Mitsubishi Electric PKFY-P VBM-E Service Manual Eng
Mitsubishi Electric PKFY-P VBM-E Service Manual Eng
December 2012
No. OCH418
REVISED EDITION-C
TECHNICAL & SERVICE MANUAL
R410A
Indoor unit
[Model names] [Service Ref.]
PKFY-P15VBM-E
Revision:
PKFY-P15VBM-E
• PKFY-P15/20/25VBM-ER3
PKFY-P15VBM-ER2
have been added in
REVISED EDITION-C.
• Some descriptions have
PKFY-P15VBM-ER3 been modified.
PKFY-P20VBM-E
PKFY-P20VBM-E • Please void OCH418
PKFY-P20VBM-ER2 Note:
• This manual describes only
PKFY-P25VBM-ER2
PKFY-P25VBM-ER3
CONTENTS
PKFY-P15VBM-ER2 PKFY-P15VBM-ER3
PKFY-P20VBM-ER2 PKFY-P20VBM-ER3
PKFY-P25VBM-ER2 PKFY-P25VBM-ER3
INDOOR CONTROLLER BOARD (I.B.) has been changed. (S/W version up)
PKFY-P15VBM-E PKFY-P15VBM-ER2
PKFY-P20VBM-ER1 PKFY-P20VBM-ER2
PKFY-P25VBM-ER1 PKFY-P25VBM-ER2
HEAT EXCHANGER and WATER CUT have been changed.
PKFY-P20VBM-E PKFY-P20VBM-ER1
PKFY-P25VBM-E PKFY-P25VBM-ER1
INDOOR CONTROLLER BOARD (I.B.) has been changed.
OCH418C 2
2 SAFETY PRECAUTION
Cautions for units utilizing refrigerant R410A
Do not use the existing refrigerant piping. Use a vacuum pump with a reverse flow check
valve.
The old refrigerant and lubricant in the existing piping Vacuum pump oil may flow back into refrigerant cycle and
contains a large amount of chlorine which may cause the that can cause deterioration of refrigerant oil etc.
lubricant deterioration of the new unit.
Use the following tools specifically designed for
Use “low residual oil piping” use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
If there is a large amount of residual oil (hydraulic oil, etc.)
inside the piping and joints, deterioration of the lubricant Tools for R410A
will result. Gauge manifold Flare tool
Charge hose Size adjustment gauge
Gas leak detector Vacuum pump adaptor
Store the piping indoors, and both ends of the Torque wrench Electronic refrigerant
piping sealed until just before brazing. charging scale
(Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com- Handle tools with care.
pressor.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
The refrigerant oil applied to flare and flange pressor.
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
Do not use a charging cylinder.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil etc. If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Charge refrigerant from liquid phase of gas
cylinder. Use the specified refrigerant only.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be Never use any refrigerant other than that specified.
lowered. Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
Do not use refrigerant other than R410A. spec labels provided with our products.
We will not be held responsible for mechanical failure,
If other refrigerant (R22 etc.) is used, chlorine in refrige- system malfunction, unit breakdown or accidents caused
rant can cause deterioration of refrigerant oil etc. by failure to follow the instructions.
OCH418C 3
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in the unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
Unit
Gravimeter
OCH418C 4
3 PART NAMES AND FUNCTIONS
Air intake
Filter
Grille
Louver Vane
Air outlet
OCH418C 5
3-2. WIRED REMOTE CONTROLLER <PAR-30MAA/PAR-31MAA>
Wired remote controller function
* The functions which can be used are restricted according to the model.
: Supported : Unsupported
PAR-30MAA/PAR-31MAA
Function PAR-21MAA
Slim City multi
Body Product size H × W × D (mm) 120 × 120 × 19 120 × 130 × 19
LCD Full Dot LCD Partial Dot LCD
Backlight
Energy-saving Energy-saving operation schedule
Automatic return to the preset temperature
Restriction Setting the temperature range restriction
Function Operation lock function
Weekly timer
On / Off timer
High Power
Manual vane angle
Function buttons
Function guide
F1 F2 F3 F4
OCH418C 6
The main display can be displayed in two different modes: "Full" and "Basic".
The factory setting is "Full". To switch to the "Basic" mode, change the setting on the Main display setting.
Fri Fri
Operation mode
Indoor unit operation mode appears here. Appears when the buttons are locked.
Preset temperature
Preset temperature appears here.
Appears when the On/Off timer or Night setback function is
Clock (See the Installation Manual.) enabled.
Current time appears here.
Fan speed
Appears when the Weekly timer is enabled.
Fan speed setting appears here.
Most settings (except ON / OFF, mode, fan speed, temperature) can be made from the Menu screen.
OCH418C 7
Menu structure
Timer
On / Off timer
Auto-Off timer
Filter information
Error information
Weekly timer
Energy saving
Auto return
Schedule
Night setback
Restriction
Temp. range
Operation lock
Maintenance
Auto descending panel
Manual vane angle
Initial setting
Main / Sub
Clock
Main display
Contrast
Display details
Auto mode
Administrator password
Language selection
Service
Service menu
Test run
Drain pump test run
Input maintenance info.
Function setting
Lossnay (City Multi only)
Check
Self check
Maintenance password
Remote controller check
OCH418C 8
Main menu list
Setting and display items Setting details
Vane · Louver · Vent. Use to set the vane angle.
(Lossnay) • Select a desired vane setting from f ve different settings.
Use to turn ON / OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "Off," "Low," and "High."
High power Use to reach the comfortable room temperature quickly.
• Units can be operated in the High-power mode for up to 30 minutes.
Timer On/Off timer Use to set the operation On/Off times.
• Time can be set in 5-minute increments.
* Clock setting is required.
Auto-Off Use to set the Auto-Off time.
timer • Time can be set to a value from 30 to 240 in 10-minute increments.
Filter information Use to check the f lter status.
• The f lter sign can be reset.
Error information Use to check error information when an error occurs.
• Error code, error source, refrigerant address, unit model, manufacturing number, contact
information (dealer's phone number) can be displayed.
* The unit model, manufacturing number, and contact information need to be registered in
advance to be displayed.
Weekly timer Use to set the weekly operation On / Off times.
• Up to eight operation patterns can be set for each day.
* Clock setting is required.
* Not valid when the On/Off timer is enabled.
Energy Auto return Use to get the units to operate at the preset temperature after performing energy-save
saving operation for a specif ed time period.
• Time can be set to a value from 30 and 120 in 10-minute increments.
* This function will not be valid when the preset temperature ranges are restricted.
Schedule Set the start/stop times to operate the units in the energy-save mode for each day of the
week, and set the energy-saving rate.
• Up to four energy-save operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy-saving rate can be set to a value from 0% or 50 to 90% in 10% increments.
* Clock setting is required.
Night setback Use to make Night setback settings.
• Select "Yes" to enable the setting, and "No" to disable the setting. The temperature range and
the start/stop times can be set.
* Clock setting is required.
Restriction Temp. range Use to restrict the preset temperature range.
• Different temperature ranges can be set for different operation modes.
Operation Use to lock selected functions.
lock • The locked functions cannot be operated.
Maintenance Auto Auto descending panel (Optional parts) Up / Down you can do.
descending
panel
Manual Use to set the vane angle for each vane to a f xed position.
vane angle
Initial setting Main/Sub When connecting two remote controllers, one of them needs to be designated as a sub
controller.
Clock Use to set the current time.
Main display Use to switch between "Full" and "Basic" modes for the Main display.
• The default setting is "Full."
Contrast Use to adjust screen contrast.
OCH418C 9
Setting and display items Setting details
Initial setting Display Make the settings for the remote controller related items as necessary.
details Clock: The factory settings are "Yes" and "24h" format.
Temperature: Set either Celsius (°C) or Fahrenheit (°F).
Room temp. : Set Show or Hide.
Auto mode: Set the Auto mode display or Only Auto display.
Auto mode Whether or not to use the AUTO mode can be selected by using the button.
This setting is valid only when indoor units with the AUTO mode function are connected.
Administrator The administrator password is required to make the settings for the following items.
password • Timer setting • Energy-save setting • Weekly timer setting
• Restriction setting • Outdoor unit silent mode setting • Night set back
Language Use to select the desired language.
selection
Service Test run Select "Test run" from the Service menu to bring up the Test run menu.
• Test run • Drain pump test run
Input Select "Input maintenance Info." from the Service menu to bring up the Maintenance
maintenance information screen.
The following settings can be made from the Maintenance Information screen.
• Model name input • Serial No. input • Dealer information input
Function Make the settings for the indoor unit functions via the remote controller as necessary.
setting
LOSSNAY This setting is required only when the operation of City Multi units is interlocked with
setting LOSSNAY units.
(City Multi only)
Check Error history: Display the error history and execute delete error history.
Refrigerant leak check: Refrigerant leaks can be judged.
Smooth maintenance: The indoor and outdoor maintenance data can be displayed.
Request cord: Details of the operation data including each thermistor temperature and error
history can be checked.
Self check Error history of each unit can be checked via the remote controller.
Maintenance Take the following steps to change the maintenance password.
password
Remote When the remote controller does not work properly, use the remote controller checking
controller function to troublushoot the problem.
check
OCH418C 10
3-3. WIRED REMOTE CONTROLLER <PAR-21MAA>
“Sensor” indication
Display Section
Displays when the remote controller
Day-of-Week sensor is used.
For purposes of this explanation,
Shows the current day of the week.
all parts of the display are shown.
During actual operation, only
the relevant items will be lit. Time/Timer Display
Shows the current time, unless the simple or Auto Off “Locked” indicator
timer is set. Indicates that remote controller but-
If the simple or Auto Off timer is set, the time to be tons have been locked.
switched off is shown.
Identifies the current operation
Shows the operating mode, etc. “Clean The Filter” indicator
*Multilanguage display is available. To be displayed on when it is time to
clean the filter.
Operation Section
Temperature setting buttons ON/OFF button
Down
Fan Speed button
Up
Ahead
BACK MONITOR/SET DAY CHECK TEST
Airflow Up/Down button
Timer On/Off button PAR-21MAA CLOCK OPERATION CLEAR
(Set Day button)
Louver button
( Operation button)
To return operation
Opening the number
cover
Ventilation button
Built-in temperature sensor ( Operation button)
To go to next operation
number
Note:
● “PLEASE WAIT” message
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
● “NOT AVAILABLE” message
This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have).
If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as
far as any of the indoor units is equipped with the function.
OCH418C 11
3-4. Wireless remote controller
display
Lights up while the signal is transmitted to
the indoor unit when the button is pressed.
display
SET TEMP. display indicates the set desired
temperature.
“ ”“ ” display
AMPM
Displays the order of timer operation.
NOT AVAILABLE
display “ ”“ ” display
ON/OFF TEMP Displays whether timer is on or off.
The vertical direction of air flow is indicated.
display
FAN SPEED display indicates which fan
buttons
speed has been selected. SET TEMPERATURE button sets any desired
room temperature.
FAN AUTO STOP
ON/OFF button
The unit is turned ON and OFF alternately MODE VANE AUTO START
each time the button is pressed. TIMER CONTROL buttons
CHECK LOUVER h AUTO STOP (OFF timer): when this switch is
set, the air conditioner will be automatically
FAN SPEED SELECT button stopped at the preset time.
Used to change the fan speed. TEST RUN min AUTO START (ON timer): when this switch is
set, the air conditioner will be automatically
started at the preset time.
MODE SELECT button SET RESET CLOCK
LOUVER button
Changes left/right airflow direction.
CHECK-TEST RUN buttons
(Not available for this model.)
Only press this button to perform an
inspection check or test operation.
Do not use it for normal operation.
CLOCK button
VANE CONTROL button RESET button
Used to change the air flow direction. SET button
OCH418C 12
4 SPECIFICATION
4-1. SPECIFICATIONS
PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P15VBM-E
Service ref. PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2
PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3
PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
Power source 1-phase 220-240V 50Hz, 1-phase 220V 60Hz
Cooling capacity *1 kW 1.7 2.2 2.8
(Nominal) *1 kcal/h 1,450 1,900 2,400
*1 Btu/h 5,800 7,500 9,600
*2 kcal/h 1,500 2,000 2,500
Power input kW 0.04 0.04 0.04
Current input A 0.20 0.20 0.20
Heating capacity *3 kW 1.9 2.5 3.2
(Nominal ) *3 kcal/h 1,600 2,200 2,800
*3 Btu/h 6,500 8,500 10,900
Power input kW 0.04 0.04 0.04
Current input A 0.20 0.20 0.20
External finish Plastic, MUNSELL (1.0Y 9.2/0.2)
External dimension H x W x D mm 295 × 815 × 225 295 × 815 × 225 295 × 815 × 225
in. 11-5/8" × 32-1/8" × 8-7/8" 11-5/8" × 32-1/8" × 8-7/8" 11-5/8" × 32-1/8" × 8-7/8"
Net weight kg (lb) 10 (23) 10 (23) 10 (23)
Heat exchanger Cross fin (Aluminum fin and copper tube)
Fan Type x Quantity Line flow fan × 1 Line flow fan × 1 Line flow fan × 1
External Pa 0 0 0
static press. mmH2O 0 0 0
Motor type 1-phase induction motor
Motor output kW 0.017 0.017 0.017
Driving mechanism Direct-driven by motor
Airflow rate m3/min 4.9 - 5.0 - 5.2 - 5.3 4.9 - 5.2 - 5.6 - 5.9 4.9 - 5.2 - 5.6 - 5.9
(Low-Mid2-Mid1-High) L/s 82 - 83 - 87 - 88 82 - 87 - 93 - 98 82 - 87 - 93 - 98
cfm 173 - 177 - 184 - 187 173 - 184 - 198 - 208 173 - 184 - 198 - 208
Noise level (Low-Mid2-Mid1-High) dB <A> 29 - 31 - 32 - 33 29 - 31 - 34 - 36 29 - 31 - 34 - 36
(measured in anechoic room)
Insulation material Polyethylene sheet
Air filter PP honeycomb
Protection device Fuse
Refrigerant control device LEV
Connectable outdoor unit R410A CITY MULTI
Diameter of Liquid (R410A) mm (in.) ø6.35 (ø1/4") Flare ø6.35 (ø1/4") Flare ø6.35 (ø1/4") Flare
refrigerant pipe Gas (R410A) mm (in.) ø12.7 (ø1/2") Flare ø12.7 (ø1/2") Flare ø12.7 (ø1/2") Flare
Field drain pipe size mm (in.) I.D. 16mm (5/8") I.D. 16mm (5/8") I.D. 16mm (5/8")
Standard Document
Accessory Installation Manual, Instruction Book
attachment
Remark Optional parts
External LEV Box PAC-SG95LE-E PAC-SG95LE-E PAC-SG95LE-E
Installation Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to
the Installation Manual.
Note : *1 Nominal cooling conditions *2 Nominal cooling conditions *3 Nominal heating conditions Unit converter
Indoor : 27°CDB/19°CWB (81°FDB/66°FWB) 27°CDB/19.5°CWB (81°FDB/67°FWB) 20°CDB (68°FDB) kcal/h = kW × 860
Outdoor : 35°CDB (95°FDB) 35°CDB (95°FDB) 7°CDB/6°CWB (45°FDB/43°FWB) Btu/h = kW × 3,412
Pipe length : 7.5 m (24-9/16 ft) 5 m (16-3/8 ft) 7.5 m (24-9/16 ft) cfm = m3/min × 35.31
Level difference : 0 m (0 ft) 0 m (0 ft) 0 m (0 ft) lb = kg/0.4536
* Nominal conditions *1, *3 are subject to JIS B8615-1. *Above specification data is
* Due to continuing improvement, above specification may be subject to change without notice. subject to rounding variation.
OCH418C 13
4-2. ELECTRICAL PARTS SPECIFICATIONS
Service ref. PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P15VBM-E PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
Symbol
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
Parts name
Room temperature
thermistor TH21 Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Liquid pipe thermistor TH22 Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Gas pipe thermistor TH23 Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Fuse
(Indoor controller board) FUSE 250V 6.3A
Fan motor
(with thermal fuse) MF 4-Pole Output 17W / PS4V17-KB
Vane motor
(with limit switch) MV MSFBC20 DC12V
OCH418C 14
5
OCH418C
Detail of installation plate
PKFY-P15VBM-E
Installation plate
balance point hole
PKFY-P15VBM-ER3
PKFY-P15VBM-ER2
180
190
407.5
328
295
260
225
190
120
85
30
0
30
85
120
155
225
260
298
155
159
45
783
407.5
Installation plate
159 168
133 135
122.5 125
97.5 110
Emergency operation 85 4-4.5%37 hole
switch <Cooling> 72.5
50
60 4-4.5%40 hole
Emergency operation 47.5 35
44
Receiver switch <Heating> 22.5 10
0 0
15 27.5
40
100.6
53
Air intake
90 65
87
102.5 113
124 128
14
DEFROST/STAND BY lamp
235
175
10
10
170
205
328
205
235
298
175
170
815
Operation lamp 12-: 2.8 hole
4-4.5%35 hole 87-: 5.1 hole
640 Air intake 115 225 5 4-:9 hole
Air intake 8-: 4.3 hole Piping hole : 65
106.7 (Direction) Knock of hole
3
15
Installation plate
PKFY-P20VBM-E
295
Address board Air intake
(Direction) 7
OUTLINES AND DIMENSIONS
37.8
Air outlet
74.6
695 Air outlet 60 Address board
Min 50mm
Air outlet
Drain hose (Effective length: 640) 110 (Direction) Address board Connection No.
Detailed Address setting digit
R1
54
R1
Knockout hole for
5
Power supply (220-240V)
2
remocon wiring MA-remote controller cable (accessory) to the connector.
24.4 left piping The second side Transmission (DC 24-30V)
5
PKFY-P25VBM-E
16
R1
50
R8 R8
50
3
10
5 Liquid pipe 1/4F(:6.35mm)
R1 MA-remote controller cable (DC8.7-13V) Refrigerant
L N
4
M1 M2
5
45
Knockout hole for There is not MA-remote controller terminal block.
PKFY-P25VBM-ER3
PKFY-P25VBM-ER2
PKFY-P25VBM-ER1
piping
2.5
16 2.5 Gas pipe 1/2F(:12.7mm)
under piping 10 Connection with MA-remote controller refers to Note.3
R8
45 91.5
10
Knockout hole of 34 The first side
45 remote controller wiring Drain pipe :16mm(I.D)
Unit: mm
6 WIRING DIAGRAM
PKFY-P20VBM-E PKFY-P25VBM-E
Legend
Symbol Name Symbol Name Symbol Name
I.B Indoor controller board MV Vane motor SW5 Switch Voltage selection
CN32 Connector Remote switch LEV Linear expansion valve SW11 Address setting 1s digit
CN51 Centrally control TB2 Terminal Power supply SW12 Address setting 10ths digit
CN52 Remote indication TB5 block Transmission SW14 Connection No.
SW2 Switch Capacity code TH21 Thermistor Room temp.detection W.B Wireless remote controller board
SW3 Mode selection (0/15k,25/5.4k) RU Receving unit
P.B Indoor power board TH22 Pipe temp.detection/liquid BZ Buzzer
ZNR Varistor (0/15k,25/5.4k) LED1 LED (Operation indicator: Green)
FUSE Fuse (6.3A 250V) TH23 Pipe temp.detection/Gas LED2 LED (Preparation for heating: Orange)
F.C Fan phase control (0/15k,25/5.4k) SW1 Emergency operation (Heat)
C1 Capacitor (fan motor) A.B Address board SW2 Emergency operation (Cool)
MF Fan motor SW1 Switch Mode selection
TO OUTDOOR UNIT
6 TO NEXT
TO MA-REMOTE BC CONTROLLER
BRN INDOOR UNIT
CONTROLLER M-NET REMOTE CONTROLLER
RED 1 RED TH23 TH22 TH21
M BLU WHT(PNK)
DC8.7-13V DC24-30V
ORN 6
LEV YLW 1
BLU M TB2
5 ORN M1 M2 TB5
W.B WHT
5 YLW 1 2
L PULL
MV t° t° t° N BOX
9 9
M
GRN /YLW
SW1 SW2 CNB 1~
BLU
BLU
MF
FUSE
BZ 1 2 1 2 (16A)
RU 1 CN60 6 1 CN5V 5 1 9
WHT
RED
RED
CN90
BLU
BLK
LED1 LED2 LEV VANE WIRELESS CN29 CN21
(WHT) (BLU) (WHT) GAS LIQUID
(BLK) (WHT) FAN
(GRN) BREAKER
A.B 1 2 1 4 6 CND 1 3 (16A)
ORN
ORN
1 5 1 5 CN2M (RED)
SW5 CN51 CN52 M-NET
220V 240V (RED) 4 4 1 4 1 CN81 8 (BLU) POWER SUPPLY
ADDRESS CN42 1 3 1 2 1 3 ~/N 220-240V 50Hz
ADDRESS ADDRESS CN35P C1
CN43 1 (RED) CN3A CN20 ~/N 220V 60Hz
SW1 8 (RED) (BLU)
MA- INTAKE FUSE
ON SW3 SW2 REMOCON (RED) 250V
OFF (RED) 8 ON (BLU) ZNR 6.3A
12345678910 ADDRESS 1 4 5
OFF 3 1 F.C
CN82 CN32 CN41 CN53P U
12345678910 1234 (RED)
SW12 SW11 SW14
0 0 0 1
1
10ths 1s BRANDH
DIGIT DIGIT No. 3 1 5 1
CN35M CN53M LED2 LED1
(BLU) (RED)
See fig :*1
I.B P.B
Note
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. In case of connecting MA-remote controller, please connect MA-remote controller cable in an accessory
to the connector 1 2 . (Remote controller wire is non-polar.)
3. In case of using M-NET, please connect to TB5 (Transmission line is non-polar.)
4. Symbols used in wiring diagram above are, : terminal block, : connector
5. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the fig :*1.
6. Please set the switch SW5 according to the power supply voltage.
Set SW5 to 240V side when the power supply is 230 and 240 volts.
When the power supply is 220 volts, set SW5 to 220V side.
OCH418C 16
PKFY-P15VBM-E
PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
Legend
Symbol Name Symbol Name Symbol Name
I.B Indoor controller board MV Vane motor SW5 Switch Voltage selection
CN32 Connector Remote switch LEV Linear expansion valve SW11 Address setting 1s digit
CN51 Centrally control TB2 Terminal Power supply SW12 Address setting 10ths digit
CN52 Remote indication TB5 block Transmission SW14 Connection No.
SW2 Switch Capacity code TH21 Thermistor Room temp.detection W.B Wireless remote controller board
SW3 Mode selection (0/15k,25/5.4k) RU Receving unit
P.B Indoor power board TH22 Pipe temp.detection/Liquid BZ Buzzer
ZNR Varistor (0/15k,25/5.4k) LED1 LED (Operation indicator: Green)
FUSE Fuse (T6.3AL 250V) TH23 Pipe temp.detection/Gas LED2 LED (Preparation for heating: Orange)
F.C Fan phase control (0/15k,25/5.4k) SW1 Emergency operation (Heat)
C1 Capacitor (Fan motor) A.B Address board SW2 Emergency operation (Cool)
MF Fan motor SW1 Switch Mode selection
GRN /YLW
WHT
YLW
ORN
RED
BRN
BLU
RU 1~
LED1 LED2
BLU
BLU
MF
FUSE
1 CN60 6 1 CN5V 5 1 9 1 2 1 2 (16A)
WHT
RED
RED
CN90
BLU
BLK
LEV VANE WIRELESS CN29 CN21
(WHT) (BLU) (WHT) GAS LIQUID
(BLK) (WHT) FAN
(GRN) BREAKER
A.B 1 2 1 4 6 CND 1 3 (16A)
ORN
ORN
1 5 1 5 CN2M (RED)
SW5 CN51 CN52 M-NET
220V 240V (RED) 4 4 1 4 1 CN81 8 (BLU) POWER SUPPLY
ADDRESS CN42 1 3 1 2 1 3 ~/N 220-240V 50Hz
ADDRESS ADDRESS CN35P C1
CN43 1 (RED) CN3A CN20 ~/N 220V 60Hz
SW1 8 (RED) (BLU)
MA- INTAKE FUSE
ON SW3 SW2 REMOCON (RED) 250V
OFF (RED) 8 ON (BLU) ZNR 6.3A
12345678910 ADDRESS 1 4 5
OFF 3 1 F.C
CN82 CN32 CN41 CN53P U
12345678910 1234 (RED)
SW12 SW11 SW14
0 0 0 1
1
10ths 1s BRANCH
DIGIT DIGIT No. 3 1 5 1
CN35M CN53M LED2 LED1
(BLU) (RED)
See fig :*1
I.B P.B
Note
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. In case of using MA-remote controller, please connect MA-remote controller cable in an accessory
to the connector 1 2 . (Remote controller wire is non-polar.)
3. In case of using M-NET, please connect to TB5 (Transmission line is non-polar.)
4. Symbols used in wiring diagram above are, : terminal block, : connector
5. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the fig :*1.
6. Please set the switch SW5 according to the power supply voltage.
Set SW5 to 240V side when the power supply is 230 and 240 volts.
When the power supply is 220 volts, set SW5 to 220V side.
OCH418C 17
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
Legend
Symbol Name Symbol Name Symbol Name
I.B Indoor controller board MV Vane motor SW5 Switch Voltage selection
CN32 Connector Remote switch LEV Linear expansion valve SW11 Address setting 1s digit
CN51 Centrally control TB2 Terminal Power supply SW12 Address setting 10ths digit
CN52 Remote indication TB5 block Transmission SW14 Branch No.
CN105 IT Terminal TH21 Thermistor Room temp,detection W.B Wireless remote controller board
SW2 Switch Capacity code (0°C/15kΩ,25°C/5.4kΩ) RU Receving unit
SW3 Mode selection TH22 Pipe temp,detection/Liquid BZ Buzzer
P.B Indoor power board (0°C/15kΩ,25°C/5.4kΩ) LED1 LED (Operation indicator:Green)
FUSE Fuse (T6.3AL 250V) TH23 Pipe temp,detection/Gas LED2 LED (Preparation for heating:Orange)
F.C Fan phase control (0°C/15kΩ,25°C/5.4kΩ) SW1 Emergency operation (Heat)
C1 Capacitor (Fan motor) A.B Address board SW2 Emergency operation (Cool)
MF Fan motor SW1 Switch Mode selection
TO OUTDOOR UNIT
RED 1 TO NEXT
TO MA-REMOTE BC CONTROLLER
M WHT CONTROLLER M-NET REMOTE CONTROLLER
INDOOR UNIT
BLU M TH23 TH22 TH21
LEV DC8.7 - 13V DC24 - 30V
5 ORN
6 YLW 5 MV TB2
9 M1 M2 TB5
W.B 1 2
L PULL
t° t° t° N BOX
9
M
GRN /YLW
1~
WHT
ORN
YLW
RED
BRN
SW2 SW1
BLU
CNB
BLU
BLU
MF
FUSE
BZ 1 2 1 2 (16A)
RU 1 CN60 6 1 CN5V 5 1 9
WHT
RED
RED
CN90
BLU
BLK
LED1 LED2 LEV VANE WIRELESS CN29 CN21
(WHT) (BLU) (WHT) GAS LIQUID
(BLK) (WHT) FAN
(GRN) BREAKER
1 2 1 4 6 CND 1 3
ORN
A.B (16A)
ORN
1 5 1 5 CN2M (RED)
SW5 CN51 CN52 M-NET
220V 240V (RED) 4 4
(WHT) (GRN) 1 4 1 CN81 8 1 3 1 2
(BLU) POWER SUPPLY
ADDRESS CN42 CN3A CN20 1 3 ~/N 220 - 240V 50Hz
ADDRESS ADDRESS CN35P C1
CN43 1 (RED) MA- INTAKE ~/N 220V 60Hz
SW1 8 (RED) (BLU)
SW3 SW2 REMOCON (RED) FUSE
ON 250V
OFF (RED) 8 ON (BLU)
12345678910 OFF 5 6.3A
ADDRESS 3 1 1 4 F.C
CN82 12345678910 1234 CN32 CN41 CN53P
SW12 SW11 SW14 J41 J42 (WHT) (WHT) (RED)
9 0 1 9 0 1 E
F0 1 2 1
3456
BCD
7 8
7 8
2 3
2 3
4 5 6 4 789A
1 Pair No. 1 5
CN105
5 6
Note
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. In case of using MA-remote controller,please connect MA remote controller cable in an accessory
to the connector . (Remote controller wire is non-polar.)
1 2
3. In case of using M-NET,please connect to TB5 (Transmission line is non-polar.)
4. Symbols used in wiring diagram above are, : terminal block, : connector
5. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the fig : *1.
6. Please set the switch SW5 according to the power supply voltage.
Set SW5 to 240V side when the power supply is 230 and 240 volts.
When the power supply is 220 volts, set SW5 to 220V side.
LED on indoor board for service The black square (■) indicates a switch position. <*1>
Mark Meaning Function Models SW2 Models SW2 Models SW2
Main power supply(Indoor unit : 220-240V) ON ON ON
LED1 Main power supply power on →lamp is lit P15 OFF P20 OFF P25 OFF
Power supply for Power supply for MA-Remote controller 1 2 3 4 1 2 3 4 1 2 3 4
LED2 MA-Remote controller on →lamp is lit
OCH418C 18
7 REFRIGERANT SYSTEM DIAGRAM
Strainer Flare
(#100mesh)
Liquid pipe temperature thermistor
TH22
Liquid pipe
Strainer
Heat exchanger (#100mesh) Linear expansion
valve
Room temperature thermistor Strainer
TH21 (#100mesh)
Unit: mm(inch)
Service ref. PKFY-P15, 20, 25VBM-E
PKFY-P20, 25VBM-ER1
Item PKFY-P15, 20, 25VBM-ER2
Gas pipe {12.7 (1/2”)
Liquid pipe {6.35 (1/4”)
8 TROUBLESHOOTING
Fan motor (MF) Measure the resistance between the terminals with a tester. (At the ambient temperature 20)
FAN Normal Abnormal
White 1 White-Black
Red 286
4 Open or short
Red-Black 200
Black 6
Linear expansion Disconnect the connector then measure the resistance valve with a tester.
valve (LEV) CN60
(Coil temperature 20)
White
1
Yellow Normal Abnormal
2
Orange
3 (1)-(5) (2)-(6) (3)-(5) (4)-(6)
LEV Blue White-Red Yellow-Brown Orange-Red Blue-Brown
4 Open or short
Red
5
Brown 150 10%
6
OCH418C 19
<Thermistor Characteristic graph> < Thermistor for lower temperature >
50
Room temperature thermistor (TH21)
Thermistor for Liquid pipe temperature thermistor (TH22)
lower temperature
Gas pipe temperature thermistor (TH23)
40
Thermistor R0=15k' ± 3%
Fixed number of B=3480 ± 2%
Resistance (K)
30
Rt=15exp { 3480( 1 1 )}
273+t 273
0: 15k' 20
10: 9.6k'
20: 6.3k'
25: 5.4k'
30: 4.3k' 10
40: 3.0k'
0
-20 -10 0 10 20 30 40 50
Temperature ()
Controller board
DC12V
Blue Red 5
4 Drive circuit
:4 Blue 4 :4
Brown
M 6
:3 Orange 3 :3
Yellow
5 2
1 :2 Yellow 2 :2
3
White Red Orange
:1 White 1 :1
Connector(CN60)
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
OCH418C 20
<Output pulse signal and the valve operation>
Output
Output
(Phase) Closing a valve : 1 → 2 → 3 → 4 → 1
1 2 3 4 Opening a valve : 4 → 3 → 2 → 1 → 4
{1 ON OFF OFF ON The output pulse shifts in above order.
{2 ON ON OFF OFF • When linear expansion valve operation stops, all output phase
become OFF.
{3 OFF ON ON OFF • At phase interruption or when phase does not shift in order, motor
does not rotate smoothly and motor will lock and vibrate.
{4 OFF OFF ON ON
• When the switch is turned on, 2200 pulse closing valve signal will
2 Linear expansion valve operation be sent till it goes to point A in order to define the valve position.
Open
D C When the valve moves smoothly, there is no noise or vibration
occurring from the linear expansion valves : however, when the
pulse number moves from E to A or when the valve is locked,
more noise can be heard than in a normal situation.
Valve position (capacity)
• Noise can be detected by placing the ear against the screw driver
handle while putting the screw driver tip to the linear expansion
valve.
Close
Open
Outdoor unit R410A model : 1400 pulse
Outdoor unit R22/R407C model : 2000 pulse
A Opening a valve
all the way
E
Close
B
Pulse number
3 Troubleshooting
Symptom Check points Countermeasures
Operation circuit Disconnect the connector on the controller board, then con- Exchange the indoor con-
failure of the micro nect LED for checking. 6 troller board at drive circuit
processor 5 failure.
4
3
2
1
1k LED
When power is turned on, pulse signals will output for 10
seconds. There must be some defects in the operation circuit
if the LED does not light while the signals are output or keeps
lighting even after the signals stop.
Linear expansion Motor will idle and make a ticking noise when the motor is Exchange the linear expan-
valve mechanism is operated while the linear expansion valve is locked. This tick- sion vale.
locked. ing sound is the sign of the abnormality.
Short or breakage Measure the resistance between each coil (white-red, yellow- Exchange the linear expan-
of the motor coil of brown, orange-red, blue-brown) using a tester. It is normal if sion valve.
the linear expansion the resistance is in the range of 150" ±10%.
valve
Valve doesn't close To check the linear expansion valve, operate the indoor unit If large amount of refriger-
completely. in fan mode and at the same time operate other indoor units ant is leaked, exchange
in cooling mode, then check the pipe temperature <liquid the linear expansion valve.
pipe temperature> of the indoor unit by the
outdoor multi controller board operation
monitor. During fan operation, linear expan-
sion valve is closed completely and if there
Thermistor
(Liquid pipe) is any leaking, detecting temperature of
Linear the thermistor will go lower. If the detected
expansion temperature is much lower than the tem-
valve perature indicated in the remote controller,
it means the valve is not closed all the way.
It is not necessary to exchange the linear expansion valve, if
the leakage is small and not affecting normal operation.
Wrong connection Check the color of lead wire and missing terminal of the con- Disconnect the connector
of the connector or nector. at the controller board,
contact failure then check the continuity.
OCH418C 21
8-2. FUNCTION OF DIP SWITCH
PKFY-P15VBM-E PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
The black square ( ) indicates a switch position.
Models SW2
Indoor controller board
ON
P15 OFF
<Initial setting>
SW2 1 2 3 4
Before
Capacity Set for each capacity.
1~4 P20
ON power
code OFF
supply
1 2 3 4
switch ON
ON
P25 OFF
1 2 3 4
SW3 4
ON
Vane swing — —
Under OFF
1 2 3 4 5 6 7 8 9 10
Function 5 Vane horizontal angle Second setting *3 First setting suspension *1 At cooling mode, each angle
can be used only 1 hour.
selection 6 Vane cooling limit angle setting *1 Horizontal angle Down B,C *2 Please do not change SW3-9,
Changing the opening of linear 3-10 as trouble might be
7 expansion valve Effective Not effective caused by the usage condition.
*3 Second setting is the same
8 Heating 4 degree up Not effective Effective as first setting.
OCH418C 22
The black square ( ) indicates a switch position.
78
23
23
45 6 45 6
Example : If address is "3", remain SW12 <Initial setting>
setting
(for over 10) at "0", and match SW11 (for 1 to 9) SW12 SW11
SW12 10 1
90 1 90 1
10ths digit with "3".
78
78
23
23
address
45 6 45 6
setting
Address board
SW14
How to set branch number SW14
Rotary switch
SW14
F01
(Series R2 only).
Before <Initial setting>
23
CDE
power
45 6
Branch
AB
ON
23
CDE
Remain other than series R2 at "0".
45 6
AB
789
Address board
220V 240V
SW5 If the unit is used at the 230V or 240V area,
Voltage 2 set the voltage to 240V. <Initial setting>
selection If the unit is used at the 220V, set the voltage
to 220V. 220V 240V
• To operate each indoor unit by each remote controller when installed 2 indoor <Initial setting>
units or more are near, Pair No. setting is necessary. Pattern A
Pair No. setting is available with the 4 patterns (Setting patterns A to D).
.
Make setting for J41, J42 of indoor controller board and the Pair No. of
wireless remote controller.
• You may not set it when operating it by one remote controller. Pair No.
Jumper wire J41, J42 on the indoor controller board are cut according to Temperature
the table below. ON/OFF TEMP
button
J41, J42
Setting operation Under FAN AUTO STOP
1. Press the SET button (using a pointed implemet). Check that the
operation
Jumper
Wireless
MODE VANE AUTO START
remote controller’s display has stopped before continuing.
remote MODEL SELECT flashes, and the model No. (3 digits) appears or CHECK LOUVER h
Minute
button
suspension
TEST RUN min
controller (steadily-lit).
Pair No 2. Press the MINUTE button twice. The pair number appears flashing.
SET RESET CLOCK
3. Press the temperature buttons to select the pair number to set. SET button
4. Press the SET button (using a pointed implemet). The set pair number
is displayed (steadily-lit) for 3 seconds, then disappears.
Indoor controller
Pair No. of wireless
Setting pattern jumper wire
remote controller *
J41 J42
A — — 0 Initial setting
B Cut — 1 —
C — Cut 2 —
D Cut Cut 3 —
* Pair No.4-9 of wireless remote controller is setting pattern D.
OCH418C 23
8-3. TEST POINT DIAGRAM
8-3-1. Indoor controller board
PKFY-P15VBM-E PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
CN52
CN3A
Remote indicator
1-2: Status lamp 12VDC (1 : +) Connected to the
Fan motor output (SW1-5 OFF) MA-Remote controller
Thermostat ON (SW1-5 ON) Between 1 to 3 8.7-13V DC
1-3: Cooling/Dry status lamp (Pin1 (+))
12VDC (1 : +)
1-4: Heating status lamp
12VDC (1 : +)
CN41
SW3 Connector
Mode selection (HA terminal-A)
CN32
J41, J42 Connector
Wireless remote controller (Remote switch)
Pair No. setting
JP105
Model setting
LED2
SW2 Indication of power supply
Capacity setting for MA-Remote controller
CN35M CN53M
Connected to the indoor Connected to the indoor power board (CN53P)
power board (CN35P) Between 1 to 2 24-30V DC (non-polat)
Between 3 to 5 12.5-13.7V DC (Pin3 (+))
The voltage range of DC12V above Between 4 to 5 11.5-12.7V DC (Pin4 (+))
is between DC11.5 V to DC 13.7 V.
OCH418C 24
Indoor controller board
PKFY-P15VBM-E PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
CN52
CN3A
Remote indicator
1-2: Status lamp 12VDC (1 : +) Connected to the
Fan motor output (SW1-5 OFF) MA-Remote controller
Thermostat ON (SW1-5 ON) Between 1 to 3 8.7-13V DC
1-3: Cooling/Dry status lamp (Pin1 (+))
12VDC (1 : +)
1-4: Heating status lamp CN41
12VDC (1 : +) Connector
(HA terminal-A)
SW3 CN32
Mode selection Connector
(Remote switch)
J41, J42 CN105
Wireless remote controller
Pair No. setting
JP105
Model setting
SW2 LED2
Capacity setting Indication of power supply
for MA-Remote controller
CN35M CN53M
Connected to the indoor Connected to the indoor power board (CN53P)
power board (CN35P) Between 1 to 2 24-30V DC (non-polat)
Between 3 to 5 12.5-13.7V DC (Pin3 (+))
The voltage range of DC12V above Between 4 to 5 11.5-12.7V DC (Pin4 (+))
is between DC11.5 V to DC 13.7 V.
OCH418C 25
8-3-2. Indoor power board
PKFY-P15VBM-E PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
FAN CND
Fan motor output (MF) Power supply for
indoor controller board
Between 1 to 3 220-240V AC
CN2M
Connected to the terminal block (TB5) FUSE
(M-NET transmission connecting wire) 6.3A 250V
24-30V DC (non-polar)
CN35P
Connected to the indoor controller board
(CN35M)
CN53P
Connected to the indoor controller board
(CN53M)
Between 1 to 2 24-30V DC (non-polat)
Between 3 to 5 12.5-13.7V DC (Pin3 (+))
Between 4 to 5 11.5-12.7V DC (Pin4 (+))
LED1
Indication of main power
supply ON/OFF
OCH418C 26
8-3-2. Indoor power board
PKFY-P15VBM-E PKFY-P20VBM-E PKFY-P25VBM-E
PKFY-P20VBM-ER1 PKFY-P25VBM-ER1
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
CND
Power supply for
FAN indoor controller board
Fan motor output (MF) Between 1 to 3 220-240V AC
CN2M
Connected to the terminal block (TB5) FUSE
(M-NET transmission connecting wire) 6.3A 250V
24-30V DC (non-polar)
CN35P
Connected to the indoor controller board
(CN35M)
CN53P
Connected to the indoor controller board
(CN53M)
Between 1 to 2 24-30V DC (non-polar)
Between 3 to 5 12.5-13.7V DC (Pin3 (+))
Between 4 to 5 11.5-12.7V DC (Pin4 (+))
LED1
Indication of main power
supply ON/OFF
SW1
Function setting
1 2 3 4 5 6 7 8 9 10
90 1 90 1 EF0 12
BCD
3456
23
23
78
78
4 56 4 56 789A
SW12 SW11
Address setting Address setting
10ths digit 1s digit
OCH418C 27
9 DISASSEMBLY PROCEDURE
Corner box
(3)
OCH418C 28
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
3. REMOVING THE INDOOR CONTROLLER BOARD AND Electrical box cover
INDOOR POWER BOARD Photo 2
Terminal block
(TB5)
Room tempera-
Water cut ture thermistor
cover
OCH418C 29
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
5. REMOVING THE NOZZLE ASSEMBLY AND DRAIN HOSE
Photo 5
(1) Remove the front panel (Refer to procedure 2).
Heat exchanger Electrical box
(2) Remove the electrical box cover. (See Photo 2)
(3) Disconnect the connector (CN5V) on the indoor controller
board. Drain hose
(4) After unhook the right side of the corner box, press the
upper left side and remove the corner box.
(5) Remove the nozzle assembly from the fixture.
Nozzle assembly
(See Photo 5) Fixture Drain hose
(6) Remove the drain hose. Fixture
6. REMOVING THE LINE FLOW FAN AND THE FAN MOTOR Heat exchanger Fan motor
Photo 6 Fixture (right)
(1) Remove the front panel. (Refer to procedure 2)
(2) Remove the nozzle assembly. (Refer to procedure 5)
(3) Remove the electrical parts box. (Refer to procedure 4)
(4) Remove the fixture while pressing the right side of motor
fixture catch. (See Photo 6)
(5) Remove the left side of the motor fixture.
(6) Loosen the screw which fixes the line flow fan to the fan
motor, then remove the fan motor by sliding it to the right Line flow fan Fixture (left)
side. (See Photo 6) Fixture set screws
(7) Pull the left-hand side of the heat exchanger toward you. Set screws
Drain hose
(See Photo 7) Nozzle assembly
(8) Remove the line flow fan.
Photo 7 Heat exchanger
Heat exchanger
fixture (left)
OCH418C 30
PKFY-P15VBM-ER2 PKFY-P20VBM-ER2 PKFY-P25VBM-ER2
PKFY-P15VBM-ER3 PKFY-P20VBM-ER3 PKFY-P25VBM-ER3
Corner box
(4) Push
(3)
OCH418C 31
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
3. REMOVING THE INDOOR CONTROLLER BOARD AND Photo 2
INDOOR POWER BOARD
Electrical box
(1) Remove the front panel. (Refer to procedure 2) cover
(2) Remove the electrical box cover (screw 4 × 10).
(See Photo 2)
Screw for
INDOOR CONTROLLER BOARD electrical box
(1) Disconnect the following connectors from the indoor con- cover
troller board.
CN60, CN5V, CN90, CN29, CN21
CN42, CN81, CN3A, CN20
(2) Pull out the indoor controller board toward you, then dis- Electrical box
connect the rest of connectors. Indoor controller board
CN53M, CN35M (See Photo 3)
Photo 3
Electrical box
(1) Remove the front panel. (Refer to procedure 2) Heat exchanger Electrical box
(2) Remove the electrical box cover. (See Photo 2)
(3) Disconnect the connector (CN5V) on the indoor controller
board.
(4) After unhook the right side of the corner box, press the
upper left side and remove the corner box.
(5) Remove the nozzle assembly from the fixture.
(See Photo 4)
(6) Remove the drain hose.
Screws for
fan guard
OCH418C 32
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
6. REMOVING THE ELECTRICAL BOX Photo 6
(1) Remove the front panel. (Refer to procedure 2)
(2) Remove the electrical box cover. (See Photo 2) Indoor controller board
(3) Remove the water cut. (See Photo 3) Screw for Linear Fixture for
(4) Pull the nozzle assembly toward you as opening the catch ground wire expansion valve electrical box (top)
of the nozzle assembly. (See Photo 4)
(5) Disconnect the indoor/outdoor transmission wiring of TB5.
(6) Disconnect the power supply wiring of TB2. Liquid pipe temp.
(7) Disconnect the relay connector of MA-remote controller. thermistor (TH22)
(8) Disconnect the following connector on the indoor controller
board. Indoor power
CN60, CN5V, CN29, CN21, CN90, (CN3A) board
(9) Disconnect the connector (FAN) on the indoor power board. Electrical box
(10) Remove the ground wire fixing screw.
(11) Pull the disconnected lead wire out from the electrical box.
(12) Push up the upper fixture catch to remove the box, then
pull the lower fixture and remove it from the box fixture.
Gas pipe temp. Fixture for
thermistor (TH23) electrical box
(bottom)
7. REMOVING THE LINE FLOW FAN AND THE FAN MOTOR Photo 7
Heat exchanger Fan motor
(1) Remove the front panel. (Refer to procedure 2)
(2) Remove the nozzle assembly. (Refer to procedure 4)
(3) Remove the electrical parts box. (Refer to procedure 6) Fixture (right)
(4) Remove the fixture while pressing the right side of motor Set screw
fixture catch. (See Photo 7)
(5) Remove the left side of the motor fixture.
(6) Loosen the set screw which fixes the line flow fan to the
fan motor, then remove the fan motor by sliding it to the
right side. (See Photo 7)
(7) Pull the left-hand side of the heat exchanger toward you.
Fixture (left)
(See Photo 9)
(8) Remove the line flow fan.
Screws for fixture
(left)
Photo 8
Photo 9
OCH418C 33
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
8. REMOVING THE VANE MOTOR
Photo 10
(1) Remove the front panel. (Refer to procedure 2)
(2) Remove the screw of the electrical parts box cover, and
remove the cover. Heat exchanger
(3) Remove the 2 screws of the vane motor. (See Photo 10)
Disconnect the relay connector and remove the motor Vane motor fixing
from the shaft. screws
(4) Disconnect the vane motor connector (CN5V) on the
indoor controller board.
Nozzle assembly
Vane motor
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN