Periodic Detection Mode Decomposition and Its Application in Bearing Fault Diagnosis
Periodic Detection Mode Decomposition and Its Application in Bearing Fault Diagnosis
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MA et al.: PDMD AND ITS APPLICATION IN BEARING FAULT DIAGNOSIS 11807
For signal x ∈ R N of any length, the process of periodic The Ramanujan sum sequence is defined as follows:
mode extraction is as follows. Tk
First, the initial period detection intervals
X
cTk (n) = e j2πln/Tk (5)
[round( f s /( f k + 3)), round( f s /( f k − 3))] is set
l=1
according to the fault characteristic frequency f k (l, Tk ) = 1
(k = 1, 2, 3, 4) of the bearing inner ring, outer ring,
cage, and ball to reduce the interference of irrelevant where (l, Tk ) = 1 means l and Tk is prime to each other.
areas. Where round (·) is a four-in-five function, f s is RS STk is defined as the column space of an integer
the sampling frequency. period matrix BTk
Second, the signal x is continuously truncated according
cTk (0) cTk (Tk − 1) · · · cTk (1)
to the length L of each row, which is defined as the cTk (1) cTk (0) ··· cTk (2)
decomposition matrix A ∈ R M×L cTk (2) cTk (1) cTk (3)
···
BTk = .. .. .. .. .
x [1] x [2] · · · x [L] . . . .
x [L + 1] x [L + 2] · · · x [2L] cTk (Tk − 2) cTk (Tk − 3) · · · cTk (Tk − 1)
A=
: : : : cTk (Tk − 1) cTk (Tk − 2) · · · cTk (0)
x [(M −1) L +1] x[(M −1)L +2)] · · · x [M L]
(6)
(1)
The orthogonal projection matrix PTk ∈ R Tk ×Tk for
where M = floor (N /L), L belongs to the detection
extracting PCs is expressed as
intervals, and floor (·) is the downward rounding func-
tion. However, since the actual fault period (data point) BTk
PTk = . (7)
of the bearing is usually not an integer, the construction Tk
of matrix A will produce the accumulation of rounding 3) Calculate the projection x Tk ∈ R N on RS STk .
errors, resulting in the failure of period detection. There- The projection matrix PTk is extended periodically
fore, to avoid the accumulation of rounding errors, [18]
improved the construction of decomposition matrix A, PTk · · · PTk
which is defined as follows: Z Tk = ... ..
.
..
. (8)
x [1] x [2] ··· x [L] PTk ··· PTk
x [l1 + 1] x [l1 + 2] · · · x [l1 + L]
Aτ =
where Z Tk ∈ R (M×T k )×(M×T k ) and M = floor (N /Tk ).
: : : :
Let signal x ′ ∈ R M×Tk be expressed as follows:
x lm−1 + 1 x lm−1 + 2 · · · x lm−1 + L
(2) x ′ = [x1 , x2 , . . . , x M×Tk ]T . (9)
L = round(l)
Then the projection of the signal x ′ is calculated as
lk = round(kl) (3) follows:
m = floor(N /l)
x T′ k = Z Tk x ′ . (10)
where l is a positive real number, and l is increased by
0.1 in each detection interval to search. The PC of any signal x ∈ R N is expressed as
Then singular value decomposition is performed on ′
x Tk
the decomposition matrix Aτ . There must be orthog- x Tk =
x T∗k
(11)
onal matrices U = (u 1 , u 2 , . . . , u m ) ∈ R m×m and
V = (v1 , v2 , . . . , v L ) ∈ R L×L satisfying the following where x T∗k denotes the first N − M×T k sequences
equation: of x T′ k .
The optimal period in each interval is detected through the
Aτ = U SV T (4)
above steps, and four PCs are extracted. In the SVR spectrum,
where S = (diag (σ1 , σ2 , . . . , σa ) , 0) or its transpose, matrix A is constructed by continuously truncating the signal
diag (·) is a diagonal matrix, a = min (m, L), and the as each row of the matrix. Construct a sinusoidal signal with
singular value σ1 ≥ σ2 ≥ · · · ≥ σa ≥ 0. a period of 13.6 sampling intervals, and the green line in
Finally, the principal SVR is calculated using σ1 /σ2 . Fig. 2 is the starting point of each row of matrix A. The
A series of principal SVRs are obtained by constantly interval between the purple line and the green line represents
changing l in matrix Aτ , and the SVR spectrum is the starting point error of each row of matrix A (see Fig. 2).
drawn. The length L corresponding to the maximum It can be seen that the starting point error of the previous data
principal SVR in each interval is defined as the optimal segment will continue to accumulate backward, which may
periodic information Tk (k = 1, 2, 3, 4) of the suspected lead to the failure of the result.
fault. In order to avoid the accumulation of starting point error,
2) The RS STk for extracting PCs is constructed according matrix Aτ no longer continuously truncates the data. Matrix
to the optimal periodic information Tk . Aτ redefines the starting point position of each row to ensure
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MA et al.: PDMD AND ITS APPLICATION IN BEARING FAULT DIAGNOSIS 11809
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11810 IEEE SENSORS JOURNAL, VOL. 23, NO. 11, 1 JUNE 2023
Fig. 4. Time domain and spectrum of the simulation signal. Fig. 6. (a) Components extracted by PDMD. (b) HSK of components.
signal s A (t), an outer ring fault signal s B (t), and random noise
g(t)
50
q
−2π ζ f nit
X
s A (t) = 1 − ζ 2 t)u(t − kTi )c(t)
4e sin(2π f ni
k=1
c(t) = (1 − cos(2π f t))3/2 × cos(2π f t)
r r Fig. 8. Time domain and spectrum. (a) Original signal.
30 q (b) Component A. (c) Component B.
5e−2π ζ fno sin(2π f no 1 − ζ 2 t)u(t − kTo )
X t
s B (t) =
k=1
s (t) = s A (t) + s B (t) + g (t)
and B are much larger than that of components C and D.
(18) In addition, due to noise and other factors, RS has waveform
distortion. Therefore, kurtosis may not be sensitive here for
where the natural frequency f ni = 500 Hz, f no = 800 Hz, con- identifying fault components (see Fig. 7). The components
version frequency fr = 16 Hz, sampling frequency 8192 Hz, A and B filtered by HSK and the original signal are shown
damping ratio ζ = 0.1, inner ring fault frequency f i = 100 Hz, in Fig. 8. The spectrum of components A and B has signif-
that is, period Ti is 82. Refer to the proportional relationship icant resonance frequency band characteristics. The envelope
of various types of fault frequencies of NSK-6307 bearing, spectrum contains prominent fault frequency and harmonic
and set the outer ring fault frequency f o = 62 Hz, that is, the information (see Fig. 9). The correlation coefficient is used to
period To is 132. Gaussian white noise g(t) = SNR(−6 dB) is evaluate the similarity of resonance frequency bands between
added. The time-domain waveform and spectrum of the mixed components A and B and the original signal components.
signal s(t) are shown in Fig. 4. Since the inner ring signal has amplitude modulation, only the
Considering the data length and calculation amount, the signal-to-noise ratio (SNR) of the outer ring signal component
cage interval here is set to [1000, 1100]. The PDMD method is calculated here to quantify the extraction effect of PDMD.
proposed in this article is used to extract signal components. Fig. 10 shows that PDMD has the ability to accurately extract
The SVR spectrum of the measurement intervals is shown periodic pulses.
in Fig. 5. In the SVR spectrum, the main period of each APMD method is used to decompose the signal. Fig. 11
interval is marked by A–D, respectively. The intervals of A–D shows the periodic measurement of the original signal. First
correspond to the periodic detection intervals of the bearing of all, it is not very prominent during the fault period. Second,
inner ring, outer ring, rolling element, and cage fault, respec- the APMD method will preferentially extract components with
tively. The maximum SVRs of the inner ring and outer ring a period of 11 as the first PC. Due to the small energy ratio of
intervals are significantly larger than that of other intervals, the first PC, it is difficult to meet the stopping decomposition
and the corresponding periods are the theoretical fault periods. condition. As a result, a large number of false components
Fig. 6 shows the four components extracted by PDMD and are decomposed, with a number of 81. At the same time,
the corresponding HSK. The HSK values of components A APMD uses the maximum correlation with the original signal
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MA et al.: PDMD AND ITS APPLICATION IN BEARING FAULT DIAGNOSIS 11811
Fig. 10. (a) SNR of component B and the original signal. (b) Correlation
coefficient between components A and B, and the original signal spec-
trum.
The APMD method is used to process data. Fig. 20 shows and the fault characteristic harmonics in the envelope spec-
the periodic measurement of the original signal. The first main trum are not significant enough. The periodic measurement
period is not a fault period. Due to the small energy ratio of of PDMD is shown in Fig. 24, where A–D correspond to
the first PC, APMD produces over-decomposition, resulting the main period of the periodic detection interval of the
in 127 components. The correlation coefficient between each bearing inner ring, outer ring, rolling element, and cage fault,
component and the original signal is shown in Fig. 21. The respectively. Fig. 25(a) shows the extracted four suspected
correlation coefficient of the 41st PC (PC41) is the largest, but fault components. The HSK of components is calculated as
it is not prominent. The waveform, spectrum, and envelope shown in Fig. 25(b), and the HSK of component A is much
spectrum of PC41 are shown in Fig. 22. It does not contain larger than that of other components. In addition, the kurtosis
fault information and cannot effectively diagnose faults. Com- of components is not prominent, and the effect of screening
pared with APMD, the proposed PDMD improves the periodic components here is poor (see Fig. 26). Fig. 27 shows the time
recognition ability. The experimental signals further verify that domain, spectrum, and envelope spectrum corresponding to
PDMD can effectively identify and extract the outer ring fault component A, including obvious inner ring fault information.
information. PDMD can be well applied to inner ring fault diagnosis.
Similarly, the APMD method is used to process the data.
B. Analysis of Bearing Inner Ring Fault Data However, the performance of periodic measurement is poor
The inner ring vibration signal is shown in Fig. 23. The time here, and the accuracy is disturbed by noise (see Fig. 28).
domain and the spectrum contain a lot of noise interference, Due to the small energy ratio of the first PC, APMD produces
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MA et al.: PDMD AND ITS APPLICATION IN BEARING FAULT DIAGNOSIS 11813
V. C ONCLUSION
In this article, a PDMD is proposed, which effectively
improves the ability of period recognition. PDMD realizes
fault diagnosis by identifying and extracting four suspected
Fig. 26. Kurtosis of components. fault components in the signal and effectively eliminating false
components. On the one hand, PDMD can achieve periodic
measurement accuracy of decimal step size. In addition, the
local periodic search intervals are reasonably divided. It not
only avoids the interference of unrelated regions, but also
reduces the generation of false components. On the other hand,
HSK is applied to eliminate false components, which improves
the accuracy of identifying fault information. The simulation
and experimental results show that the method can accurately
search the optimal period and extract the periodic pulse,
Fig. 27. Time domain, spectrum, and envelope spectrum of component which is suitable for the fault diagnosis of rolling bearings.
A. However, when the bearing operates abnormally, the load of
each impact is different, especially the inner ring signal with
amplitude modulation. The component amplitude extracted by
RS theory will appear averaging phenomenon, and the original
true amplitude information will be lost, which needs further
study.
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in thermal engineering from North China Electric
Power University, Beijing, China, in 1993, 1998,
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He is currently a Professor with the Depart-
ment of Mechanical Engineering, North China
Electric Power University. His research interests
include signal process, mechanical fault diagno-
sis, and industry data analysis.
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