Project - Improvement of Water Supply to Bhind Nagar

Palika Parishad in Bhind District of MP

MANUFACTURING QUALITY PLAN Client - Madhya Pradesh Urban Development

ITEM DESCRIPTION: Transformers
Company Limited
QAP NO: VEMPL/QAP/245/22-23
Vardhman Electro-Mech
Pvt. Ltd. Sitapura, Jaipur
Contractor - Tata Projects Ltd, Secunderabad
, Telangana
REV.NO: 00
SPECIFICATION DETAILS: IS1180:2014, IS
2026:2011, IS 335:1993, IS 6600:1972, IS 3347:1979, PO DETAILS: Dated :-
IS 2099:1986 & As per approved datasheet and CBIP
manual 317:2013

Component & Format of

Sl.No Characteristics Type of Check Quantum of Check Reference Document Acceptance Norms Agency Remarks
Operation Records
1 2 3 4 5 6 7 8 9 10
M C TPI/ Client
A Raw Material & Boughout Components

Test Certificate Visually Check Every Certificate

Routine Test Losses Test Every core Assembly
Thickness test by
Thickness Lamination Inspection Register Thickness 0.20-0.35 mm Tol: 0.03
1 CRGO Lamination micrometer 0 defects Test Report P V V
2 Pieces from any of 3 steps mm
Length
Measure by Tap Scale
Width
Quantity/Weight Counting in Nos. 100% Stock Register

Bare Dia.
Measure By micrometer
Covered Dia.
5 % of bobin (min.) Conducter Inspection Register 0 defects
No. of Covering
Visually Check
Covering Style
Conductor as per IS 7404
2 Conductor(Wire) Weight by Weighing Test Report P V V
Quantity/Weight 100% Stock Register As per PO (Copper) & IS: 6162 (Aluminium)
Scale
Test Certificate Visually Check Every Certificate Certificate Each certificate
check with microohm
Resistity 1 Piece Conducter Inspection Register 0 defects
meter

Bare Dia.
Measure By micrometer
Covered Dia.
5 % of bobin (min.) Conducter Inspection Register 0 defects
No. of Covering
Visually Check
Covering Style
Conductor as per IS 7404
3 Conductor (Strip) Weight by Weighing Test Report P V V
Quantity/Weight 100% Stock Register As per PO (Copper) & IS: 6162 (Aluminium)
Scale
Test Certificate Visually Check Every Certificate Certificate Each certificate
check with microohm
Resistity 1 Piece Conducter Inspection Register 0 defects
meter

LEGEND :

P - PERFOM
M - MANUFACTURER- V - VERIFICATION
C - CONTRACTOR W - WITNESSING
TPI-Third Party Implementing Agency

Manufacturer Customer / TPI/ Approving Authority

QA/QC
 Project - Improvement of Water Supply to Bhind Nagar
Palika Parishad in Bhind District of MP

MANUFACTURING QUALITY PLAN Client - Madhya Pradesh Urban Development

ITEM DESCRIPTION: Transformers
Company Limited
QAP NO: VEMPL/QAP/245/22-23
Vardhman Electro-Mech
Pvt. Ltd. Sitapura, Jaipur
Contractor - Tata Projects Ltd, Secunderabad
, Telangana
REV.NO: 00
SPECIFICATION DETAILS: IS1180:2014, IS
2026:2011, IS 335:1993, IS 6600:1972, IS 3347:1979, PO DETAILS: Dated :-
IS 2099:1986 & As per approved datasheet and CBIP
manual 317:2013

Component & Format of

Sl.No Characteristics Type of Check Quantum of Check Reference Document Acceptance Norms Agency Remarks
Operation Records
1 2 3 4 5 6 7 8 9 10

M C TPI/ Client
BDV Value BDV Test 1 Sample from each supply Oil Inspection File Avg. BDV Should greater than 60 KV
Transformer Oil Test Certificate Each Certificate Test Certificate 0 defects Test Report P V V
Quantity/Weight Quantity/Weight 100% Stock Register 1% of total weight
4 Oil As per IS:335 & Porclain item
Brocken Edges Visually Check do as per IS: 3347
Each Lot
Porcelain Items Quantity Manually Check Stock Register
Test Certificate Visually Check Each Certificate Test Certificate 0 defects Test Report P V V

Fitness Visually Check Inspection Register

Valves (Radiator & Each Lot
0 defects Test Report P V V
Drain Valve) Quantity Manually Check Stock Register
5 Test Certificate Visually Check Each Certificate Test Certificate As per PO

Fitness
Breather Visually Check Each Lot do 0 defects Register P V V
Silicagel Colour

No. of Phase Visually Check Each Piece

Tap Changer Inpection Register 0 defects TC P V V
TC Certificate Each Certificate

Fitness Visually Check Each Piece

Bucholz Relay Inpection Register 0 defects TC P V V
TC Certificate Each Certificate
As per PO
6 Fitness Visually Check Each Piece
MOG Inpection Register 0 defects TC P V V
TC Certificate Each Certificate

Dial Type
Fitness Visually Check Each Piece
Thermometer, Inpection Register 0 defects TC P V V
OTI,WTI & CT
TC Certificate Each Certificate
LEGEND :
P - PERFOM
M - MANUFACTURER- V - VERIFICATION
C - CONTRACTOR W - WITNESSING
TPI-Third Party Implementing Agency

Manufacturer Customer / TPI/ Approving Authority

QA/QC
 Project - Improvement of Water Supply to Bhind Nagar
Palika Parishad in Bhind District of MP

MANUFACTURING QUALITY PLAN Client - Madhya Pradesh Urban Development

ITEM DESCRIPTION: Transformers
Company Limited
QAP NO: VEMPL/QAP/245/22-23
Vardhman Electro-Mech
Pvt. Ltd. Sitapura, Jaipur
Contractor - Tata Projects Ltd, Secunderabad
, Telangana
REV.NO: 00
SPECIFICATION DETAILS: IS1180:2014, IS
2026:2011, IS 335:1993, IS 6600:1972, IS 3347:1979, PO DETAILS: Dated :-
IS 2099:1986 & As per approved datasheet and CBIP
manual 317:2013

Component & Format of

Sl.No Characteristics Type of Check Quantum of Check Reference Document Acceptance Norms Agency Remarks
Operation Records
1 2 3 4 5 6 7 8 9 10

M C TPI/ Client

Corner Length
Fin Width
Pressed Steel NO. of fins
7 Visually Check Each Piece Incoming material inspection register 0 defects Test Report P V V Against PO & Drawings
Radiatorr Fitting & Location
Inspection Report/TC
Outside Painting
Inside varnish

Leakage Test Through Compress Air

Length
Width Measure by tap Scale
Against PO & Tank Drawings
Height
2 Piece of each type Incoming material inspection register 0 defects Test Report P V V
8 M.S. Tank Fittings & Location Visually Check
Thickness of Top Bottom and
Thickness testing
side sheet
Check with pressure
Pressure Test Cl. 21.5 of IS 1180 (Part-1):2014
guage

Stack Width
Measure by Tap Scale Register P V V
9 Core Assembly Core Dia. 5 Piece of each lot Incoming material inspecion register 0 defects Against PO & Core Drawigns
& Outer Dia.caliper
Window Height
Limp Center
LEGEND :
P - PERFOM
M - MANUFACTURER- V - VERIFICATION
C - CONTRACTOR W - WITNESSING
TPI-Third Party Implementing Agency

Manufacturer Customer / TPI/ Approving Authority

QA/QC
 Project - Improvement of Water Supply to Bhind Nagar
Palika Parishad in Bhind District of MP

MANUFACTURING QUALITY PLAN Client - Madhya Pradesh Urban Development

ITEM DESCRIPTION: Transformers
Company Limited
QAP NO: VEMPL/QAP/245/22-23
Vardhman Electro-Mech
Pvt. Ltd. Sitapura, Jaipur
Contractor - Tata Projects Ltd, Secunderabad
, Telangana
REV.NO: 00
SPECIFICATION DETAILS: IS1180:2014, IS
2026:2011, IS 335:1993, IS 6600:1972, IS 3347:1979, PO DETAILS: Dated :-
IS 2099:1986 & As per approved datasheet and CBIP
manual 317:2013

Component & Format of

Sl.No Characteristics Type of Check Quantum of Check Reference Document Acceptance Norms Agency Remarks
Operation Records
1 2 3 4 5 6 7 8 9 10

M C TPI/ Client
B Inprocess Inspection

ID Check with ID Caliper

OD Check with OD Caliper
In- Process
1 Coiling Axial Length Check with Tape Scale 2 Piece of every Rating Coil inspection File 0 defects P V V As per Design
Register
No. of Turns Check with Counter
Tapping in any Visually Check

Core Coil Clearance

Phase to Phase Clearance Check with Vernier/Tap In-Process
2 Core-Coil Assembly Each Assembly Core-Coil Assembly inspection file 0 defects P V V As per Design
End Clearance Scale Register
core-LT Clearance
LT-HT Coil Clearance

Visually Check by In-Process

Heating/De- Temperature Voltage upto 33 KV- 500 M ohms P V V Voltage upto 33 KV-500 M ohms
3 Thermometer Each Transformer IR Value Inspection file Register
hyderation Voltage upto 11 KV- 750 M ohms
Min. Insulation Resistance Check with IR Tester Voltage upto 11 KV-750 M ohms

In-Process
4 Oil Filtration BDV BDV Test Each Usage Oil Inspection File Avg. BDV Should greater than 60 KV P V V 60 KV min.
Register

HT Tank Clearance Measurment by Vernier Each Transformer

Caliper In-Process
5 Tanking Gasket Size Tanking Inspection File 0 defects P V V NA
Register
Fitting Accessories & Location
Visually Check
Terminal Arrangment
LEGEND :
P - PERFOM
M - MANUFACTURER- V - VERIFICATION
C - CONTRACTOR W - WITNESSING
TPI-Third Party Implementing Agency

Manufacturer Customer / TPI/ Approving Authority

QA/QC
 Project - Improvement of Water Supply to Bhind Nagar
Palika Parishad in Bhind District of MP

MANUFACTURING QUALITY PLAN Client - Madhya Pradesh Urban Development

ITEM DESCRIPTION: Transformers
Company Limited
QAP NO: VEMPL/QAP/245/22-23
Vardhman Electro-Mech
Pvt. Ltd. Sitapura, Jaipur
Contractor - Tata Projects Ltd, Secunderabad
, Telangana
REV.NO: 00
SPECIFICATION DETAILS: IS1180:2014, IS
2026:2011, IS 335:1993, IS 6600:1972, IS 3347:1979, PO DETAILS: Dated :-
IS 2099:1986 & As per approved datasheet and CBIP
manual 317:2013

Component & Format of

Sl.No Characteristics Type of Check Quantum of Check Reference Document Acceptance Norms Agency Remarks
Operation Records
1 2 3 4 5 6 7 8 9 10

M C TPI/ Client
C Final Inspection / Testing

Measurement of Insulation Resistance Check with

As per IS:2026 (Part 1)
Resistance IR Tester
Measurement of Winding Resistance Check with
As per IS:2026 (Part 1)
Resistance Micro-ohm Meter
Measurement of Voltage Ratio
Check with turn ratio
and check of phase As per IS:2026 (Part 1)
meter
displacement
Measurment of no load loss Check wth Power
As per IS:2026 (Part 1)
and current analyzer
Measurement of short circuit
As Per Approved GTP/ As Per Approved GTP/
1 Routine Test impedance (Principle Taping Every Transformer Register P W W
Check wth Power IS: 2026 / IS 1180 IS: 2026 / IS 1180
when applicable) and load loss As per IS:2026 (Part 1)
analyzer
at 50 percent and 100 percent
load
Electrical Clearance Check with Tape Scale IS 1180 (Part-1): 2014
Separate Source voltage
Check with KV meter As per IS:2026 (Part 3)
withstand test (HV Test)
Induced Overvoltage withstand Check with voltmeter &
As per IS:2026 (Part 3)
test(DVDF Test) freq. meter
Check with pressure
Oil Leakage Test Cl. 21.5 of IS 1180 (Part-1):2014
guage
Temperature rise test V V V Valid type test reports wil be
submit for varification at the time of
Lightning Impulse test ( Full Type Test
2 TYPE TEST ONE OF SIMILAR RATING V V V inspection
wave & Chopped wave) Report
Short Circuit Test ( For below
V V V AS PER BIS
200 KVA only)

LEGEND :
P - PERFOM
M - MANUFACTURER- V - VERIFICATION
C - CONTRACTOR W - WITNESSING
TPI-Third Party Implementing Agency

Manufacturer Customer / TPI/ Approving Authority

QA/QC