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Strip - Cladding - System - 2P R0 2018 11 19

The document discusses a strip cladding system for enhancing operating life and preventing corrosion. The system uses electro slag strip cladding (ESSC) or electro slag welding (ESW) processes to overlay special materials onto carbon steel strips using a cladding head mounted on a column and boom. It features a patented strip cladding head for consistent bead finish and deposition, as well as smooth strip feeding. The system can be used for applications in nuclear, pressure vessels, oil and gas, and power plants. Heavy duty power sources of 1200A and 1600A are suitable for the ESSC/ESW processes.

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65 views2 pages

Strip - Cladding - System - 2P R0 2018 11 19

The document discusses a strip cladding system for enhancing operating life and preventing corrosion. The system uses electro slag strip cladding (ESSC) or electro slag welding (ESW) processes to overlay special materials onto carbon steel strips using a cladding head mounted on a column and boom. It features a patented strip cladding head for consistent bead finish and deposition, as well as smooth strip feeding. The system can be used for applications in nuclear, pressure vessels, oil and gas, and power plants. Heavy duty power sources of 1200A and 1600A are suitable for the ESSC/ESW processes.

Uploaded by

gikkederki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Strip Cladding System

Weld Overlay Application for Cap Seal, Shell and Pipe


Electro Slag Strip Cladding (ESSC) is a process of overlaying special material on base material
(carbon steel) to enhance operating life and prevent corrosion wherein strips as a filler material is
deposited using Electro Slag Strip Cladding (ESSC) or Electro Slag Welding (ESW) process. The
set up required for this contains a heavy duty SAW power source compatible for ESW / Cladding, a
suitable Cladding Head for the matching strip width (mounted on column and boom), weld
controller, water cooling arrangement for the cladding head (option), flux heating system (option)
and flux recovery system (option).

2018-10-27 – KWAI reserves the right to alter / modify the specifications without prior notice
Salient Features
•Suitable for circumferential and longitudinal
cladding applications.
•Patented Strip Cladding Head with state of the
art technology ensures consistent bead finish /
deposition layer after layer.
•Unique strip feed roller design ensures smooth
and reliable feeding and eliminates slippage and
feeding issues.
•Digital and user-friendly control panel for setting
Cap Seal Strip Cladding System
parameters.
•Options available to enhance quality and
productivity e.g. flux heating / recovery system
and magnetic steering

Application Segments
•Nuclear

•Pressure Vessels

•Oil and Gas


Various Cladding Applications
•Power Plant Equipment
Strip Cladding Head Cladding Application Strip Width Pipe Diameter
KSC-30L Tiny long strip cladding 15, 20, 30 mm OD≥220 mm, ID≥360 mm

KSC-30C Tiny circumferential strip cladding 15, 20, 30 mm OD≥220 mm, ID≥360 mm

KSC-60L Medium long strip cladding 30, 60 mm OD≥220 mm, ID≥400 mm

KSC-60C Medium circumferential strip 30, 60 mm OD≥220 mm, ID≥600 mm


cladding

KSC-90 Strip Cladding 30 ~ 90 mm OD≥220 mm, ID≥1000 mm

Note
1) Outer Diameter (OD) and Inner Diameter (ID) values mentioned above are relevant for outer and inner cladding respectively.
2) Magnet steering is recommended for strip width ≥60mm, additional parts are available for 120mm strip against requirement.
POWER SOURCE FOR STRIP CLADDING – ZD5-1200EJ/1600EJ
These are heavy duty Thyristor (SCR) controlled CC/CV power sources suitable for Electro Slag
Strip Cladding (ESSC) / Electro Slag Welding (ESW) apart from Submerged Arc Welding (SAW),
Carbon Air Arc Gouging (CAAG). Backed by proven performance, rugged and reliable design
along with a wide range of protective features make it an ideal choice for customers.

Salient Features
• Heavy Duty – up to 1600A / 100%
40,000+ machines
• Operating Mode – CC/CV world wide

• Suitability – ESSC, ESW, SAW, CAAG

2018-10-27 – KWAI reserves the right to alter / modify the specifications without prior notice
• Digital Display – V/A

• In-built Protections
High Reliability
− Over Current Heavy Duty
− Over Heat
− Over / Under Voltage
− Phase Fault
− Control Cable Short Circuit
− High Frequency (HF) interference

• Operation at high ambients

Technical Specifications ZD5-1200EJ ZD5-1600EJ


Control Mode Thyristor Thyristor

Mains supply 415V±20%, 3Ph, 50Hz 415V±20%, 3Ph, 50Hz

Rated input power 83KVA 112KVA

Rated no load voltage 74V 75V

Output current range 200 – 1200A 300 – 1600A

Full load rating 1200A / 70% 1600A / 100%

Continuous load 1000A / 100% 1600A / 100%

Protection class IP21S IP21S

Insulation class 2000C 2000C

Dimensions, l x w x h 880 x 590 x 925 mm 980 x 670 x 1060 mm

Weight 310 Kg 460 Kg

KAIYUAN WELDING & CUTTING AUTOMATION INDIA PVT. LTD.


Add: Plot No. 51, Gat No. 343, Chakan Talegaon Road, Pune - 410501, Maharashtra, India.
Contact No.: +91 7755900873 +91 7755900921
Web: www.kaiyuan.in E-mail: [email protected]

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