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Piping Notes Part I

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180 views

Piping Notes Part I

Uploaded by

vishalsathe
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© © All Rights Reserved
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@, Determine line size for the following »- Yelm. [Econ ova vat Sch ¢ Mescearron YEE FH OHM TL yet eye 2/0 Ne C/p mK uw : we/s | - | m | oom | - | tach] mam [men | 1 Water pump | Cs not Wooo 3.33mi 25 On HOE 40 6” JeRAR TE Suction os 2 Pomp Delievery 95316 4 nif, (200 208K 2-35 0-023 42-41 OS | YA" ayhas 2-79 P= bar ky Spgr =12 Aud ae ee ee ee P22 bur ghost 1 Comp ay 2 CS Omi 44 4 One? 12 0-022, 16G 40 4" Pe Bbav, ta4se 5. SOW Gravity Hew 55 204120 4m soo 2 x10 2640-092) 95-5 10s sy," spe. = 08 astro Sol*:- Given s= moc = cs Flow = 12m*%/by Den. = Jeoo Volumen How vate = 12 2 Beo0 Economie veteuity as anes 25 BB-4 3-38 Hole | 5-05 easy "s = 25, F803 Considered os Mow vs for pump Suckon. Tntemal Diameter = @ = Ey x Tyg? d-[a@ y= fezzzeee | areew) | >Fes = 25 ky fsec = 25/1200 = 208 x16? my Ecemontic ver. coe + 81200 Kaas € ney, = 2 (20095 = 255 Totemat ameter = = Ev x my dt ds ae)" wey = )4 x 2-08 x3] Woes = 0035 mo For ikem No.3 Moe = ¢s Press to Convert in bay Flow = 180 Am? fine 2bary = 201 bur 3 bary = 4.015 bar Pressiz 2 bury 4 t= Bote Volumewe Flow wate = Ito 3606 = 005 mi/s Persthy gus = Slag im) = 7B \ ra Kg (Re ol wot) S = sor oe Se (08214 x 305) S= 644 pug oe eee 5-0 baw Peete = seen R= cosy Mul = sg Ftonauie velodty = I o Totereal Diameter Wes) 0-078 m Flow = €0 Amifw fe = 4.018 baw Nolumee Hous = Ant Ay ob 8), uy Pats ane i » 512), g0 243 cae Density $= bi) Soe 44 Femme vel. eK “e mt ee m kere Racly ‘Totemut Dru d= fae Th re] * = Forte 5 Moc =53 204 eo m/s Dew = £00. DEF cond Bo0%s = 4a) A pocess water piping installation has Follovoiug design, Ne) condikions - choose pipe (astm ASE gy 8) a appropoate Schedule wunsber. Pipe used =AS™ ASZ gre ERM pipe (E= O%K) Jotemal Design pressure = 22 by sem* Pesiya Temp = 00% Mlowable Shess value at 100% = [060 Ky Jem? Nom: dia ct pipe = 3coNB Ci2"NB) (823-95 mm O/n) fomosion Allowance = 2-0 mn Assume std wall tolerance = 0-845, Sol”:~ 32 x 328-25 2 1000 x 0-85, = 6-096 mm toesign = a ign = — 44 — Considering toms Au.) = Goto 4 2 = $046 mm terder = 8096 pack — Gnsideiug S44 mitt to} oars : 4 ? = 9952 tam, Mickness Avulable = 9-24 — Chon table) Pipe will be oh 40 Sch ee cy - 2h Mpe rm @ ta is used as header Pipe & 200 NB ("Ney brauch line ef same Scheduke (as Hoot . ‘ welded 09 shane chek Whetler 0 veinbrtemend ie © sequived ab weld jf - st vequives! what sleuld he dinevatou LL = 0-32 SRE ca = 032 [Aon adorn 08s Teo L 13-06 m = 42-95 PF a For a pipe segment following is the pipe support span PS 2/2 Arrasigemeut Rom given data caludake recommended span br 8c Pipe = 6"NB sch 40 Wr pipes 50 Ky Jak os 30 Ha ss =a “ Sol”: - 1) Span AB WE = Zox1I0 = Z00 kg 1) Span BC concenwated Joad = 45 Kg Equivalent upp = 245 = 40 ky. Ted Span WPL = 300 Ky Fo ky 210 Ky of une “Span = 210. Seg oe Nt ed valve = yy une Sndependew- Support is to be povided to valve asa A 87N@ sch 40 (200NB Sen40) pipe i= Selected for Wy3Hfe prcess piping installation with following condition Pipe type A106 gr ® /Seamtess (E= 10) Corvosion Alowance - Nil Service temp. = 150° Safe shess value at service tomp = tooo kg /em? Assumivg std mill flemace , workout muxiniim allowable intemal pressive MAP lintenat] for above pipe at i5c% Soli fer eB sch 40 Thickness = BIT mane Cuter DIA = 219-08 mn ford = BAT may Consideriug, Std wall tlerante ie peqe tod = 818 x 0.95 ta = 41595 mm tr = 41595- cA eee © ca = wy te = Fas my ty = TD. 2se FNS = Px 21408 2% 100 x4 “P= 2000% 3695 aioe P= 65.34 ky font MAP 65:34 Ky faut Sea ret et ert ere errr mete tee ee eee te ete ME teogth of [Omm. Sucket temp [> (807 - caloulake maxi allawable extemal pressure (MAP) Sols — : Sept "NE Sihaio c- ) Bo = 219-08 mm en t = B18 mm AceMi Tolerance = 0:895 % €-18 mm = $1595 mm SHD2 - Ty catewtate To calutote L/P. ratio Ref vation ae 45-65 2408 50 gy Tis SiPZ — Geomec Fuchy A = 0-015 rekenng Geom. chat py. taf corresp: 49 L/oo SHP4 Malt. Fado, B = 14000 refering chat: pq IF conesp te factor A depending per ye of matt e Sole Extend pressure = 4B 3A) = Ax 14000, = (oe!) MAP eat. = 609-82. Psi @4q Select ooproprate ANS! pipe design code of Following py 2¥/2 i) Power piping code —— ans! ear ily piping code fy cross-country past ei D Fiping. fi Lgqicl petroleum 4 transportation ity cede Re petoleum Rekinery plat pipiug —ANS! BS ).% ze ale @6a) A water pireng installation has Following Aesign condihans Th vinak Should be the Fall Cqradteut) provided to the pipes 4o avid pock eb ct water se pipe Pipe Sice = 8” NB sch 40 C200 NB Sch 40) Pipe weight per maning meter = FS kg/m pax prvided = 12-0 metens Modulus of elasticthy Arr pipiog meatewal = 2:0 10° kg fant Moment cf tinevtia tor pipe c/s = Boo cus Solution:- "0a r : a Tohind § + t § Te total sagging » S= 5 wit 384 eT = SB ( %35 x 1208 fo (FS tae 300 = 3214 om TO avoid pocketing in pipe tine provide g slope which is 4 Kmes A slagqgivg ave i Pax sey 123-57 cm pe ere rn - rae! Pipe sizes tee NB sch 40 Sewice temps 250% Unit Expansion ake Upto Sewice tomy P32/2 rota =A me font ‘if | | - ie Yo To Find / Selution - i) Nil Displacement Point. % pO ee are ec cD 6 OB = anh OC= 3m Wisp AB is ek vy diveckon SxoieDipl @a= ABRE = 4x4 = lemm in divadhon, Sypie.Displ @ @ = oBxe = 2x4 = 8mm in YY divechon, bel = V Side Se = Vie £2 mm, Wy VE AC in ZK y Dieuson Sec = eOxe = 24 mm in 2% dure chon = Wm ia Sy = OC Ke = axy Y divechon ed = Jade 830 = gage - WE 26.83 mor. 6:8 a) for following Steam pipe conhiquralion , caloutate verticat MAP moxemets ok hanger Mi, Wr, Me br the followtug Steam pipinag, Unstath ations Mevemeut bom cold to het Ambient ty sewice temep.) Gre GS Fellows Pt A = tome f PRB = a mmy PEC = 0 Wy hanger) Semice temip = 230% Expausion vate € Bro wuefnty, ee | pomt Cotutoting verhcal Displacement of att nodes Neneh Wispl ob ¢ = Ss. = jue = 2x8 = lommt Vericod “Dispt. ak > - 80 =aa5 = 5mm y ee ee ee TW calotale veweah “wise ot Hanger “Ht fo Merheod Displ of Hy = 10 navy oo re 7 = ax o 64-Bx iba 64 = 252 fe i x = Bg ae e, 23 Sia. = 188124 Wisp ak Hy LS. Say 338 Sue = 45125 mm 4 ee ee ee Hanger | Drspla. Hy, tomm + He | issn + Me 45128 foHy ° ®) Cabowtate vertical Displacement ak the Eada Hanger He Ha AH (Dimension in meter & momemenk mu. 2 ¥y 24/2. iD Temp = s20% ) cwetteey= 4 mm fy i) Gq = Brom 4 DS = rem YD Sp = Bmmd MO OD\ oes not motes. Se ee lees Sisplace ment pont. Coculatiiag Désplaremenk cb od uodes in Verbeek divechion, NerHical Displacement at De Ge ane Werbitak Displacement ot Gc Sq setaaas ere eee seco eee ceeereerereee eee Length ck pt A=D = & mt | = Syoteme Te had Se A Hawyev can provide at NDP WH © Dey Placement.) gy To Find vertical Displacement ob Hs Length pt FP = 6m Se = 4mm y Sp = 8mm} os Go € Se os - © Bi = 2 am * She 4s = bum} LMancer — |pispuacment " Vom me Coe | Hs 6 rama op ee Ove | ato wa Sol Choose the correct pipe Schedule for Following design condition. =Nominal pipe Size-250mm ~Anternal press ure = 35 ky fom® —cormsion Allowance- 2. mm = Sale chess fer pipe moult: -950 Kg fom? —Sewice temp - ambient — Pipe type ERW (E=0-85) Assume std mill tolerance tq = PD 255 = 35 x 23505 2m a50x 0-85 = 5-42 mm. Ee 2SE +A = 54242 ie = B42 mm ford = $92 __Gonsideving std ml tol.) O85 4-05 mm Available = 9+ 2F mon Schedule oP pipe is 40 seh 2B? Colutote maximum allowable inf Hema. pressure MAB) 34 for the pipe unde (@) above for the Pipe Schedule Selected Pipe seleted Py @-ta. = 10” sch 40. Sol" + ae OD = 273-05 mm, Gasidenug std oaill dol. tg = U2 xK 0-895 te = 80 ty = BN-2 = on ty = PD 23e Gl = Px 243-05 2% 950% O8 85 Po = 3615 Kg /cm® MAP = 564 S_ Ky fev? @ 4p Fr a pipe in @Layrie lo" scruo is jacketed S71 over a fength o 0 meters Tacket steam pressuure ‘3 30 bay of 250%c . check Whether Selected Pipe scheduk is adequate sol*:- pipe selected 10” Sch 40 ie 273-05 oo £ 427 THR. tod = 24mm ep 4. Considering atd Mil Tolerance tas 924% 0-875 = 8 She ge Oe oe, = #552 ‘Po 2435 ey = i Step 5 Geomebic Factor A = 00015 — vel py. 4) Ovny Skp 4. Matenat Fader B Nooo. — ~efe~ pq 41 (PVH) Step5. Sater Extemed pray a AB. 3x) = 4 x llooo 3x 33-66 = 435-7 psi = 4567 par bor Selected pipe is adequate by Eaten} 4 Preddure , py * syalet Teh menior uty, — Materat of consbuction & compsion = Pte: ASME “IE A - Ferwus (Br fon Feres c- Fechode D - Allowable shess 4 coe. of expansion jo Thermal co ycturctivihy ASME WIL Div 4 — press upto 200 Bar viv 2 Diy 3 ASME TX Welding procedures, Welder level Grade 4 keniroutel wetdreg 2 yertcat welding 6 Best etdow B cverkend wel dig MO ANS — American welding sociehy wa wwoble sage fUld she UTS age : Ai hea Feld re rs tee hs oe AS per Asm yerld or Atlewable shes NS 2 urs ce eo ee zuikk > IS __ots Moweble SherS= 2 ae “Pesiqn os pew EME QZ mly os pew BW is allowed Mt weers< is Get allowed. og same tae ABR face ob salery ghost peas = estan Mess rhe AM Sree at aubien tea RE Svea al Desig Feup opereibing Press a by g Doug 3 Nydeotesh Pres = oO: » yeild apes af ambient temp, Prtaruatce press = Hx Desiqn ress. Batic reason fr diff in p test press of Hydro € prematec A cae compresss tly of Maud In Hydrv test wale~ is nof comspressrble as Compare ry preeumotec rest. Are ger air gels Gnyrews and damages He aie ae Sn prewnecile vessel. were as La Aydwtest vessel dees uct yor damages A presrire drops oun dedty waar eeqep abserbed by wlevied prion te failere in Asme UY is weaSure a, “Lok degakow ie ducteli by Wace - Energy absorbed in dost 'c tore Prof sheas.. Related to nontenvus maleriak (Plastic, PEE, pve) } Heett fajedabioosy '+ Coueluehing cerns — Same plastic pipe euk into Wn pieces Yi Msulta ches vot Mave Same properihes re wk ret sess is develop wOts Lop peasteut Yale Dinaple Tarkan ° ess space v0qd- coraunlortre" ecig allover je-cndeeen ( 53 ANS sta fe Mame) IS a code > caleufetin. eowtent Fomada) ANSEELTS SHC —> Wot ous COLON Cater SA WE seemiehs ot doped cine gutmie. pipe SASS - ERW SA B35 fie Gratis shuckiere wens ak . low temp Seances loot one OF Dp tre Hap pe wey SA Bia TP 204/316 ) sa aie &.. 6D B S312 FB 304 . Bors steed then © Hardness .— Brine. Reteetl, BHN = 035 x uns. © fatigue :- Reverse 7 causes tative Agitali~ eyole of Fauigue om piping «- Temp changes oy lant “op Bawicalty @ fate proces pes plecst ents Ontinouse prroeess plow 3 shabiabor Catena: St es) Si Tae QD Creep confines dehmatin ShIS permissible shess af aml bi sep al Baste Ia of ema Wipe gpeig OF» mething pr Gain shishere Bye SUL Mer when abseobed wt under microsepe Fine Civain Strehere Coarse Grain Shehire ® arpacting wwadiug : ASME Say mateviok wath Acme 66. an tos 1+ Steruld jnapact tested melerial used hry epragenpte Heasp mall shuld Inpattterted. pdow -v0"e maleried steuld be dmpact beckeg tested Asme - Ues-s6 Hydrogen Embritiemect «tly droge af exurs in Refinery — 400" nae ss Es 90°C ne * reel oe j 4 ‘Tone vb 3 7 : Sour ops ae is vepurved 2ev'e tw 400" I * ewe Pees ast anges GS. erly om caustje _embmtHemen’ tush services — cs & shess rehewi ney os > Boynd jh" Gresia shrucler€ Starts cleceeg ey, Chlorine senices $3 is nef used > shess pea is not dome on S.s 6 Malevich selection To avoid Hydrogen embrifemen 1) Normatised /Anneated ~ Pe-weld heat Tread mek 27 PART D surface Kaish t a) SS Maing (G8 5) NACE Std (Nelson curred Natienad Assocation of conpsion Crgineey” normalising — atmoaph Aix cooblig, weattog rn rape upto es Annenwinay — Tnert Gas Cooling neyhiug We oe uendhin'g Hempering ~” 102% So" 4 Sheng : Handi welf expansion SS coc dtemal is tess SS. ett of expasion’s une C5 Get oP thertel 1S onere lean wane CF welt ct hexpasion i's tees as DDiC comeny il) TL prefered Cot kt Run) te W Heat dissipation. MD pking. corvsion enly 55) | weery stedtise Tex At fizz) P feortife ¥ ; Zz cementte > y. oy Fomhe $8 only MG extermely so nol uted 4 pipiiag NEY is Nik —hence op cheap pustentie[ SIO MP heating © unling obkun comme GS puede | Les kemys Use — physical properties 4) Manufactiniie, Procedure. “ Be Fan < 2 Aval ibility / (4o- 50 avai aim ania out ot sc0-600 Gade) GS? killed/Rimmed stect. Vacoum Deqasing hile mfg ia electwe hwances fm vaccum cand a, SAS34 AAU Semices @S UG (Sdeuse than ofr & settee deren. Wace worry desesnsroecs F? Heok Treatment ae 8) cosion, 9) srtace Feist ran Gnieh Gates 24 aug Cd TW - Geog 8 Peis as Mor wil ~ ad ©F Erkan rehine aad Mech: S-Fintich Goage } 3 Gait FieatSty ~ $00 - minor pine fi 360 . Pi é aso 5 mas Sinn BO rouge fate Micrm(asp) - 1°. 20 puplex / super duplen Ss Fr Sea wetles services 25% Cr 46 Nm ay B44 me, 9-037.¢ Jong Beststauce No. @rmund go-qoy — SS PRUE A Cor +33 Me HI6N) carbon Equivalent slo( For carbay steet) CEN fee fin 4 CrtMet¥, Mitt < 0-43 Accept He 4 Seer, 6 ro > O14 Reject Cramese MURMS (at Ber eae] toy A mits per year co08 inc lining ass poly Tere ftovo efoatss aa aiaianes’ eet aly > PTET ArePton poly PP ary eta'y ERP /PP7PNC (ove WE /PY PEs 9 / Pe/ “ope Nehtow, Z tbo ~ bee weavhace plernic Fence Mb Sense poly Fhaot., > Rubber pritiie Seon yey, mite Wi “Mtb. tote. “ny! diene ba ee yy beatae Tyre A vesing” ated a rep 1) Remy 1) Ving Ester > Acid brick ue 3) Tse phinal’e BMG. 0 bec tny 4) Pevane eg 7 endiug y 5? Brspenah ol Type_ct Glass el ee py, borsilicate — lav-1s0* @yren) - claws Tantalum — veparrig mater 'act by pourieg anmoltose skete Fowye oawral be ttosbined & softunges art sheer enced —ounel aie Type Alange :- win, 5-0 & ategvate Neatiy gk Fae t Beek, FF, tangt Liwote Male ¢ ae i: e fog b. GASKET MATERA LS Molattie = ‘non metatt'c 1) copper oo ) CAF s-compressed fabssie ©) Alurviniaum oe [i 3) Brass /brmonze ‘s* = pe /PYC/E PD 4) Gone ~ cannot empress 5) Goaphile Pulmicating oi1= Gaphsil Semimetalire, Flange Design U) precoated nv sloped ) see << pare Ae copper Sasnat Hyd restew'e lowe o casting 2) Wire impregrated lead Spiral wound Gasket Ceeusesole) Mb Gasket censtact 205 — a5 Minwwum 46k qvailable=45mm ‘1° Sacked seablug Factor past General width of Gasket 10-18 mes REE wlth © Eeowouuteeet porcetain Cevamte ‘igpes of Dishlichoy Towe Rrcked colcuen Packed column — Tray colin ely 411 B50 Fanulaw (446 Testing A.6.¢) : ay amteg » Gabvanie 2) Pitking 5) Brotogicat % Shes woncenbation 6) cwewice Sensihseatton:- Formation ot Chrouriume aybide Agelardingfhasiorming ct aude awund te Qonie Shuctave © Waedess emesion start ccetning & unke antories hentia us tne purses mulled Mice Qraveging- used Im slip ]Plares) Cb CT we 4 F) Pasutitiey Ying! ,Epouy, pPlurcone 2 sma ete Set Pht 2) Cenerin Masossce Piituminows paid, %) Cettredic Prokechon, ®> Surface Preparcttrng ) fnodee pwiechion Es ig ehoays Anode oe ome ee Bie OP enidintion tp Protect pe mccteiod By fusttian ie NOS CUR THE ide sez) aoe g Passivation fr 55 wderat oo B altos ts ce ee 1 neiralice CT be bybetest 55 ene « ee coppm ining. Steet Stee physica failed ee ae Exptewion Bondig {50 bar} Galvanisia/dedroptting weld everias, Fathers Chromium platy 8) Sudface preparation, Shot Blastiug 15 Sand Git Blashig Woh ct surterce prep. quar te corundum paoder{ Saud Stone IES bending of Swedish stds, | Neca. Aree. boy teas e Latkes ie cao Butts Sate moder. \ S18 Shuchwred Say Wig Steet peut council FY Povsd er coating, Mot prefered iu chenaceat senvices Priuh is seasured ain DET @ry Film 4k) ee eer a Fo Aum UleEee prinepte Jnspechion ) Misuol — MIN teak cenihcate (oistuctive teabiug) Dimensions Suvface Fintste Y NDT magnet peoithe Tstney, DE WT tyes. eqiagy ume sane teak eumnot deitct Om déleds ver close ov very deep in matened Wass detect distactee or exact Ancahor Coistonc, Radiogroging. Unnet Jecatewe pistiace of Seer WIE mn) Gamay abive Hemme) Be Geta pa 3) Spark Teshug « carey Lined on carbon steel can be ‘parte teat Fee Ipp Covent 20-30 a ky Bendjpeet test Seeger eee eee reece Dow & ce atteys. DP ALE Alloys — $\-0:57 Fe 0°57. cu 0-051 ma 0°5%, ev 0. ee ee re ce Bocce taco Kemsene semices, YS” eared St; A) mithet RAlloys, __EUSSNS seneices 2) Whasium.— welding clow yellow/aiiver — sound veld Preah mesh Ed ga Nickel & Alloys. Gyelliig pt oh Webel Moe) (NiO, 2000") Monel — ws L eappew domposiien ' Tovey — wii RF) contponiton ob een 507% a Leinart ae gular Lea eat Riese 21 /os los Pref kiran As pew ANsT Bt I A SHESE Sntens ification Factor tor Reducer is 2 only Reduce > WRC 107/207 —apT sig Hema > RT Gio ~ cenmbeot pump > APE GIT TAMA G8 = cooking Tower a Pynauuie Analysis Forthquake , tlate~ Hammer Static Analy src the tineg bods on supports ulucl is static Poms - Mant Design Mangut System. (UR Bace aWena) NS version PDS — Plat Design syste. Amevican Base) FRE Fibre Remwfree Plushie Guile support = Gap is ty gue, oy. Dirediny Cebictet A Trichur ont for Rest Seppot 42 ~ 3M sey 30 DI = ane DP 2KRa CA Smee So lng /oad= 0:00) 14 fen M06 Gee Rigid component -- Mace cf meleral other dean iS cnltea Rigid comporert Yr shaken. Flenwe, pipe nut, Valves ete Uniform loads Fey Fart quale for Anthin supped No coefiicjent ot Bichon @ AMlowable lad Variaton should be below as y, = OPerabng dard SE be Lees foal Mice Shaver is atways du dicho f pump — oe — t-— eae! AN Stee Seppet will be of cg Anebyais shese Sub Tal 0 2placemest Reshatial summery opecting [ Displacement — Resbalnt summary Expansinn —shesss fr_3” -e Bllowable Load fr = Ho | DN - Nozele Size Rig = 80 ON <> Reduee tre Antal Fre Reduce tie Frichou coeff. value, ener ee eee 1) Won'zontat — saddie 2) Verbeal — jugs, Skive teqs AA 4 tttedin ee (aay tT | Voctiesion us [Sra fins : Fechy Act. Rele for staiv, “y Ae Pe 7 [i —s 15 Steps. fain fae He 15 ¥29 = 3250 2 V = 13% 0 & 2470 ee ee Toe 60 Feo Lave! 6-32.50 - 2 = (395 nites wei, Fler Elewodien. 1" stone ct Ra Me mts 4 Ess ANALYSis ~ Safety of Equipment Due fb Temp. & pressure. — Wr of pipe leads on Nozzles Stress Analisis Tense saleby against the piping system by var byic. the Stuctina’ inteqaty agaist teadiing tondihen botke encter.ay Kutewet expected te ocue duriag dite tinne Syste of pau: teadivg +) Esctemat i Mind load, etc: 2 Wnternol : mute of Pui, Fuad Pensity PPE WIE, Stress induced att of Insukdion, loads Generated. dererto, Objective of chess Analysis: 7 Pnewe thal the alesse 4, Piplag component of tre Syster art Witla the abloweble Limite *S0VE the problem iovolve or assceset, temp. as Such i) piping Displacement ‘ed duc to Wigher oy Lower ® toads & moment coming oO» Support shucture ™) 1 Solve the dynauu'e problem , metharaitat i bration, Acoushe viby fluid hammer, pulsation, Relief valve popup SiNced Mines pipe wribtol Line is a five By wolry floubility veview is requiied 40 be Camied ouk toy Po Beg by due to Temp, vibreition, supp Arravgemout be extemal Loading = SABE TES ove eideatihed Pu bastd of tears To welsh me iS subjected ~ N) Normal basis for temp is maximum teaap or “Design Temp, rine site having 3" fo 5” tmp 200" & above, - 260" & below SheSS GiKeok tine 6"to 24" temp iacte K above L mutcinuins — tov" © heloey 1S ste crifeel ue > 26" & above temp Gob min -40%e & below Pececs— Pressure Piping - Temp 1} Jacket Sine for alt sizes Should be analysis 19 Roy Wine ter wilach probable requirement Gr an expan sion jt tas been pedelermine by process group & shown on PAT D VW) Any Vines for woliich format Calculations ave specihiod Cite by Citeut or Bocas astenity Sud as TBR sH0 falls Ay Preserbitty anatysis Re TBR conbl pipicig. Cline cemectedl ty eqt). Cattgeme I Lines connected Shess helo Sensihvity Raq) 120° Barc £ - 100% & betes Piping Mime connected 4y ceumbrgucl pp fel aden “tes Cobegane s iD Wine wlteh ave Rifas Dine size 2” Babee ith temp Kenmecied to turbine Comb H gual tonuretin- ii) Une comneted to heat exclrargevs , Spectat Aiv covled By, dems oF the equepmed- the migr species tow novele Wradivg are categories into “tis cakaprien ‘$ canbibial pap WAP OfG,VNEMA “Malioned Electrical mfg Asse Be ee eve Aw fay cole AP! 66} Te Necless API seo cateqones ur Support ontical tives ) Big bore lines (ow “hk) Lines comes under “ters cotegerieg iW) line Subjected ty 2 phase Flow Pressure (sy) Cateyory TE RetieR eviheal line ') Line upsheam & dewnsheam of q system velevinug such as relief valve, lows Devon value Flow Valve tet! RUS ceabegony Under es categres S unde. Moving let BA See 25 Bhevse So press. OF KyJant g abate. Category EM Fuld Sewices . I ¢ a YALNES 08/5 fos, ¢ oma My. CB Andi Non=rehwn vralwe = Pump Tatet foutlet Safety valve - Pesavre cooker cabe valve = Hash Basie Plug, valve Gorden. et on/orr Gate valve = Oxerhead Jerk Tulek foutlet Sizthg — ceabotwalve & solety valve. Requived No-sizig — (Giebewalve, Gale valve, pubtetly coquleed Dapmy™ solenvid & ctre~ alt. Isolation /stop / ON /orr Conte! valve Automaied Gontols flow pad. Unt Gocia dive is not conbiol value i‘ Gs it does uot metottula he ee he Mowe vate. | 4 obtain caubol valve -— HK tus waiidteuie toe Flow to Ati ivrespeck ue fo pressure Gop the His couhol valve - Valve thovactenstic /eperahon is wet atfected by oy thauge in pevameters oh dar shea fup shears Kine controle Pr Chressuve 7 hawseenitte) Ky Value - flo cocPhiciad of valve Indicates. capacity c+ valve dn terms of Plow ser) @ par) pa +— woke” ap= sper —Dillerence behicerr press at 20% 2 OffESS thee sheans cae Ky voltae Gr? Joy ) Flow of water im w/w at go'C shen AP aermss, tee valve is 4 bawig) Cy vate AP= 1 psi at 7 fc basLuseom 3485 Gb facie (WS Gatton /min) et HOE ia USGPM wher Ap= | TW establise tre Cy oy Ky value of Less valve, wale teshig, keeping, volve frdty. oper. Cove valve ft ty 2 ev)i's obtained Distance hewel by handle te oper fully it 1S catted LB / shcke. M97 valve used Ary Coubolling ts Globe valve: lag Float —> _— open } P Jat valve body Purbben . reste CStrtued i prnatitionn) Goubd gyertlow Wat wie pressure dap acwss the valve, Tow unde Mee plug —e wll fend to open te pla (prev Frew over tee plug, ah will tend fo Case the plang Chet prc / : i Tee valve is Subjected to Gath tub efPeck Pynanece nsiabiity, ew Nong mod Rangeabilihy = man. con bullae flow (loo %) ae pain controNable How (7 ) Crentianty ‘Ape Tur Down = maxes go fpr Mio cont: flow Aap Tn Deum = mibstcliee _ Tie How. Chovatterishess- Relahenstip between How of tHe valve ¢ openiiig of tue valve fe valve Rows ®) Qio24) R= max con-fiow Min ton fle 4o = uo oe ee op os Wk 2sternt = aelith ax oe ee) ae ' wm) as 5) vet wos 25 (4B Y" = ure we pagsie = 14 & eo wads)» mr = sb fr 3"§ ys = = Beco ee te 4" 36m T Coos = 2-36 m/s Process wodev — m/s Climitr velocity) uleh/eutler) BeM — 2m/s Floshag wey 05 m/s Cinlet Pressure barter Temp Sedranen tenp ~ Boiliats ph cf water ak atmosp prens (ie oor) pg Me eee Bierene plo seega iciend Eataipy. totes Mod Guta, eg Superheaitd : Seam abewe saturation teup, te Hk Meow vead ladent head -- to convert g tg of wader toa kg of Sean Ress P sat temp 4 talent heat J a 336 ° euhent tempy press 2 brmala fy ateleg As steam (2 compressible it tas pee ess ha foo ® Suberibicat pe-cvop if avev ae ® over enbeol pr doop - AP on = poe, yao fy Pe Be O5R @ ewbeal prideop = ap oe aos where, G - Flow ot steam in kg fre SP Volnet Steans at Pe SR dn mfg Ye AP Pir Pe Wh ~ ster fh oder Ul sp vol at of BZ a, For Sub tmieal codihon Gor ap G ~ constant over criticed Guadihias Gress Deep proces: G1 G= te.000 Fyfe 49 66.609 ka/tw Fareine a ] 3) R= 22 bar te 3s bow A) Adebahe process to teehcal =(Z bar (at ae pressuce div. wrtrot cLacging Tyee 400%, Fectlatpy BE et 2 oy euhech ad ve 20 2obav, q's —> 3249.5 Weg Eetiopy Spence SVS 3284 Spe we THEE F BARE For teow. éE Sip kv + Bloom Pern ee & a ee 336 — Ovew euthcal cond ban step 2 chavaderishe Sclechiou. Pressure Drop — fimneny. 7 Sree st Chew maidoiting const) AP. acwss valve. Clabenties conditions Jest conditions > Afemnime 01S Equal DPs APontm vive y os Unear /. APs BRS kK, selection. Nalve Sluandd venain epen 0’, ot 32g Fr evf opts tw 3M e fee re 6" 130,260, 380 §" 260 . 350,650 to" 3go- 650 fee ee OI o> ee 336. 33 sons eso u maw. Naleciby = / ws Set Vif) = @ KKahw)x dow SE) yp A (wt) = 68000 xX Seep % OSH F ous) = 2S m/sec. Math NO. 4 - Ydorily is Sonic mach Noo cf = Sub Sonic mach No > L Super Serace Ante + Mads No < o-4 outlet —* mach No < 0-3 Miad- No = velocity A Hurd Vel: of sound wu dhat Mera, Appr - Sobel veld = G00 A/s vet ct flucd = G0 ufe dieting toe Jwled ) MOC body Tam — Plug + seat (theeveh eet ~ AM wetted pack are called Twas) Bonat — twp covey port. Game as Body moc) Malt: = cashg easton GG 20/6625, covtonsteel A216 We ACT ce Alioy Sheth Azd wed SHawless AISI CFS steel cream A105 A\e2 en Ayer F22 A\R2 F204 AeLF 36 Fabmicete d AMO6 Gre Asis/sie hy 6o/Fe A335 pan Ams Pre A B12TP 305 TP BIG ASPerESR cost tren cannot use above tics, Pa x Teny Max ? max Tenp © isber 22sec — sar @ = 427" — Asta tg Ae ¢ DIN 544, 2 = 54q3'c S sec Hey, Aiv, oil, steam Nz & Avge —Non covpsive me dice ‘TABLES Specific Volume of Superteated Steam ‘Abate | Sain a i u (B23 iy Te Be BS | Be Bn Re stor Soe Sosa San oh | ee ae BE at ao uy | ee : 2g eH em, a we | wm at ae HS 5 a. a fei tee iB ie i |e is ae ar m2 09895 1.080 is Tat See viet Supe Som lols a = a = = = @ =m 4 Me ee ee ea # oe te age Ss He Gs A ee ie SRE SE TE GUUS SE Bs Ga, Gg, 1B # As AS GE HE de aaa St a i A es Ge ta AL aa a ie aie gig? Sues same GaMe Qie7 Gamo ou07 i oe ee er ee Ha Ge i? Gigs Hie Ge RL Rat Et a ule SIR: RINE QUOD BIE SIGS Gap? gas # Se HB: Ae SM REE A bet ba # Se See eh Ge) RE ES a amg. amlig Ogee! Samu fii ims gua cut 7 Me Hea EY te et HR Hg) a 2 oe Hee Une HEL AL HG) BR te) # Bee HES A0GH ee Ama HAY SB Beaee SEGRE g |SESES E2893 a2aa0 25383 2G99 99999 aeee3 Has 2 $8528 7 Banas Arana neane ean) Hack » 5854 SERA SBR9E @ ‘Spec aay Serene Sem, Spc apy Soe Sea o spss € essing cooker Used te incase the beiling pt ch wate Pe = Bree _ 100 au oe Frea T4x 33x00 Son = 14 Rg fem! gauge pres at = 2-4 alot absoluk pre setvma temp oh 24 = 127" When solely Valve or Libug clement is at equine ie leaking aonts called Set pressure. Tq per pr = wo ba~ sek pp = Wo bar — Cor A opertiug press) Blowpy = N55 Yost Wy Win DHE indicates dicdinge of media Resettpr = 1045 wurde stould be Lessby Smaller over gress & Suctt Blow py is better Design Back pressure 1 Back pressure at the outlier of 9 o Salety valve Shad fot wine tan, 2 TYPES BF Back press TOE toe penan O PIU Beck press une © A\perimposed Bact pressing Solety valve ALG common exhaust : ee a B Powicth only tr Gates A siean TAP iw wet br tiqued “Hiqued Was propohionete aft, 24 peswse “t L WF 7 304 Because Weucd ducoupressi ble 6 Safety Nalve for or as per Ter ee fi Fs boon @ Ovidimavy Lif “Die ‘hone press ® Magis ft op J ota om wipe anes 7 ® Far sett Pis to fy ~eciler oy super hecder. 5 /+ Capacity E= cap As per TER B= stlvreted Steam Flos in kg /ay © ~ Coefficient of Dischev Certibed by beilew inspec) A ~ Mintmuts Aveo for Hoes. Conhice area} Pe Sel press. bay A? TW obras C value appewtdhas eee Re Stam : — . Tootsie oe Achal CAs obtained by -inpwing Adel capatity 4Len 4 3 pociy Reiley imSpechy will “certify tre € value be Aepading A by 17 ie Sey C= OS adved o2F —cobh man C2 OB ROq = O2F eee Te size a safety valve bey Woes kg fay ot Saturated steam Set press= 10 bar c~ is assumed Rom mbyes calatoge « b= cap : GA x Word) teooe = Wwe = O32 «A mH “A = 284) nem™ 8 = Shs am ole Blew off = os” Sa Reseat = ay 4 cv Capacity ot Superhecited Steans Ts ~ Pay dF siperheate Veale Ct8up ~ Tent) toee Es = Feo SxPewbented steam tylhe Fo Seb Stoo ky fie Tslabug - stot /stop ad flocs Control = a9 / opening to combo flows ante / pressucre TSolation valve 5 Globe , Gate, check, Buttery , Ball, Diaphragm 1 plug velve , Principel_d_operavion D Obtwabug :- Fluid Floo in hyieetal Famer closinuht WE in tum touted Divechews. Check valve , 27 swage Flow Is honzoutal A desing, eemert jg MOviCg perpendicaler te floes Cventat) Cote valve 3) Rotts Flow is luteal £cising eemecd és , i swtabiey Got 7 Bes, Pablehly , ply valve 4) Saueering :- Flexible clemeat is squeeced Piophragm, pine valve Advanteage Globe valve © mest suitable for flow conbw.l Bet vegulechon. “Desedvinctage .— Giggs wae fad teeing verkcal ape d tm pres Pop ss ive Gate valve Aavartage: Pressure Drop is Less sa dvaucewge » UA chet vale valve fmos4 ompace wale: # Fast active, FAO can wed fy yequletion. (eet Rue) Ball valve, ¥ Fast acting ¥ ShniqWt though Hoo mber his, oper a 3” pipe siee A 2m" bau size OPC Reduce pat Belt valve B pipe Vee AZ" bail gize opewiag fur pert Bat! wehtn piaphragnr Valve Asy : * Stumy Puu'd — Apptication # sc oaining Body Shape * Gland -tess valves Vis advouterge :— Tetwp Liveterion press hiwshabins (upto © bar) es Diapnages ie new weteltle Selechon ef valve :— 4) What is medium — tiquid /Gas 2) Frequency of eperakon 3) Appicahion = Tsclakug [Reguicciing Equiveteak resistance in m 4 pipe per ™™ a valve sire, Globe Canventtounl ) = O4 a pipe sice & Glebe valve Ave rensteace by Globevalve = 50 x 0-4 2s 20 ie tm dt SANb fips oalsimice = sone Glebt wave mesistaunce Globe (spanned) = 0-2 Ve valve = 06 Ange - 016 batteslly = 0025-004 pg = oor Ge & Ball valve = 0:0) Ressure Rating @ Welenal selection © wok into Mottnat Gwup table O temp & Resting class Acuotoy Pr eumatlr'c fr z z Ww ] Ae ingle Ang cee Dioeeh Aching Piston & cajhinder ots het “ Reverse iversak rch Diephegue Advector a hI A niv [ ie to open Pe Riv to close ype valve ype valve Atv fail 1 close Aw fail 40 epen Fail safe coaditin clow E @]Jsize the Activator preumatre Hiv 1 Operr obSeubl A" valve wil Ky 100 4 pert sree qo nox am ante pr ~ 30 bar. std sping muge - 02- 1-0 bar a Up sya 223,143 Fay ~ ace by media 4 a 4 Eapxp = T x@ytx 50 ‘ = 1908 & olen Sealing Wr ce 34g fem Seal pevifery Seek 6 eq Seal tere Soon = 1% kg Spr ore = 2048 ¥q Diephragn Avokiable sey Spring Rauge = (600 ext Gd = 757,\009, 120) 204s Toco pete Ciing Rosuge ) mir Amun FABRICATION oe WELDING :- Axe welding: Are welding 1s ahision we Idieg process wherein coalascerce (Rision) 1S obtained with the hetp peo ele cte ere cee elechrode (consumable oF non consumable) £ the base mete. Types & Ave Wwe ldiveg :- farbon Are we thing > Carbon meltiug point is tugh fms fron elechede dee ~ Carbon dlechode is hard matenat wet YH Parock meta! Ons umed wile melt wi Ep pernee erected a a aici e wgated Wot Welding, Desp 4 eprly | ge cleavicahy CE Owe Stucks ug the gop bet ~ High Frequeney unit a sonite The aiv to make putts bor between elechude job. ten ~ Steel uml is paced i te OF hes 1 Shuck medinteuliu Jeb & elechode %) Fun sheilded meta ove weldiug :- frsumable dechode caveved with tux powder to Gvord oratdation, Flux melts sith parear metal & lechode and becomes a Part ct molten metal as the motion metet starts Salidihug Me Hux Csedium carbonede , magnesium carbonette) ruses, UP to tie surface because of tous deusity £ wlele sing w sudace Hue will Cory impunties & gases FW when buns produces, ges wluch pricct weldivig, (molten poot) A tus gas is cotted geseous shield Yperene oy 3) TG + Tungsten anert Gas Highly Used fy cteet welding Tungsten is non Consumable electrode 5) MAG-~ metal Ackwe Gas Only Cor is used as int gasLapporatis os MG © Suomerged Arc weldtug nuaicled Tue deppe Soli de Bed wet AG seo 7) Plasma Are welding (Plesma.-Jemporory sonised eteae ot gus y For both plasma gas 2, chevtoas aan be same untansferred dees net includes job for empehing, 8 & ence Hr tan be used thy nanconduchy jobs PAWS extension eb Te welding , Neale are cased 2 — Plan - wr |] Yi Shel G aM I \\H Age %) Fletke- Slag weldiig -- Werticar setup ) Flechic cure only of inhicd stage electrode fected Hater cooled copper | “Dae molten Stan moNen weld poo} | Wp Weld meta Station weld. ‘piece toloct joy ® WELDING symBcs Representation of welds on drawiugs rquies the Use of ‘he KellasiuOetement a basic. Symbel t speafy cack hype +t weld @A reference tine £ a avo to duiditate We becettion of Me weld in a jot ® Supplementary symbols to marit weld oltround. Karsh + welds ete @ Weld dimensions in erossechon 4 Bengty leld Sire eae 7— welded tevgtt : Field Weld symbol Rbvovce 4 : ere . & ops — Weld aktwund symbol \ S$ 1252 eg Armw connecting vellrente fete t {Re arraw side of jo NT [2° S49€ Prepared membe \ lor bot Locokion the weld The locaton d weld is éndicated by an anow © a xeherence tine a WO Miben coeld Symball ie below the reheence Lhe te we k 1S emede on Same side of the fpiut OS He Orme head JOINTS. TOP orecng GAAS Pate ) PLAIN BUTT cot 2 2) LAP got Flange Edge Preparation D Single ‘vi dont 2) Dowle *Y Jou ‘Symmehicel 5) “Double ‘y an syninehic! oy S) Bouble “uy 2 BEVELED euTT RE a lie’ S40 Sm ae a Dae my 2 > 60° cheat . : At 040 Sram oes @ = 0403 win a ne Ms ? tte = os, fo ain fae B= to wise a 7 ee REY Sw POC] br wee Teint Design, 4) Sqvere om 2% Single vee 4 ® single Bevel 4) Single “3 IE 9 Single “uo ©) Duuble Vee’ Ge oA} Y Pouble “Bevel” or ®)dovbie ue T- JOINT ee at. oo Q 1 Pamae sever en] tase ee oo ae 6) Deudle Plale Thctaess guy 6 we 0-25 1B-25 (2-35, 10-50 lo-35 [2 & above upto 10 upto 40 10-15 15-25 26 2h above 20 & above 3) LAP JOPNT se » Single Fillet a > Desde Fillet oe a iy Plug weld : il = A) corner Jou & > (HW fun epen Comey jowt ae GH) Hatt open comer joel B | Gi) dpe comer jot B 5) EDGE 3ONT a Basic Werb symects Ge) singe qR GH Pmjectnn A © Filet oo Feat ae ON Flash yy al v ) Deubte Burt ‘ Gv sage gy ever ut & eae | Wear ashes butt &® vaste vet S wi Edge os ) Singte ay wi bug veut @W) Seating 0 (W) Doubte BE ame u- Butt AW) Backing oe ‘Ship ee i) Spel ee Gv) Seam xxx qi) Double ea a 5) ® x) Desoriphen etd ALL round Site weld (Assempie weld) site weld (Erechion wet) concave fon four Flusn conteuy conver Cowteuy Maching, chaping . Grindiug flush WELD DEFECTS 6 A defechve weld fails under sewice cendihons & causes damage to propery & toss ct human 4ife. ampwper welding paamel@ns £ base metals & wwng weldtug Procedures Anhodices defects oy faults tn the base metat & avpund the wetd je heat affected zone GHA) HAZ is a tone adjacent to weldmeut L mecroscopic shudvre & HAZ 4s nok stable The significauce of On indviual defects depends, pon, \) Micscepre Stuchre WY Mechawcad properties WD Type of oodiug Cetatre cactic or stock) 5D Emvionment (Cosine or non cenasive) ~) Type & size A defect W) The Shess pattern local 1 the defeds Types of Delects > races ) Distortion ji) Incompete penchotion WW) Snetusions V Porosity & Blow kole VW) Poor fusion Vil) Poor weld beed opperance vi) Spattex 10 Vader custtag ®) Overlapping )) Cracks = causes —ngidity ot joiut ~ Peer Ductibély of base metal’ 7 wercave weld beed ~ Fast arc hatel speed T Flethede witty Ligh yd rayon conten EO The Ore melts, base metal ahead gets pehenied &° “he ase metal porhon alveady welded starts Conbiug these is a qood amount of temp. ditto. OF vamous pis along the joints AL cota ORAS metals are expandiig along te Jt while ctrer includiig “tke weld bead are Konkocking. Tus phenome: leads to déstohion “Pisteman As chauge in Shape & diflercuce between, Yue posihon cf 2 plates Defore uw Kua & citer weldico, —More number ob passes with o smaller dia. ot elechode — stow are havel speed = pe & joint Cv joint requires ure metet deposition War +. joie Hence mare diste,) — Nigh vesidual Shess in metet plate Causes + Wi) Sncomptete penebakon.- “Penetestion is the distance” fom aie ese ye mfsudag to monciwuim distauce of weld nugget Causes — ampmove penehotion Fee toege wot Face Rett gap too surekt ~ Ter Smatt bower augie peleeet are a \) Ancusion .- anclusion may be Ln the fonn of slag or amy other brea moarenal wluich dees Ust geta Gaence do Hot nthe surtace obttie Sotid (ty Wedmetot Zttus eubap in the same Anclustey fowey the Sheugth of Hie piut 2 wakes it vente, Gee ~ RP forge cletoe Dameter ~Ansufhciewt chigivg & cleauiug cf Previons passes, Rilgt Seelg d mens po W Porosity & stows holes e- Porsily is a grup ct snaatt Voids whereas blow holes a G&S pockets are Comparatively er tsolated weles or cavity They may Octer due ager teamed ale oy oni: Tg oy melted ander ee ane! tevets" te BbSoyb Joses - tauses “improper elefvode @akuy yer ee ee eee Elechmde wit damage coat: Wi) Pew fusion she mittn metal deposited ches uct fuse Properly uth the cold de wet nite propedy 2 wmplelely cause :-— to are current ~ Foster are tmvel T Amprper Gelding Technige 7 Pesence ct ust, scale -& thee inpuribie NO te ee ae foe A wtid bred appears to be por if tS Lot ceposited Shargik Ge beed width Varies from place to Place, Npples ore uot tonsisharrce MWD spatter 1 spotters ave small mehat portctes luc are thrownout of the one, during ueldiug & a ou the base metal aymund tte weld be: Aesacrtte DD Under cubhuy '- Se under cacti gwoxe gets foun in a parcut metal aloug the sides of weld ved. Groves jet deposited ed aloug He veduce Jue Thickness of plate Rthus the Orea oloag the beed which inten weaken the uel gen X) overtopping = Overopving is weverse of undevcudtiig. An overtopp ocawrs then the wrclter metal bin the elechrde hows over the payer metal surtece 2 vemains There wittiouh proper Settee tute & ouiiled ull. tht Scouse

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