charging electric vehicles 6


3.3.5 Where hazardous installations, such as ignitable liquids storage, are present, EV
charging points should be separated from the edge of hazardous areas (Zone 1 or
2, ATEX) by a minimum of 10 metres. This minimum separation distance shall be
extended for vehicles >5 metres long, to be equivalent to the full length of the vehicle,
plus 5 metres.

3.3.6 Detailed guidance for EV charger installations at fuel-filling stations is published by


the IET (The Institution of Engineering and Technology) and the APEA (the Association
for Petroleum and Explosives Administration) (ref. 7)
Note: a “hazardous area” is defined as any place in which an explosive atmosphere
may occur in quantities such as to require special precautions (ref. 8).
3.3.7 Because of the intense and prolonged nature of fires involving lithium-ion batteries,
where it is necessary to locate charging areas in basements, careful consideration
should be given to the design of the sprinkler system and ventilation arrangements.
There should also be liaison with the Fire and Rescue Service concerning access for
firefighting. Basement level parking garages with EV chargers should be separated
from other parts of the premises by elements of structure that provide at least 120
minutes fire resistance.
Note: basement parking areas are typically associated with multi-storey office and
residential buildings, where outside parking areas are unavailable or limited.

3.4 Fire protection


3.4.1 A fire involving a lithium-ion car battery can burn for a prolonged period of time
(for many hours).
Lithium-ion car batteries experiencing thermal runaway will typically either rupture
or vent through integrated rupture discs, releasing a jet of flammable gases from the
underside of the vehicle, igniting to form a short-duration jet-fire. From observed
EV car fires, this jet is typically 2-3 metres in length. The direction of jet depends on
individual battery design and failure mode.
Studies by The Danish Institute of Fire and Security Technology and NFPA (refs 9, 10)
have both determined that EV car fires, once established, are largely fueled by the car
parts and interiors made from plastic materials and that fire loading is similar to that
of internal combustion engine (ICE) vehicles.
However, it should be noted that even where an EV fire has apparently been
extinguished, there have been cases when a vehicle lithium-ion battery has reignited
due to the recurring thermal event in the battery. This may be exacerbated if the
vehicle is disturbed or shaken by moving/dragging to another location.
Refer to: DoT “Recovery operators: working with electric vehicles” (ref 11).
Fire control strategies for EV vehicles require combinations of containment,
reduction of fire intensity by smothering (reducing oxygen levels), and cooling with
water to inhibit fire spread whilst the battery cell fires burn-out. Fire response
strategies should be subject to a fire risk assessment and emergency response plan,
and in all circumstances only suitably trained emergency responders should attempt
to control and extinguish EV fires.

RC59: Recommendations for fire safety when charging electric vehicles 7


3.4.2 Internal charging areas for electric vehicles should be protected by suitably designed
automatic fire detection (AFD) installations. In commercial and industrial facilities, AFD
should be installed by contractors with appropriate certification by an independent,
UKAS accredited third-party certification body. Installations should be installed to a
• Evidence derived from global
minimum P2 standard, in accordance with BS 5839-1 (ref. 12).
research and research
conducted by the BRE in 3.4.3 AFD installations in commercial and industrial facilities should be monitored, either
their 2010 report Fire spread on site or by an off-site alarm receiving centre with accreditation by an independent,
in car parks considered the UKAS accredited third-party certification body.
effectiveness of sprinklers 3.4.4 Multi-tenanted residential blocks with internal or underground EV charging areas,
controlling fires in car parks should be treated the same as commercial and industrial facilities (above).
and said; “the incidence of 3.4.5 The AFD installation should be tested weekly in accordance with BS 5839-1, with
fatalities and injuries is zero suitable records being kept.
and the property loss is around
3.4.6 The AFD installation should be periodically serviced and maintained in accordance
95% lower than that of an
with BS 5839-1, by a competent service engineer with appropriate certification by a
uncontrolled fire”. Ref: SCOSS
UKAS accredited third-party certification body.
ALERT Feb 2018
Also: the National Fire Chiefs 3.4.7 Sprinklers provide the best form of active fire protection for enclosed car parks.
Council’s (NFCC) strongly Sprinkler protection is strongly recommended for enclosed car parks with EV
recommends that enclosed charging points.
car parks be fitted with Where provided, design and install sprinklers in accordance with appropriate
sprinklers, as is common in specifications for enclosed car parking areas to the LPC Sprinkler Rules
Europe and recommended by incorporating BS EN 12845 (or equivalent and recognised property sprinkler rules,
NFPA (National Fire Protection e.g. NFPA 13 & 88A) (Ref’s 13, 14, 15).
Association) in the USA. Note, as with other fire hazards, sprinklers are designed to control the spread of the
fire but will probably not extinguish the fire itself.
Burning EV car batteries are shielded undeath the body of the car and water will not
be able to penetrate battery casings. Final fire control and extinguishment relies on
the Fire and Rescue Service.
3.4.8 Sprinkler installations should be designed, installed, commissioned and maintained
in accordance with the LPC Sprinkler Rules incorporating BS EN 12845 (ref 13),
or to equivalent and recognised property sprinkler rules, by contractors having
appropriate certification from an independent UKAS accredited third-party
certification body.

3.5 Emergency and business continuity planning


3.5.1 Even a small fire can have a disproportionate effect on a business if it occurs in a
critical area.
All organisations should take steps to ensure the continued smooth running of their
business by developing a suitable emergency plan. The emergency plan should
address the implications of a fire, flood, or other perceived disaster on all facets of
the business model.
3.5.2 Clear and concise hazard information should be available for the Fire and Rescue
Service on their arrival. An information-box for firefighters should include the
locations of EV charging points and facilities for their electrical isolation.
Guidance for this is set out in Business Resilience: A Guide to protecting Your
Business and its People (ref. 16).
3.5.3 The emergency plan should be rehearsed, with the results being assessed and
amendments made to the plan as necessary.
3.5.4 Businesses should also develop a suitable business continuity plan (BCP) that outlines
how a business will continue to operate during an unplanned process or service
disruption. The BCP should contain contingencies for every aspect of the business
that might be affected, including manufacturing and business processes, assets,
business administration, and business partners.

RC59: Recommendations for fire safety when charging electric vehicles 8


3.5.6 Plans typically contain a checklist that includes supplies and equipment, data
backups, and backup site locations. Plans should identify plan administrators,
key personnel and include contact information for emergency action response
personnel, and services, and should specify the lines of communication that
should be followed. Plans should also provide detailed strategies on how business
operations can be maintained for both short-term and long-term outages.
3.5.7 Action response services should include plans for specialist assistance that may be
required, including specialist chemical clean-up crews, due to potential toxic residue
and heavy metals deposits from the thermal event processes in a lithium-ion battery
fire.
3.5.8 Consideration may be given to applying RISCAuthority BCP tools and software.
BCP tools are available from the Fire Protection Association website: thefpa.co.uk.
Sophisticated BCP software is commercially available.

3.6 Compliance with fire safety legislation


3.6.1 Where appropriate, an assessment in compliance with the Dangerous Substances
and Explosive Atmospheres Regulations 2002 (DSEAR) (ref. 8) should be undertaken,
to ensure that charging areas are sufficiently remote from any hazard zones and
locations used for the storage of hazardous or flammable liquids and gases.
3.6.2 In premises to which the Regulatory Reform (Fire Safety) Order 2005 (or equivalent
legislation in Scotland and Northern Ireland) (ref. 17) applies, the fire safety
management strategy should consider practical passive, active, and managerial
control measures as part of the fire risk assessment for the premises when selecting
and designing areas for use as EV charging points.
3.6.3 Like any fixed electrical installation, Duty Holders are required under the Electricity
at Work Regulations 1989 (EAWR) (ref. 19) to ensure the safety of EV charging points.
This includes maintaining electric vehicle systems to prevent, so far as is reasonably
practicable, any danger to employees, visitors, or other persons.

RC59: Recommendations for fire safety when charging electric vehicles 9


4 Glossary
Battery
A device consisting of one or more cells in which chemical energy is converted into electrical
energy for use as a source of power.
Each cell consists of an anode (or negative electrode) and a cathode (or positive electrode)
separated by an electrolyte. The electrodes cause negatively charged ions (anions) and
positively charged ions (cations) to migrate to their respective electrodes.
Batteries may be primary, which are designed for a single use and may not be recharged, or
secondary, which are of a different design and may be recharged multiple times for reuse.
The recommendations in this guidance apply to secondary batteries.

Electric bicycle

• Current UK regulations (at time A bicycle with an integrated electric motor that can be used to provide, or assist in, the
of publication) restrict use of provision of propulsion.
e-scooters on public highways The UK Government defines electrically assisted pedal cycles (EAPCs) with the following
to government trials within criteria:
approved rental schemes.
• an EAPC must have pedals that can be used to propel it
These restrictions may be
lifted or amended in future UK • its electric motor must have a maximum power output of 250 watts and should not be able
legislation. Scooter charging to propel the bike when it’s travelling more than 25 km/hr (15.5mph)
points or areas may currently • an EAPC can have more than 2 wheels (for example, a tricycle).
be encountered in zones where
approved e-scooter rental Electric vehicle
schemes operate.
An electric vehicle (EV) is a vehicle that operates on an electric motor powered from
rechargeable batteries, rather than an internal combustion engine (ICE).

E-scooter
The UK Government defines an electric (E) scooter as a motor vehicle which:
• is fitted with no motor other than an electric motor
• is designed to carry one person in a standing position with no provision for seating
• has a maximum speed of 20 km/hr (12.5 mph)
• has 2 wheels, one front and one rear, aligned along the direction of travel
• has a mass, excluding the rider, not exceeding 35 kilograms
• has means of directional control via the use of handlebars
• has means of controlling the speed via hand controls and its power control defaults to the
‘off’ position.

Hybrid vehicle
A hybrid electric vehicle (HEV) is a type of vehicle that combines an internal combustion
engine (ICE) system with an electric propulsion system. Cars with internal combustion
engines fuelled by petrol, diesel, or LPG and with auxiliary electric motors are the most
common form of hybrid vehicle.

RC59: Recommendations for fire safety when charging electric vehicles 10


5 Checklist
Yes No N/A Action required Due date Sign on completion
5.1 General considerations (section 3.1)

5.1.1 Has sufficient space been allowed for vehicles to be parked safely in the designated charging areas, and for
connections to be made to the charging equipment in a safe manner?

5.1.2 Is there adequate space to manoeuvre other vehicles around charging vehicles safely?

5.1.3 Are vehicle parking areas clearly marked on the ground, with sufficient space to gain access to vehicles?
Does car-to-car separation include provision for disabled users?

5.1.4 Are charging areas free of flammable and combustible materials?

5.1.5 Are security and other responsible staff on site who may be called to take action in an emergency aware of
the location of the charging area, the means for isolating the power, and the actions that should be taken to
raise the alarm?
5.1.6 Are all relevant staff trained in the safe use of the chargers for vehicles that they are responsible for?

5.1.7 Where multiple chargers are in use, are there clear and prominent notices at each charging point indicating
which equipment or vehicle(s) it is suitable for?

5.1.8 Is a visual inspection of the charger made prior to each use, with any damaged equipment being
prominently labelled to indicate that it is no longer serviceable?

5.1.9 Are temperature and humidity in inside EV charging areas within suitable limits?

5.1.10 Are only EVs with Original Equipment Manufacturers’ (OEM) factory-fitted batteries charged? (The only
exception is where OEM-approved compatible replacement batteries have been fitted by a competent
person.)

5.1.11 Are charging points for electric car chargers, electric bikes, and electric scooters separate, suitably
arranged, and clearly marked for their intended purpose?

5.1.12 Where charging points are provided in multi-storey car parks, are these located in open areas with good-
access for firefighting.

5.2 Charging equipment (section 3.2)

5.2.1 Have all charging points (other than EV chargers fitted with a 13A plug) been installed by a competent
electrician?

5.2.2 Where rapid charging points – known as DC fast charge and operating at 500V DC – are provided, are they
clearly differentiated from conventional charging?

5.2.3 Are all chargers and associated equipment installed, used, and maintained in accordance with the
manufacturer’s instructions?

5.2.4 Is servicing and maintenance carried out by a competent electrician?

RC59: Recommendations for fire safety when charging electric vehicles 11


Yes No N/A Action required Due date Sign on completion
5.2.5 Are charging bays signed and marked prominently on the ground to allow vehicles to park sufficiently close
to the charging point to prevent the stretching of charging cables?

5.2.6 Are charging points protected against mechanical damage by vehicles?

5.2.7 Is the parking of vehicles in designated charging areas, other than for charging purposes, prohibited?

5.2.8 Are emergency manual isolation of charging points provided to ensure safe shutdown of equipment in the
event of a fault on the mains electrical supply?

5.2.9 Do emergency isolation switches incorporate lock out facilities to prevent unauthorised reinstatement
during maintenance and emergencies?
5.2.10 Have all power circuits been configured to require manual resetting of the isolator when the power is
restored?

5.2.11 Is the isolation point(s) prominently signed and strategically located where it will be readily accessible to
trained staff and firefighters?

5.2.12 When a charger is found to be faulty, does its use cease immediately, with a suitable warning sign being
displayed prominently, until satisfactory repairs have been made by a competent technician?

5.2.13 Is the use of UK 3 pin EV ‘granny chargers’ avoided, or are these only used as a last resort or for emergency
(additional mileage) situations, under close supervision?

5.2.14 Is the use of extension cables in connection with use of “granny chargers” avoided and prohibited
in public areas?

5.3 Compartmentation and segregation (section 3.3)

5.3.1 On commercial and industrial sites where it is not possible to provide external, roadside-style charging
points, have inside charging areas been suitably risk assessed?
Where possible, are inside charging points located in a detached, single-storey structure?

5.3.2 Are enclosed charging areas free from storage, including waste materials, with a separation of at least
6 metres?

5.3.3 Do any hazardous installations, such as ignitable liquids storage, have a minimum of 10 metres separation
between EV charging points and the edge of hazardous areas (Zone 1 or 2, ATEX)?

5.3.4 Are any basement charging areas separated from other parts of the premises by elements of structure that
provide at least 120 minutes fire resistance, with careful consideration having been given to the design of
their sprinkler systems and ventilation arrangements?
5.3.5 Are internal charging areas for electric vehicles protected by suitably designed automatic fire detection
(AFD) installations?

5.3.6 Have AFD installations (commercial & industrial facilities and multi-tenanted residential blocks) been
installed by contractors with appropriate certification by an independent, UKAS accredited third-party
certification body, to a minimum P2 standard, in accordance with BS 5839-1?

RC59: Recommendations for fire safety when charging electric vehicles 12


Yes No N/A Action required Due date Sign on completion
5.3.7 Are AFD installations (commercial & industrial facilities and multi-tenanted residential blocks) monitored,
either on site or by an offsite alarm receiving centre with accreditation by an independent, UKAS
accredited third-party certification body?

5.3.8 Is the AFD installation tested weekly in accordance with BS 5839-1, with suitable records being kept?

5.3.9 Is the AFD installation periodically serviced and maintained in accordance with BS 5839-1 by a competent
service engineer with appropriate certification by a UKAS accredited third-party certification body?

5.3.10 Are sprinkler systems in areas with EV charging points appropriately designed for enclosed car parking
areas, and installed, commissioned, and maintained in accordance with the LPC Sprinkler Rules
incorporating BS EN12845, or to equivalent and recognised property sprinkler rules, by contractors having
appropriate certification?

5.4 Business continuity (section 3.5) and other considerations/legislation

5.4.1 Has an emergency plan been prepared, is it up-to-date, and has it been rehearsed?

5.4.2 Does the emergency plan address the problem of fires involving batteries having the capacity to burn for
prolonged periods of time?

5.4.3 Has a fire risk assessment of the premises been carried out, and does this consider practical passive,
active, and managerial control measures?

5.4.4 Does the assessment address the continuing suitability of the location and any changes to the
charging equipment?

5.4.5 Has an assessment been made to ensure that the charging area remains sufficiently remote from any
hazard zones identified in a DSEAR assessment?

5.4.6 Does the risk assessment consider the hazards of charging electric vehicles when premises are
unoccupied, or where people may be asleep?

RC59: Recommendations for fire safety when charging electric vehicles 13


6 References
1. RISCAuthority RC11: Recommendations for the use of lift trucks.
2. National Fire Chiefs Council (NFCC): Mobility scooter guidance for residential buildings,
2018.
3. RISCAuthority RC61: Recommendations for the storage, handling, and use of batteries.
4. IET Code of Practice: EV Charging Equipment Installation / BS 7671 – 18th Edition wiring
regulations, Section 722 (Electric Vehicle Charging Installations).
5. RISCAuthority Recommendations RC42: Fire safety of unattended process.
6. BS 1363-2: 13 A plugs, socket-outlets, adaptors, and connection units – Specification for 13 A
switched and unswitched socket-outlets.
7. Electric Vehicle Charging Installations at Filling Stations (A supplement to the Code
of Practice for Electric Vehicle Charging Equipment Installation), The Institution of
Engineering and Technology (IET) and the Association for Petroleum and Explosives
Administration (APEA).
8. Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR).
9. Fire safety in garage systems, storage of lithium-ion batteries and batteries for photovoltaic
systems in buildings; DBI (Danish Fire and Safety Institute) and TI (Danish Technological
Institute), 2022.
10. Modern vehicle hazards in parking structures and vehicle carriers; NFPA Research
Foundation, 2020.
11. Department of Transport: Recovery operators: working with electric vehicles, 2022.
12. BS 5839-1: 2017 Fire detection and fire alarm systems for buildings. Code of practice
for design, installation, commissioning, and maintenance of systems in non-domestic
premises.
13. LPC Sprinkler Rules incorporating BS EN 12845.
14. NFPA 13: Standard for the Installation of Sprinkler Systems.
15. NFPA 88A: Standard for Parking Structures.
16. RISCAuthority Business Resilience: A Guide to protecting Your Business and its People.
17. Regulatory Reform (Fire Safety) Order 2005, Fire (Scotland) Act 2005, Fire Safety
(Scotland) Regulations 2006. Fire and Rescue Services (Northern Ireland) Order 2006.
18. RISCAuthority RE2 Need to Know Guide, Lithium-ion battery use and storage
19. Electricity at Work Regulations, 1989

RC59: Recommendations for fire safety when charging electric vehicles 14


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