Mott MacDonald | Confidential | Design Basis Instrumentation 2

AIL Pilot Plant

2 Purpose

Purpose of this specification is to define the general criteria and the guideline to carry out design,
specification, drawing of the instrumentation.

2.1 Reference
a. AIL Design Code
b. BEP Documents
c. Technical Discussion / Kick Of Meeting 17th & 18th Jan., 2022.
d. Query List shared by MM.

2.2 Codes & Standards

Design shall be carried out as per ISA-IEC-NBC-BSS-ASME codes and to this specification. If changes on
the same shall be agreed upon from time to time.

Codes Description
ASME B1.20.1 Pipe Threads, General Purpose (inch)
ANSI/ ASME B16.5 Pipe flanges & flanged fittings
ASME B 46.1 Flange Surface Finish
ANSI/ ASME B1.1 UNC Bolts
ANSI B 16.104/ FCI 70.2 Control Valve seat leakage
ANSI/ ISA-75-01 For Control Valve Sizing
ANSI/ ISA S 75.04 Face to face dimension for flangeless control valve body.
ANSI B 16.37 Hydrostatic testing
ANSI/ ISA S 75.03 Face to face dimensions of flanged globe style control valve bodies (ANSI
classes 150,300,600).
ANSI/ ISA S 75.16 Face to face dimensions of flanged globe style control valve
bodies (ANSI classes 900, 1500, 2500).
ANSI/ ISA S 18.1 Annunciation sequences and specifications
ASTM Material for control valves and instruments
ASTM A 269-98 Impulse Tubing
ASTM B 68/ ASTM B 75 Copper Tubing
API RP 520 Sizing, Selection and installation of pressure, relieving devices
in Refineries: Part 1: Sizing and Selection. Part 2: Installation
API RP 551 Process Measurement Instrumentation
API RP 550 Manual on installation of Refinery instruments and control
systems-Part 1: Process Control and Instrumentation
API RP 556 Instrumentation and control systems for Fired Heaters

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API 607 Fire Test for Soft-seated Quarter-turn Valves

API 670 Vibration, axial position and bearing temperature monitoring systems
BS 3643 ISO Metric Screw Threads: Part 1: Principles and Basic Data.
Part 2: Specifications for selected limits of size.
IEC 61508 :1-7 Functional safety of electrical / Electronic/ Programmable
Electronic safety related systems (For manufacturer)
IEC 61511 :1-3 Functional safety – Safety instrumented systems for the
process industry sector
ISO 5167 Orifice Plates : Measurement of Fluid flow by means of Pressure Differential
Devices.
ANSI B 16.36 Orifice Flanges
ANSI B 16.20 Gaskets
ANSI B 16.5 Process Connection Flange for meter run and integral orifice.
API RP 521 Guide for pressure relieving and depressuring systems
API RP 526 Flanged steel safety relief valves.
API RP 527 Seat tightness of pressure relief valves.
API RP 552 Transmission system
API RP 554 Process instrumentation & control
API RP 555 Process analyzers
IEC 60529 Degrees of Protection provided by Enclosures (IP Code)
IEC 60751 Industrial Platinum Resistance Thermometer Sensors (RTD)
IEC 60584 :1-3 /
Thermocouple Sensors
ANSI MC96.1
ANSI PTC 19.3 Part 3 Power Test Code Thermowell Strength Calculations
IEC 60757 Code for Designation of Colors
IEC 61000 Electromagnetic Compatibility for Industrial Process
Measurement and Control Equipment.
IEC 60902 Industrial Process Measurement and control terms and
definitions.
ISA S51.1 Process Instrumentation Technology
ISA S5.1 Instrument Symbols on P&ID
ISA S5.2 Binary logic diagrams for process operations
ISA 5.3 Graphic symbols for Distributed control/shared display
instrumentation logic and computer system
ISA S7.3 Quality standards for instrument air

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ISA S5.4 Instrument loop diagrams

ISA 5.5 Graphic Symbols for Process Displays
RP 60.8 Electrical guide for control centres
BS 1042 Measurement of fluid flow in closed conduits
BS 6121 Mechanical cable glands
BS 7244 Breather valves
ICS-6 Enclosures for industrial control and systems
ISO/IEC 17025 General requirements for the competence of testing and
calibration laboratories
NFPA - 70 National Electric Code
ANSI/ISA - 60079-1 Electrical apparatus for explosive gas atmospheres
EEMUA 191 Alarm systems - a guide to design, management and
procurement
EEMUA 178 A Design Guide for the Electrical Safety of Instruments,
Instrument/Control Panels and Control Systems
IEC 60381-1 Analogue signals for process control systems. Part 1: Direct
current signals
IEC 60381-2 Analogue signals for process control systems. Part 2: Direct
voltage signals
IEC 60770 : 1-3 Transmitters for use in industrial-process control systems
IEC 61131 : 1- 5 Programmable controllers
IEC 61000 Electromagnetic compatibility (EMC)
IEC 61300-3-31 Fibre optic interconnecting devices and passive components
IEC TR 61158-1 Digital data communications for measurement and control
IEC 61326 EMC for Programmable Systems
IEC 61512 Batch Control Systems
IEC 61850 Commutation networks and systems in substations
IEC 62424 Representation of process control engineering requests in P&I
diagrams and data exchange between P&ID tools and PCE-CAE tools
IEEE 730 Software Quality Assurance Plans
IEEE 802.3 Carrier Sense Multiple Access With Collision Detection
(CSMA/CD) Access Method and Physical Layer Specifications
IEEE 802.4 Token Bus Access Method
IEEE 802.5 Token Ring Access Method
IEEE 518 Guide for the Installation of Electrical Equipment to Minimize

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Electrical Noise Inputs to Controllers from External Sources

IEEE 488.1 Standard for Higher Performance Protocol for the Standard
Digital Interface for Programmable Instrumentation.
IEEE 488.2 Standard Codes, Formats, Protocols, and Common
Commands for use with IEEE-488.1
ISA 5.06.01 Functional Requirements Documentation for Control Software
Applications
ISA 7.0.01 Quality Standard for Instrument Air
ISO 8573 Air Quality Classifications
ISA 12.13.01 Performance Requirements for Combustible Gas Detectors
ISA 12.13.02 Explosive atmospheres - Part 29-2: Gas detectors - Selection,
installation, use and maintenance of detectors for flammable gases and
oxygen
ISA 12.21.01 Use of Fiber Optic Systems in Class I Hazardous (Classified)
Locations
IEC 60204 Safety of Machinery
IEC 60721 Environmental conditions
ISA S71.01 Environmental Conditions for Process Measurement and
Control Systems, Temperature and Humidity
ISA S71.04 Environmental Conditions for Process Measurement and
Control Systems: Airborne Contaminants
IEC 61010 Electrical Safety
IEC 62026 Actuator/Sensor-Interface
IEC 62305 Protection against lightning
ISO 11064 :1-3 Ergonomic design of control centres
ISO 15663 Life Cycle Costing
NEC National Electric Code
NFPA National Fire protection Association
NFPA 72 National Fire Alarm and Signaling Code
NFPA 70E Standard for Electrical Safety in the Workplace
NFPA 70B Recommended Practice for Electrical Equipment Maintenance
IS 1554 : 1-2 PVC insulated heavy duty cables.
IS 7098 : 1-2 Crosslinked polyethylene PVC insulated Cable (XLPE)
IS 8130 Conductor for electrical cables
IS 5831 PVC insulation & Sheath for electrical cable

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IS 3975 Armouring for electrical cables

IS 694 Flexible & house wiring cable
IEC 332 : 1-3 FRLS - test for cable
IS 8784 Thermocouple compensating cable
IS 5571 Guide for Selection and installation of Electrical Equipment for
Hazardous Areas (other than mines)
IS 5572 Classification of hazardous areas (other than mines) having
flammable gases and vapours for electrical installation
IEC 62040: 1-3 Uninterruptible power systems (UPS)
IS 3043 / IEC 60364 Code of practice for earthing
IEC6
0079 Explosive Atmospheres

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