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Mullite & Zircon

This document provides information on mullite and alumina based ceramic products from Special Ceramics Pvt. Ltd. It lists various product lines including pressed bricks/blocks and vibro-cast blocks/shapes with their corresponding compositions in terms of oxides, physical properties, and typical applications. The products are designed for applications in high temperature industrial equipment like furnaces, regenerators, and forehearths that require resistance to corrosion and thermal shock.

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53 views

Mullite & Zircon

This document provides information on mullite and alumina based ceramic products from Special Ceramics Pvt. Ltd. It lists various product lines including pressed bricks/blocks and vibro-cast blocks/shapes with their corresponding compositions in terms of oxides, physical properties, and typical applications. The products are designed for applications in high temperature industrial equipment like furnaces, regenerators, and forehearths that require resistance to corrosion and thermal shock.

Uploaded by

dattanikm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SPECIAL CERAMICS PVT. LTD.

www.specialceramics.in

MULLITE & ALUMINA BASED PRODUCTS


Al2O3 Fe2O3 SiO2 B.D. A.P. C.C.S. R.U.L. P.C.E. R.T.E. T.C. Mortar
Brand Name Typical Application
(%) (%) (%) gm/cc (%) kg/cm2 taºC Orton (%) w/mºK Recommended

PRESSED PRODUCTS - BRICKS & SQUARE BLOCKS


SCL-72 70.0 0.6 28.0 2.70 18 500 1640 36 0.62 1.98 SCL-70M Port, Regenerator, etc.
SCL-MUL 72.0 0.2 27.0 2.60 17 800 1700 38 0.60 1.92 SCL-MULM Port, Walls, Crowns &
SCL-MULS 78.0 0.2 21.0 2.65 18 800 1700 38 0.66 1.98 SCL-MULM Regenerator etc.

SCL-90 90.0 0.2 6.0 2.95 18 800 1700 38 0.72 2.10 SCL-90M Distributor Bottom & Side Walls,
SCL-99 99.4 0.1 0.1 3.10 18 900 1700 38 0.80 2.22 SCL-99M Forehearth

VIBRO-CAST PRODUCTS - BLOCKS & SHAPES


SCL-72 CAST 70.0 0.6 28.0 2.66 20 500 1640 36 0.62 1.92 SCL-70M
SCL-MULCAST 72.0 0.2 27.0 2.55 19 800 1700 38 0.60 1.86 SCL-MULM Port, Regenerator, etc.
SCL-MULCAST S 78.0 0.2 21.0 2.60 20 680 1700 38 0.64 1.90 SCL-MULM
SCL-90 CAST 90.0 0.2 6.0 2.90 20 700 1700 38 0.70 2.02 SCL-90M
Distributor, Forehearth
SCL-99 CAST 99.4 0.1 0.1 3.00 20 750 1700 38 0.76 2.18 SCL-99M

ZIRCON AND ZIRCON-MULLITE PRODUCTS


Al2O3 Fe2O3 ZrO2 B.D. A.P. C.C.S. R.U.L. P.C.E. R.T.E. T.C. Mortar
Brand Name Typical Application
(%) (%) (%) gm/cc (%) kg/cm2 taºC Orton (%) w/mºK Recommended

PRESSED PRODUCTS - BRICKS & SQUARE BLOCKS


SCL-ZRN ­ 0.5 63.0 3.60 20 600 1650 36 0.50 2.50 SCL-ZRM Sub-paving in tank bottom
SCL-ZRD ­ 0.3 65.0 3.65 20 600 1680 38 0.52 2.54 SCL-ZRM Neutral layer, Sub-paving
SCL-ZRS ­ 0.2 67.0 3.70 19 700 1700 38 0.54 2.57 SCL-ZRM For Boro-silicate glass
SCL-ZM 68.0 0.2 18.0 3.20 18 800 1680 38 0.60 1.76 SCL-ZMM Port wall & crown, Tank Superstructure
SCL-ZMD 59.0 0.2 25.0 3.30 18 800 1700 38 0.62 1.85 SCL-ZMM
For severe corrosion areas
SCL-ZMS 50.0 0.2 31.0 3.35 18 800 1700 38 0.65 1.92 SCL-ZMM
VIBRO-CAST PRODUCTS - BLOCKS & SHAPES
SCL-ZIRCAST - 0.5 62.0 3.55 22 600 1650 36 0.50 2.46 SCL-ZRM
Burner Blocks, Plugs, etc.
SCL-ZIRCAST S - 0.3 64.5 3.60 22 600 1680 38 0.52 2.50 SCL-ZRM
SCL-ZMCAST 67.0 0.2 18.0 3.15 20 800 1680 38 0.60 1.71 SCL-ZMM
Burner Blocks, Curtain arch, etc.
SCL-ZMCAST S 58.0 0.2 25.0 3.25 20 800 1700 38 0.62 1.78 SCL-ZMM

Note :
1. These values are average and may be changed from time to time without any information.
2. These values are for standard bricks of 228x114x64 mm size. For any other shape/size there may be reasonable variations.

B.D. : Bulk Density; A.P. : Apparent Porosity; C.C.S. : Cold Crushing Strength; R.U.L. : Refractoriness Under Load;
P.C.E. : Pyrometric Cone Equivalent; R.T.E. : Reversible Thermal Expansion at 1000ºC; T.C. : Thermal Conductivity at 1000ºC HF

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