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Pgurl 102579

The document introduces the new LR-Z Series self-contained CMOS laser photoeye sensor. It has 3 key features: 1) Best detection ability in its class thanks to a CMOS laser sensor and DATUM detection, 2) Durable long life with a stainless steel body and high enclosure rating, 3) Simplified operation with one-touch setup and a digital display. The LR-Z is well-suited for a variety of applications requiring stable detection of various target types in harsh environments.
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© © All Rights Reserved
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0% found this document useful (0 votes)
50 views

Pgurl 102579

The document introduces the new LR-Z Series self-contained CMOS laser photoeye sensor. It has 3 key features: 1) Best detection ability in its class thanks to a CMOS laser sensor and DATUM detection, 2) Durable long life with a stainless steel body and high enclosure rating, 3) Simplified operation with one-touch setup and a digital display. The LR-Z is well-suited for a variety of applications requiring stable detection of various target types in harsh environments.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

New Standard!

All-Purpose Laser Photoeye

NEW Self-contained

CMOS Laser Sensor

LR-Z
SERIES
Self -contained
CMOS Laser Sensor

LR-Z
SERIES

2
Introducing a more versatile Laser Sensor
Detection is often difficult with reflective sensors for a variety of
reasons, including target color, material, surface finish, and
environment. In order to solve these issues, the stability of a
CMOS laser has been combined with the versatility of a
self-contained sensor in a heavy duty metal body to create a more
stable and user friendly general purpose sensor.

BEST DETECTION ABILITY


in its class
CMOS laser and DATUM detection

DURABLE & LONG LIFE


High enclosure rating and Stainless steel body (SUS316L)

SIMPLIFIED OPERATION
One-touch setup and Digital display
BEST
DETECTION
ABILITY
in its class
CMOS laser and DATUM detection

4
Best detection ability by a self-contained sensor in its class
The LR-Z Series provides uncompromised detection ability while maintaining
the easy operation of a self-contained design. This sensor monitors and
automatically adjusts its sensitivity using a light power control function made
possible by combining the benefits of a CMOS receiving element with a laser light
source. This allows for stable detection to be achieved, regardless of color or
angle. The built-in background and foreground suppression functions allow the
LR-Z to achieve the best detection ability of any self-contained sensor in its class.

<CMOS image sensor + laser light source> <Light power control function>

CMOS
image
sensor
Laser
diode

On a bright workpiece On a dark workpiece


[Reduced light emission] [Strong light emission]

Center of the CMOS Left side of the CMOS Laser light does not
<DATUM detection> return

This function detects all


conditions except the
“reference” state, which allows
detection of any target,
regardless of surface or shape With With
variations, and even in cases Reference a workpiece a workpiece
when the laser light does not
return to the sensor.

5
Packing: FKM (Fluoro-rubber)
Case: SUS316L ( stainless steel ) High chemical / oil resistance
Extremely high chemical
resistance among corrosion
resistant stainless steels

Cover: PES (Polyethersulfone)


Food grade hygiene in addition to
high chemical resistance

DURABLE &
LONG LIFE
High enclosure rating and
Stainless steel body (SUS316L)
Optical plate: PMMA (Acrylic resin)
High transparency and chemical resistance with
scratch resistant coating

The SUS316L stainless steel body of the LR-Z resists damage, even when
Sealant: Silicone
overtightened or experiencing impact from tools or other equipment,
Resistant against
meaning there is no additional protective cover needed. In addition, the high pressure / high temperature water flow
heavy duty body is highly resistant to oil, acid, and alkaline detergents and
can be used in harsh environments due to its NEMA and IP rated enclosure.

Resists damage, even when Resistant to impact Meets NEMA Type 4x, 6P, 13 and
over-tightened (Approx. 3 times more resistant IP68/69K requirements
compared to our conventional model)
6
SIMPLIFIED
OPERATION
One-touch setup and Digital display

The LR-Z is designed to provide reliable, yet simple operation for any user.
Its large indicator ensures outstanding visibility, even from long distance.
Operation is simplified through the addition of a digital 7-segment display and
one-touch teaching method. Sensitivity settings are easily performed while
monitoring the digital display for proper operation. The LR-Z is also equipped
with a key lock function to prevent unexpected or accidental changes.

SET UP DOWN

Large indicator Digital 7-segment display Easy setup with one touch
(Approx. 6 times larger compared to teaching
our conventional model)

7
Versatile for use in a large variety of applications and industries

Black Inspecting press fit anti vibration Presence Detecting presence / absence of
targets rubber bushings on an index table confirmation IC components

Automatic light power control enables reliable detection even on a The light power control function enables stable detection even
black workpiece with low reflectivity. when the intensity changes due to color and surface variations.

Irregular Detecting presence / absence Printed


surfaces targets Confirming package presence
in food processing and packaging

Reliable detection is possible regardless of irregular surfaces The LR-Z Series performs reliable detection even on printed
or background color. packaging with a glossy finish.

8
Improvement
application Confirming workpiece ejection in oil-contaminated environments

Before After

A thrubeam photoelectric sensor was used. Production was Downtime can be reduced by installing a sensor away from oil
temporarily stopped due to a large amount of oil buildup. splash in order to eliminate malfunctions.

Improvement
application Confirming product quantity

Before After

Previously, confirming product quantity required manual By installing the LR-Z sensor above the target and using the
adjustment of the sensors at product changeover to account for external calibration input, product changeover time is reduced
different product heights. and precise operation is ensured.

9
❚ Lineup
Type Detecting distance Spot diameter Standard detectable deviation Connection method Output Model Weight

NPN LR-ZB100N
Rectangular
2 m 6.56'cable 110 g
w/ cable
PNP LR-ZB100P
2 mm 0.08" 1.5 mm 0.06"
(35 to 50 mm
1 mm 0.04" 1.38" to 1.97")
NPN LR-ZB100CN
35 to 100 mm 1.38" to 3.94" 3 mm 0.12"
(50 to 100 mm
At detecting distance of M8 4-pin
1.97" to 3.94")
100 mm 3.94"
Rectangular
LR-ZB100CP 55 g
w/ M8 connector
PNP

M8 3-pin LR-ZB100C3P

NPN LR-ZB250N
Rectangular
2 m 6.56' cable 110 g
w/ cable

2.4 mm 0.09" PNP LR-ZB250P


9 mm 0.35"
1.2 mm (35 to 180 mm
0.05" 1.38" to 7.09")
NPN LR-ZB250CN
35 to 250 mm 1.38" to 9.84" 25 mm 0.98"
(180 to 250 mm
At detecting distance of M8 4-pin
7.09" to 9.84")
250 mm 9.84"
Rectangular
LR-ZB250CP 55 g
w/ M8 connector
PNP

M8 3-pin LR-ZB250C3P

❚ Mounting bracket ❚ Mounting bracket (adjustable bracket) New adjustable bracket


Type Model Material/Weight Type Model Material/Weight

Standard mounting Adjustable bracket


bracket SUS316L for rectangular type Zinc nickel plating
OP-87408*1 OP-87404
(M3 screw x 2 30 g (M3 screw x 2 95 g
supplied) supplied)

Rear mounting Screw length Screw


bracket SUS316L length: Iron nickel plating
OP-87409 OP-87406
(M3 screw x 2 30 g 45 mm 70 g
supplied) 1.77"

Adjustable bracket
Robust mounting Screw for rectangular type
bracket (t = 3) SUS316L Locking screw for length: Iron nickel plating
OP-87410*2 OP-87407
(M3 screw x 2 170 g adjustable bracket 65 mm 80 g
supplied) 2.56"

*1 This bracket is dedicated to the cable type. Use OP-87409 or OP-87410, when installing the connector type.
*2 This can be used only in combination with an L-shaped connector cable, when installing the connector type.

10
❚ Cable
Specifications Material Appearance Connection method Length Model Weight

2 m 6.56' OP-73864 55 g
M8 4-pin
Cable: PVC
Standard 10 m 32.8' OP-73865 220 g
Connector: Brass nickel plating

M8 3-pin 2 m 6.56' OP-87396 80 g

Straight type
2 m 6.56' OP-85499 65 g
Cable: PUR
Oil resistant M8 4-pin
Connector: Brass nickel plating
10 m 32.8' OP-85500 310 g

M8 4-pin 2 m 6.56' OP-87397 75 g


Chemical Cable: PVC
resistant Connector: SUS316L
M8 3-pin 2 m 6.56' OP-87398 60 g

M8 4-pin 2 m 6.56' OP-85497 55 g


Cable: PVC
Standard
Connector: Brass nickel plating
M8 3-pin 2 m 6.56' OP-87399 80 g

L-shaped type 2 m 6.56' OP-85584 65 g


Cable: PUR
Oil resistant M8 4-pin
Connector: Brass nickel plating
10 m 32.8' OP-85585 310 g

M8 4-pin 2 m 6.56' OP-87400 70 g


Chemical Cable: PVC
resistant Connector: SUS316L
M8 3-pin 2 m 6.56' OP-87401 60 g

❚ Enclosure ratings for each cable type ❚ I/O circuit diagram


Oil
Standard Chemical NPN type (LR-ZB * N) PNP type (LR-ZB * P)
Enclosure rating resistant
cable resistant cable
cable
10-30VDC 10-30VDC
Brown/ Brown/
IP67
Load
protection circuit

✓ ✓ ✓ ➀ ➀
IEC60529
PLC, etc.
Sensor main circuit

protection circuit
Sensor main circuit
Overcurrent

Black/ Black/

Overcurrent
➃ ➃
IP68
– ✓ ✓
IEC60529

Load
3VDC
White/

IP69K
– – ✓ PLC, etc. White/
DIN40050-9 ➁*
0V 0V
Blue/ Blue/
➂ ➂
ECOLAB,
– – ✓* * Cable type and M8 connector 4 pin type only
Diversey

2 4 4
* Have passed resistance tests with cleaning agents from multiple manufactures. M8 Connector M8 Connector
1 3 1 3
pin layout (4-pin type) pin layout (3-pin type)

11
❚ Specifications
Type Distance based laser sensor
Appearance Rectangular
2 m 6.56' cable LR-ZB100N LR-ZB250N
NPN
M8 connector 4-pin LR-ZB100CN LR-ZB250CN
Model 2 m 6.56' cable LR-ZB100P LR-ZB250P
PNP M8 connector 4-pin LR-ZB100CP LR-ZB250CP
M8 connector 3-pin LR-ZB100C3P LR-ZB250C3P
35 to 100 mm 1.38" to 3.94" 35 to 250 mm 1.38" to 9.84"
Detectable distance *1
(650 to 0) (215 to 0)*1
35 to 50 mm 1.38" to 1.97": 1.5 mm 0.06" 35 to 180 mm 1.38" to 7.09": 9 mm 0.35"
Standard detectable deviation
50 to 100 mm 1.97" to 3.94": 3 mm 0.12" 180 to 250 mm 7.09" to 9.84": 25 mm 0.98"
Display resolution 2 (0.2 mm 0.008") 1 to 3 (1 to 3 mm 0.04" to 0.12")
2 × 1 mm 0.08" x 0.04" 2.4 × 1.2 mm 0.09" x 0.05"
Spot diameter
at 100 mm 3.94" at 250 mm 9.84"
Response time 1.5 ms / 10 ms / 50 ms selectable
Type Red laser (660 nm)
Light source
Laser class Class 1 laser product (IEC60825-1, FDA (CDRH) Part1040.10*2)
3-digit 7-segment display (red),
Indicator output indicator (yellow),
Function DATUM indicator (orange), 1 spot indicator (green)
Timer OFF/ON delay/OFF delay/One-shot
Power voltage 10 to 30 VDC, including 10% ripple (P-P), Class 2 or LPS
Power consumption 450 mW or less (18 mA or less at 24 V, 34 mA or less at 12V)
LR-ZB*N: NPN Open collector
LR-ZB*P: PNP Open collector
Applied voltage 30 VDC or less,
Control output
Control current 100 mA or less,
Residual voltage 1.2 V or less at 10 mA or less,
Specifications 2 V or less at 10 to 100 mA
Protection against reverse power connection, output overcurrent,
Protection circuit
output surge, reverse output connection
Output operation Light-ON / Dark-ON selectable
Input time calibration: 35 ms or more ON, 35 ms or more OFF
External input *3 Laser emission stop: 2 ms or more ON, 20 ms or more OFF
Short-circuit current NPN: 1 mA or less/PNP: 2 mA or less
Enclosure rating IP68(IEC60529), IP69K(DIN40050-9), NEMA 4X, 6P, 13(NEMA250), ECOLAB*4, Diversey*4
Incandescent lamp: 4000 lux or less Incandescent lamp: 2000 lux or less
Ambient light*5
Sunlight: 8000 lux or less Sunlight: 4000 lux or less
Ambient temperature -10 to +50°C 14 to 122°F (No freezing)
Storage temperature -25 to +75°C -13 to 167°F (No freezing)
Environmental
Ambient humidity 35 to 85%RH (No condensation)
resistance
Shock resistance 1000 m/s2 in X, Y, Z axis directions respectively 6 times
10 to 55 Hz Double amplitude 1.5 mm 0.06" in the X, Y, Z
Vibration resistance
axis directions respectively, 2 hours
Insulating resistance 20 MΩ or more (500 VDC)
Withstand voltage 1000 VAC 50/60 Hz 1 min
Case: SUS316L, Display: PES,
Material Lens cover: PMMA with scratch-resistant coating,
Packing/Connector ring: FKM
Accompanying items Instruction Manual, Certification/Identification label (FDA)
*1 Display reading used as a guide for the detecting distance. When the setting value is tuned, the readout shifts. When the value exceeds “-99”, “-FF” is displayed.
*2 The laser classification for FDA (CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No.50.
*3 M8 connector (3-pin) type does not include the external input function.
*4 Have passed resistance tests with cleaning agents from multiple manufactures.
*5 When the response time is 10 ms

12
Unit: mm inch
❚ Dimensions

LR-ZB100N/ZB100P/
17 0.67" Button
ZB250N/ZB250P

0.39" 10

Indicator
17.7 0.70"
Center of
received light 28.7 1.13" 1.1 0.04" Button
0.24" 6 2×M3×P0.5
Display
1 0.04"

1.63"
43.1 25.4 41.5
1.70" 34
25.3 1.00"
16.6 1.34" 0.47"
1.00" 0.65" 11.9
0.35" 8.8

0.18" 4.6 Button

0.57" 14.5 4 cores (brown/blue/


black/white) x 0.20 mm2
Center of emitted light Cable length 2 m 6.56'

LR-ZB100CN/ZB100CP/ ZB100C3P/ 17 0.67" Button


ZB250CN/ZB250CP/ZB250C3P

0.39" 10

Indicator
17.7
Center of 0.70"
Button
received light 28.7 1.13" 1.1 0.04"
0.24" 6 2×M3×P0.5 Display
1 0.04"

25.4
43.1 1.00" 41.5
1.70" 34
0.65" 1.63" 1.34"
25.3
1.00" 16.6 0.47"
8.8 11.9
0.35" 8 0.32"
Button
0.18"
0.57" 14.5 4.6 ø10 M8 connector
ø0.39"
Center of emitted light 19.6
0.77"

13
Unit: mm inch

OP-87408 OP-87404 OP-87404 + LR-ZB100N


0.31" 29 1.14" )
7.75 (R
Hexagon socket head cap screw
11 0.43"
0.20" 5 (M5, length 15mm 0.59", opposite side 4 mm 0.16", iron nickel plating)
3.5 0.14" 1.45" 13.5 0.53"
ø0.14" ø0.79" ø0.94"
(R) 3.5 7 0.28"
36.8 4x ø3.5 Spot facing ø20, ø24

2×R
0.14" SUS316L 19.5 0.77" 16.6
d=3 0.12"
0.16" 4 18 0.71" 7 0.28" 0.65" 21.5 0.85"

2
t=2.0 0.08" 3.5

R0.
R0 0.13" R1 53"
R25.4.0"
2× .08 .

08"
3.2 ø0.87" R0
R2 " 8° 3°
R1

ø27 17.4 ø22 25.4 15 35.9


0.14" ø1.06" 0.69" 1.00" 0.59"
3.5 1.41"
(R) ø1 ø0.
2 47
0.16" 4 12 0.47"
30.2 25.4 Nut (M5, iron nickel plating) 21.5 0.85" 5
1.19" 1.00" 46.5 35 1.38" 0.20"
1.83" SUS304
16.3 21.6
0.85" 1.00"
0.64" 3.5 0.14"
R1. 5.4
(R)
R2

0.33" 25.4
0"

0.74" 16.5 0.65" 8.3 43.1


18.8 21.5
0.85" 1.70"

OP-87409
0.49"
34 1.34" 12.5 25.3 1.00"
)

7.75
(R

0.31" 19.5 0.77" 32.5 1.28"


0.13"
10 0.39" Zinc die-cast
0.20" 5 3.3
3.5 0.14" 4.3 0.17"
3.5
(R) 0.14"
R0 R2

4 7 0.28" 12.5

.08

0.47" SUS316L 0.49"


0.16"
"

18 0.71" 12 t=2.0 0.08"


R0
. 0
2× 8" 25.4 1.00"
R2 5.5 0.22"
)
(R

R1.0" R25.4
5° R25.4 R1.0" 26.5
36
3.5 0.14" 1.04" 1.42"
(R)

3.5 0.14" 16.5 OP-87406/87407 OP-87406 / 87407 + OP-87404 + LR-ZB100N
0.65"
0.08"
2 x ø21ø0.83", thickness 2 (1.26") M10×P1.5
(32)

OP-87410 13.5
ø16 0.53"
ø0.63" 16.6
43 1.69" 0.65" 21.5
0.39" 10 L 0.85"
38 1.50"
21 0.83" Across-flats 17, thickness 8
0.67" 0.32"

22.5 0.85"
0.89" 16 0.63" 21.6 1.00"
40.9 Iron nickel plating 25.4
1.61" 43.1
18.4 5 L=45 mm 1.77" : OP-87406 0.85"
0.72" 0.20" L=65 mm 2.56" : OP-87407 21.5 1.70"
R0 ×R
(R)

0.25" 6.4
.0 2

6.8 0.27"
4

SUS316L
8"

ø0.14" 30 1.18" t=3.0 0.12"


2xø3.5
13 0.51" L
0.13" 3.3
7.3
14.9
0.59" 0.29"
3.5 0.14" 0.47" 12
0.49" 18 0.71"
12.5 25.3 1.00" L= 28.5 mm 1.12" : OP-87406
79 3.11" 78 L= 48.5 mm 1.91" : OP-87407
3.07" 19.5 32.5
.4

(R
R25"

0.77" 1.28"
R1.0

)
10° 4°
21.6 0.85"
0.65"
R0 ×R2

16.5
.08
2
"

14
Unit: mm inch

OP-73864 / 73865 OP-85497

78.74" 393.7"
2000 (OP-73864/87396)/10000 (OP-73865) 2000 78.74"
0.26"
6.7 ø9.5 ø0.37" 0.55" 14 9 0.35" ø9 ø0.35"
ø9 16
ø0.35" 0.63"
ø0.15" ø0.15"
26.7 ø3.7 (4×0.28 mm2) 7.7
1.05" ø3.7 (4×0.28 mm2)
0.3"
ø9 ø0.35"

OP-87396 OP-87399
1.20" 78.74" 1.02" 78.74"
30.5 2000 26 2000

ø10 0.65"
ø0.39"
ø0.20" 16.5
ø0.20"
ø5.0 (3×0.4 mm2) ø5.0 (3×0.34 mm2)
ø10
ø0.39"

OP-85499 / 85500 OP-85584 / 85585


78.74" 393.7" 0.24" 0.79" 78.74" 393.7"
30.51.2" 2000 (OP-85499)/10000 (OP-85500) 6 20 2000 (OP-85584)/10000 (OP-85585)

ø10 16.5
ø0.39" 0.65" ø0.19
ø4.7 (4 × 0.34 mm2)
0.89" ø0.19" ø10 ø0.39"
22.5 ø4.7 (4 × 0.34 mm2)
8.3
0.33"

OP-87397 / 87398 OP-87400 / 87401


33 1.30" 2000 78.74"
24 0.94" 2000 78.74"
10
0.39" 20
ø0.19" 0.79" ø0.19"
ø4.7 (4 × 0.25 mm2) ø4.7 (4 × 0.25 mm2)
10 0.39"

M8 Connector M8 Connector No. Color Note:


pin layout pin layout
(4-pin type) (3-pin type) ➀ Brown When the L-shaped connector
➁ White is in use, the cable is fixed in the C A D D ATA D O W N L O A D
4 2 4
➂ Blue direction shown on the right.
3 1 3 1
➃ Black The connector is not rotatable. www.keyence.com/CADG

15
Self -contained
CMOS Laser Sensor

LR-Z
SERIES

Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. LRZ_S-KA-C-US 1062-3 611636 Printed in Japan
* 6 1 1 6 3 6 *

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