FILENAME DWGDESC DWGDESC2 DWGDESC3

PG1 COVER PAGE

PG2 230 VAC POWER DROP AND DISTRIBUTION 100/200
PG3 230 VAC VFD 300/400
PG4 230 VAC VFD 500/600
PG5 230 VAC VFD 700/800
PG6 24 VDC POWER DISTRIBUTION 19900/20000
PG7 START/STOP CIRCUIT AND REMOTE START 20100/20200
PG8 LIGHT CURTAINS 20300/20400
PG9 LIGHT CURTAINS 20500/20600
PG10 X20 I/O POWER / INPUTS 30100/30200
PG11 X20 I/O OUTPUT / POWER SUPPLY 30300/30400
PG12 X20 I/O POWER OUTPUTS 30500/30600
PG13 X20 RS485 COMM 30700/30800
PG14 SPARE PAGE 30900/31000
PG15 X20 I/O POWER/ INPUTS 31100/31200
PG16 X20 INPUT/ OUTPUT 31300/31400
PG17 X20 OUTPUT 31500/31600
PG18 CARRIAGE I/O BLOCK 50100/50200
PG19 (CTS) PNEUMATIC SCHEMATIC 60100
PG20 (RTC) PNEUMATIC SCHEMATIC 60100
PG21 ENCLOSURES AND PANEL AND BOM
PG22 MACHINE FIELD AND CARRIAGE BOM
PG23 CP3 ENCLOSURE LAYOUT

WIRING COLOR AND SIZE

115VAC (RED) 14 AWG MINIMUM
NEUTRAL (WHITE) 14 AWG MINIMUM
GND (GREEN/YELLOW) 14 AWG MINIMUM
+24VDC (BLUE) 18 AWG MINIMUM
DC COMMON (WHITE/BLUE) 18 AWG MINIMUM
CABLE COLORS AND GAUGE ARE LISTED IN PRINTS

4750 County Road 13 NE

Alexandria, MN 56308
PH 800-535-2730
I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG1.dwg
NO. DATE REVISION BY
DWG TITLE

FLEX
CTS/RTC

COVER PAGE
NOTES
1. SILICONE BASE PRODUCTS SHALL NOT BE USED ANYWHERE IN THIS ASSEMBLY.
2. ALL FIELD CONTROL WIRE TO BE A MINIMUM 14 AWG 75C COPPER, UNLESS OTHERWISE NOTED.
3. ALL CONDUIT HUB RATINGS MUST BE EQUAL TO OR SURPASS THE ASSEMBLY ENVIRONMENT RATING.
4. WHEN ORDERING REPLACEMENT PARTS, PLEASE SUPPLY THE JOB NUMBER AS SHOWN INSIDE THE CONTROL PANEL DOOR. ENGINEER CHECKED BY

5. MANUFACTURES OF COMPONENTS USED IN THIS ASSEMBLY ARE SUBJECT TO CHANGE WITHOUT NOTICE. JOB NO DRAWN BY

CAD DWG FILE

6. THIS DOCUMENT IS THE PROPERTY OF THE END USER, PLEASE DO NOT REMOVE FROM THE ELECTRICAL CONTROL ENCLOSURE.
SCALE DATE
7. ALL WIRES CONNECTED TO THE B&R X20 IO MUST HAVE FERRULS. NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

1 OF 23
CUSTOMER DROP 230 VAC / 1 PHASE / 60 HZ

GND 106 N
100 200 from 105 from 108
120 VAC HOT NEUTRAL
L1 L2

101 (CP1) 201

DS101
MINIMUM 10AWG 75DEG C, COPPER HOT WIRE OPTION
KLDR030
FU102
30A

30A

30A
102 202 FIELD
(FRAME)
PANEL PANEL XF203
(CP1) (CP1)
FU203 203 CR30406 204 H1 H3 H2 H4CBL203
CBL203 BLK WHT
103 203 3A
11 14
KLDR003
101 102 CBL203 GRN
120VAC IN
12VAC OUT
104 204
X1 X3 X2 X4
10 AWG 205 206
(CP1) 12 AWG (CP1) 12 AWG (CP1) 12 AWG
FU105 104 XF105 105 FU106 106 106 CBL205 BLK CBL205 WHT
105 7.5 A 12 A 205
H1 X1 CCMR012 to 200 FIELD
120 VAC HOT (CARRIAGE)
H3 HW119
X3 OHMS
106 206

H2 X2
10 AWG
107 12 AWG 12 AWG 207
107 H4 X4 N N PANEL
7.5 A (CP1)
KLDR07.5 230 VAC - 120 VAC to 200,20002 FU208
NEUTRAL 208 208
108 3.13 AMP IN 6.25 AMP OUT 208 2A
.75 KVA KLDR002 to 20001
DC POWER SUPPLY

109 209 106 N

10 AWG PANEL 10 AWG 12 AWG
(CP1) PDB110 (CP1)
MCR20101 110 FU110 112 112
110 L1 T1 L1 15 A
to 301 210
PANEL 20101 113 113 TO MAIN DRIVE VFD
(CP1) 15 A
PDB111 to 302
MCR20101 111 KLDR015
111 L2 T2 L2 211

(CP1)
FU112 114 114
112 15A
to 401 212
115 115 TO FILM CARRIAGE VFD
15 A
to 402
KLDR015
113 213

4750 County Road 13 NE

(CP1)
FU114 116 116
114 15A
to 501 214

Alexandria, MN 56308
117 117 TO MULTISTRETCH VFD
15 A
to 502
KLDR015

PH 800-535-2730
115 215

(CP1)
FU116 118 118
116 15A
to 601 216
119 119 TO WRAPZONE CONVEYOR VFD
15 A
to 602
KLDR015
117 217

(CP1)
FU118 120 120
118 15A
to 701 218
121 121 TO INFEED/EXIT CONVEYOR 1 VFD
15 A
to 702
KLDR015
119 219

(CP1)
FU120 122 122
120 15A
to 801 220
123 123 TO INFEED/EXIT CONVEYOR 2 VFD

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG2.dwg

15 A
to 802
KLDR015
121 221

122 222
NO. DATE REVISION BY
DWG TITLE

123 223
FLEX
CTS/RTC
124 224 230 VAC POWER DROP
AND DISTRIBUTION

125 225
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

2 OF 23
 MAIN DRIVE FILM CARRIAGE
PANEL PANEL
(CP1) (CP1)
DR301 DR401
B&R ACOPOSinverter S44 B&R ACOPOSinverter S44

300 400
FIELD FIELD

MOTOR CONNECTIONS

MOTOR CONNECTIONS
(JB1) (FRAME) (JB1) (FRAME)
112 112 301 CBL301 BLK 114 114 401 CBL401 BLK 1
301 R/L1 U/T1 401 R/L1 U/T1
from 110 from 112
TO MAIN DRIVE VFD FIELD TO FILM CARRIAGE VFD FIELD
(JB1) (FRAME) (JB1) (CARRIAGE)

LINE POWER

LINE POWER
113 113 302 WHT MTR302 115 115 402 BLK 2 MTR402
302 S/L2/N V/T2 230 VOLT 402 S/L2/N V/T2 230 VOLT
from 111 2.0 AMPS from 113 2.0 AMPS
TO MAIN DRIVE VFD TO FILM CARRIAGE VFD
(JB1) (JB1)
303 RED 403 BLK 3
303 W/T3 403 W/T3

(JB1) (JB1)
GRN GRN
304 LO+ 404 LO+
LOGIC OUTPUT LOGIC OUTPUT
(COLLECTOR) (COLLECTOR)

305 LO- MOTOR WIRING 405 LO- MOTOR WIRING

COMMON LOGIC OUTPUT COMMON LOGIC OUTPUT
(EMITTER) (EMITTER)
20022 20022 20022 20022
306 COM PA+ 406 COM PA+
from 108 LOGIC BRAKE
301 1 7 4 from 20022 LOGIC BRAKE
402 1 7 4
24VDC COMMON COMMON MODULE 24VDC COMMON COMMON MODULE
30402 30402 30401 30401
307 LI1 PC- 407 LI1 PC-
from 30402 LOGIC BRAKE
302 2 8 5 from 30401 LOGIC BRAKE
401 2 8 5
FAST STOP FOR MAIN DRIVE VFD INPUT MODULE FAST STOP FOR FILM CARRIAGE VFD INPUT MODULE

308 LI2 408 LI2

LOGIC
303 3 9 6 LOGIC
403 3 9 6
INPUT INPUT

309 LI3 409 LI3

LOGIC LOGIC
INPUT INPUT

310 LI4 410 LI4

LOGIC LOGIC
INPUT INPUT

311 +24V 411 +24V

+24V SUPPLY +24V SUPPLY
PROVIDED BY DRIVE PROVIDED BY DRIVE

312 412

313 R1A 413 R1A

N.O. N.O.

4750 County Road 13 NE

314 R1B 414 R1B
N.C. N.C.

Alexandria, MN 56308
315 R1C 415 R1C

PH 800-535-2730
COM COM

316 COM 416 COM

ANALOG ANALOG
COMMON COMMON

317 AI1 417 AI1

ANALOG ANALOG
INPUT INPUT

318 5V 418 5V
+5V SUPPLY +5V SUPPLY
PROVIDED BY DRIVE PROVIDED BY DRIVE

319 AO1 419 AO1

ANALOG ANALOG
OUTPUT OUTPUT

320 420
CBL30702 ORG/WHT CBL30702 ORG/WHT

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG3.dwg

to 423 to 523
BLU/WHT BLU/WHT
321 to 423 421 to 523
.

.
WHT/BLU to 424 WHT/BLU
PANEL PANEL to 524
.

.
(CP1) SHLD (CP1) SHLD
322 PJ323 422 PJ423
NO. DATE REVISION BY
CBL30702 ORG/WHT CBL30702 ORG/WHT
GND 0V from 30703 GND 0V from 321 DWG TITLE

BLU/WHT BLU/WHT FLEX

323 RJ45 DATA\ D0 from 30702 423 RJ45 DATA\ D0 from 321
.

.
CTS/RTC
MODBUS WHT/BLU MODBUS WHT/BLU
DATA D1 from 30702 DATA D1 from 322
.

.
VP8S SHLD VP8S SHLD
324 424 230 VAC VFD

1 HP, 8.5 AMPS INPUT (4.2 AMPS OUTPUT) 1 HP, 8.5 AMPS INPUT (4.2 AMPS OUTPUT)
325 425
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

3 OF 23
 MULTISTRETCH WRAPZONE
PANEL PANEL
(CP1) (CP1)
DR501 DR601
B&R ACOPOSinverter S44 B&R ACOPOSinverter S44

500 600
FIELD FIELD

MOTOR CONNECTIONS

MOTOR CONNECTIONS
(JB1) (FRAME) (JB1) (FRAME)
116 116 501 CBL501 BLK 118 118 601 CBL601 BLK
501 R/L1 U/T1 601 R/L1 U/T1
from 114 from 116
TO MULTISTRETCH VFD FIELD TO WRAPZONE CONVEYOR VFD FIELD
(JB1) (FRAME) (JB1) (FRAME)

LINE POWER

LINE POWER
117 117 502 WHT MTR502 119 119 602 WHT MTR602
502 S/L2/N V/T2 230 VOLT 602 S/L2/N V/T2 230 VOLT
from 115 3.4 AMPS from 117 3.4 AMPS
TO MULTISTRETCH VFD TO WRAPZONE CONVEYOR VFD
(JB1) (JB1)
503 RED 603 RED
503 W/T3 603 W/T3

(JB1) (JB1)
GRN GRN
504 LO+ 604 LO+
LOGIC OUTPUT LOGIC OUTPUT
(COLLECTOR) (COLLECTOR)

505 LO- MOTOR WIRING 605 LO- MOTOR WIRING

COMMON LOGIC OUTPUT COMMON LOGIC OUTPUT
(EMITTER) (EMITTER)
20022 20022
506 COM PA+ 606 COM PA+
LOGIC BRAKE
502 1 7 4 from 20022 LOGIC BRAKE
602 1 7 4
COMMON MODULE 24VDC COMMON COMMON MODULE
30403 30403
507 LI1 PC- 607 LI1 PC-
LOGIC BRAKE
501 2 8 5 from 30403 LOGIC BRAKE
601 2 8 5
INPUT MODULE FAST STOP FOR WRAP ZONE VFD INPUT MODULE

508 LI2 608 LI2

LOGIC
503 3 9 6 LOGIC
603 3 9 6
INPUT INPUT

509 LI3 609 LI3

LOGIC LOGIC
INPUT INPUT

510 LI4 610 LI4

LOGIC LOGIC
INPUT INPUT

511 +24V 611 +24V

+24V SUPPLY +24V SUPPLY
PROVIDED BY DRIVE PROVIDED BY DRIVE

512 612

513 R1A 613 R1A

N.O. N.O.

4750 County Road 13 NE

514 R1B 614 R1B
N.C. N.C.

Alexandria, MN 56308
515 R1C 615 R1C

PH 800-535-2730
COM COM

20022 20022
516 COM 616 COM
from 20022
24VDC COMMON FILM BAR ANALOG PROX PANEL ANALOG ANALOG
COMMON COMMON
(CP1)
PRS517
20005 BLU 517 517
517 AI1 617 AI1
from 20005 BRN BLK
20005 417 ANALOG ANALOG
HMI/INPUTS INPUT INPUT
FIELD
(CARRIAGE)
518 5V 618 5V
+5V SUPPLY +5V SUPPLY
PROVIDED BY DRIVE PROVIDED BY DRIVE

519 AO1 619 AO1

ANALOG ANALOG
OUTPUT OUTPUT

520 620
CBL30702 ORG/WHT CBL30702 ORG/WHT

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG4.dwg

to 623 to 723
BLU/WHT BLU/WHT
521 621
.

.
to 623 to 723
WHT/BLU WHT/BLU
PANEL PANEL
.

.
(CP1) SHLD to 624 (CP1) SHLD to 724
522 PJ523 622 PJ623
NO. DATE REVISION BY
CBL30702 ORG/WHT CBL30702 ORG/WHT
GND 0V GND 0V DWG TITLE

from 421 from 521

BLU/WHT BLU/WHT FLEX
523 RJ45 DATA\ D0 623 RJ45 DATA\ D0
.

.
from 421 from 521 CTS/RTC
MODBUS WHT/BLU MODBUS WHT/BLU
DATA D1 DATA D1
.

.
VP8S SHLD from 422 VP8S SHLD from 522
524 624 230 VAC VFD

1 HP, 8.5 AMPS INPUT (4.2 AMPS OUTPUT) 1 HP, 8.5 AMPS INPUT (4.2 AMPS OUTPUT)
525 625
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

4 OF 23
 INFEED/EXIT CONVEYOR 1 INFEED/EXIT CONVEYOR 2
PANEL PANEL
(CP1) (CP1)
DR701 DR801
B&R ACOPOSinverter S44 B&R ACOPOSinverter S44

700 800
FIELD FIELD

MOTOR CONNECTIONS

MOTOR CONNECTIONS
(JB1) (FRAME) (JB1) (FRAME)
120 120 701 CBL701 BLK 122 122 801 CBL801 BLK
701 R/L1 U/T1 801 R/L1 U/T1
from 118 from 120
TO INFEED/EXIT CONVEYOR 1 VFD FIELD TO INFEED/EXIT CONVEYOR 2 VFD FIELD
(JB1) (FRAME) (JB1) (FRAME)

LINE POWER

LINE POWER
121 121 702 WHT MTR702 123 123 802 WHT MTR802
702 S/L2/N V/T2 230 VOLT 802 S/L2/N V/T2 230 VOLT
from 119 3.4 AMPS from 121 3.4 AMPS
TO INFEED/EXIT CONVEYOR 1 VFD TO INFEED/EXIT CONVEYOR 2 VFD
(JB1) (JB1)
703 RED 803 RED
703 W/T3 803 W/T3

(JB1) (JB1)
GRN GRN
704 LO+ 804 LO+
LOGIC OUTPUT LOGIC OUTPUT
(COLLECTOR) (COLLECTOR)

705 LO- MOTOR WIRING 805 LO- MOTOR WIRING

COMMON LOGIC OUTPUT COMMON LOGIC OUTPUT
(EMITTER) (EMITTER)
20022 20022 20022 20022
706 COM PA+ 806 COM PA+
from 20022 LOGIC BRAKE
702 1 7 4 from 20022 LOGIC BRAKE
802 1 7 4
24VDC COMMON COMMON MODULE 24VDC COMMON COMMON MODULE
30404 30404 30405 30405
707 LI1 PC- 807 LI1 PC-
from 30404 LOGIC BRAKE
701 2 8 5 from 30405 LOGIC BRAKE
801 2 8 5
FAST STOP FOR I/E CONV. 1 VFD INPUT MODULE FAST STOP FOR I/E CONVEYOR 2 VFD INPUT MODULE

708 LI2 808 LI2

LOGIC
703 3 9 6 LOGIC
803 3 9 6
INPUT INPUT

709 LI3 809 LI3

LOGIC LOGIC
INPUT INPUT

710 LI4 810 LI4

LOGIC LOGIC
INPUT INPUT

711 +24V 811 +24V

+24V SUPPLY +24V SUPPLY
PROVIDED BY DRIVE PROVIDED BY DRIVE

712 812

713 R1A 813 R1A

N.O. N.O.

4750 County Road 13 NE

714 R1B 814 R1B
N.C. N.C.

Alexandria, MN 56308
715 R1C 815 R1C

PH 800-535-2730
COM COM

716 COM 816 COM

ANALOG ANALOG
COMMON COMMON

717 AI1 817 AI1

ANALOG ANALOG
INPUT INPUT

718 5V 818 5V
+5V SUPPLY +5V SUPPLY
PROVIDED BY DRIVE PROVIDED BY DRIVE

719 AO1 819 AO1

ANALOG ANALOG
OUTPUT OUTPUT
PANEL
(CP1)
720 820 R420
120 OHMS
CBL30702 ORG/WHT

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG5.dwg

to 823
BLU/WHT
721 821
.

to 823
WHT/BLU
PANEL PANEL
.

(CP1) SHLD to 824 (CP1)

722 PJ723 822 PJ823
NO. DATE REVISION BY
CBL30702 ORG/WHT CBL30702 ORG/WHT
GND 0V GND 0V DWG TITLE

from 621 from 721

BLU/WHT BLU/WHT FLEX
723 RJ45 DATA\ D0 823 RJ45 DATA\ D0
.

.
from 621 from 721 CTS/RTC
MODBUS WHT/BLU MODBUS WHT/BLU
DATA D1 DATA D1
.

.
VP8S SHLD from 622 VP8S SHLD from 722
724 824 230 VAC VFD

1 HP, 8.5 AMPS INPUT (4.2 AMPS OUTPUT) 1 HP, 8.5 AMPS INPUT (4.2 AMPS OUTPUT)
725 825
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

5 OF 23
19900 20000 (CP1)
PWS20001

208 208
19901 20001 L1 from 208
N N
L2 from 108 DC POWER SUPPLY

19902 20002 NEUTRAL

GRND

19903 20003

(CP1)
20003 FU20004 20004
19904 20004 24VDC + OUT 5 A
314005P
(CP1)
FU20005 20005 20005 HMI/INPUTS
19905 20005 24VDC + OUT 2 A
314002P to 517,20100,20100,20201,20207,20306,20406,30109,
(CP1) 30200,30200,30300,30300,31109,31200,31200,31300,
FU20006 31300
20006
20006
19906 20006 2 A
314002P to 30110,30510,31500
OUTPUTS

19907 20007

19908 20008

19909 20009

19910 20010

19911 20011

19912 20012

19913 20013

4750 County Road 13 NE

19914 20014

Alexandria, MN 56308
19915 20015

PH 800-535-2730
19916 20016

19917 20017

19918 20018

19919 20019

19920 20020

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG6.dwg

19921 20021

20022 20022 24VDC COMMON

19922 20022 - OUT
to 406,516,606,706,806,20100,20202,20208,20217,20308,20406,20407,30111,30112, NO. DATE REVISION BY
30300,30400,30400,30512,30600,30600,31111,31112,31200,31200,31300,31300, DWG TITLE

31400,31400,31500
FLEX
19923 20023 - OUT
CTS/RTC

19924 20024 24 VDC POWER

DISTRIBUTION
DELTA
DRP024V120W1AA
19925 20025
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

6 OF 23
 WIRELESS REMOTE OPTION
20005 20005 20022
from 20005 from MURR BLOCK 20005 from 20022
HMI/INPUTS HMI/INPUTS 24VDC COMMON
20100 PANEL 20200
FIELD PANEL (CP1) PANEL
20005 (CARRIAGE) PANEL (CP1) PANEL PANEL START (CP1) 20022 WRC
CARRIAGE GATE SWITCH (CP1) E-STOP (CP1) (CP1) PBLT20101 MCR20101
GS20101 20101 20101 ESLT20101 20102 20102 2010720107 20107 20108 20005 20005
20101 20201 1 +24VDC
BRN WHT 1 2 to 20107from 20107 3 4 A1 A2 from 20005
30204 20102
JUMPER JUMPER NO 110,111,20103,30110,30201 HMI/INPUTS
LANYARD NC
20022 20022
20102 PCS30201 20202 2 DC COMMON
from 20022
G 24VDC COMMON
MCR20101 X1 X2
20103 13 14 20203 3 COM
30202
R5
to 30202
20005 30202 E-STOP INPUT
20104 R 20204 4 NO
3 4 X1 X2

20105 20205 6 COM

R1
GUARD DOOR AND LIGHT CURTAINS OPTION
30204 30204
20106 FIELD FIELD 20206 7 NO
to 30202
(FRAME) (FRAME) WIRELESS REMOTE START
GUARD DOOR SWITCH GUARD DOOR SWITCH
20102 20102 GS20107 20103 GS20108 20104 20107 20107
20107 20207 9 COM
from 20101 BRN WHT BRN WHT to 20101
31302 31302 JUMPER
JUMPER R2
20105
20108 20208 10 NO

20109 20209 12 COM

PANEL PANEL
(CP1) (CP1) R3
CR20218 20106 CR20221
20110 11 14 11 14 20210 13 NO
20218 20221
INFEED LIGHT CURTAIN EXIT LIGHT CURTAIN
OSSD 1 OSSD 1
20111 20211 15 COM

R4

20112 20212 16 NO

TELE RADIO
20005 PN-R8-1
20113 20213
752722
PANEL
(CP1)

4750 County Road 13 NE

HMI20115
20114 20214
HMI-PLC PANEL
(CP1)

Alexandria, MN 56308
TB20115
20115 + 1 1 20215

PH 800-535-2730
+24VDC
20022 LIGHT CURTAINS OPTION
- 2 2

20116 20216

USB USB 1
IF3 20022
20117 IF4 USB 2 20217 from 20022
PANEL 24VDC COMMON
(CP1)
CR20218
ETH 20306 20306
20118 IF2
RJ45 20218
from 20306
INFEED L/C OSSD1 INFEED LIGHT CURTAIN
OSSD 1
POWER
20119 LINK RJ45 20219 NO 20110,30308 20022
IF1 NC

20120 20220
PANEL
(CP1)

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG7.dwg

CR20221
20506 20506
20121 20221
from 20506
EXIT L/C OSSD1 EXIT LIGHT CURTAIN
OSSD 1
20122 20222 NO 20110,30309
PANEL NC NO. DATE REVISION BY
(CP1) PANEL DWG TITLE

TB20123 (CP1)
20123 CBL20123 WHT X2X PIN1 FLEX
20123 X2X 1 1 to 30102 20223
CTS/RTC
T 20124 BLK X2X PIN2
X2X 2 2 to 30103
X2X
IF5 20125 BLU X2X PIN 3 START/STOP CIRCUIT
20124 X2X\ 3 3 to 30102 20224
SHLD AND REMOTE START
SHLD 4 4

20125 20225
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

7 OF 23
 (MOD1) (MOD1) (MOD1) (MOD1)
(F) (F) (F) (F)
LC20300 PJ20300 LC20300 PJ20300
20300 20400
MUTE BAR (RECEIVER) (ENTERING THE LC) OMRON OMRON PAIR: MUTE BAR (EMITTER) (ENTERING THE LC) OMRON
OMRON F39GCND F39GCN4 OMRON F39GCNL
F3WMA0100P CFG IN 1 1 PART# F3WMA0100P +24 VDC 1 1
PART# 747674 YELLOW 747677 PART# 747674 BROWN
20301 20401
+24 VDC 2 2 CFG IN 2 2
BROWN BLACK

MA1
COM+ 3 3 0 VDC 3 3
GRAY BLUE
20302 20402
COM- 4 4 COM+ 4 4

MA1
PINK WHITE

OFF ON SW-1 (SW-2 NOT USED) MUTING OUTPUT A 5 5 OFF ON SW-1 COM- 5 5
BLACK YELLOW
20303 20403
1 SCAN CODE SELECT MUTING OUTPUT B 6 6 1 SCAN CODE SELECT
WHITE RECEIVER TRANSMITTER
2 OPERATION MODE SELECT 0 VDC CABLE 2 OPERATION RANGE SELECT CABLE
BLUE 7 7
20304 (MOD1) 20404 (MOD1)
3 OPERATION MODE SELECT CFG OUT 8 8 (F) 3 RESERVED (F)
RED
CBL20305 CBL20405
4 OFF DELAY 4 RESERVED
OSSD2 NOT USED
20305 1 1 20405 1 1

.
5 OFF DELAY WHT WHT
+24VDC 20005 +24VDC 20005
2 2 from 20005 2 2 from 20005

.
6 MUTING ENABLE BRN BRN
20306 20022

CN
OSSD1 TEST
20306 3 3 to 20218 20406 3 3 from 20022

.
7 MUTING TRIGGER BLK BLK
AUX 31505 NOT USED
4 4 from 31505 4 4

.
CN
8 RESERVED YEL YEL
MUTE ENABLE 31501 0VDC 20022
20307 5 5 from 31501 20407 5 5 from 20022

.
NOTE:SET DIP SWITCHES PRIOR TO WIRING GRY NOTE:SET DIP SWITCHES PRIOR TO WIRING BLU
NOT USED
INDICATES SWITCH POSITION 6 6 INDICATES SWITCH POSITION OMRON

.
PNK
0VDC 20022 F39JG7AL
20308 7 7 from 20022 20408 PART# 747675

.
BLU
(MOD1) MUTE STATUS
(MOD1)
(F) 8 8 (F)

.
RED
LC20309 LC20309
20309 OMRON 20409
LIGHT CURTAIN (RECEIVER) F39JG7AD LIGHT CURTAIN (EMITTER)
OMRON PART# 747676 OMRON
F3SG4RA059030 RESET 1 1 F3SG4RA059030 +24 VDC 1 1
PART# 747693 YELLOW PART# 747693 BROWN
20310 20410
+24 VDC 2 2 TEST 2 2
BROWN BLACK

SLC
MUTE A 3 3 0 VDC 3 3
GRAY BLUE
20311 20411
MUTE B 4 4 NOT USED 4 4

SLC
PINK WHITE

OFF ON SW-1 OFF ON SW-2 OSSD 1 5 5 OFF ON SW-1 NOT USED 5 5

BLACK YELLOW
20312 20412
1 SCAN CODE 1 SCAN CODE OSSD 2 6 6 1 SCAN CODE
WHITE
2 EDM 2 EDM 0 VDC 7 7 2 OPERATING RANGER SELECTION
BLUE
20313 20413
3 INTERLOCK 3 INTERLOCK AUX 8 8 3 OPERATING RANGER SELECTION

4750 County Road 13 NE

RED
4 INTERLOCK 4 INTERLOCK 4 EXTERNAL TEST
20314 20414

Alexandria, MN 56308
5 BLANKING 5 BLANKING

6 BLANKING 6 BLANKING

PH 800-535-2730
20315 20415
7 PNP 7 PNP

8 CONFIG. TOOL 8 CONFIG. TOOL

20316 20416
NOTE:SET DIP SWITCHES PRIOR TO WIRING NOTE:SET DIP SWITCHES PRIOR TO WIRING
INDICATES SWITCH POSITION INDICATES SWITCH POSITION

20317 20417
(MOD1) (MOD1)
(F) (F)
LC20318 LC20318
20318 20418
MUTE BAR (RECEIVER) (EXITING THE LC) MUTE BAR (EMITTER) (EXITING THE LC)
OMRON OMRON
F3WMA0100P CFG IN 1 1 F3WMA0100P +24 VDC 1 1
PART# 747674 YELLOW PART# 747674 BROWN
20319 20419
+24 VDC 2 2 CFG IN 2 2
BROWN BLACK

MA2
COM+ 3 3 0 VDC 3 3
GRAY BLUE
20320 20420
COM- 4 4 COM+ 4 4
MA2

PINK WHITE

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG8.dwg

OFF ON SW-1 (SW-2 NOT USED) MUTING OUTPUT A 5 5 OFF ON SW-1 COM- 5 5
BLACK YELLOW
20321 20421
1 SCAN CODE SELECT MUTING OUTPUT B 6 6 1 SCAN CODE SELECT
WHITE
2 OPERATION MODE SELECT 0 VDC 7 7 2 OPERATION RANGE SELECT
BLUE
20322 20422
3 OPERATION MODE SELECT CFG OUT 8 8 3 RESERVED NO. DATE REVISION BY
RED
DWG TITLE

4 OFF DELAY 4 RESERVED

20323 BLACK 20423 GRAY
5 OFF DELAY
FLEX
6 MUTING ENABLE CTS/RTC
20324 20424 LIGHT CURTAINS
7 MUTING TRIGGER

8 RESERVED
20325 20425
NOTE:SET DIP SWITCHES PRIOR TO WIRING NOTE:SET DIP SWITCHES PRIOR TO WIRING ENGINEER CHECKED BY

INDICATES SWITCH POSITION INDICATES SWITCH POSITION JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

8 OF 23
 (MOD1) (MOD1) (MOD1) (MOD1)
(F) (F) (F) (F)
LC20500 PJ20500 LC20500 PJ20500
20500 20600
MUTE BAR (RECEIVER) (ENTERING THE LC) OMRON OMRON PAIR: MUTE BAR (EMITTER) (ENTERING THE LC) OMRON
OMRON F39GCND F39GCN4 OMRON F39GCNL
F3WMA0100P CFG IN 1 1 PART# F3WMA0100P +24 VDC 1 1
PART# 747674 YELLOW 747677 PART# 747674 BROWN
20501 20601
+24 VDC 2 2 CFG IN 2 2
BROWN BLACK

MA1
COM+ 3 3 0 VDC 3 3
GRAY BLUE
20502 20602
COM- 4 4 COM+ 4 4

MA1
PINK WHITE

OFF ON SW-1 (SW-2 NOT USED) MUTING OUTPUT A 5 5 OFF ON SW-1 COM- 5 5
BLACK YELLOW
20503 20603
1 SCAN CODE SELECT MUTING OUTPUT B 6 6 1 SCAN CODE SELECT
WHITE RECEIVER TRANSMITTER
2 OPERATION MODE SELECT 0 VDC CABLE 2 OPERATION RANGE SELECT CABLE
BLUE 7 7
20504 (MOD1) 20604 (MOD1)
3 OPERATION MODE SELECT CFG OUT 8 8 (F) 3 RESERVED (F)
RED
CBL20505 CBL20605
4 OFF DELAY 4 RESERVED
OSSD2 NOT USED
20505 1 1 20605 1 1

.
5 OFF DELAY WHT WHT
+24VDC 20005 +24VDC 20005
2 2 from 20005 2 2 from 20005

.
6 MUTING ENABLE BRN BRN
20506 20022

CN
OSSD1 TEST
20506 3 3 to 20221 20606 3 3 from 20022

.
7 MUTING TRIGGER BLK BLK
AUX 31505 NOT USED
4 4 from 31505 4 4

.
CN
8 RESERVED YEL YEL
MUTE ENABLE 31503 0VDC 20022
20507 5 5 from 31503 20607 5 5 from 20022

.
NOTE:SET DIP SWITCHES PRIOR TO WIRING GRY NOTE:SET DIP SWITCHES PRIOR TO WIRING BLU
NOT USED
INDICATES SWITCH POSITION 6 6 INDICATES SWITCH POSITION OMRON

.
PNK
0VDC 20022 F39JG7AL
20508 7 7 from 20022 20608 PART# 747675

.
BLU
(MOD1) MUTE STATUS
(MOD1)
(F) 8 8 (F)

.
RED
LC20509 LC20509
20509 OMRON 20609
LIGHT CURTAIN (RECEIVER) F39JG7AD LIGHT CURTAIN (EMITTER)
OMRON PART# 747676 OMRON
F3SG4RA059030 RESET 1 1 F3SG4RA059030 +24 VDC 1 1
PART# 747693 YELLOW PART# 747693 BROWN
20510 20610
+24 VDC 2 2 TEST 2 2
BROWN BLACK

SLC
MUTE A 3 3 0 VDC 3 3
GRAY BLUE
20511 20611
MUTE B 4 4 NOT USED 4 4

SLC
PINK WHITE

OFF ON SW-1 OFF ON SW-2 OSSD 1 5 5 OFF ON SW-1 NOT USED 5 5

BLACK YELLOW
20512 20612
1 SCAN CODE 1 SCAN CODE OSSD 2 6 6 1 SCAN CODE
WHITE
2 EDM 2 EDM 0 VDC 7 7 2 OPERATING RANGER SELECTION
BLUE
20513 20613
3 INTERLOCK 3 INTERLOCK AUX 8 8 3 OPERATING RANGER SELECTION

4750 County Road 13 NE

RED
4 INTERLOCK 4 INTERLOCK 4 EXTERNAL TEST
20514 20614

Alexandria, MN 56308
5 BLANKING 5 BLANKING

6 BLANKING 6 BLANKING

PH 800-535-2730
20515 20615
7 PNP 7 PNP

8 CONFIG. TOOL 8 CONFIG. TOOL

20516 20616
NOTE:SET DIP SWITCHES PRIOR TO WIRING NOTE:SET DIP SWITCHES PRIOR TO WIRING
INDICATES SWITCH POSITION INDICATES SWITCH POSITION

20517 20617
(MOD1) (MOD1)
(F) (F)
LC20518 LC20518
20518 20618
MUTE BAR (RECEIVER) (EXITING THE LC) MUTE BAR (EMITTER) (EXITING THE LC)
OMRON OMRON
F3WMA0100P CFG IN 1 1 F3WMA0100P +24 VDC 1 1
PART# 747674 YELLOW PART# 747674 BROWN
20519 20619
+24 VDC 2 2 CFG IN 2 2
BROWN BLACK

MA2
COM+ 3 3 0 VDC 3 3
GRAY BLUE
20520 20620
COM- 4 4 COM+ 4 4
MA2

PINK WHITE

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG9.dwg

OFF ON SW-1 (SW-2 NOT USED) MUTING OUTPUT A 5 5 OFF ON SW-1 COM- 5 5
BLACK YELLOW
20521 20621
1 SCAN CODE SELECT MUTING OUTPUT B 6 6 1 SCAN CODE SELECT
WHITE
2 OPERATION MODE SELECT 0 VDC 7 7 2 OPERATION RANGE SELECT
BLUE
20522 20622
3 OPERATION MODE SELECT CFG OUT 8 8 3 RESERVED NO. DATE REVISION BY
RED
DWG TITLE

4 OFF DELAY 4 RESERVED

20523 BLACK 20623 GRAY
5 OFF DELAY
FLEX
6 MUTING ENABLE CTS/RTC
20524 20624 LIGHT CURTAINS
7 MUTING TRIGGER

8 RESERVED
20525 20625
NOTE:SET DIP SWITCHES PRIOR TO WIRING NOTE:SET DIP SWITCHES PRIOR TO WIRING ENGINEER CHECKED BY

INDICATES SWITCH POSITION INDICATES SWITCH POSITION JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

9 OF 23
 PANEL 20005 PANEL 20005
(CP1) from 20005 (CP1) from 20005
RACK 1 RACK 1
SLOT 1 20005 HMI/INPUTS SLOT 2 20005 HMI/INPUTS
30100 30200
PLC30101 PLC30201
PANEL
X2X
(CP1) IN 1
MCR20101 30201
MCR STATUS
30101 11 30201 CONTROL POWER ON 11
5/L3 6/T3
CBL20123 WHT 20123 DI1
from 20123

.
X2X IN 2
BLU 20125 30202 30202 E-STOP PRESSED
30102 21 from 20124 30202 21

.
from 20104
BLK 20124 DI2 E-STOP INPUT
from 20124
SHLD PBLT20101 IN 3
START/RESET PRESSED 30203 FIELD
30103 12 30203 12
(FRAME)
DI3 PANEL
(CP1) LANYARD
X2X_ IN 4
30204 30204 PCS30201 LANYARD OR REMOTE
30104 22 30204 22 START/RESET
DI4
IN 5
RTC MODEL 30205 30204
30105 13 30205 ENABLE JUMPER 13
from 20206
DI5 WIRELESS REMOTE START
IN 6
30206 CTS MODEL
30106 23 30206 23 ENABLE JUMPER
DI6
24V X2X LINK IN 7
INFEED 2 30207
30107 14 30207 ENABLE JUMPER 14
DI7
24V I/O IN 8
30208 INFEED 1
30108 24 30208 20005 24 ENABLE JUMPER
DI8
24V X2X LINK IN 9
20005 20005 WRAP ZONE 30209
30109 15 30209 15 20005
from 20005 ENABLE JUMPER
PANEL DI9
HMI/INPUTS (CP1)
24V I/O IN 10
30110 MCR20101 20006 20006 30210 EXIT 1
30110 25 30210 25 ENABLE JUMPER
54 53 from 20006
OUTPUTS DI10
GND IN 11
20022 20022 30110 EXIT 2 30211
30111 16 30211 ENABLE JUMPER 16
from 20022 to 31110
24VDC COMMON E-STOP POWER DI11
GND IN 12
20022 20022 30212 FLOW IS LEFT
30112 26 30212 26 ENABLE JUMPER
from 20022
24VDC COMMON DI12
IN 13
GRAVITY CONV. 30213
30113 30213 ROLLER BRAKE 17
OPTION JUMPER DI13
IN 14

4750 County Road 13 NE

30214 AIR KNIFE
30114 30214 27 ENABLE JUMPER
DI14

Alexandria, MN 56308
IN 15
LIGHT CURTAIN 30215
30115 30215 ENABLE JUMPER 18

PH 800-535-2730
DI15
IN 16
30216 POWERED ROPING
30116 30216 28 ENABLE JUMPER
DI16

30117 30217

30118 30218

24VDC
30119 30219
24VDC

GND
30120 30220
GND

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG10.dwg

B & R B & R
30121 X20BR9300 30221 X20DIF371
BUS RECEIVER MODULE 16-PT DIGITAL INPUT MODULE

30122 30222
NO. DATE REVISION BY
DWG TITLE

FLEX
30123 30223
CTS/RTC

30124 30224 X20 I/O POWER /

INPUTS

30125 30225
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

10 OF 23
 20005 20022 PANEL 20005 20022 PANEL 20022
from 20005 from 20022 (CP1) from 20005 from 20022 (CP1) from 20022
24VDC COMMON RACK 1 RACK 1
20005 HMI/INPUTS SLOT 3 ??? HMI/INPUTS
20005 24VDC COMMON
SLOT 4
24VDC COMMON
30300 30400 20022 20022
PLC30301 PLC30401
PANEL
(CP1)
IN 1 OUT 1
CR30323 30301 30401 30401
START WRAP CYCLE FAST STOP FOR
30301 11 14 11 30401 FILM CARRIAGE VFD 11
to 407
30323 DI1 PANEL DO1
IN 2
(CP1) OUT 2
30302 CR30324 30402 30402
20022 BYPASS WRAP CYCLE FAST STOP FOR
30302 21 14 11 30402 21 MAIN DRIVE VFD
to 307
PANEL DI2 30324 DO2
(CP1) IN 3 OUT 3
CR30325 30303 30403 30403
CONV. SYSTEM FAST STOP FOR
30303 NOT RUNNING 11 14 12 30403 WRAP ZONE VFD 12
to 607
30325 DI3 PANEL DO3
IN 4
(CP1) OUT 4
30304 CR30326 30404 30404
INFEED LIGHT CURTAIN FAST STOP FOR
30304 22 14 11 MUTE REQUESTED 30404 22 I/E CONVEYOR 1 VFD
to 707
PANEL DI4 30326 DO4
(CP1) IN 5 OUT 5
CR30327 30305 30405 30405
EXIT LIGHT CURTAIN FAST STOP FOR
30305 MUTE REQUESTED 11 14 13 30405 I/E CONVEYOR 2 VFD 13
to 807 PANEL
30327 DI5 PANEL DO5 (CP1)
(CP1) CR30406
IN 6 OUT 6
30306 CR30320 30406
INFEED INTERLOCK HOT WIRE ACTIVATE
30306 23 14 11 "LOAD READY" 30406 23
PANEL A1+ A2-
PANEL DI6 30320 (CP1) DO6
(CP1) NO 203
CR30322 IN 7 CR30407 OUT 7 NC
EXIT INTERLOCK 30307 INFEED INTERLOCK 30407
30307 "SEND LOAD" 11 14 14 30407 "SEND LOAD" 14
A2- A1+ PANEL
30322 DI7 PANEL DO7 (CP1)
(CP1) NO 30424
IN 8
CR20218 NC OUT 8 CR30408
30308 INFEED LIGHT CURTAIN 30408 EXIT INTERLOCK
30308 24 24 21 CLEAR 30408 24 "LOAD READY"
A1+ A2-
PANEL DI8 20218 DO8
(CP1) NO 30425
CR20221 IN 9 OUT 9 NC
EXIT LIGHT CURTAIN 30309 ZERO SCALE 30409 30409
30309 CLEAR 21 24 15 30409 15
20221 DI9 ZERO SCALE DO9
IN 10 OUT 10
FIELD 30310 SPARE 30410 SPARE
30310 (FRAME) 25 30410 25
PRESSURE SWITCH DI10 DO10
PS30311 IN 11 OUT 11
AIR PRESSURE BLU 30311 SPARE 30411
30311 BRN BLK
16 30411 16
DI11 DO11
IN 12 OUT 12
30312 SPARE 30412 SPARE
30312 26 30412 26
DI12 DO12
IN 13
SPARE 30313
30313 17 30413
DI13
IN 14

4750 County Road 13 NE

30314 SPARE
30314 27 30414
DI14

Alexandria, MN 56308
IN 15
SPARE 30315
30315 18 30415

PH 800-535-2730
DI15
IN 16
30316 SPARE
30316 28 30416
DI16

30317 30417

30318 30418

24VDC 24VDC
30319 30419
PANEL
PANEL (CP1) PANEL
(CP1) CR30320 (CP1)
GND 30318 30318 30319 30319 GND
30320 30420
ORG A1+ A2- ORG/WHT
INFEED INTERLOCK

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG11.dwg

NO 30306 "LOAD READY"
B & R NC B & R
30321 X20DIF371 30421 X20DO9322
PANEL
16-PT DIGITAL INPUT MODULE PANEL (CP1) PANEL 12-PT DIGITAL OUTPUT MODULE
(CP1) CR30322 (CP1)
30320 30320 30321 30321
30322 30422
PANEL ORG A1+ A2- ORG/WHT NO. DATE REVISION BY
PANEL (CP1) PANEL EXIT INTERLOCK
NO 30307 "SEND LOAD" DWG TITLE
(CP1) CR30323 (CP1) NC
30322 30322 30323 30323 FLEX
30323 30423
ORG A1+ A2- ORG/WHT PANEL CTS/RTC
START WRAP CYCLE PANEL (CP1) PANEL PANEL PANEL PANEL
NO 30301 (CP1)
NC (CP1) CR30324 (CP1) (CP1) (CP1)
30324 30324 30325 30325 30424 30424 CR30407 30425 30425
30324 30424 X20 I/O OUTPUT /
PANEL ORG A1+ A2- ORG/WHT ORG 11 14 ORG POWER SUPPLY
PANEL (CP1) PANEL BYPASS WRAP CYCLE PANEL PANEL PANEL 30407
NO 30302 (CP1) INFEED INTERLOCK
(CP1) CR30325 (CP1) NC (CP1) (CP1)
30326 30327 30426 CR30408 30427 "SEND LOAD"
30326 30327 30426 30427
30325 30425 11 14
ORG A1+ A2- ORG/WHT PANEL ORG ORG ENGINEER CHECKED BY
CONV. SYSTEM PANEL (CP1) PANEL 30408
NO 30303 NOT RUNNING EXIT INTERLOCK
NC (CP1) CR30326 (CP1) JOB NO DRAWN BY

CAD DWG FILE

30328 30329 "LOAD READY"
30328 30329 SCALE DATE
30326
PANEL ORG A1+ A2- ORG/WHT NO SCALE 12/2018
PANEL (CP1) PANEL INFEED LIGHT CURTAIN DWG NO
NO 30304 MUTE REQUESTED
(CP1) CR30327 (CP1) NC
30330 30330 30331 30331 750717 (V1.0)
30327
ORG A1+ A2- ORG/WHT SHEET NO
EXIT LIGHT CURTAIN
NO 30305
NC
MUTE REQUESTED 11 OF 23
 PANEL 20022 PANEL 20022
(CP1) from 20022 (CP1) from 20022
RACK 1 24VDC COMMON RACK 1 24VDC COMMON
SLOT 5 SLOT 6
30500 30600 20022 PANEL 20022
PLC30501 PLC30601
(CP1)
AH30601 OUT 1
ALARM HORN 30601
30501 11 30601 11
0 2
DO1
OUT 2 LT30602
30602 GREEN LIGHT
30502 21 30602 21 G
PANEL 1 0
(CP1) DO2
CR30603 OUT 3
MAIN DRIVE 30603
30503 12 30603 IS AT HOME 12
A2- A1+ PANEL
NO 30623 DO3 (CP1)
NC OUT 4 CR30604
30604 WRAP COMPLETE
30504 22 30604 22
PANEL A1+ A2-
(CP1) DO4 NO 30624
CR30605 OUT 5 NC
WRAPPER RUNNING 30605
30505 13 30605 13
A2- A1+ PANEL
NO 30625 DO5 (CP1)
NC OUT 6 CR30606
30606 WRAP CYCLE ACTIVE
30506 23 30606 23
PANEL A1+ A2-
(CP1) DO6 NO 30625
CR30607 OUT 7 NC
WRAP ZONE 30607
30507 14 30607 PHOTOEYE BLOCKED 14
A2- A1+
NO 30625 DO7
24V I/O NC OUT 8
30608 SPARE
30508 24 30608 24
DO8
OUT 9
SPARE 30609
30509 15 30609 15
DO9
24V I/O OUT 10
20006 20006 30610 SPARE
30510 25 30610 25
from 20006
OUTPUTS DO10
OUT 11
SPARE 30611
30511 16 30611 16
DO11
GND OUT 12
20022 20022 30612 SPARE
30512 26 30612 26
from 20022
24VDC COMMON DO12

30513 30613

4750 County Road 13 NE

30514 30614

Alexandria, MN 56308
30515 30615

PH 800-535-2730
30516 30616

30517 30617

30518 30618

24VDC
30519 30619
24VDC

GND
30520 30620
GND

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG12.dwg

B & R B & R
30521 X20PS2100 30621 X20DO9322
POWER SUPPLY MODULE 12-PT DIGITAL OUTPUT MODULE

30522 30622
NO. DATE REVISION BY
PANEL PANEL PANEL DWG TITLE
(CP1) (CP1) (CP1)
30618 30618 CR30603 30619 30619 FLEX
30523 30623 11 14
ORG ORG CTS/RTC
30603 PANEL PANEL PANEL
MAIN DRIVE IS (CP1) (CP1) (CP1)
AT HOME 30620 CR30604 30621
30620 30621 X20 I/O POWER
30524 30624 11 14
ORG ORG OUTPUTS
PANEL PANEL PANEL 30604
(CP1) (CP1) (CP1) WRAP COMPLETE
30622 30622 CR30605 30623 30623
30525 30625 11 14
ORG ORG ENGINEER CHECKED BY
30605 PANEL PANEL PANEL
WRAPER RUNNING (CP1) (CP1) (CP1) JOB NO DRAWN BY

CAD DWG FILE

30624 30624 CR30606 30625 30625
SCALE DATE

ORG 11 14 ORG NO SCALE 12/2018

PANEL PANEL PANEL 30606 DWG NO

(CP1) (CP1) (CP1) WRAP CYCLE ACTIVE

30626 30626 CR30607 30627 30627 750717 (V1.0)
ORG 11 14 ORG SHEET NO
30607
WRAP ZONE
PHOTOEYE BLOCKED
12 OF 23
 PANEL PANEL
(CP1) (CP1)
RACK 1 RACK 1
SLOT 7 SLOT 8
30700 30800
PLC30701 PLC30801

DATA X2X
30701 11 PANEL CAT 5 BLUE CABLE 30801 11
(CP1)
CBL30702 WHT/BLU 30801 CBL30801 WHT
BLUE

.
DATA to 324 X2X to 31102
BLU/WHT 30802 BLU
30702 21 WHITE/BLUE 30802 21

.
to 323 to 31102
ORG/WHT 30803 BLK
SHLD to 323 BROWN SHLD to 31103
30703 12 VFD DATA 30803 12 X2X DATA TO REMOTE I/O

X2X_
30704 22 30804 22

GND
30705 13 30805 13

GND
30706 23 30806 23

24V X2X LINK

30707 14 30807 14

24V I/O
30708 24 30808 24

24V X2X LINK

30709 15 30809 15

24V I/O
30710 25 30810 25

GND
30711 16 30811 16

GND
30712 26 30812 26

30713 30813

4750 County Road 13 NE

30714 30814

Alexandria, MN 56308
TERMINATING
RESISTOR
30715 30815

PH 800-535-2730
OFF
ON

30716 30816
SWITCH
ON

30717 30817

30718 30818

24VDC
30719 30819
24VDC

GND
30720 30820
GND

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG13.dwg

B & R B & R
30721 X20CS1030 30821 X20BT9100
COMMUNICATION MODULE BUS TRANSMITTER MODULE

30722 30822
NO. DATE REVISION BY
DWG TITLE

FLEX
30723 30823
CTS/RTC

30724 30824 X20 RS485 COMM

30725 30825
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

13 OF 23
30900 31000

30901 31001

30902 31002

30903 31003

30904 31004

30905 31005

30906 31006

30907 31007

30908 31008

30909 31009

30910 31010

30911 31011

30912 31012

30913 31013

4750 County Road 13 NE

30914 31014

Alexandria, MN 56308
30915 31015

PH 800-535-2730
30916 31016

30917 31017

30918 31018

30919 31019

30920 31020

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG14.dwg

30921 31021

30922 31022
NO. DATE REVISION BY
DWG TITLE

FLEX
30923 31023
CTS/RTC

30924 31024 SPARE PAGE

30925 31025
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

14 OF 23
 PANEL 20005 20022 PANEL 20022 20005
(CP3) from 20005 from 20022 (CP3) from 20022 from 20005
RACK 2 20022 24VDC COMMON RACK 2 20022 24VDC COMMON 20005 HMI/INPUTS
SLOT 1 20005 HMI/INPUTS SLOT 2
31100 31200 FIELD
PLC31101 (FRAME) PLC31201
PE31201
X2X IN 1
WRAP ZONE LOAD BLU 31201
31101 11 31201 11 FIELD
NOT PRESENT (FRAME)
CBL20123 WHT 30801 BRN 730306 BLK DI1
from 30802 PE31202

.
X2X IN 2
BLU 30802 FIELD
31202 BLU I/E CONVEYOR 1
31102 21 from 30802 31202 21 LOAD NOT PRESENT

.
(FRAME) BLK 730306 BRN
BLK 30803 PE31203
DI2
from 30803
SHLD IN 3
I/E CONVEYOR 2 BLU 31203
31103 12 31203 12 FIELD
LOAD NOT PRESENT (FRAME)
BRN 730306 BLK DI3
PE31204
X2X_ IN 4
31204 BLU GRAVITY CONVEYOR 1
31104 22 31204 FIELD 22
(FRAME) LOAD NOT PRESENT
DI4 BLK 730306 BRN
PE31205
IN 5
GRAVITY CONVEYOR 2 BLU 31205
31105 13 31205 LOAD NOT PRESENT 13
BRN 730306 BLK FIELD
DI5 (FRAME)
IN 6 PE31206
31206 FORKLIFT DETECTED
31106 23 31206 23 AT INFEED
FIELD
(FRAME) DI6
017303
24V X2X LINK PE31207 IN 7
FORKLIFT DETECTED 31207
31107 14 31207 14 FIELD
AT EXIT (FRAME)
DI7
017303 PE31208
24V I/O IN 8
31208 BLU LOAD PROTECTION
31108 24 31208 FIELD 24
(FRAME) INFEED CLEAR
DI8 BLK 730306 BRN
PE30209
24V X2X LINK IN 9
20005 20005 LOAD PROTECTION BLU 31209
31109 15 31209 15 FIELD
from 20005 EXIT CLEAR (FRAME)
BRN 730306 BLK DI9
HMI/INPUTS PE31210
24V I/O IN 10
30110 30110 31210 BLU INFEED LOAD DETECTION
31110 25 31210 FIELD 25
from 30111 (FRAME) UPPER CLEAR
DI10 BLK 730306 BRN
E-STOP POWER PE31211
GND IN 11
20022 20022 INFEED LOAD DETECTION BLU 31211
31111 16 31211 16 FIELD
from 20022 LOWER CLEAR (FRAME)
BRN 730306 BLK DI11
24VDC COMMON PE31212
GND IN 12
20022 20022 31212 BLU EXIT LOAD DETECTION
31112 26 31212 FIELD 26
from 20022 (FRAME) UPPER CLEAR
DI12 BLK 730306 BRN
24VDC COMMON PE31213
IN 13
EXIT LOAD DETECTION BLU 31213
31113 31213 LOWER CLEAR 17
BRN 730306 BLK DI13
IN 14

4750 County Road 13 NE

31214 SPARE
31114 31214 27
DI14

Alexandria, MN 56308
IN 15
SPARE 31215
31115 31215 18

PH 800-535-2730
DI15
IN 16
31216 SPARE
31116 31216 28
DI16

31117 31217

31118 31218

24VDC
31119 31219
24VDC

GND
31120 31220
GND

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG15.dwg

B & R B & R
31121 X20BR9300 31221 X20DIF371
BUS RECEIVER MODULE 16-PT DIGITAL INPUT MODULE

31122 31222
NO. DATE REVISION BY
DWG TITLE

FLEX
31123 31223
CTS/RTC

31124 31224 X20 I/O POWER/

INPUTS

31125 31225
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

15 OF 23
 20005 20022 PANEL 20022 20005 20022 PANEL 20022
from 20005 from 20022 (CP3) from 20022 from 20005 from 20022 (CP3) from 20022
RACK 2 20022 24VDC COMMON 20005 HMI/INPUTS RACK 2
20005 HMI/INPUTS 24VDC COMMON
SLOT 3
24VDC COMMON
SLOT 4
24VDC COMMON
31300 31400 20022 20022
20022 PLC31301 PLC31401
FIELD
(FRAME)
IN 1 OUT 1
CARRIAGE GATE OPEN GS20101 31301 SPARE
31301 11 31401 11
BRN BLK
DI1 FIELD FIELD DO1 FIELD
(FRAME) 31302A (FRAME) (FRAME)
IN 2 31302 OUT 2
GS20107 GS20108 31402 SOL31402
GUARD DOORS CLOSED FILM CLAMP
31302 21 31402 21 90 CLOSE
BRN BLK BRN BLK BRN BLU
DI2 DO2 60122,60122
IN 3 OUT 3
SPARE 31303 SPARE
31303 12 31403 12
FIELD FIELD
DI3 (FRAME) DO3
(FRAME)
IN 4 PRS31304 OUT 4
SOL31404
31304 BLU MAIN DRIVE TOOTH 31404 FILM CLAMP
31304 22 COUNT (REVOLOGIC) 31404 22 180 OPEN
FIELD BLK BRN BRN BLU
DI4 729895 FIELD DO4
(CARRIAGE) (FRAME) 60122,60122
PRS31305 IN 5
SOL31405 31405 OUT 5
CARRIAGE NOT BLU 31305 BRUSH AND CUTTER
31305 AT TOP LIMIT 13 31405 ARM EXTEND 13
BRN WHT FIELD BLU BRN
731955 DI5 DO5 FIELD
(FRAME) 60108 (FRAME)
IN 6 PRS31306 OUT 6
SOL31406
31306 BLU MAIN DRIVE AT HOME 31406 BRUSH EXTEND
31306 23 31406 23 (REVERSE FLOW CTS ONLY)
FIELD BLK BRN RED BLK
DI6 728707 FIELD DO6
(CARRIAGE) (FRAME) 60108,60108
PRS31307 IN 7
SOL31407 31407 OUT 7
CARRIAGE NOT BLU 31307 AIR KNIFE ACTIVATE
31307 14 FIELD 31407 14
AT BOTTOM LIMIT BRN WHT (FRAME) BLU BRN
731955 DI7 DO7 FIELD
PE31308 (FRAME)
IN 8 OUT 8
31308 BLU 31408 SOL31408
LOAD HEIGHT DETECTED GRAVITY CONVEYOR ROLLER
31308 24 31408 24 BRAKE ENGAGE
RED BLK
FIELD DI8 BLK 730306 BRN FIELD DO8
(FRAME) 60116
(FRAME)
IN 9 OUT 9
LS31309 31309 SOL31409 31409
CARRIAGE OBSTACLE TURNTABLE LOCK
31309 NOT DETECTED 15 31409 (CTS ONLY) 15
BLU BLK FIELD BLU BRN
(CTS ONLY) DI9 DO9 FIELD
(FRAME) 60108 (FRAME)
IN 10 PRS31310 OUT 10
SOL31410
31310 BLU BRUSH AND CUTTER 31410 GRAVITY CONVEYOR ROLLER
31310 25 ARM HOME 31410 25 BRAKE RELEASE
BLK BRN RED BLK
DI10 728707 FIELD DO10
(FRAME) 60115
IN 11 OUT 11
31311 SOL31411 31411
SPARE POWERED ROPING
31311 16 31411 16
BLU BRN
DI11 DO11
IN 12 OUT 12
31312 SPARE 31412 SPARE
31312 26 31412 26
DI12 DO12
IN 13
SPARE 31313
31313 17 31413
DI13
IN 14

4750 County Road 13 NE

31314 SPARE
31314 27 31414
DI14

Alexandria, MN 56308
IN 15
SPARE 31315
31315 18 31415

PH 800-535-2730
DI15
IN 16
31316 SPARE
31316 28 31416
DI16

31317 31417

31318 31418

24VDC 24VDC
31319 31419

GND GND
31320 31420

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG16.dwg

B & R B & R
31321 X20DIF371 31421 X20DO9322
16-PT DIGITAL INPUT MODULE 12-PT DIGITAL OUTPUT MODULE

31322 31422
NO. DATE REVISION BY
DWG TITLE

FLEX
31323 31423
CTS/RTC

31324 31424 X20 INPUT/

OUTPUT

31325 31425
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

16 OF 23
 PANEL
20022 (CP3) 20006
from 20022 RACK 2 from 20006
24VDC COMMON SLOT 5 OUTPUTS
31500 31600
PLC31501

OUT 1 COM 1
INFEED LIGHT CURTAIN 31501 31501 HOT POWER
31501 MUTE ENABLE REQUESTED 11 21 31601
to 20307
DO1 DO2

31502 31602

OUT 2 COM 2
EXIT LIGHT CURTAIN 31503 31503 HOT POWER
31503 MUTE ENABLE REQUESTED 12 22 31603
to 20507
DO3 DO4

31504 31604

OUT 3 COM 3
LIGHT CURTAINS 31505 31505 HOT POWER
31505 RESET/OVERRIDE 13 31605
to 20307,20507
20022 DO5 DO6 20006

31506 23 31606

OUT 4 COM 4
SPARE HOT POWER
31507 14 24 31607
DO7 DO8

31508 31608

OUT 5 COM 5
SPARE HOT POWER
31509 15 25 31609
DO9 DO10

31510 31610

OUT 6 COM 6
SPARE HOT POWER
31511 16 26 31611
DO11 DO12

31512 31612

31513 31613

4750 County Road 13 NE

31514 31614

Alexandria, MN 56308
31515 31615

PH 800-535-2730
31516 31616

31517 31617

31518 31618

31519 31619

31520 31620

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG17.dwg

B & R
31521 X20DO6639 31621
6-PT RELAY OUTPUT MODULE

31522 31622
NO. DATE REVISION BY
DWG TITLE

FLEX
31523 31623
CTS/RTC

31524 31624 X20 OUTPUT

31525 31625
ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

17 OF 23
 8 PORT DISTRIBUTION BLOCK
FIELD
(CARRIAGE)
PJ50100
50100 50200
PLUG50101 PLUG50102 SLIP RING (CTS)
SPARE FIELD FIELD FIXE
50101 (CARRIAGE) 7 8 (CARRIAGE) SPARE 50201 WIRE ROTARY
PORT WIRE # D WIRE # DEVICE TAG DEVICE NAME
COLOR SIDE
MURR MURR SIDE
50102 M12-PLUG-PA M12-PLUG-PA 50202 1 GND S1 WHITE R1 GND MTR602 GROUND
732026 732026
FIELD
(CARRIAGE)
1 601 S2 WHITE R2 601 MTR602 WRAPZONE
CARRIAGE NOT AT BOTTOM LIMIT PLUG50103
50103 CBL/PRS31307 50203 1 602 S3 WHITE R3 602 MTR602 WRAPZONE
FIELD
5 6 (CARRIAGE) SPARE 1 603 S4 WHITE R4 603 MTR602 WRAPZONE
50104 MURR 50204 1 SPARE1 S5 WHITE R5 SPARE1
7000-40121-2240100 MURR
732049 M12-PLUG-PA 1 SPARE2 S6 WHITE R6 SPARE2
PRS31307 732026
50105 FIELD FIELD 50205 1 SPARE3 S7 WHITE R7 SPARE3
(CARRIAGE) (CARRIAGE)
CARRIAGE TOP OF LOAD PE CBL/PRS31305
CARRIAGE NOT AT TOP LIMIT 2 S8 WHITE R8 SPARE11
CBL/PRS31308 P 2 20022 S9 WHITE R9 20022 DC COMMON
50106 3 4 50206

MURR
2 31402 S10 WHITE R10 31402 SOL31402 FILM CLAMP 90
MURR
7000-40021-2240100 7000-40121-2240100 2 31404 S11 WHITE R11 31404 SOL31404 FILM CLAMP 180
50107 732050 732049 50207
PE31308 PRS31305
2 SPARE4 S12 WHITE R12 SPARE4
FIELD FIELD
CARRIAGE GATE (CARRIAGE) (CARRIAGE)
FILM BAR ANALOG PROX 50208
2 SPARE5 S13 WHITE R13 SPARE5
50108 CBL/GS20101 CBL/PRS517
2 SPARE6 S14 WHITE R14 SPARE6
1 2 2 SPARE7 S15 WHITE R15 SPARE7
50109 MURR MURR 50209
DEV45 335255 7000-40121-2240060 2 SPARE8 S16 WHITE R16 SPARE8
732053 743147
GS20101 PRS517 2 SPARE9 S17 WHITE R17 SPARE9
50110 50210
2 SPARE10 S18 WHITE R18 SPARE10

50111 50211

50112 50212
ORION

50113 50213

4750 County Road 13 NE

50114 50214

Alexandria, MN 56308
50115 50215

PH 800-535-2730
SLIP RING (RTC)
CABLE

50116 50216 FIXE

WIRE ROTARY
PORT WIRE # D WIRE # DEVICE TAG DEVICE NAME
COLOR SIDE
50117 50217 SIDE
WIRE COLOR PORT# PIN# DEVICE TAG WIRE# DESCRIPTION I/O ADDRESS 1 GND S1 WHITE R1 GND MTR402 GROUND
WHITE 1 4 GS20101 31301 CARRIAGE GATE OPEN 1 401 S2 WHITE R2 401 MTR402 CARRIAGE UP/DOWN
50118 50218
GRY/PNK 1 2 GS20101 20101 CARRIAGE GATE CLOSED 1 402 S3 WHITE R3 402 MTR402 CARRIAGE UP/DOWN
GREEN 2 4 1 403 S4 WHITE R4 403 MTR402 CARRIAGE UP/DOWN
50119 50219
RED/BLU 2 2 PRS517 517 ANALOG PROX 1 501 S5 WHITE R5 501 MTR502 MULTISTRETCH
YELLOW 3 4 PE31308 31308 CARRIAGE AUTO HEIGHT
1 502 S6 WHITE R6 502 MTR502 MULTISTRETCH
50120 WHT/GRN 3 2 50220
1 503 S7 WHITE R7 503 MTR502 MULTISTRETCH

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG18.dwg

GRAY 4 4
BRN/GRN 4 2 PRS31305 31305 CARRIAGE TOP LIMIT
2 20005 S8 WHITE R8 20005 +24 VDC
50121 50221
PINK 5 4 2 20022 S9 WHITE R9 20022 DC COMMON
WHT/YEL 5 2 PRS31307 31307 CARRIAGE BOTTOM LIMIT 2 31305 S10 WHITE R10 31305 PRS31305 CARRIAGE NOT AT TOP
50122 50222
RED 6 4 2 31307 S11 WHITE R11 31307 PRS31307 CARRIAGE NOT AT BOTTOM NO. DATE REVISION BY
DWG TITLE
YEL/BRN 6 2 2 31308 S12 WHITE R12 31308 PE31308 CARRIAGE AUTO HEIGHT
FLEX
50123 BLACK 7 4 50223
2 517 S13 WHITE R13 517 PRS517 FILM BAR ANALOG PROX CTS/RTC
WHT/GRY 7 2
2 SPARE6 S14 WHITE R14 SPARE6
VIOLET 8 4 CARRIAGE I/O BLOCK
50124 50224 2 SPARE7 S15 WHITE R15 SPARE7
GRY/BRN 8 2
BROWN 1 - 8 1 20005 24VDC +
2 SPARE8 S16 WHITE R16 SPARE8
50125
BLUE 1 - 8 3 20022 0VDC -
50225 2 SPARE9 S17 WHITE R17 SPARE9 ENGINEER CHECKED BY

GRN/YEL 1 - 8 5 GND GROUND 2 SPARE10 S18 WHITE R18 SPARE10 JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

18 OF 23
 FIELD FIELD FIELD
(FRAME) (FRAME) (FRAME)
RET. CYLINDER RET. CYLINDER RET. CYLINDER
CYL60101 CYL60102 CYL60103
60100

60101 FIELD FIELD FIELD

(FRAME) (FRAME) (FRAME)
FC60101B FC60102B FC60103B
FLOW CONTROL FLOW CONTROL FLOW CONTROL
60102 FIELD FIELD FIELD

60103(B)YELLOW
(FRAME) (FRAME) (FRAME)

.
FC60102A FC60103A

60105(B)BLU

60107(B)BLU
FC60101A

.
FLOW CONTROL FLOW CONTROL FLOW CONTROL
60103

60104(A)GREEN

.
60106(A)RED

60108(A)RED
.
.
60104

.
FILM BRUSH & TURNTABLE LOCK BRUSH EXTEND
CUTTER ARM EXTEND (CTS ONLY) (REVERSE FLOW CTS ONLY)
OR POWERED ROPING (SOL31411)
60105

.
.
(EB)5 (EB)5 2(B) (EB)5 2(B)
2(B)
3/8" RED TUBING
(P)1 (P)1 (P)1
4(A) (EA)3 4(A) (EA)3 4(A)
60106 FIELD (EA)3
PRESSURE SWITCH
(FRAME) PS31303
CUSTOMER SUPPLY FILTER/REGULATOR SET @
FR60108 55 PSI FALLING
60107 X CFM AT 80 PSI.
VB60108A SOL31405 14(A) SOL31409 14(A) SOL31406 14(A)

EA EA
60101 MUF60108A MUF60108B
P P
60108
MUF60108D
EB EB
MUF60108C VALVE BANK
60109

5/32" BLUE TUBING

60110

60111 GRAVITY CONVEYOR ROLLER

BRAKE RELEASE
PART# 721632
SOL31410
60112

60113
(EB)3 2(B)

(P)1

4750 County Road 13 NE

(EA)5 4(A)
60114 FIELD FIELD
(FRAME) (FRAME)

Alexandria, MN 56308
EXT. CYLINDER EXT. CYLINDER
GRAVITY CONVEYOR ROLLER
60115 CYL60116 CYL60117 BRAKE ENGAGE
SOL31408

PH 800-535-2730
60116 FIELD FIELD
(FRAME) (FRAME)
FC60116B FC60117B 4(A) 2(B)
FLOW CONTROL FLOW CONTROL
60117 FIELD FIELD
(FRAME) (FRAME)
FC60116A FC60117A
60109(B)BLU

60111(B)BLK
.

.
FLOW CONTROL FLOW CONTROL
60118 FILM CLAMP FILM CLAMP
90 OPEN 180 OPEN

60112(A)CLR
.
PART# 746047 PART# 746047
.

60110(A)RED

SOL31402 SOL31404
60119
.

FILM TAIL AIR KNIFE

60120
.
.

(EB)3 (EB)3 (EB)5 2(B)

2(B) 2(B)

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG19.dwg

(P)1 (P)1 (P)1
4(A) 4(A) 4(A)
60121 (EA)5 (EA)5 (EA)3

60122
SOL31407 14(A)
NO. DATE REVISION BY
DWG TITLE
3(EB)
MUF60108B
1(P) FLEX
60123
MUF60108D
5(EA) CTS/RTC

4(A) X2(B)
(750861) (749639) (CTS) PNEUMATIC
60124
SCHEMATIC
60113

60125
ENGINEER CHECKED BY

NOTE: JOB NO DRAWN BY

CAD DWG FILE

ALL TUBING FROM VALVES TO CYLINDERS 1/4" OD. SCALE DATE

TUBE NUMBER 60101 IS 3/8" OD. NO SCALE 12/2018

WHITE FITTING CAPS USE CLEAR TUBING TO CYLINDERS. DWG NO

FITTINGS TO MOUNT PRESSURE SWITCH. 3/8" NPT TO 1/4" REDUCING BUSHING AND 1/4" NPT STREET ELBOW.
FITTING FROM FILTER REGULATOR UNIT TO MANIFOLD 3/8" NIPPLE.
750717 (V1.0)
SHEET NO

19 OF 23
 FIELD FIELD FIELD
(FRAME) (FRAME) (FRAME)
RET. CYLINDER RET. CYLINDER RET. CYLINDER
CYL60101 CYL60102 CYL60103
60100

60101 FIELD FIELD FIELD

(FRAME) (FRAME) (FRAME)
FC60101B FC60102B FC60103B
FLOW CONTROL FLOW CONTROL FLOW CONTROL
60102 FIELD FIELD FIELD

60103(B)YELLOW
(FRAME) (FRAME) (FRAME)

.
FC60102A FC60103A

60105(B)BLU

60107(B)BLU
FC60101A

.
FLOW CONTROL FLOW CONTROL FLOW CONTROL
60103

60104(A)GREEN

.
60106(A)RED

60108(A)RED
.
.
60104

.
FILM BRUSH & TURNTABLE LOCK BRUSH EXTEND
CUTTER ARM EXTEND (CTS ONLY) (REVERSE FLOW CTS ONLY)
OR POWERED ROPING (SOL31411)
60105

.
.
(EB)5 (EB)5 2(B) (EB)5 2(B)
2(B)
3/8" RED TUBING
(P)1 (P)1 (P)1
4(A) (EA)3 4(A) (EA)3 4(A)
60106 FIELD (EA)3
PRESSURE SWITCH
(FRAME) PS31303
CUSTOMER SUPPLY FILTER/REGULATOR SET @
FR60108 55 PSI FALLING
60107 X CFM AT 80 PSI.
VB60108A SOL31405 14(A) SOL31409 14(A) SOL31406 14(A)

EA EA
60101 MUF60108A MUF60108B
P P
60108
MUF60108D
EB EB
MUF60108C VALVE BANK
60109

5/32" BLUE TUBING

60110

60111

60112

60113

4750 County Road 13 NE

60114 FIELD FIELD
(FRAME) (FRAME)

Alexandria, MN 56308
EXT. CYLINDER EXT. CYLINDER
60115 CYL60116 CYL60117

PH 800-535-2730
60116 FIELD FIELD
(FRAME) (FRAME)
FC60116B FC60117B
FLOW CONTROL FLOW CONTROL
60117 FIELD FIELD
(FRAME) (FRAME)
FC60116A FC60117A
60109(B)BLU

60111(B)BLK
.

.
FLOW CONTROL FLOW CONTROL
60118 FILM CLAMP FILM CLAMP
90 OPEN 180 OPEN

60112(A)CLR
.
PART# 746047 PART# 746047
.

60110(A)RED

SOL31402 SOL31404
60119
.

FILM TAIL AIR KNIFE

60120
.
.

(EB)3 (EB)3 (EB)5 2(B)

2(B) 2(B)

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG20.dwg

(P)1 (P)1 (P)1
4(A) 4(A) 4(A)
60121 (EA)5 (EA)5 (EA)3

60122
SOL31407 14(A)
NO. DATE REVISION BY
DWG TITLE
3(EB)
MUF60108B
1(P) FLEX
60123
MUF60108D
5(EA) CTS/RTC

4(A) X2(B)
(750861) (749639) (RTC) PNEUMATIC
60124
SCHEMATIC
60113

60125
ENGINEER CHECKED BY

NOTE: JOB NO DRAWN BY

CAD DWG FILE

ALL TUBING FROM VALVES TO CYLINDERS 1/4" OD. SCALE DATE

TUBE NUMBER 60101 IS 3/8" OD. NO SCALE 12/2018

WHITE FITTING CAPS USE CLEAR TUBING TO CYLINDERS. DWG NO

FITTINGS TO MOUNT PRESSURE SWITCH. 3/8" NPT TO 1/4" REDUCING BUSHING AND 1/4" NPT STREET ELBOW.
FITTING FROM FILTER REGULATOR UNIT TO MANIFOLD 3/8" NIPPLE.
750717 (V1.0)
SHEET NO

20 OF 23
 30205
30206
30207
30208
30209

30212
30213
30214
30215
30216
20105
20107

30210
30211
TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION
AH30310 1 729175 AB EC-B24D3P1
CR20218 2 *1 737214 AB 700-HN123 SCREW TERMINAL MINIATURE SOCKET
CR20221
*1 737215 AB 700-HPSXZ24 SAFETY CONTROL RELAY, DPDT, 24VDC, 8AMP, 2 POLE

PDB110

PDB111
CR30320 14 733320 EATON XRU1D24 TERMINAL BLOCK RELAY, 1PDT, 24VDC, 6A
CR30322
MCR20101 GND CR30323
CR30324
GND CR30325

EATON GBK1020
CR30326
CR30406
GND CR30407
CR30408
GND CR30603
CR30604
CR30605
N CR30606
CR30607
106 CR20204 1 742987 PHOENIX 2903334 TERMINAL BLOCK RELAY, DPDT, 24VDC
CR30327 1 750715 PHOENIX 2903370
106 DR401 1 742975 B & R 8I44S100037.000-1 1 x 100-120VAC IN, 200-240 VAC DRIVE

204 DR301 1 742976 B & R 8I44S100075.000-1 1 x 100-120VAC IN, 200-240 VAC DRIVE
DR701 1 750716 B & R 8I44S200075.000-1 1 x 200-240VAC IN, 200-240 VAC DRIVE

PLC30201
PLC30101

PLC30301

PLC30401

PLC30501

PLC30601

PLC30701

PLC30801
20022 DR501
DR601
3 742976 B&R 8I44S100075.000-1

20022 DR801
DS101 1 *1 EATON R9K3100FJ DISCONNECT SWITCH, 3 POLE, 100 AMP, 600VAC, K-FRAME
734318

PWS20001 20022 *3 731028 LITTELFUSE JTD070ID FUSE, CLASS J, 70 AMP, TIME DELAY
NO WIRE TIES IN THE WIRE DUCT *1 739149 EATON SF400PH10X10 SHAFT FOR DISCONNECT, 400MM (15.7 IN)
20022 TB20123 1 738894 B & R OTB5104.2110-01
20022 TB20115 1 738883 B & R OTB6102.2110-01
HMI20115 1 743000 B & R 4PPC70.0702-20B
NO WIRE TIES IN THE WIRE DUCT
20022 PJ323 6 B & R 8I0XC002.100.1
743142
20022 PJ423
PJ523

FU110 FU114 FU118 20005

PJ623

FU203

FU208
PJ723

FU106
PJ823

12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 FU105 FU112 FU116 FU120 20005 FU20005

FU20006
2 *1 748231 ALTECH CAFL4U(L)/24 FUSE HOLDER, 6.3x32MM FUSES, INDICATOR

11 11 11 11 11 11 11 11 11 11 11 11 11 11 11
20005 *1 730979 LITTELFUSE 314002P FUSE, 6.3x32mm, 2 AMP, FAST ACTING
FU20004 1 *1 748231 ALTECH CAFL4U(L)/24 FUSE HOLDER, 6.3x32MM FUSES, INDICATOR
14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 20005 *1 748232 ALTECH EPCAFL4U END PLATE FOR CAFL4U SERIES FUSE BLOCK
CR30322
CR30323
CR30324
CR30325
CR30326
CR30327
FU20004
FU20005
FU20006

CR30320

CR30406
CR30407
CR30408
CR30603
CR30604
CR30605
CR30606
CR30607

R R R R R R R R R R R R R R R R R
Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse Littelfuse
POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE POWR-SAFE
*1 730983 LITTELFUSE 314005P FUSE, 6.3x32mm, 5 AMP, FAST ACTING
20006
600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A 600V 30A

FU203 1 *1 742985 EATON C383FHCC CLASS CC SINGLE POLE FUSE HOLDER

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z

700-HLT1Z
20006 *1 731039 LITTELFUSE KLDR003 FUSE, CLASS CC, 3 AMP, TIME DELAY
FUSE
FUSE
FUSE

7.5 A 15A
FU208 1 *1 742985 EATON C383FHCC CLASS CC SINGLE POLE FUSE HOLDER

12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24
KLDR07.5 KLDR015
517 *1 731038 LITTELFUSE KLDR002 FUSE, CLASS CC, 2 AMP, TIME DELAY

A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
20101 FU106 1 *1 730978 LITTELFUSE LPSC001ID 1 POLE FUSE BLOCK - CLASS CC
*1 731004 LITTELFUSE CCMR012 DUAL ELEMENT FUSE - CLASS CC, 12 AMP
A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
20102 FU110 6 *1 730980 LITTELFUSE LPSC002ID 2 POLE FUSE BLOCK - CLASS CC
FU112
20103 FU114
FU116
NO WIRE TIES IN THE WIRE DUCT 20104 FU118
FU120
20105 *3 731049 LITTELFUSE KLDR015 FUSE, CLASS CC, 15 AMP, TIME DELAY
FU105 1 *1 730980 LITTELFUSE LPSC002ID 2 POLE FUSE BLOCK - CLASS CC
20107 *2 731045 LITTELFUSE KLDR07.5 FUSE, CLASS CC, 7.5 AMP, TIME DELAY

20107 MCR20106
MCR20108
2 *1 742979 EATON XTCE009B10TD 3 POLE CONTACTOR

20107 *1 742980 EATON XTCEXFAC20

MCR20101 1 *1 742979 EATON XTCE009B10TD 3 POLE CONTACTOR
LIGHT CURTAIN OPTION CR20218 20108 *1 746863 EATON XTCEXFAC40 4 POLE CONTACT
1.5

LIGHT CURTAIN OPTION CR20204

20108 PBLT20101 1 *1 742983 EATON M22-DL-G PUSH BUTTON - MOMENTARY, FLUSH, GREEN, NEMA 4X/13
DR301 DR401 DR501 *2 737822 EATON M22-K10 CONTACT BLOCK, 1 NO
20108 *1 742983 EATON M22-DL-G PUSH BUTTON - MOMENTARY, FLUSH, GREEN, NEMA 4X/13

20306 *1 732103 EATON M22-LED-G LIGHT UNIT

ESLT20101 1 *1 742981 EATON M22-PVL PUSH BUTTON - MUSHROOM, NEMA 4X/13
20506 *1 737822 EATON M22-K10 CONTACT BLOCK, 1 NO

30204 *1 742982 EATON M22-K01 CONTACT BLOCK, 1 NC

*1 742984 EATON M22-LED-R LIGHT UNIT
30409 PLC30101 2 *1 731535 B & R X20BR9300 X20 BUS RECEIVER, X2X LINK BUS RECEIVER, 24VDC
PLC31101
31110

4750 County Road 13 NE

*1 742087 B & R X20BM01

30318 *1 742088 B & R X20TB12

PLC30701 1 *1 738900 B & R X20CS1030 X20 INTERFACE MODULE, 1-PORT RS422/485, 24VDC, 115.2kbits
30319

Alexandria, MN 56308
*1 742083 B & R X20BM11 PLC B&R BUS MODULE

30320 *1 742088 B & R X20TB12

PLC30201 4 *1 742084 B & R X20DIF371 16 POINT X20 INPUT MODULE
30321 PLC30301

PH 800-535-2730
PLC31201
30322 PLC31301
*1 742083 B & R X20BM11 PLC B&R BUS MODULE
30323 *1 742082 B & R X20TB1F 16 PIN TERMINAL BLOCK
PLC31501 1 *1 743726 B & R X20DO6639 X20 OUTPUT MODULE, 6-PT NO RELAY, 240VAC 2A, 30VDC 2A,
30324 *1 743727 B & R X20TB32 6 RELAY OUTPUT TERMINAL BLOCK
30325 *1 743728 B & R X20BM12 PLC B&R BUS MODULE
PLC30401 3 *1 742996 B & R X20DO9322 X20 OUTPUT MODULE, 12-PT DIGITAL SOURCE, 24VDC
30326 PLC30601
PLC31401
30327 *1 742083 B & R X20BM11 PLC B&R BUS MODULE

30328 *1 742088 B & R X20TB12

PLC30501 1 *1 738899 B & R X20PS2100 X20 POWER SUPPLY, FOR INTERNAL I/O, 24VDC,
30329 *1 742087 B & R X20BM01
NO WIRE TIES IN THE WIRE DUCT
*1
30330 742088 B & R X20TB12
PWS20001 1 743729 DELTA DRP024V120W1AA POWER SUPPLY, 1 PH, 120VAC IN - 24VDC 5 AMP OUT
30331 R420 1 ANY 120 OHM 0.25 W
DR601 DR701 DR801 18 PHOENIX 3209578
NO WIRE TIES IN THE WIRE DUCT 30424 742993
CBL30702 12 743145 HARTFIEL THC50961
30425 CBL20123 3 743144 HARTFIEL THC50967
XF105 1 736869 HAMMOND C1FC75LES TRANSFORMER, 1PH 0.75KVA, 60HZ, 240/480V - 120/240V, NEMA 3R
30426
30427
30618

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG21.dwg

30619
30620
30621
30622
30623 NO. DATE REVISION BY

30624 DWG TITLE

30625 FLEX
30626 CTS/RTC
30627
ENCLOSURES AND
PANEL AND BOM

ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

21 OF 23
 FIELD FRAME BOM FIELD CARRIAGE BOM

TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION
FC60103C 2 *1 735512 SMC AS2201F-N01-07SD
CBL/GS20101 1 732053 MURR DEV45 335255 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO M8 FEM, 0.6M, PINS 1 & 3 JUMPED
*1 743171 SMC KQ2C-07W-B
PLUG50101 3 732026 MURR M12-PLUG-PA
FC60102C 2 *1 735512 SMC AS2201F-N01-07SD PLUG50102
*1 743170 SMC KQ2C-07B-B PLUG50103
CBL/PRS31308 1 732050 MURR 7000-40021-2240100 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO FEMALE, 1M, GRAY
FC60102 8 *1 735512 SMC AS2201F-N01-07SD
FC60102A CBL/PRS517 1 743147 MURR 7000-40121-2240060 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO 90-DEG FEMALE, 0.6M, GRAY
FC60103B
CBL/PRS31305 2 732049 MURR 7000-40121-2240100 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO 90-DEG FEMALE, 1M, GRAY
*1 743172 SMC KQ2C-07R-B CBL/PRS31307
FC60101 8 *1 735512 SMC AS2201F-N01-07SD PJ50100 1 732045 MURR 8000-88510-3980500
FC60102B
FC60103A GS20101 1 739147 SICK 1059505/RE21-SAC MAGNETIC SAFETY SWITCH WITH ACTUATOR, 1NO 1NC, M8 QD

*1 743169 SMC KQ2C-07BU-B HW119 2 SEE MECHANICA BOM

MTR402 L
FR60108 2 728999 SMC AW20-N02CE-CZ-B
PRS517 1 731785 IFM IG6083 M18 PROX SENSOR, UN-SHIELDED, 0.8-8mm RANGE, 4-20mA ANALOG, 3-WIRE, M12
GS20101 1 *1 739147 SICK 1059505/RE21-SAC MAGNETIC SAFETY SWITCH WITH ACTUATOR, 1NO 1NC, M8 QD
PRS31305 2 731955 SICK 1041033/IME30-15BPO-ZC0K
*1 732053 MURR DEV45 335255 PATCH-CABLE, 4 PIN, STRAIGHT M12 MALE TO M8 FEM, 0.6M, PINS 1 & 3 JUMPED PRS31307
GS20107 2 739147 SICK 1059505/RE21-SAC MAGNETIC SAFETY SWITCH WITH ACTUATOR, 1NO 1NC, M8 QD
GS20108
GS20107 3 *1 019340 TELEMECANIQUE XCMD2145M12 LIMIT SWITCH XCM-D - ADJUSTABLE ROLLER LEVER - 1 OC
GS20108
LS31309
*1 738870 MURR 7000-12221-0140500
CYL60101 15 SEE MECHANICAL BOM
CYL60102A
CYL60102B
CYL60102C
MTR302
MTR502
MTR602
MTR702
MTR802
PCS30201 1 017065 REES 04958-100
PE30202 12 *1 730306 SICK 1029850/WL14-2P430S03 PHOTO EYE SENSOR, REFLEX, 0.5-5m RANGE, PNP, M12, LO/DO
PE30209
PE31201
PE31203
PE31204
PE31205
PE31208
PE31210
PE31211
PE31212
PE31213
PE31308
*1 730307 SICK 2039697/MB-M30-W14/18 ADAPTER BRACKET, W14/18 TO M30
*1 716301 SICK 7022976/MB-W2000B MOUNTING BRACKET, 30mm ROTATABLE
*1 016103 SICK 7123555/P975M REFLECTOR, 84mm ROUND, CENTER HOLE MOUNT, PLASTIC W/METAL BACK
*2 738870 MURR 7000-12221-0140500 CABLE, 4 PIN, M12 FEMALE STRAIGHT, 5 METER, FLYING LEADS, YELLOW

4750 County Road 13 NE

PE31206 2 017303 SICK 6020772/WT260-R280 PHOTO EYE SENSOR, DIFFUSE, ADJ 10-3500mm RANGE, PNP, LO/DO
PE31207
PRS31304 3 *1 728707 SICK 1041046/IME30-20NPSZC0S M30 PROX SENSOR, NON-SHLD, 20mm RANGE, PNP NO, M12

Alexandria, MN 56308
PRS31306
PRS31310
*1 738870 MURR 7000-12221-0140500

PH 800-535-2730
PS31303 1 721162 SMC IS10-N01-6LP
SOL31401 10 728593 SMC SY5120-5WOZ-N7T
SOL31402
SOL31403
SOL31404
SOL31405
SOL31406
SOL31407
SOL31408
SOL31409
SOL31410
CBL20204 1 *10 098087 BELDEN 8489 18/4C
CBL205 1 *0 743010 CABLE 18/2 SJOOW
CBL203 1 *0 727500 CABLE 18/3 SJEOOW
CBL401 1 *0 739676 LUTZE 111371
CBL301 5 *0 730915 SOUTH WIRE 16/4 SLEOOW
CBL501
CBL601
CBL701
CBL801

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG22.dwg

XF203 1 019387 SQUARE D 250SV43B

NO. DATE REVISION BY

DWG TITLE

FLEX
CTS/RTC

MACHINE FIELD AND

CARRIAGE BOM

ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

22 OF 23
 TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION TAGS QTY SUB ASSYCODE MFG CATALOG DESCRIPTION
PLC31101 1 *1 731535 B & R X20BR9300 X20 BUS RECEIVER, X2X LINK BUS RECEIVER, 24VDC 18 *1 731619 WAGO 2002-1201 SERIES 2002 - 2-CONDUCTOR THROUGH TERMINAL BLOCK
*1 742087 B & R X20BM01 *1 WAGO 2002-1291 END AND INTERMEDIATE PLATE; 0.8 mm THICKNESS
749757
*1 742088 B & R X20TB12 *2 731625 WAGO TERMINAL SMALL END STOP
249-116
*1 750011 POLYCASE YH-121006-03 NEMA HINGED ENCLOSURE, SCREW COVER 6 WAGO 2002-1207 SERIES 2002 - 2-CONDUCTOR GROUND TERMINAL BLOCK
731624
*1 750012 POLYCASE YX-1210K ALUMINUM MOUNTING PANEL 1 750013 POLYCASE NEMA HINGED ENCLOSURE, SCREW COVER
YH-080804-03
*1 749751 WAGO 2000-5352 3 CONDUCTOR SENSOR SUPPLY TERMINAL BLOCK 1 POLYCASE YX-0808K ALUMINUM MOUNTING PANEL
750014
*20 749752 WAGO 2000-5311 3 CONDUCTOR SENSOR TERMINAL BLOCK
*1 749753 WAGO 2000-5391 END/INTERMEDIATE PLATE FOR 3 COND. TERMINALS
*12 749754 WAGO 2000-402 PUSH IN 2 POLE JUMPER FOR 2000 SERIES
PLC31201 2 *1 742084 B & R X20DIF371 16 POINT X20 INPUT MODULE
PLC31301
*1 742083 B & R X20BM11 PLC B&R BUS MODULE
*1 742082 B & R X20TB1F 16 PIN TERMINAL BLOCK
PLC31501 1 *1 743726 B & R X20DO6639 X20 OUTPUT MODULE, 6-PT NO RELAY, 240VAC 2A, 30VDC 2A,
*1 743727 B & R X20TB32 6 RELAY OUTPUT TERMINAL BLOCK
*1 743728 B & R X20BM12 PLC B&R BUS MODULE
PLC31401 1 *1 742996 B & R X20DO9322 X20 OUTPUT MODULE, 12-PT DIGITAL SOURCE, 24VDC
*1 742083 B & R X20BM11 PLC B&R BUS MODULE
*1 742088 B & R X20TB12

12 x 10 x 6 TERMINAL STRIP
PLC31201

PLC31301

PLC31401

PLC31501

TERMINAL STRIP
PLC31101

301
517
20101
8 x 8 x 5 302
303
20102
GND
20103
401
20104
402
30110
403
31201
GND
31202
501
31203
502
31204
503
31205
GND
31206
601
31207
602

4750 County Road 13 NE

31208
603
31209
GND

Alexandria, MN 56308
31210
701
31211
702
31212

PH 800-535-2730
703
31213
GND
31301
801
31302
802
31303
803
31304
GND
31305
31306
21 TERMINALS 31307
31308
31309
31310
31401
7.3209
31402
31403
31404

I:\ELEC\_ FLEX 10-2015\NEW CTS\Prints\PG23.dwg

31405
31406
31407
31408
31409
3.0000
31410 NO. DATE REVISION BY
DWG TITLE
31501
31503 FLEX
31505 CTS/RTC
INSTALL 1" SPACER UNDER DIN RAIL
CP3 ENCLOSURE
LAYOUT

ENGINEER CHECKED BY

JOB NO DRAWN BY

CAD DWG FILE

SCALE DATE
NO SCALE 12/2018
DWG NO

750717 (V1.0)
SHEET NO

23 OF 23