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UTP Tool Welding Brochure

UTP offers welding technology solutions for repairing and building up tools subjected to wear and fatigue, providing an economic alternative to replacing worn parts. Their welding consumables can be used on tools made from various steel alloys for applications like die-casting molds, forging dies, and cutting tools. The document provides information on their welding products for cold work steels, including specifications and applications for each product. Basic rules for welding in tool construction focus on cleaning, preheating, and selecting the proper consumable for the material and stresses.

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kamals55
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0% found this document useful (0 votes)
59 views12 pages

UTP Tool Welding Brochure

UTP offers welding technology solutions for repairing and building up tools subjected to wear and fatigue, providing an economic alternative to replacing worn parts. Their welding consumables can be used on tools made from various steel alloys for applications like die-casting molds, forging dies, and cutting tools. The document provides information on their welding products for cold work steels, including specifications and applications for each product. Basic rules for welding in tool construction focus on cleaning, preheating, and selecting the proper consumable for the material and stresses.

Uploaded by

kamals55
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Your reliable partner in the tool welding

construction
TOOL CONSTRUCTION
UTP Your reliable partner in the tool welding construction
Welding technology is used in many areas of the tool welding UTP offers welding technology solutions, for tools that are subject
construction, such as: to continuous high loads and hence wear and material fatigue,
which are an economic alternative for procurement or manufacture
• Production of new tools of a new part.
• Build-up and repair welding of cracked or worn tools This applies especially to large expensive tools, such as die-casting
• Renewal of worn or broken cutting edges, moulds, large forging dies, plastic moulds, car body tools, as well as
e.g. on cutting tools cutting and forming tools.
• Correction of production errors
• Changes of pattern This brochure contains UTP welding consumables for cold, warm
• Partial reinforcing of the wearing areas and plastic mould steels, as well as for powder metallurgical steel
manufactured for tool steel and covers a wide range of welding
To produce new tools, UTP offers welding consumables for all technology applications, that can appear in the area of tool
applications and alloys, that are required in the area of tool construction.
construction.

Basic rules for welding in tool construction


• Cleaning of the work piece from impurities, such as grease, Cutting edges ⇒ very hard (long cutting life)
not to have a negative effect on the welding quality Die block/ ⇒ lower hardness (risk of cracking during use)
(smoke development, pore formation). Plastic mould

• Maintain constant pre-heating of the work piece and • Hammering of the weld layers while still warm from the welding
temperature during welding, to avoid the risk of hardening, heat prevents shrinkage during the cooling phase.
crack formation and shrinkage. Visible marks and weak points can show up after machining if
hammering is not carried out.
• Select suitable welding consumables according to the alloy and
dimensions, depending on the basic material and application. • Reheating and slow cooling to prevent stress relief of sensitive
Try to weld as much as possible using the same way or materials that are susceptible to crack formation
method with comparable strength.The knowledge about the (chrome cutting steels, PM steels).
stress of the work piece is important, e.g.

Changes of pattern of cutting Edge coating on cutting Build-up welding of an axial TIG repair of a
jaws made from 1.2382 jaws made from 1.3343 roller with broaching tool with UTP A 696
with UTP 73 G 2 with UTP 690 UTP AF DUR 550 MP

2
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Hardness Properties Application
Standards process terial ref.
analysis

We l d i n g c o n s u m a b l e s f o r c o l d w o r k s t e e l s
665 SMAW C 0.06 35 – 40 HRC High chrome alloy special Repairs and changes of patterns to tool steels, particularly cutting
DIN 8555: E 5-UM-350-RS Mn 0.8 (untreated) electrode for repairing tools made from 12 % chrome cutting steel, like:
EN 14700: ~E ZFe7 Si 0.6 55 – 57 HRC tools steels on 5 - 12% 1.2601, 1.2080, 1.2436, 1.2376, 1.2379.
Cr 17.0 (on Cr cutting tool chrome cutting tools, quick Used for punching and pressing tools in the automotive industry.
steel, 1-2 layers) repair.

73 G 2 SMAW C 0.35 55 – 58 HRC Basic coated electrode for Surfacing on machine parts and tools, that are subject to high
DIN 8555: E 3-UM-55-ST Si 0.5 wear-resistant surfacings abrasion and pressure at moderate impact loads and increased
EN 14700: E Fe8 Mn 1.3 on hot and cold working operating temperatures, such as back centres, gripping pliers,
Cr 7.0 steels. gliding and guiding surfaces, hot and cold punching tools.
Mo 2.5

A 73 G 2 GMAW C 0.35 53 – 58 HRC Copper coated protective Highly wear-resistant build ups on machine parts and tools, that
DIN 8555:W/MSG 3-GZ-55-ST GTAW Si 0.3 gas wire for highly wear- are subject to heavy abrasion and compression at moderate
EN 14700: S Z Fe8 Mn 1.2 resistant build-ups on hot impact loads and increased operating temperatures, such as rolling
Cr 7.0 and cold working tools. mandrels, straightening rollers and axial rollers.
Mo 2.0
Ti 0.3
Fe Rest

673 SMAW C 0.3 approx. 58 HRC Rutile coated electrode Surfacings on cold and hot working tools, particularly on cutting
DIN 8555: E 3-UM-60-ST Si 0.8 for wear resistant edges, trimming tools and cold cutting tools, as well as for the
EN 14700: E Fe8 Mn 0.4 surfacings. manufacture of new cutting tools using non-alloy or low-alloy base
Cr 5.0 materials.
Mo 1.5
W 1.3
V 0.3

67 S SMAW C 0.5 56 – 58 HRC Basic coated hardfacing Surfacing on work pieces made from steel, cast steel and hard
DIN 8555: E6-UM-60-S Si 3.0 electrode for cold working manganese steel, such as stamping mills, plough blades, rope
EN 14700: E Fe8 Mn 0.5 steel. pulleys, baffle plates, particularly suitable for surfacing on cutting
Cr 9.0 edges of cold working tools.

A DUR 600 GMAW C 0.5 54 – 60 HRC Copper coated protective TIG and MAG build-ups on structural parts, that are subject to
DIN 8555:W/MSG 6-GZ-60-S GTAW Si 3.0 gas wire for highly wear- high impact and medium abrasion.
EN 14700: S Z Fe8 Mn 0.5 resistant build-ups on The main areas of application are in mining, steel works, cement
Cr 9.5 impact and abrasion works and for cutting and forming tools in the automotive
Fe Rest industry.

750 SMAW C 0.2 48 – 52 HRC Rutile coated electrode for Surfacings on cold and hot working tools, that are subject to
DIN 8555: E 3-UM-50-CTZ Si 0.5 heat resistant surfacings metallic gliding wear and increased temperature change, such as
EN 14700: E Z Fe6 Mn 0.2 with high tempering die-casting moulds for brass, aluminium and magnesium, warm
Cr 11.5 resistance and pressing mandrels, trimming tools.
Ni 1.0 rust-resistance.
Mo 4.5
Co 12.5
Fe Rest

3
TOOL CONSTRUCTION
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Mechanical grades Ap- Properties Application
Standards process terial ref. of steel provals
analysis

We l d i n g c o n s u m a b l e s f o r c o l d w o r k s t e e l s
641 Kb SMAW C 0.7 Tempered: - Basic electrode for joinings Welds on tempered steels up to a strength of
EN 1599: E CrMo1 B 4 2 H5 Si 0.4 0.5 h 720°C / air: and surfacings ; 780 MPa and case-hardening steels with Cr
AWS A5.5: E 8018 - B2 Mn 0.8 Rp0,2 > 490 Mpa heat-resistant. content up to about 1.2 % as well as untreated
Cr 1.1 Rm > 610 – 705 Mpa nitride steels and tool steels.
Mo 1.1 A > 22 %
Quenched and tempered:
0.5 h 930°C / air
+ 0,5 h 720°C
Rp0,2 > 375 MPa
Rm > 470 – 570 Mpa
A > 25 %

A 641 GMAW C 0.1 Tempered: TÜV Protective gas wire for Application like 641 Kb.
EN 12070: G/W CrMo1 Si GTAW Si 0.7 0.5 h 720°C / air: joinings and surfacings;
AWS A5.25 : ER 80S-G Mn 1.0 Rp0,2 > 490 Mpa heat-resistant.
Cr 1.2 Rm > 610 – 705 Mpa
Mo 0.5 A > 22 %
Quenched and tempered:
0.5 h 930°C / air
+ 0,5 h 720°C
Rp0,2 > 375 MPa
Rm > 470 – 570 Mpa
A > 25 %

UTP Your reliable partner in the tool welding construction


UTP-designation Welding Weld ma- Mechanical grades Hardness Properties Application
Standards process terial ref. of steel
analysis

We l d i n g c o n s u m a b l e s f o r h i g h - s p e e d s t e e l s
65 D SMAW C 0.1 Rp0,2 > 640 MPa approx. 260 Rutile coated Joinings and surfacings on hard manganese steel,
DIN 8555: ~E 9-UM-250-KR Si 1.0 Rm > 800 Mpa HB austenitic-ferrite special tool steel, spring steel, high-speed steel and
EN 1600: ~E 29 9 R 12 Mn 1.0 A > 20 % electrode with high heterogeneous joints, can be used universally.
EN 14700: E Z Fe11 Cr 30.0 mechanical grades for
Ni 9.5 joinings and surfacings on
Fe Rest steels that are hard to weld.
High risk of cracking.

A 651 GMAW C 0.10 Rp0,2 > 650 MPa approx. 240 Protective gas wire for Repairs of cold and hot working steels,
EN ISO 14343-A :W/G 29 9 GTAW Si 0.4 Rm > 750 MPa HB joinings and surfacings on cushioning layers.
Mn 1.6 A > 25 % steels that are hard to weld.
Cr 30.0
Ni 9.0

4
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Hardness Ap- Properties Application
Standards process terial ref. provals
analysis

We l d i n g c o n s u m a b l e s f o r h i g h - s p e e d s t e e l s
690 SMAW C 0.9 approx. 62 HRC ÖBB Rutile coated high-speed Repair and production of new cutting tools, particularly
DIN 8555: E 4-UM-60-ST Si 0.8 soft annealed steel high efficiency for the coating of cutting edges and working surfaces for
EN 14700: E Fe4 Mn 0.5 800 – 840°C: electrode for highly high resistance against abrasion, pressure and impact at
AWS A 5.13: E Fe 5-B (mod.) Cr 4.5 approx. 25 HRC wear-resistant surfacings on high temperatures up to 550 °C, as well as the
Mo 8.0 Hardened cold and hot working manufacture of cutting edges using non-alloy and
W 2.0 1180 – 1240°C steels. low-alloy base material (cladding of cutting edges).
V 1.2 and tempered
2 x 550°C:
approx. 64 – 66
HRC

A 696 GMAW C 1.0 60 – 64 HRC - Protective gas wire with Manufacture and repair of Mo alloyed high-speed steel
DIN 8555:W/MSG 4-GZ-60-S GTAW Si 0.2 soft annealed properties of high-speed tools, such as rotary and turning tools, formcutters,
EN 14700: S Z Fe4 Mn 0.2 800°C: steel. broaching tools, reamers and twist drills,
AWS A5.13: R Fe 5-A Cr 4.0 approx. 250 HB Materials: 1.3343, 1.3316, 1.3333, 1.3344, 1.3346.
Mo 8.5 Hardened
W 1.8 1230°C / oil
V 2.0 and tempered
Fe Rest 2 x 540°C: approx.
62 – 66 HRC

UTP Your reliable partner in the tool welding construction


UTP-designation Welding Weld ma- Hardness Ap- Properties Application
Standards process terial ref. provals
analysis

We l d i n g c o n s u m a b l e s f o r i r o n b a s e d h o t w o r k i n g s t e e l s
73 G 3 SMAW C 0.3 approx. 45 – 50 - Basic coated electrode for Due to the higher tensile strength, toughness, and heat
DIN 8555: E 3-UM-45-T Si 0.5 HRC wear-resistant surfacings resistance for surfacings used on machine parts and
EN 14700: E Fe3 Mn 0.6 heat-resistant up to against impact , pressure tools , that are subject to impact, pressure and abrasion
Cr 5.0 550°C and abrasion on hot at high operating temperatures, such as aluminium
Mo 4.0 working steels. die-casting moulds, guillotine shears, hammer.

A 73 G 3 GMAW C 0.25 42 – 46 HRC TÜV Copper coated protective Application like 73 G 3.


DIN 8555:W/MSG 3-GZ-45-T GTAW Si 0.5 (untreated) gas wire for the
EN 14700: S Z Fe3 Mn 0.7 manufacture of new and /
Cr 5.0 or repair of high quality hot
Mo 4.0 working tools.
Ti 0.6

73 G 4 SMAW C 0.15 38 – 42 HRC - Basic coated electrode for Due to the higher toughness and heat resistance, used
DIN 8555: E 3-UM-40-PT Si 0.5 tough, crack-resistant for surfacing on machine parts and tools, that are subject
EN 14700: E Z Fe3 Mn 0.6 surfacings against impact, to impact, pressure and abrasion at high operating
Cr 6.5 pressure and abrasion on temperatures, such as forging dies, wobbler drives,
Mo 3.5 hot working steels. hot-shear blades, rollers.

5
TOOL CONSTRUCTION
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Hardness Ap- Properties Application
Standards process terial ref. provals
analysis

We l d i n g c o n s u m a b l e s f o r i r o n b a s e d h o t w o r k i n g s t e e l s
A 73 G 4 GMAW C 0.1 38 – 42 HRC TÜV Copper coated protective Application like 73 G 4.
DIN 8555:W/MSG 3-GZ-40-T GTAW Si 0.4 gas wire for tough, wear
EN 14700: S Z Fe3 Mn 0.6 resistant coatings on hot
Cr 6.5 working tools.
Mo 3.3

673 SMAW C 0.3 approx. 58 HRC - Rutile coated electrode for Wear-resistant coatings on hot working tools, particularly
DIN 8555: E 3-UM-60-ST Si 0.8 wear-resistant surfacings on for cutting edges on hot cutting tools, hot-shear blades,
EN 14700: E Fe8 Mn 0.4 cold and hot working tools. trimming tools and cold cutting knives, as well as for the
Cr 5.0 manufacture of new cutting edges using non-alloy or
Mo 1.5 low-alloy base materials (cladding of cutting edges).
W 1.3
V 0.3

A 673 GMAW C 0.35 57 – 60 HRC - Protective gas wire for Used for repair and manufacturing of new hot working
DIN 8555:W/MSG 3-60-T GTAW Si 1.0 wear-resistant surfacings on steels, such as die-cast tools, forging dies, hot cutting knives,
EN 14700: S Z Fe3 Mn 0.4 cold and hot working tools. hot-shear blades, axial rollers, rolling mandrels, upset plates
Cr 5.0 and for the manufacture of working surfaces using
Mo 1.5 non-alloy and low-alloy base material. Processing with hard
W 1.3 metal is possible.
V 0.3 Materials: 1.2606

702 SMAW C 0.025 34 – 37 HRC - Basic coated, Due to the high structural arrangement for the repair,
DIN 8555: E 3-UM-350-T Si 0.2 (untreated) age-hardenable martensitic preventive repair and production of high tensile cold and
EN 14700: E Fe5 Mn 0.6 50 – 54 HRC electrode for wear-resistant hot working tools used, such as punching tools, cold-shear
Ni 20.0 3 – 4h / 480°C hard facings on cold and for thicker materials, drawing, stamping and trimming tools,
Co 12.0 quenched and warm working tools such hot cutting knives, aluminium die-casting moulds, plastic
Mo 4.0 artificially aged as punching tools. moulds cold forging dies.
Fe Rest Material: 1.6353

A 702 GMAW C 0.02 34 – 37 HRC - High-alloy, maraging Application like 702.


DIN 8555: MSG 3-GZ-350-T GTAW Mo 4.0 (untreated) protective gas wire for
EN 14700: S Z Fe5 Ni 18.0 50 – 54 HRC highly wear-resistant
Co 12.0 3 – 4h / 480°C hardfacings on hot and cold
Ti 1.6 quenched and working tools, drawing,
Al 0.1 artificially aged stamping and trimming
Fe Rest tools.

694 SMAW C 0.27 approx. 45 HRC ÖBB Basic coated electrode for Hot wear-resistant surfacings on hot working tools, that
DIN 8555: E 3-UM-45-T Si 0.3 wear-resistant surfacings on are primarily subject to abrasion and pressure, such as hot
EN 14700: E Fe3 Mn 1.7 warm and cold working cutting knives, filling engravings of forging tools, rolling
Cr 2.4 steels. mandrels, axial roller, die-casting tools, where materials
W 4.5 such as 1.2344, 1.2365, 1.2581 and 1.2567 are used.
V 0.6

A 694 GMAW C 0.3 approx. 45 HRC - Copper coated protective Hot wear-resistant surfacings on highly stressed moulds
DIN 8555:W/MSG 3-45-T GTAW Si 0.2 gas wire for the and cuttings made from hot working steels, such as
EN 14700: S Z Fe3 Mn 0.3 manufacture of new and / die-casting moulds, plastic moulds, forging dies, hot
Cr 2.4 or repair of high quality hot trimming tools, as well as for the manufacture of
W 4.3 working tools. high-quality working surfaces using non-alloy or low-alloy
V 0.6 base material.
Material: 1.2567

6
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Mechanical grades Hardness Ap- Properties Application
Standards process terial ref. of steel provals
analysis

We l d i n g c o n s u m a b l e s f o r n i c k e l b a s e d h o t w o r k i n g s t e e l s
700 SMAW C 0.15 - approx. 280 - Rutile coated NiCrMoW Wear-resistant hardfacings of highly
EN 14700: E Ni2 Si 1.0 HB based electrode for heat stressed hot working tools such as
Mn 1.0 (untreated) resistant hardfacings on hot forging dies, hot piercing plugs, hot
Fe 5.5 approx. 450 working tools. cutting knives, extrusion die, hot
Cr 17.0 HB trimming tools as well as for highly
Mo 18.0 (work corrosion-resistant platings, such as
W 4.5 hardened) flat faces of armatures.
Ni Rest

7000 SMAW C 0.04 - approx. 220 - Rutile basic NiCrMoW Application like 700.
DIN 8555: E 23-UM-200-CKTZ Si 0.3 HB based high performance
EN 14700: EZ Ni2 Mn 0.9 (untreated) electrode for heat resistant
Cr 16.0 approx. 450 hardfacings on hot working
Mo 17.0 HB tools.
W 5.0 (work
Fe 5.0 hardened)
Co 1.5
Ni Rest

A 776 GMAW C 0.1 Rp0,2 > 450 MPa approx. 220 TÜV Protective gas wire for Is suitable for joint welding of
EN ISO 18274: E Ni 6276 GTAW Si 0.1 Rm > 750 MPa HB high-corrosion resistant similar types of base materials such
(NiCr15Mo16Fe6W4) Cr 16.0 A > 30 % (untreated) NiCrMo alloys. as 2.4886, 2,4819 and build-up
AWS A5.14: ER NiCoMo-4 Mo 16.0 Kv > 90 J approx. 400 welding on low-alloy steels, welding
W 3.5 HB of components in chemical
Fe 6.0 (work processing plants with highly
V 0.2 hardened) corrosive media, but also for
Ni Rest coating of surfacing press tools,
punches, that are subject to higher
temperatures.

A 5519 Co GMAW C 0.03 - approx. 250 - NiCrMoTiAl based protec- Hardfacing of hot working tools
DIN 8555: MSG 23-GZ-250-CKTZ GTAW Cr 20.0 HB tive gas wire for hardfa- subject to extreme thermal loads,
EN 14700: SZ Ni2 Co 14.0 (untreated) cings on hot working tools that experience high pressure,
Mo 4.5 approx. 400 with extreme thermal load, impact and abrasion, such as die
Ti 3.0 HB age-hardenable. forge saddles, exponential areas on
Al 1.5 (work dies, hot-shear blades and impact
Fe < 2.0 hardened) extrusion mandrels.
Ni Rest

7
TOOL CONSTRUCTION
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Hardness Ap- Properties Application
Standards process terial ref. provals
analysis

We l d i n g c o n s u m a b l e s f o r c o b a l t b a s e d h o t w o r k i n g s t e e l s
Celsit 706 SMAW C 1.1 at 20°C: - Rutile coated Hardfacings on components, that are subject to multiple stresses
DIN 8555: E 20-UM-40 CKTZ Cr 27.5 40 – 42 HRC cobalt based from erosion, corrosion, cavitation, pressure, impact, abrasion and
EN 14700: E Z Co2 W 4.5 at 600°C: electrode, core high temperatures up to 900 °C, such as highly stressed hot wor-
AWS A5.13: E CoCr-A Co Rest approx. 33 rod alloy king tools without thermal shock, milling, mixing and drilling tools,
HRC metal to metal gliding surfaces, machining tools for wood, paper
and plastic, running, sealing and gliding surfaces on fittings and
pumps.

Celsit 706 HL SMAW C 1.1 40 – 42 HRC - Rutile coated Application like Celsit 706.
DIN 8555 : E 20-UM-40-CSTZ Cr 27,5 cobalt based
EN 14700 : E Z Co2 W 4,5 high
AWS A5.13 : E CoCr-A Co Rest performance
electrode

A Celsit 706 V GTAW C 1.2 at 20°C: TÜV CoCrW alloyed Application like Celsit 706.
DIN 8555: G/WSG 20-G0-40 CSTZ Cr 27.0 40 – 42 HRC welding rod for
EN 14700: R ZCo2 W 4.5 at 600°C: TIG and gas
AWS A5.21: ER CoCr-A Co Rest approx. 33 welding
HRC

AF Celsit 706 FCAW C 0.8 at 20°C: - CoCrW alloyed Application like Celsit 706.
DIN 8555: MF 2F-GF-40 CSTZ Cr 26.5 38 – 40 HRC flux cored wire
EN 14700:T Z Co2 W 4.7 at 600°C: for wear,
AWS A5.21: ER C CoCr-A Co Rest approx. 33 corrosion and
HRC heat-resistant
buildups

Celsit 721 SMAW C 0.3 at 20°C: - Rutile coated Crack resistant hardfacings on components, that are subject to a
DIN 8555: E 20-UM-300 CKTZ Cr 31.0 30 – 32 HRC electrode based combination of pressure, impact, abrasion, corrosion and high
EN 14700: E Co3 Mo 5.0 work on cobalt, core temperatures up to 900°C, such as valve seats and cones from
AWS A5.13: E CoCr-B Ni 3.5 hardened: wire alloyed combustion engines, hot working tools with varying thermal
Co Rest approx. 45 loading.
HRC

Celsit 721 HL GMAW C 0.5 54 – 60 HRC - Rutile coated Application like Celsit 721.
DIN 8555 : E 20-UM-300-CKTZ GTAW Si 3.0 cobalt based
EN 14700 : E Co1 Mn 0.5 high
Cr 9.5 performance
Fe Rest electrode

8
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Hardness Properties Application
Standards process terial ref.
analysis

We l d i n g c o n s u m a b l e s f o r c o b a l t b a s e d h o t w o r k i n g s t e e l s
A Celsit 721 GTAW C 0.25 at 20°C: CoCrW alloyed welding Application like Celsit 721.
DIN 8555: G/WSG 20-G0-300 CKTZ Cr 28.0 30 – 32 HRC rod for TIG and gas
EN 14700: R Z Co1 Mo 5.0 work hardened: welding
AWS A5.21: ~ER CoCr-B Ni 2.8 approx. 45 HRC
Co Rest at 600°C:
approx. 240 HB

AF Celsit 721 FCAW C 0.25 at 20°C: CoCrW alloyed flux Application like Celsit 721.
DIN 8555: MF 20-GF-300 CKTZ Cr 28.0 30 – 35 HRC cored wire for wear,
EN 14700: E Co1 Mo 5.5 work hardened: corrosion and
AWS A5.21: ER C CoCr-B Ni 2.8 approx. 45 HRC heat-resistant buildups
Co Rest

UTP Your reliable partner in the tool welding construction


UTP-designation Welding Weld ma- Mechanical grades Hardness Properties Application
Standards process terial ref. of steel
analysis

We l d i n g c o n s u m a b l e s f o r p l a s t i c m o u l d s t e e l s
A 641 GMAW C 0.1 Tempered: - Wire electrode for Welds on tempered steels up to a strength
EN 12070: G/W CrMo 1 Si GTAW Si 0.7 0,5 h 720°C / air: joining and surfacing; of 780 MPa and case-hardening steels with
AWS A5.28: ER 80S-G Mn 1.0 Rp0,2 > 490 Mpa heat-resistant Cr content up to about 1.2 % as well as
Cr 1.2 Rm > 610-705 Mpa untreated nitride steels and tool steels.
Mo 0.5 A > 22 %
Quenched and
tempered:
0,5 h 930°C / air
+ 0,5 h 720°C
Rp0,2 > 375 MPa
Rm > 470-570 Mpa
A > 25 %
A 651 GMAW C 0.1 Rp0,2 > 650 MPa approx. 240 Protective gas wire for Repairs to cold and hot working steels,
EN ISO 14343-A:W/G 29 9 GTAW Si 0.4 Rm > 750 MPa HB joinings and surfacings cushioning layers such as on material
Mn 1.6 A > 25 % on steels that are hard 1.4337.
Cr 30.0 to weld.
Ni 9.0

A 73 G 2 GMAW C 0.35 - 53 – 58 HRC Copper coated Surfacing on machine parts and tools, that
DIN 8555:W/MSG 3-GZ-55-ST GTAW Si 0.3 protective gas wire for are subject to high abrasion and pressure
EN 14700: SZ Fe8 Mn 1.2 highly wear-resistant at moderate impact loads and increased
Cr 7.0 build-ups on hot and operating temperatures, such as back cen-
Mo 2.0 cold working tools tres, gripping pliers, gliding and guiding sur-
Ti 0.3 faces, hot and cold punching tools, valves,
glides, extrusion press pistons.

9
TOOL CONSTRUCTION
UTP Your reliable partner in the tool welding construction
UTP-designation Welding Weld ma- Hardness Appro- Properties Application
Standards process terial ref. vals
analysis

We l d i n g c o n s u m a b l e s f o r p l a s t i c m o u l d s t e e l s
A 73 G 3 GMAW C 0.25 42 – 46 HRC - Copper coated Due to the higher tensile strength, toughness, and heat
DIN 8555:W/MSG 3-GZ-45-T GTAW Si 0.5 protective gas wire resistance for surfacings used on machine parts and tools, that
EN 14700: S Z Fe3 Mn 0.7 for the manufacture are subject to impact, pressure and abrasion at high operating
Cr 5.0 of new and / or temperatures, such as aluminium die-casting moulds, guillotine
Mo 4.0 repair of high quality shears, hammer.
Ti 0.6 hot working tools.

A 73 G 4 GMAW C 0.1 38 – 42 HRC - Copper coated Due to the higher toughness and heat resistance, used for
DIN 8555:W/MSG 3-GZ-40-T GTAW Si 0.4 protective gas wire surfacing on machine parts and tools, that are subject to impact,
EN 14700: S Z Fe3 Mn 0.6 for tough, wear pressure and abrasion at high operating temperatures, such as
Cr 6.5 resistant coatings on forging dies, wobbler drives, hot-shear blades, rollers.
Mo 3.3 hot working tools.

A 702 GMAW C 0.02 32 – 35 HRC - High alloyed, Is used for repair, preventive maintenance and production of
DIN 8555: MSG 3-GZ-350-T GTAW Mo 4.0 (untreated) age-hardenable gas new highly stressed cold and hot working tools, such as
EN 14700: SZ Fe5 Ni 18.0 50 – 54 HRC wire for high wear punching dies, cold shears, hot cutting knives, alu die casting dies,
Co 12.0 4h / 480°C resistant hardfacings cold forging dies, drawing, stamping and chamfering tools.
Ti 1.6 quenched and on warm and cold
Al 0.1 artificially aged working tools
Fe Rest

A 661 GMAW C 0.22 40 HRC TÜV Protective gas wire Wear-resistant hardfacings on components made form
DIN 8555:W/MSG 5-GZ-400-RZ GTAW Si 0.7 (untreated) for wear and non-alloy and low-alloy steels and cast steels,
EN 14700: S Fe7 Mn 0.7 corrosion resistant Hot working steels and high alloyed steel and cast steels such as
Cr 17.5 hardfacings continuous casting rolls, dummy blocks and heat resistant
Mo 1.2 components up to 900 °C.
Fe Rest

10
Space for notes

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11
SALES PROGRAM

Welding consumables: Electrodes for welding nickel and nickel alloy


Electrodes for hardfacing
Special electrodes for welding different kind of steels
Electrodes for welding cast iron
Electrodes for chamfering and cutting
Electrodes for welding non-ferrous metals
Electrodes for welding stainless, acid- and heat-resistant steels
Silver solders, brazing alloys, soft solders
Fluxes
Electrodes for welding low- and medium-alloy steels
Wires and rods (MIG and TIG)
Flux-cored wires
Submerged arc welding wires and fluxes

Flame and Plasma Metal powders


Spray powders: EXOBOND powders
UNIBOND powders
HABOND powders
METOXID powders
PLASMA powders (PTA)

UTP Schweissmaterial
Zweigniederlassung der
Böhler Schweisstechnik Deutschland GmbH

Elsässer Straße 10
D-79189 Bad Krozingen

Phone: +49 (0) 7633 - 409 - 01 (24 h Serviceline)


Fax: +49 (0) 7633 - 409 - 222
E-mail: [email protected]
Web: www.utp-welding.com
70001545

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