PLC Masterlogic 50
PLC Masterlogic 50
MasterLogic-50 10-23-10-08-EN
Page 1 of 50
Programmable Logic
Controller Specification
Overview
Honeywell’s new ML50 compact PLC, with
its innovative architecture combines
power and versatility to help provide
performance in a slim, compact and
affordable solution. With its high S type
performance and functionality, the new
ML50 PLC offer economical automation
platform for many industrial control
applications. The ML50 family can be
used just as I/O, as a standalone PLC or
as a distributed control. It offers broad
selection of Base modules, Expansion I/O
modules, various network interface H types (New)
options and some special modules to
- High speed counter ML50 series offers enhanced
enhance control capabilities.
- PID Control programming convenience and various
- Various input processing like pulse monitoring / diagnosis functions.
Features catch, input filter - Programming flexibility with max 715
- RTC (Real Time Clock) : H type instructions (28 basic instructions,
z Easiness and Convenience
677 application instructions for S type
ML50 series offers convenient user z High performance
and 28 basic instructions, 687
interface with various network diagnosis With its high-speed processing and application instructions for H type)
& monitoring functions and back-up
system capability, ML50 series offers - Multi–PLC, Multi-program manage-
functions.
utmost efficiency for your applications. ment integrated network setting
- Enhanced user interface - 83ns/step (H type) and 160ns/step (S monitoring & diagnosis
- Various monitoring functions
type) processing speed and - Convenient variable editing
- Network diagnosis & monitoring
floating-point arithmetic with - Compatibility with Microsoft Excel
Battery less back-up on-board CPU - Address, Special module & Custom
- Up to 7 expansion modules for S ty vent monitoring Trend monitor
z Compactness
pe and Up to 10 expansion modules - Downloading configuration via USB
ML50 series is very compact but provides
for H type, 480 I/O point control for port (H type)
powerful functions and performance.
S type and max. 704 I/O point
Compact & Powerful performance is z Easy Expansion
control for H type – PLC system for
ML50’s steadfast competitiveness.
low-to-mid level applications With its detachable terminal block and
z Functionality - Up to 5 communication ports with MIL connector, ML50 provides easy and
built-in-functions and expansion convenient way for wiring and module
With its powerful and various built-in
modules change. For expansion of PLC system,
functions, ML series can provide optimum
each expansion module can be easily
solution for your automation task. z Integrated programming & debug
connected and separated by its direct-
- Communication: RS232, RS485
environment insert method.
- 2-axis positioning functions
Specifications (MLM-DR16S, MLM-DN16S, MLM-DN32S)
General
Rated Power Supply Voltage 24V DC
Insulation Resistance Higher than 10㏁ under DC 500V megger during power terminal and PE terminal
Withstand Voltage 500V DC for 1min across power terminal and PE terminal
(IEC61131-2) Pulse waveform: Half-sine, 3 times each direction per each axis
≤2
Pollution level indicates the degree to which conductive material is generated in the
Pollution Level environment where the equipment is used. Pollution level 2 is the condition that only
to condensing.
Cooling Air-cooling
Name Description
Expansion Module
4 Connection of expansion module (I/O, Special function, Communication)
Connector
Input Connector /
7 Input wiring connection
Terminal Block
Output Connector /
8 Output wiring connection
Terminal Block
Performance
Internal Current Consumption 400mA 280mA 300mA
S S00.00 – S127.99
Self Diagnostic Operation delay monitoring, Memory error, I/O error, Power supply failure, etc.
Weight 100g(0.22lb)
System Configuration
Specifications
DC INPUT
Main Unit
Model
MLM-DR16S MLM-DN16S MLM-DN32S
Input Points 8 8 16
Insulation Method Photo-coupler insulation
Rated Input Voltage / DC24V / 4mA
Current (Contact 00 ~ 03 : 7mA)
Operation Voltage
DC 20.4 to 28.8 V (Ripple rate < 5%)
Range
ON Voltage / Current DC19V or more / 3mA or more
OFF Voltage / Current DC6V or less / 1mA or less
Input Resistance 5.6 KΩ (Contact 00~03: 3.3 KΩ)
Response OFFÆON
1 / 3 / 5 / 10 / 20 / 70 / 100 msec (setting by CPU parameter). Initial value: 3msec
Time ONÆOFF
Insulation Pressure AC 560Vrms / 3 Cycle (altitude 2000m(6,561.68 fts))
Insulation Resistance 10 MΩ or more by megger
COMMON Method 8 points / COM 16 points/COM
2
Proper Cable Size Twisted wire 0.3 – 0.75 mm (external diameter ≤ 2.8mm, 0.11inch)
Operation Indication Input On, LED On
Internal Current
400 mA 240 mA 300 mA
Consumption
External Connection 9-Pin 20-pin 20-pin
Method Terminal block Connecter Connecter
Open collector OUTPUT
Main Unit
Model
MLM-DN16S MLM-DN32S
Output Points 8 16
Internal Current
180mA 200mA
Consumption
External Voltage DC12/24V ± 10% (Ripple Voltage ≤ 4 Vp-p)
Power
Current 24mA or less (at DC24V)
Supply
External Connection
20-pin connecter
Method
Specifications
Relay OUTPUT
Main Unit
Model
MLM-DR16S
Rated Load
DC 24V, 2A (Resistive load) / AC220V, 2A (COSψ = 1), 5A/COM
Voltage/Current
Minimum Load
DC 5V / 1mA
Voltage/Current
Maximum Load
AC250V / DC125V
Voltage/Current
OFF Leakage Current 0.1mA (AC250V, 60Hz)
Max. ON/OFF
3,600 times / Hour
Frequency
Internal Current
360mA
Consumption
MLM-DR16S MLM-DR16S
Wiring with Smart Link
SLT-CT151-XBE
or
SLT-CT301-XBE
SLT-CT051-XBM SLP-T40P
or SLP-T40P
SLT-CT101-XBM
ML50 Module Smart Link Terminal Description Cable number Cable Specification
Terminal Layout
B10 00 00 A1
B09 01 01 B1
B08 02 02 A2
B07 03 03 B2
B06 04 04 A3
B05 05 05 B3
B04 06 06 A4
B03 07 07 B4
B02 COM0 COM0 A5
B01 COM0 COM0 B5
A10 NC 08 A6
A09 NC 09 B6
A08 NC 0A A7
A07 NC 0B B7
A06 NC 0C A8
A05 NC 0D B8
A04 NC 0E A9
A03 NC 0F B9
A02 NC COM1 A10
A01 NC COM1 B10
20+20pin Terminal Layout(Output)
Insulation Resistance Higher than 10㏁ under DC 500V megger during power terminal and PE terminal
Withstand Voltage 1500V AC 50/60Hz for 1min across power terminal and PE terminal
(IEC61131-2) Pulse waveform: Half-sine, 3 times each direction per each axis
≤2
Pollution level indicates the degree to which conductive material is generated in the
Pollution Level environment where the equipment is used. Pollution level 2 is the condition that only
to condensing.
Cooling Air-cooling
9 7
1
4
6 12
2 3 11
10 8
Name Description
1 Input LED Input Indication Red on/off. Input signal on/off
Expansion Module
4 Connection of expansion module (I/O, Special function, Communication)
Connector
Connector for SoftMaster / SoftMaster-NM connection
5 PADT connector PADT connection
USB (USB 1.1 supported) 1 Ch., RS-232C 1 Ch.
6 Model Switch * 1
Model setting Setting RUN/STOP model of PLC
12 O/S Mode Dip Switch Dip Switch for setting operation or O/S download mode
Performance
Internal Current Consumption 660mA 260mA 1040mA 330mA
Max. I/O Points 672 points(Main + 10 expansions) 704 points (Main + 10 expansions)
S S00.00 ~ S127.99
R R0000 ~ R10239
Self Diagnostic Operation delay monitoring, memory error, I/O error, battery error, power error, etc.
System Configuration
Specifications
DC INPUT
Main Unit
Model
MLC-DR32H MLC-DN32H MLC-DR64H MLC-DN64H
Input Points 16 32
Insulation Method Photo-coupler insulation
Rated Input Voltage / DC24V / 4mA
Current (Contact 00 ~ 07 : 9mA)
Operation Voltage
DC 20.4 to 28.8 V (Ripple rate < 5%)
Range
ON Voltage / Current DC19V or more / 3mA or more
OFF Voltage / Current DC6V or less / 1mA or less
Input Resistance 5.6 KΩ (P00~P07: 2.7 KΩ)
Response OFFÆON
1 / 3 / 5 / 10 / 20 / 70 / 100 msec (setting by CPU parameter). Initial value: 3msec
Time ONÆOFF
Insulation Pressure AC 560Vrms / 3 Cycle (altitude 2000m(6,561.68 fts))
Insulation Resistance 10 MΩ or more by megger
COMMON Method 16 points / COM
Proper Cable Size Twisted wire 0.3 – 0.75 mm2 (external diameter ≤ 2.8mm, 0.11inch)
Operation Indication Input On, LED On
Internal Current
200mA (when all point On)
Consumption
External Connection
24 points connecting connector (M3 X 6 screw) 42 point connecting connector (M3 X 6 screw)
Method
Open collector OUTPUT
Main Unit
Model
MLC-DN32H MLC-DN64H
Output Points 16 32
External Connection
24 points connecting connector (M3 X 6 screw) 42 point connecting connector (M3 X 6 screw)
Method
Specifications
Relay OUTPUT
Main Unit
Model
MLC-DR32H MLC-DR64H
Output Points 16 32
Rated Load
DC 24V, 2A (Resistive load) / AC220V, 2A (COSψ = 1), 5A/COM
Voltage/Current
Minimum Load
DC 5V / 1mA
Voltage/Current
Maximum Load
AC250V / DC125V
Voltage/Current
OFF Leakage Current 0.1mA (AC220V, 60Hz)
Max. ON/OFF
3,600 times / Hour
Frequency
External Connection
24 point connecting connector (M3 X 6 screw) 42 point connecting connector (M3 X 6 screw)
Method
Specifications
High Speed Counter
Model CPU type
Function
Pulse Input Mode Incremental / Decremental counter by program when input is 1-phase pulse.
Incremental / Decremental counter (4 multiplication) by phase difference when input 2-phase pulse.
Counter Mode Linear counter (If 32 bit range exceeded, Carry/Borrow occurs)
Ring counter: Counter rotating between value in 0~ (Ring counter setting value -1)
Present Value Preset Changes present value of counter to optional value – Internal preset / External preset
Sets output contact when counter value corresponds with comparison output condition. Comparison output
Comparison Output
condition : >, ≥, =, ≤, <, inclusion, exclusion
No. of Rotation Outputs the rotation number of input pulse per unit time.
Performance
No. of Points 1-phase 4 points, 2-phase 2 points 1-phase 8 points, 2-phase 4 points
Incremental Functions Ring counter, preset, Rotation number per unit time, Comparison output, Latch counter
Electrical
Input Voltage DC 24V (20.4V ~ 28.8V)
P000 Ch0 counter input Counter input Ch0 A-axis input A-axis input
P001 Ch1 counter input Counter input Ch0 B-axis input B-axis input
P002 Ch2 counter input Counter input Ch2 A-axis input A-axis input
P003 Ch3 counter input Counter input Ch2 B-axis input B-axis input
P004 Ch0 preset 24V Preset input Ch0 preset 24V Preset input
P006 Ch2 preset 24V Preset input Ch2 preset 24V Preset input
1-Phase 2-Phase
Terminal
Number Signal name Description Signal name Description
P000 Ch0 counter input Counter input Ch0 A-axis input A-axis input
P001 Ch1 counter input Counter input Ch0 B-axis input B-axis input
P002 Ch2 counter input Counter input Ch2 A-axis input A-axis input
P003 Ch3 counter input Counter input Ch2 B-axis input B-axis input
P004 Ch4 counter input Counter input Ch4 A-axis input A-axis input
P005 Ch5 counter input Counter input Ch4 B-axis input B-axis input
P006 Ch6 counter input Counter input Ch6 A-axis input A-axis input
High-speed counter
P007 Ch7 counter input Counter input Ch6 B-axis input B-axis input
One phase: 100kpps 4ch, 20kpps 4ch
P00A Ch2 preset 24V Preset input Ch2 preset 24V Preset input
P00C Ch4 preset 24V Preset input Ch4 preset 24V Preset input
P00E Ch6 preset 24V Preset input Ch6 preset 24V Preset input
24V 24V
Pulse Generator
COM
Pulse Generator
A A
B B
COM
High-speed counter input
0xFFFF No use
0x0000 P20
0x0001 P21
0x0002 P22
0x0003 P23 K320 K350 K380 K410
0x0004 P24
0x0005 P25
0x0006 P26
Comparison Output 0
0x0007 P27 Word
Contact Assignment 0x0008 P28
0x0009 P29
0x000A P2A
0x000B P2B
K2240 K2270 K2300 K2330
0x000C P2C
0x000D P2D
0x000E P2E
0x000F P2F
Parameter Setting Address of High-speed Counter (“H” type)
Description Device Range for each Channel
ITEM Setting CH1 CH2 CH3 CH4 Remark
Setting Description
Value CH5 CH6 CH7 CH8
0xFFFF No use
0x0000 P20
0x0001 P21
0x0002 P22
0x0003 P23 K321 K351 K381 K411
0x0004 P24
0x0005 P25
0x0006 P26
Comparison Output 1 Contact
0x0007 P27 Word
Assignment
0x0008 P28
0x0009 P29
0x000A P2A
0x000B P2B K2241 K2271 K2301 K2331
0x000C P2C
0x000D P2D
0x000E P2E
0x000F P2F
High Speed Counter Monitoring
Special Function Monitoring
Special Function Monitoring in SoftMaster can monitor operation condition and data of high speed counter while PLC is on-line.
Device Monitoring
While PLC is on-line, Device Monitoring can monitor the operation condition and data by monitoring the device setting area.
Parameter Setting Address of High-speed Counter (“S” type)
Device Range for Each Channel
Item Remark
CH1 CH2 CH3 CH4
No. of Rotation per Unit Time K264 K274 K284 K294 Double Word
Present Counter Value K262 K272 K282 K292 K2182 K2192 K2202 K2212 Word
No. of Rotation per Unit Time K264 K274 K284 K294 K2184 K2194 K2204 K2214 Word
Error Code K266 K276 K286 K296 K2186 K2196 K2206 K2216 Word
Error Code of High-speed Counter
Error Code(Decimal) Error Description
Control Mode Position control, Speed control, Speed / Position switching control,
Position / Speed switching control
Control Unit Pulse
Back-up 2-month Super Cap. Backup of parameter / data modified during operation (RAM)
Electrical
Signal External High Limit External Low Limit Approximate Zero Zero
Pulse Output Level 0:Low active, 1:High active 0 K4871 K5271 Bit
LIN Linear Interpolation Start Slot, Instruction axis, Step number, Axis information
SNS Changing Start Step number Slot, Instruction axis, Step number
CLR Error Reset, Output Disable Annulment Slot, Instruction axis, Pulse output Enable/Disable
WRT Parameter / Operation Data Saving Slot, Instruction axis, Axis information
Control Method 0:Position control, 1:Speed control Position K5381 K8381 Bit
Operation Method 0:Single operation, 1:Repeated Operation Single K5380 K8380 Bit
(Only Operation Pattern 0:End, 1:Continue, 2:Repeat End K23482~3 K28482~3 Bit
“H” Control Method 0:Position control, 1:Speed control Position K23481 K28481 Bit
type) Operation Method 0:Single operation, 1:Repeated Operation Single K23480 K28480 Bit
Step Initial Device Range
Item Specification Remark
Number Value X-axis Y-axis
K2350~23 K2850~28
32 Same items as Step number 31
59 59
K2360~23 K2860~28
33 Same items as Step number 31
69 69 “H” type
K2370~28 K2870~33 only
34~79 Same items as Step number 31
29 29
K2830~28 K3330~333
80 Same items as Step number 31
39 9
Device Range
- With DC5V
- With DC24V
Specifications
PID Control
Features
- Built-in PID control function in ML50’s main unit
- Various control operation (P, PI, PD, PID, On/Off)
- PWM (Pulse Width Modulation) output of control result
- Forward, Reverse, Forward / Reverse Mixed Operation
- Enhanced response to disturbance with cascade loop
- Available to use 2 set values and PID parameters simultaneously according to operation zone
- Various PID control configurations with its SV Ramp, PV Tracking, Delta MV, MV Preset, Alarm functions
Performance
Min.
50usec
Input Filter
Input filter prevents processing of input signal that is shorter that the filtering time. (Filtering time set by parameter). In the application
site where noise is frequently generated. Input filter prevents wrong input caused by noise.
Filtering time
Task
Task function is the processing method of internal / external signal generated periodically (Total 24 Tasks can be assigned). It stops
operation of scan program for the moment and then executes the assigned task.
Types of Task
Initialization Task Setting Running a task one time before INIT_DONE at initial execution
Input points 8 16 32
Off -> On
Response time 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) initial value: 3ms
On -> Off
Wiring
MLE-DC08A MLE-DC16A
MLE-DC32A
Note the wiring with Smart Link
Specifications
Digital Open Collector Output (Transistor)
Model MLE-TN08A MLE-TN16A MLE-TN32A
Output points 8 16 32
Wiring
MLE-TN08A MLE-TN16A
MLE-TN32A
Note the wiring with Smart Link
Specifications
Digital Relay Output
Model MLE-RY08A MLE-RY16A
Output points 8 16
Rated input voltage / current DC 24V 2A (resistive load) / AC 220V 2A (COSΨ = 1), 5A / COM
External connection method 9-pin terminal block connector 9-pin terminal block connector X 2
Wiring
MLE-RY08A MLE-RY16A
Specifications
MLE-DR16A ( Digital input / Relay output)
DC Input
Input points 8
Off -> On
Response time 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) init value: 3ms
On -> Off
Weight 81g
Relay output
Output points 8
Rated input voltage / current DC 24V 2A (resistive load) / AC 220V 2A (COSΨ = 1), 5A /COM
Insulation Method Photo coupler insulation between I/O terminal and power supply.
No Name Description
CH0
+ CH0
+
+ 2-wire + 4-wire
Sensor Sensor
DC - DC D
- -
CH3
+ Internal
CH3
+ Internal
+ 2-wire device + 4-wire device
Sensor Sensor
C - DC -
- -
+ +
DC DC
24V 24V
- -
* Use 22AWG, 2 conductor, twist shield cable when wiring between analog module and external device.
400 0 0 0 -2,000 0
381 -2,048 -48
*Note1) *Note1)
+ CH0
External Device 7.5V
1kΩ~1MΩ
- GND
Analog 5V
Internal + output
CH3
Circuit External Device 2.5V
1kΩ~1MΩ
- GND
0V
+
DC
24V 0~4000 0 1000 2000 3000 4000
Digital
- -2000~2000 -2000 -1000 0 1000 2000
output
Percentile 0 250 500 750 1000
Specifications
RTD
Performance
Model MLF-RD04A
Number of Channels 4
No Name Description
(Light fault)
Model MLF-TC04S
Number of Channels 4
Thermocouple K / J / T / R
Sensor type
JIS C1602-1995
Terminal 11 point
No Name Description
fault)
Performance
Model MLL-EMTA
Performance
Remote communication with external devices via modem connection, Available for
Modem Connection
only RS-232C port.
Start bit 1
Data bit 7 or 8
Synchronization Asynchronous
Transmission Speed(bps) Selectable 1200 / 2400 / 4800 / 9600 / 19200 / 38400 / 57600 / 115200 bps
Station Number Setting Up to 32 stations, from 0 to 31 with SoftMaster-NM
Software
Programming Software SoftMaster
- Programming editing & engineering software
- Windows based easy operation
- Multi-PLC, Multi-programming supports
- Various monitoring and diagnosis functions
- Windows 2000, XP (Limited use in Windows 98, ME version)
Network setting
- Convenient network setting
- Extended monitoring function for network system and communication modules
- Fast interface with CPU by effective network management
- Various built-in diagnosis functions
(CPU condition, Link condition, Service condition, Auto scan, LOG, Frame monitoring)
Programming Environment
- Cell type input window
- Cell-unit editing
- Auto filling
- User defined shortcut key – Enhances user convenience with user-defined shortcut key
- Remote connection with Max. 32 main units using built-in RS485 Communication
Monitoring
debugging.
Product List
MLM-DR16S DC24V power supply, DC24V input 8 points, Relay output 8 points
AC110~220V power supply, DC24V input 32 points, Relay output 32 V2.2 or more
MLC-DR64H
points, RTC function
Connection Cable (PC to PLC), 9 pin (PC) – 6 pin (PLC), soft tube type
Loader Cable PMC-310S Soft tube type
cable.
* 64-point I/O and Open Collector (PNP) output modules are under development.(MLE-DC64A, TN64A, TP8A, TP16A, TP32A, TP64A)
5 6 6 2 1
Loader Cable 6
3 4 2 3 2
7
Connection 1 2 3 5 3 8
4
9
5
Dimension
Note 1: Documentation is not provided with this model. If required, order the item seperately.
Note 2: The manual set contains all ML50 product manuals. Documentation is available only in English language.
Note 3: The cable is used for the remote wiring of the Base Module MLM-DN32S and MLM-DN16S.
Note 4: The cable is used for the remote wiring of the DI/O Expansion Module MLE-TN32A / MLE-DC32A only.
Warranty / Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office
for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace
without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed
or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice.
The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to
determine the suitability of the product in the application.