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7 - Control and Monitoring

This document provides information on ordering spare parts for engine equipment. It outlines the necessary details needed for orders, including engine number, part number, quantity, delivery address, and date. Order sheets should be sent to dealers and include identification of the damaged component by measurement point number or diagram to ensure the correct part is supplied. Proper identification of engines and parts allows for efficient spare part ordering.

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100% found this document useful (1 vote)

162 views

7 - Control and Monitoring

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Control and Monitoring C0

Control and Monitoring

9 M 25 C

Engine No.: 45401 Record No.: 271283

45402

en / 23.01.2014 AA048543 1
Total Index C0.01

Control and Monitoring C0

Total Index C0.01
Introduction Electrical Equipment C0.02
Table of contents C5.01

en / 23.01.2014 AA047685 1/1

Introduction C0.02
Electrical Equipment

M20-VM46DF

The structure of the contents ensures that you will find the required spares very quickly

Example: Electrical Equipment

Electrical engine equipment

C5.05.05 nn.nn.nn

Chapter 7
Control and Monitoring

- These documents reflect your actual engine equipment and are, therefore, not compatible with other or
similar engine plants.

- Possible modifications or additions to the catalogue due to conversions will be carried out on request by
our customer service.

Ordering Spare Parts:

Please observe the following when ordering spare parts:

1. All spare parts orders must be placed with your dealer.

2. In case of multi-engine plants please do not place a collective order.

3. Each engine must be treated separately stating its respective engine No.
Please find attached the required enquiry/order sheets.

4. For reasons of order handling each order must contain the following data:

• P.O. number/Customer ref. No.

• Order date
• Forwarding address (telephone/fax number and person in charge)
• Date of delivery
• Required date of arrival (ETA)
• Marks, special instructions, e.g. complete delivery
• Ship’s name/plant
• Engine type
• Engine No.
• Shipping instruction, unless otherwise specified we will choose the cheapest method of
shipment, not prepaid ex works
• Drawing No. and sheet
• Part No.
• Catalogue sheet No.
• Description and measuring point No.
• Quantity
• Address on invoice, i.e. the complete address to which the invoice is to be made out

en / 29.11.2012 AA035841 1/7

Introduction C0.02
Electrical Equipment

M20-VM46DF

Procedure

Variant A

The damaged component with identification of measuring point must be identified on the engine or cable.

Exhaust thermocouple cylinder 1

Next to the plug a metal plate with identification of the measuring point is fitted. Additionally, the measu-
ring point number is identified on the cable of the plug-in connection.

Measuring point No. 8211.1

In the Electrical Equipment Engine C5.05.05.10.nn.nn the component is easily found by means of the
measuring point No. 8211.1 .

en / 29.11.2012 AA035841 2/7

Introduction C0.02
Electrical Equipment

M20-VM46DF

Variant B

By means of the drawings Sensor - Actuators - Arrangement / Engine General View

Here as well measuring point 8211.1 can be found. Procedure as described above.

Example B1

8211.1 Thermocouple type K

...
8211.6

en / 29.11.2012 AA035841 3/7

Introduction C0.02
Electrical Equipment

M20-VM46DF

A relay can be clearly identified by means of the drawing Junction Box 1. In this example K9

In the Electrical Equipment Engine C5.05.05.10.nn.nn the component is easily found by means of compo-
nent identification K9.

Example B2

K9 Attaching type relay

en / 29.11.2012 AA035841 4/7

Introduction C0.02
Electrical Equipment

M20-VM46DF

Variant C

With the electric documents Sensoric Level Sensor Junction Box 1 / Alarm System
Level probe B7301 Water min. Measuring point No. 7301.

In the Electrical Equipment Engine C5.05.05.10.nn.nn the component is easily found by means of the
measuring point No.7301.

Example C

7301 Level probe

en / 29.11.2012 AA035841 5/7

Introduction C0.02
Electrical Equipment

M20-VM46DF

Variant D

Ordering a cable

If a cable has to be replaced, at least a measuring point or plug designation is to be safely identified.

By stating the engine number the part "cable loom" can be ordered.

en / 29.11.2012 AA035841 6/7

cvb2 Caterpillar Motoren GmbH & Co. KG

Anfrage/Ersatzteilbestellschein / Spare Parts Inquiry or Order Sheet

Auftrags-Nr,/Kunden-Referenz-Nr. Auftragsdatum
P.O. Number/Customer Ref. No. Order date

Käufer/Buyer Empfänger/Consignee
(postalisch einwandfreie Anschrift) (genaue Warenempfänger-Anschrift) Liefertermin Erforderlicher Ankunftstermin
exact postal address exact addressee of consignee Date of Delivery (voraussichtliche Ankunftszeit)
Date of required arrival (eta)

Markierung, spezielle Anweisungen, z. B. vollständige Lieferung

Marks, special instructions, e. g. complete delivery

Schiffsname/Anlage/Ship's name/Plant Motor-Typ/Engine Type Motor-Nr./Engine No. *) Versandart/Shipping Instructions

Bitte stets angeben Nur von Caterpillar auszufüllen

Pl i d O l b l db C ill
Pos. Sach-Nr. Zeichnungs-/Teile-Nr. Sach-Nr. Zeichnungs-/Teile-Nr. Benennung und Messstellennummer Menge
Item Stock No. Drawing/Part No. Stock No. Drawing/Part No. Description and Measuring Point No. Quantity
Beispiel für Bestellung Beispiel für Bestellung
As an illustration for ordering As an illustration for ordering
213 480 770 9-A-1081-83, Page 5 Attaching type relay 4
1
2
3
4
5
6
7
8
9
10
*) Pro Einzelbestellschein nur eine Motor-Nr. angeben!
Please state only one engine no. on each spare parts order sheet! Rechtsverbindliche Unterschrift und Stempeldruck des Bestellers
Stamp and signed by buyer
Fordern Sie bitte rechtzeitig kostenlos neue Vordrucke zur Bestellung von Ersatzteilen an
44.17/11.06 Please forward your requirement of free-of-charge new order sheets in due time to us ..................................................................................................................................
Table of contents C5.01

Table of contents C5.01

Engine, measuring points C5.05.02

A List of Measuring Points C5.05.02.01.14.52
B List of Measuring Points C5.05.02.01.54.82

Engine, control C5.05.04

C Governor 1115L-4G-12 C5.05.04.20.21.05

Engine, regulation C5.05.05

D Three-position Controller Console Mounting C5.05.05.09.16.01
E Electrical Equipment CPP / Genset C5.05.05.10.31.51
F Circuit diagram Motor C5.05.05.10.35.08
G Description LESS C5.05.05.10.51.94
H Description Engine Monitoring Devices C5.05.05.10.52.35
I Electrical Equipment Engine C5.05.05.10.64.53
J Electrical Equipment Panel C5.05.05.70.08.98
K Panel Machinery control room C5.05.05.70.17.50
L Troubleshooting Guide LESS C5.05.05.92.05.02

en / 23.01.2014 AA020086 1/1

List of Measuring Points C5.05.02.01.14.52
-

M25

List of Measuring Points

en / 21.01.2014 FD049641 1/7

c
Caterpillar Motoren GmbH Co . KG

List of measuring points, Part A

for
main Diesel engine 9 M25C

For details, please use also the following documents:

Date of Creation: First Edition Creator:
electric drawing 9-A-1075-58 / interfsace list IF-List_261266

05.11.2012 GR

main engine 9M25C / LESS / MDO / without FCT,

mechanical speed governor,
Rev. No.: Revision comment: Creator: Date:
exhaust gas temp. system not included in scope of MaK/CAT - to done via alarm
system,

Class ABS

CATERPILLAR confidential: green

list of measuring points
Order no. 271 266 1.00.1-09.65.00-65 page 1 / 17
c
Caterpillar Motoren GmbH Co . KG
The following example ahows how to read the list of measuring points:

section number:
1 Shutdowns 7 USV 1. Letter Designation 2. Letter Function 3. Letter Value Information about the signal status, see explanation below
2 Load Reductions 8 Yard P Pressure A Alarm H High
3 Startpumps / Functions PD Diff. pressure I Indication HH High High
4 Safety Relevant Alarms T Temperature L Low
5 Alarms Q Volume LL Low Low
6 Dicare / Indication S Switch Noris Channel and
V Viscosity information about the
G Position scale
L Level
section

1. Shutdowns
MOD bus information: generally
Measuring point information
Noris-channel / Scale
no. function supp. trigger sensor range Sensor- Sensor- Fade Fade
Value remarks
action description delay normal signal range Value failure failure Out Out
Status
override (binary) Info (binary) Info

to be trigger
reference if measuring point is suppressed value
overrideable when
MODbus addresses
kind of function delay time operation
(by alarm value
no. of measuring point system)

Note:
Suppressions and time delays as requested in the "list of measuring points" have to be executed inside the alarm system.
Analog signals for remote indicators have to be generated in the alarm system.
CM indicates that the DICARE software needs this measuring point for Condition Monitoring.
The Exhaust Gas Temperature Monitoring Diagram is included in Part B of the measuring point list (part A = list of measuring point, part B = Exhaust Gas Temperatur Diagram)

Alarm Status:
example: Mst. point 1106, address: 10113 status: 1=OK
MEANS: 1=OK and 0=Alarm
example: Mst. point 7301, address: 10004 status: 0=open contact: NC (normally closed)
MEANS: contact will be tranmitted 1:1 to alarm system, NC = contact is normally closed (1=closed) and in case of alarm contact is open (0=open)

CATERPILLAR confidential: green

list of measuring points
Order no. 271 266 1.00.1-09.65.00-65 page 2 / 17
c
Caterpillar Motoren GmbH Co . KG
General explanations

Automatic speed reduction

If an automatic speed reduction is not possible due to the special conditions of the plant design
( shaft generator drive ), an automatic output reduction to approx. 30-40% of the CP propeller
The MaK wiring diagrams and installation documents must be observed for
power is permissible.
further handling of the monitoring equipment.
After this period ( approx. 4-5 min. ) the speed should be reduced manually, if the operating
When using pressure transformers and transmitters for luboil and fuel, an
situation permits such an action.
overpressure safety of two times rated pressure must be ensured on a
It is recommended to switch over from shaft generator operation to auxiliary engine operation via a
warm engine.
reduction prealarm ( output from the alarm system ).
All measuring points mentioned exist once per engine deviations are
indicated under „remarks“ for each measuring point.
In the case of multi-engine installation driving one CP propeller via a
combining gear, the total output of all engines of the installation will be automatically reduced to
Summery alarm after consulting with MaK.
approx. 40% of the rated output of one engine instead of the automatic speed reduction.
In parallel to this, the alarm and order will be activated to „reduce the speed“.
Automatic engine shut-down
After the reduction of the output, the engine that released the alarm will be declutched and its
The following operations must be carried out additional in the event of
speed reduced or stopped.
automatic shut down:
If the machinery spaces are unattended, the starting interlock of the engine
Safety Relevant Alarms:
must be activated.
For the following safety relevant alarms require special attention. These alarms should be marked
Main engine, reversible:
with text "Operator action is needed" in the alarm system:
The flywheel shaft brake must be automatically activated.
6105 (stopping air pressure at engine), 9983.1(Common Alarm System Failure LESS) and 9983.2
Main engine, unidirectional:
(Common Alarm System Failure LESS).
The clutch must be disengaged automatically. The CP propeller pitch
If one of these alarms appears, corrective action is required. Since a secure engine stop is no
must be automatically set to zero.
longer given a man needs to be stationed at the engines local control. Change over to manuel
For multi-engine installation with a combining gear and one propeller,
control and reduce engine load gradually. Stop engine when "0" load reached and investigate and
the respect. clutch must be autom. disengaged. rectify reason for alarm.

CATERPILLAR confidential: green

list of measuring points
Order no. 271 266 1.00.1-09.65.00-65 page 3 / 17
c
Caterpillar Motoren GmbH Co . KG
MOD bus information: generally
Measuring point information
Noris-Channel / Scale
no. function supp. trigger sensor range Sensor- Sensor- Fade Fade Bemerkungen
Beschreibung Value
action delay normal signal range Value failure failure Out Out remarks
description Status
overridetable yes/no (binary) Info (binary) Info

1. Shutdowns
1106 PALL 290 kPa -20-400 kPa channel: / scale:
Schmieröldruck
shutdown 500 kPa binary
lub.oil pressure 10113 1=OK 13113 0=OK
yes

1163 PALL channel: / scale:

Schmieröldruck Getriebe
shudown binary from gearbox (not CAT supply)
lub. Oil pressure gearbox 10115 1=OK 13115 0=OK
no

1253 QAHH 2% 0,5..25 % channel: / scale:

Ölnebelkonzentration im Kurbelraum 1 evaluation unit for
shutdown < 2% binary
oil mist concentration in crankcase 10112 1=OK 13112 0=OK 1251,/.1 ,/.2, 1253, 9631
yes

2103 PALL h) -20-400 kPa channel: / scale:

Frischwasserdruck HT vor Motor
shutdown 20s >250 kPa binary h) 60kPa below operating value
fresh water pressure HT at engine inlet 10114 1=OK 13114 0=OK
yes

9404 SA 885 min-1 0..1000 min-1 channel: / scale:

Überdrehzahl Motor SHD system internal,
shutdown 750 min-1 binary
engine overspeed 10110 0=OK 13110 0=OK alarm via common alarm 9984
no

CATERPILLAR confidential: green

list of measuring points
Order no. 271 266 1.00.1-09.65.00-65 page 4 / 17
c
Caterpillar Motoren GmbH Co . KG
MOD bus information: generally
Measuring point information
Noris-Channel / Scale
no. function supp. trigger sensor range Sensor- Sensor- Fade Fade Bemerkungen
Beschreibung Value
action delay normal signal range Value failure failure Out Out remarks
description Status
overridetable yes/no (binary) Info (binary) Info

2. Load Reductions
1166 PAL
Schmieröldruck Getriebe from gearbox (not CAT supply)
Load Reduction binary
lub. oil pressure gearbox incuded in meas.point 9639
yes

1203 TAHH 75 °C 0-200°C channel: / scale: 10

Schmieröltemperatur vor Motor
Load Reduction 60 - 65 °C PT100
lub. Oil temp. at engine inlet 30119 13119 0=OK 16119 0=OFF
yes

1262 SA
Schmieröltemp. Getriebe from gearbox (not CAT supply)
Load Reduction binary
lub. Oil temp. Gearbox incuded in meas.point 9639
yes

1282 SA
Drucklagertemp. Getriebe from gearbox (not CAT supply)
Load Reduction binary
thrust bearing temp. Gearbox incuded in meas.point 9639
yes

2212 TAHH 98 °C 0-200°C channel: / scale: 10

Frischwassertemp. HT nach Motor
Load Reduction 80 - 90 °C PT100
fresh water temp. HT at engine outlet 30120 13120 0=OK 16120 0=OFF
yes

8216 SA see 0..800 °C

Abgastemperatur Mittelwertabweichung Zyl. included in meas.point 8234
Load Reduction 16s diagram
deviation of mean average value reduct alarm cyl. from alarm system to LESS
yes

8218 SA see 0..800 °C

Abgastemperatur Abweichung absolut Zyl. included in meas.point 8234
Load Reduction 16s diagram
exhaust gas temp. reduct alarm of each cyl. Absolut from alarm system to LESS
yes

8224 SA Abgastemperatur nach Turbolader see 0..800 °C

included in meas.point 8234
Load Reduction exhaust gas temp. reduction alarm of 16s diagram
from alarm system to LESS
yes turbocharger outlet

8234 SA channel: / scale:

common alarm exhaust gas temp. Monitoring common alarm
Load Reduction binary
load reduction included 8216, 8218, 8224 11189 0=OK 13189 0=OK 16189 0=OFF from alarm system to LESS
yes

9639 SA channel: / scale:

common alarm gearbox common alarm
Load Reduction binary
load reduction included 1262, 1282, 1166 11151 0=OK 13151 0=OK 16151 0=OFF from gearbox to LESS
yes
CATERPILLAR confidential: green
list of measuring points
Order no. 271 266 1.00.1-09.65.00-65 page 5 / 17
c
Caterpillar Motoren GmbH Co . KG
MOD bus information: generally
Measuring point information
Noris-Channel / Scale
no. function supp. trigger sensor range Sensor- Sensor- Fade Fade Bemerkungen
Beschreibung Value
action delay normal signal range Value failure failure Out Out remarks
description Status
overridetable yes/no (binary) Info (binary) Info

3. Start Pumps / Functions

1104 PLL 350 kPa -20-400 kPa
Schmieröldruck hardwired to pump starter
Start Pump 500 kPa binary
lub. Oil pressure (pump starter yard supply)

1142 PLL 20-40 kPa -90-150 kPa channel: / scale:

Vorschmierdruck
Start interlock 500 kPa binary external sensor
pre lub. Oil pressure 10116 0=OK 13116 0=OK

1165 PAL channel: / scale:

Schmieröldruck Getriebe
Start interlock binary from gearbox (not CAT supply)
lub. Oil pressure gearbox 11156 0=OK 13165 0=OK 16165 0=OFF

2101 PLL h) -20-400 kPa fitted on engine h) 20 kPa below operating value
Frischwasserdruck HT vor Motor
Start Pump >250 kPa binary hardwired to pump starter
fresh water pressure HT at engine inlet
(pump starter yard supply)

2111 PLL h) -20-400 kPa h) 20 kPa below operating value

Frischwasserdruck LT vor Motor
Start Pump >250 kPa binary hardwired to pump starter
fresh water pressure LT at engine inlet
(pump starter yard supply)

5101 PLL 100 kPa -20-400 kPa not used at HFO, only used with MDO
Kraftstoffdruck vor Motor hardwired to pump starter
Start Pump 140 kPa binary
fuel oil pressure at engine inlet (pump starter yard supply)

9401.1 S 450 min-1 0..1000 min-1 to be created in alarm system

Unterdrückung von Alarmen
Function 750 min-1 binary alarm system received the
suppression of alarms
engine rpm signal via MODBUS

9401.2 S 450 min-1 0..1000 min-1

Frischwasser-Vorwärmer an-/abschalten hardwired to CW-preheating control
Function 750 min-1 binary
fresh water preheater switch on / off from LESS system

9402 S 450 min-1 0..1000 min-1 to be adjusted at commissioning

HM Reserveschmierölpumpe an-/abschalten hardwired to yard supplied pump-
Function 750 min-1 binary
ME lub. Oil stand-by pump switch on / off control from alarm system

CATERPILLAR confidential: green

list of measuring points
Order no. 271 266 1.00.1-09.65.00-65 page 6 / 17
List of Measuring Points C5.05.02.01.54.82
-

M25

List of Measuring Points

en / 22.02.2013 FD048518 1/5

List of Measuring Points Engine 9 M25C
c Unit Description
Sensors and Actuators
Sensor range Trigger Remarks
Modbus Signal range Normal
Adresse

1104 Pressure switch -20 – 400 kPa 350 kPa

Lub. oil pressure low – start stdby pump binaer 500 kPa
1105 Pressure transmitter 0 – 1000 kPa 320 kPa
30009 Lub. oil pressure low – pre alarm shutdown 4 - 20mA 500 kPa
1106 Pressure switch -20 – 400 kPa 290 kPa
10113 Lub. oil pressure low – shutdown binaer 500 kPa
1112.1 Differential pressure luboil automatic filter high 0 – 60 kPa 60 kPa 1 evaluation unit for
10034 – pre alarm binary < 60 kPa 1112.1/.2
1112.2 Differential pressure luboil automatic filter high 0 – 80 kPa 80 kPa
10035
– alarm binary < 80 kPa
1202 Resistance thermometer 0 - 200° C 70° C
30010 Lub. oil temp. at engine inlet high – PT 100 60-65° C
Alarm / Dicare
1203 Resistance thermometer 0 - 200° C 75° C
10119 Lub. oil temp. at engine inlet high – PT 100 60-65° C
Load reduction
Oil mist detector VN116/87 Plus 1 evaluation unit for
1251 1251 Oil mist concentration in crankcase high – 1251 : 0,5...25% 1251 2% 1251,1253, 9631
10046 alarm binary < 2%
1251.1 1251.1 Oil mist concentration in crankcase high 1251.1 (70% from 1251)
10001 – Pre – alarm
1251.2 1251.2 Opacity 1251.2: 1-14
4 - 20mA
1253 1253 Oil mist concentration in crankcase high – 1253 : 0,5...25% 1253 2%
10112
shutdown binary < 2%
9631
10047
9631 Oil mist detector failure – 9631 -
alarm binary
1301 Level probe/switch unit -
Luboil level at wet sump pan low - alarm binary
2101 Pressure switch -20 – 400 kPa * * 20 kPa below
Cooling water pressure HT at engine inlet low – binaer > 250 kPa operating pressure
start stdby pump
2102 Pressure transmitter 0 – 600 kPa * * 40 kPa below
30011 Cooling water pressure HT at engine inlet low – 4 - 20mA > 250 kPa operating pressure
Alarm / Dicare
2103 Pressure switch -20 – 400 kPa * * 60 kPa below
10114 Cooling water pressure HT at engine inlet low – binaer > 250 kPa operating pressure
shutdown stop delay : 20s
2111 Pressure switch -20 – 400 kPa * * 20 kPa below
Cooling water pressure LT at engine inlet low – binaer > 250 kPa operating pressure
start stdby pump
2112 Pressure switch 0 – 600 kPa * * 40 kPa below
30012 Cooling water pressure LT at engine inlet low – 4-20mA > 200 kPa operating pressure
alarm
2201 Resistance thermometer 0 - 200° C 60°C
30013 Cooling water temp. HT at engine inlet – PT 100 > 75° C
Alarm / Dicare
2211 Resistance thermometer 0 - 200° C 93° C
30014 Cooling water temp. HT at engine outlet high – PT 100 80-90° C
Alarm / Dicare

CD 13_Milewski Page: 1
Status: 02.11.2012 ML 2509.7-46.92.00-76_en
Caterpillar : Confidential Green
List of Measuring Points Engine 9 M25C
c Unit Description
Sensors and Actuators
Sensor range Trigger Remarks
Modbus Signal range Normal
Adresse

2212 Resistance thermometer 0 - 200° C 98° C

30120 Cooling water temp. HT at engine outlet high – PT 100 80-90° C
Load reduction
2229 Resistance thermometer 0 - 200° C 43°C
30015 Cooling water temp. LT at engine inlet – PT 100 < 40° C
Indication
5101 Pressure switch -20 – 400 kPa 100 kPa
Fuel oil press. at engine inlet low – start stdby binaer 140 kPa
pump
5102 Pressure transmitter 0 – 1000 kPa 100 kPa
30021 Fuel oil pressure at engine inlet low – alarm 4-20mA 400 kPa
5111 Differential pressure indicator 0 – 80 kPa 80 kPa
10036 Differential pressure fuel oil filter high – alarm binary < 60 kPa
5201/5202* Resistance thermometer
30022 5201 Fuel oil temp. at engine inlet low – 0 - 200° C 5201 : 35° C
Alarm / Dicare PT 100 40-50° C 1 sensor for 5201 + 5202*
5202 Fuel oil temp. at engine inlet high – 5202 : 60° C * not in use with HFO
alarm 40-50° C
5206 Fuel oil temp. after viscomat - Dicare 0-200° C Not mounted on engine
30090 PT 100
5253 Fuel oil viscosity at viscomat - Dicare 0 – 50 mPs Not mounted on engine
30089 4-20mA
5301 Level probe/switch unit -
10003 Leakage oil niveau at engine high – alarm binary
6101 Pressure transmitter 0 – 6000 kPa 1250 kPa
30032 Starting air at engine inlet low – alarm 4 - 20mA 1200-3000 kPa
6105 Pressure switch 500 - 2000 kPa 600 kPa Alarm delay : 2s
10048 Stopping air pressure at engine low – alarm binary 750 kPa
6181 Absolute pressure transmitter 80 – 120 kPa -
30019 Intake air pressure in engine room – Dicare 4 - 20mA 100 kPa
7109 Pressure transmitter 0 – 400 kPa -
30017 Charge air pressure at engine inlet – 4 - 20mA < 400 kPa
Alarm / Dicare
7201 Resistance thermometer 0 - 200° C 65° C
30016 Charge air temp. at engine inlet high – PT 100 45-60° C
Alarm / Dicare
7206 Resistance thermometer 0 - 200° C -
30020 Intake air temperature at turbocharger inlet – PT 100 < 50° C
Dicare
7301 Level probe/switch unit -
10004 Condense water in charge air canal binary

7307 Differential pressure transmitter 0 – 10 kPa -

30018 Charge air diff. pressure at charge air cooler – 4 - 20mA < 10 kPa
Dicare
7309 Thermocouple type K 0-800° C -
30087 Charge air temp. at charge air cooler inlet – NiCr-Ni < 200° C
Dicare (mV)

CD 13_Milewski Page: 2
Status: 02.11.2012 ML 2509.7-46.92.00-76_en
Caterpillar : Confidential Green
List of Measuring Points Engine 9 M25C
c Unit Description
Sensors and Actuators
Sensor range Trigger Remarks
Modbus Signal range Normal
Adresse

8211.1 Thermocouple type K 0-800° C * * Load depended with

30073 Exhaust gas temp. after cylinder 1 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.2 Thermocouple type K 0-800° C * * Load depended with
30074 Exhaust gas temp. after cylinder 2 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.3 Thermocouple type K 0-800° C * * Load depended with
30075 Exhaust gas temp. after cylinder 3 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.4 Thermocouple type K 0-800° C * * Load depended with
30076 Exhaust gas temp. after cylinder 4 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.5 Thermocouple type K 0-800° C * * Load depended with
30077 Exhaust gas temp. after cylinder 5 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.6 Thermocouple type K 0-800° C * * Load depended with
30078 Exhaust gas temp. after cylinder 6 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.7 Thermocouple type K 0-800° C * * Load depended with
30079 Exhaust gas temp. after cylinder 7 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.8 Thermocouple type K 0-800° C * * Load depended with
30080 Exhaust gas temp. after cylinder 8 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8211.9 Thermocouple type K 0-800° C * * Load depended with
30081 Exhaust gas temp. after cylinder 9 – NiCr-Ni < 440° C alarm delay : 16s
Load reduction (mV)
8221 Thermocouple type K 0-800° C * 350° C * Load depended with
30082 Exhaust gas temp. at turbocharger outlet – NiCr-Ni < 400° C alarm delay : 16s
Load reduction (mV)
8231.1 Thermocouple type K 0-800° C -
30083 Exhaust gas temp. at turbocharger inlet – NiCr-Ni < 580° C
Indication (mV)
8231.2 Thermocouple type K 0-800° C -
30084 Exhaust gas temp. at turbocharger inlet – NiCr-Ni < 580° C
Indication (mV)
8231.3 Thermocouple type K 0-800° C -
30085 Exhaust gas temp. at turbocharger inlet – NiCr-Ni < 580° C
Indication (mV)
R1 Resistance thermometer , terminal set A03.1 -40-120° C
30086 Temperature compensation thermocouples PT 100
R2 Resistance thermometer 0 - 120° C
Temperature compensation thermocouples PT 100
R16 Resistance thermometer -40 - 140° C
Electr. charge air temp. control PT 100
9404 Overspeed - Alarm -
binaer
9419 Engine speed signal 0-1000 upm
30051 From RPM switching equipment 4-20mA

CD 13_Milewski Page: 3
Status: 02.11.2012 ML 2509.7-46.92.00-76_en
Caterpillar : Confidential Green
List of Measuring Points Engine 9 M25C
c Unit Description
Sensors and Actuators
Sensor range Trigger Remarks
Modbus Signal range Normal
Adresse

9419.1 Pick up 0 - 1200 upm -

RPM switching equipment 0 - 15 KHz < 1 KHz
9419.2 Pick up 0 - 1200 upm -
RPM switching equipment 0 - 15 KHz < 1 KHz
9429 Pick up /transmitter 0 - 40000 upm 39000* *DNV
30042 Turbine speed – Alarm*/Dicare 4 - 20mA < 35000 upm
Turbine speed – Indication 0 - 10V
9509 Distance sensor / switching device 110% Load -
30031 Fuel setting 0 - 20mA < 100% Load

9561 Limit switch -

Turning gear engaged – starting interlock binary
9602 Relaiskontakt -
10005 CANbus Failure - Alarm binaer
9614 Relay contact -
10045 Governor fault – alarm binary
9671.1 Aut.- Stopp Failure - Alarm -
binaer
9671.2 Overspeed Failure - Alarm -
binaer
9671.3 Emergency Failure - Alarm -
binaer
9674 Aut.-Stop - Alarm -
binaer
9675 Emergency Stop - Alarm -
binaer
9717 Relay contact -
Voltage failure at terminal X55 – alarm binary
9836.1 Relay contact -
10107 Sensor/isolation fault A01 - alarm binary
9836.2 Relay contact -
10007 Sensor/isolation fault A03 - alarm binary

9962.1 Relay contact -

30108 Common alarm A01 - alarm binary
9962.2 Relay contact -
30008 Common alarm A03 - alarm binary
S1 Limit switch -
Turning gear engaged – contactor reverser ON binary
S2 Pressure switch 100 - 1600 kPa 600 kPa Stop cancellation
10118 Starting air pressure after main starting valve binary > 1200 kPa
Y1.1 Solenoid valve -
Safety shutdown 24V DC / 6W
Y1.2 Solenoid valve -
Start 24V DC / 6W
Y1.6 Solenoid valve -
Starting interlock for manual emergency start 24V DC / 18,5W
M1 RE1115 - *
Speed governor 0 – 20mA* und lower/raise pushbutton

CD 13_Milewski Page: 4
Status: 02.11.2012 ML 2509.7-46.92.00-76_en
Caterpillar : Confidential Green
Governor C5.05.04.20.21.05
1115L-4G-12

Governor

1115L-4G-12

en / 20.06.2012 FD026392 1/74

INSTRUCTION MANUAL
FOR THE
OPERATION AND MAINTENANCE
OF A
1115L-4G-12L TYPE GOVERNOR
(CAT15-04)
Regulateurs Europa B.V.
1E Energieweg 8,
9301LK Roden, The Netherlands
Tel.: +31505019888 Fax: +31505013618
Email: [email protected]

IMPORTANT
Refer to part numbers when ordering parts.
Three-position Controller C5.05.05.09.16.01
Console Mounting

Three-position Controller

Console Mounting

en / 12.11.2008 FD024024 1/66

PLEIGER ELECTRONICS BG 0.00.6-98.14.00-06_en 362MC

Manual
ü Operation
ü Installation
ü Connection
ü Technical data
ü Hardware extensions
ü Functional extensions
ü Commissioning help

No. 9360000120
Edition: 2/00

Pleiger Elektronik GmbH & Co. KG

D-58456 Witten - Im Hammertal 51
D-58423 Witten - P.O.Box 32 63
Telephon (0 23 24) * 3 98- 0
Telefax (0 23 24) 3 98- 3 89
Internet www.pleiger.de/pe
e-mail [email protected]
Pleiger Elektronik
GmbH & Co. KG

Contents Page
1 Introduction..................................................................................................... 4
2 Display and operating elements .................................................................... 5
2.1 Display .................................................................................................... 6
2.2 Operation ................................................................................................ 6
3 Operating modes............................................................................................ 7
3.1 Automatic mode ...................................................................................... 7
3.1.1 Setpoint entry ............................................................................... 7
3.2 Switching between Manual/Automatic.................................................... 7
4 Manual / Emergency manual mode ............................................................... 8
5 Commissioning extension .............................................................................. 9
5.1 Password entry ....................................................................................... 9
5.2 Commissioning menu ............................................................................. 10
5.3 Setpoint menu......................................................................................... 11
5.3.1 Explanatory note on setpoints ...................................................... 12
5.3.2 Explanatory note on the switching filter ....................................... 12
5.3.3 Explanatory note on the limit value alarm .................................... 12
5.4 Controller profile menu ........................................................................... 13
5.4.1 Entering parameters for two controllers ....................................... 13
5.4.2 Entering parameters for one controller only ................................. 13
5.5 Controller parameters menu ................................................................... 14
5.5.1 Explanatory note on controller types ............................................ 15
5.5.2 Explanatory note on controller structure ...................................... 17
5.5.3 Explanatory note on controller output parameters ....................... 18
5.6 Input menu .............................................................................................. 19
5.6.1 Explanatory note on calibration .................................................... 20
5.6.2 Explanatory note on scaling ......................................................... 20
5.7 Output menu ........................................................................................... 21
5.8 Display menu .......................................................................................... 22
5.8.1 Explanatory note on controller inputs/outputs.............................. 22
6 Monitoring functions and error messages ..................................................... 23
6.1 System monitoring functions .................................................................. 23
6.1.1 Explanatory note on Param error ................................................. 23
6.1.2 Explanatory note on ROM error and RAM error........................... 23
6.1.3 Explanatory note on the Reset function for the controller ........... 24
6.1.4 Explanatory note on Watchdog error ........................................... 24
6.2 Sensor monitoring functions ................................................................... 24
7 Service interface ............................................................................................ 25
7.1 Service programme McDiag ................................................................... 25
8 Installation ...................................................................................................... 26
9 Connection ..................................................................................................... 27
9.1 Terminal assignments ............................................................................. 27
9.2 Connection of supply voltage ................................................................. 28
9.3 Connection of the switching outputs ...................................................... 28
9.3.1 Connection with AC switching output contacts ............................ 28
9.3.2 Connection with floating switching output contacts ..................... 28
9.4 Connection of the alarm output .............................................................. 29
9.5 Connection of the binary inputs .............................................................. 29
9.6 Connection of the remote resistance-type sensor ................................. 29
9.7 Connection of a U/I measured-value transmitter.................................... 29

Page: 2 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Contents Page
9.8 Connection of the PT100 sensor ............................................................ 30
9.9 Connection of a I -value transmitter at the 1st linear input ..................... 30
9.10 Connecting cable ................................................................................... 30
10 Technical data ............................................................................................... 31

Appendix A: Reference overview

Appendix A1: Overview of menu structure for standard functions ..................... 32
Appendix A2: Parameters from A to Z for standard functions ............................ 33
Appendix A3: Value assignments from A to Z for standard functions ................ 34
Appendix A4: Error displays and messages from A to Z .................................... 35
Appendix A5: Symbols employed in this manual ................................................ 35

Appendix B: Hardware extensions for the 362MC

Appendix B1: Hardware extension - 2nd relay set ............................................... 36
Appendix B2: Hardware extension - Linear outputs ........................................... 37
Appendix B3: Hardware extension - RS485/RS422 communication interface .. 38

Appendix C: Functional extensions for the 362MC

Appendix C1: Special function - Trend compensation ........................................ 39
Appendix C2: Functional extension - Disturbance compensation ...................... 41
Appendix C3: Functional extension - Setpoint programme ................................ 45

Appendix D: Commissioning help

Appendix D1: Steps for commissioning .............................................................. 49
Appendix D2: Profile memories and factory presets........................................... 50
Appendix D3: Programme entries table for setpoint programmes ...................... 57

362MC Delivery configurations

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 3
Pleiger Elektronik
GmbH & Co. KG

1 Introduction
The Pleiger multi-function controller 263MC combines a large number of controller functions in a single
compact housing designed for installation in a control panel. A powerful microcontroller, a large param-
eter memory and a two-line alphanumeric display support simple and swift operation and commissioning
of the controller.
The 362MC incorporates the following controller functions in one unit:
• Two-point controller
• Three-point controller with separate parameter sets for both outputs
• Three-point step controller, with optional feedback of controller output
• Continuous controller
• Cascade step controller
Two independent control loops can be operated with one controller unit, provided that the controller is
permissible for the application concerned.
The 362MC incorporates a large number of special features, such as:
• an actual-value display and manual controller output adjustment which function
independently of the microcontroller to enable manual emergency operation for
switching controllers, even in the event of processor failure;
• a large non-volatile parameter memory to enable storage of up to 50 different controller
configurations for frequently required applications;
• a two-line alphanumeric LCD display for process data and easily comprehensible operating
prompting;
• a serial service interface which is accessible via the front panel of the controller, to enable
connection of a terminal or a PC to the Pleiger service programme 362McDiag.
In addition to the user-friendly operating and display functions, the 362MC does, of course, also provide
additional control functions to enable the safe and reliable control of complex systems, such as:
• differential trend compensation via the second measuring sensor, for enhanced control of
systems with large dead times;
• switch-over to a second setpoint via an external signal;
• inputs for an external setpoint and for logical adjustments and interlocks.
The 362 MC can be supplied in a configuration geared specifically to the application concerned, by
means of different voltage variants (230V AC, 115V AC) and different component variants for the
inputs (PT100, 0(4)-20mA, 0-(5)10V) and outputs (relays with supply voltage or floating contacts).
Hardware extensions are also available, such as
• a 2nd relay group for switching outputs,
• a module with 2 linear outputs - 0(4)-20mA or 0-10V,
• a module with RS 485/422 serial data interface
and functional extensions, such as
• additive disturbance compensation weighted via any characteristic with five interpolation
points for advance compensation of the controlled system and
• setpoint programmes for time-dependent setpoint adjustments.
In the appropriate configuration, the single 362MC unit is thus able to replace the Pleiger controllers and
supplementary modules 361-D, 362-D, 366-D and 366-V.

2 Display and operating elements

The 362MC controller incorporates a 2½-digit LED actual-value display for the 1st controller which is
clearly legible at a distance. For special applications, the display is also available as a 3½-digit variant
(with decimal digit or for special measuring ranges).

Page: 4 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

The 362MC additionally features an two lines LCD process data and parameter display. During normal
operation of the controller, this display is employed to display various process variables. The display also
provides easily comprehensible operator prompting for all entry operations.

LED actual-value display

LED Auto Actual value X of 1st controller
ON = Automatic mode without decimal place
OFF= Manual / Emergency (1st PT100 input direct)
manual mode
LCD display lines 1 + 2
(Operating display and
operator prompting)

Switching output buttons

+u = actuator OPEN
t- = actuator CLOSED
(only by Emergency
manual mode)
Selection + entry buttons
Man and Auto buttons p = Select+ increase value
Man = Manual / Emergency q = Select+decrease value
manual mode Prgm=Select+save
(only together with Exit) Exit =Cancel+abort
Auto = Automatic mode (Exit+Man=Manual /
Emergency manual mode)

Labelling field
for identification of
measuring points

Eight buttons are integrated in the foil of the front panel to control the display, to enter data, to switch the
operating mode and to activate emergency manual mode. The buttons are arranged in three groups.
A practical, replaceable labelling field is provided under the foil for identification of the measuring point.

After removing the front frame and

lifting the lower part of the foil, the
fuse for switching outputs and the
connector for the service interface
are also accessible after installation
of the controller.
Fuse F2 Connector for service interface Front frame The labelling field is simple to
replace.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 5
Pleiger Elektronik
GmbH & Co. KG

2.1 Display
On power up, the controller always displays the type and version no. first of all, before
switching to menu 1, the operational display. Here the process data are shown in the
Example of
two-line LCD display. Display lines 1 and 2 are visible in normal operating
operational display mode. By pressing the Prgm button, the display can be switched to a
Line 1 second mode (2nd line 1 and 2nd line 2)
Menu name
Line 2 for as long as the button is held.
The user can assign the process data
in the operational display to the lines via
2nd L1 the commissioning menu Display (5.8). Parameter name
2nd L2
Parameter value

2.2 Operation
Operation of the controller, configuration and setting of the controller Value entry
parameters are carried out with operator prompting in 3 selection levels. Example of display
Menu selection constitutes the highest selection level. In normal at selection and entry
operating mode the menu selection remains hidden and the process
data are shown on the LCD display. The desired menu is selected via the q and p buttons.
The menu name is now shown in the 1st line of the LCD display instead of the process data . Each menu
groups together entry items and parameters which are closely linked. The Prgm button can be used to
branch to the desired menu and the parameter selection function. The desired parameter is selected
here in the same manner, using the q and p buttons.
The 1st line of the display shows the name and the 2nd line the value of the selected parameter. If the
selected value now requires to be altered, the Prgm button must be pressed to branch to the parameter
entry function. Here the value can
be altered with the q and p buttons. Menu selection
The value is entered and saved via
the Prgm button. Menu n
Menu 1 Menu 2
If the Exit button is pressed at any
point, the current selection will be
aborted. From the parameter entry
Parameter selection

function the system will branch back

without altering the set value to Parameter
the parameter selection function, 1
Parameter entry
from parameter selection the system
will always branch back to he menu Value+1
Value
selection function, and from menu Parameter Param. 2
2 Value-1
selection menu 1 - the operational
display - will always be activated.
Should no button be pressed over a Save
value
period of 60 seconds during the
selection or entry process, the
operational display will be
re-activated automatically.

?
Parameter
n
On power up, the
362MC always
displays the type and version no.

Page: 6 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

3 Operating modes
The 362MC incorporates two operating modes - Automatic and Manual / Emergency manual mode. A
modified menu is provided for each operating mode. Both operating modes offer an extended version of
the menu for commissioning purposes. This extension to the menus for configuration and
parameterisation of the controller is protected by a password to prevent unauthorised use.
3.1 Automatic mode
The green Auto LED lights up; the controllers are operating in a closed-loop system. The setpoints can
be altered via the setpoint entry or the commissioning menus can be activated via the menu selection
function, provided that the valid password has been entered.
3.1.1 Setpoint entry Menu selection in automatic mode
After selecting the Setpoint Entry
Operational display Setpoint menu Password menu
menu under the menu selection
option in Automatic mode, the
setpoints and the alarm limits of
both controllers can be altered.
The 1st character of the name
displayed under the entry option with password
denotes the number of the entry to the
controller - 1 or 2. The letter A or commissioning
menu
B appears as the final character,
Abort

to distinguish between the main

setpoint (A) and the second setpoint Alter value
Value+1
(B) that becomes active in the case
of external setpoint switching.
Entry selection

The value for the lower alarm limit

of each controller is indicated by - Value-1

and the value for the upper alarm Save

limit is indicated by +. new value

4 Manual / Emergency manual mode

When Manual / Emergency manual mode is active, buttons t- and +u are used to adjust the
1st controller´s switching output. When the +u button is pressed, the output is switched to +, as a result
of which the connected actuator is operated in OPEN direction. When the t- button is pressed, the
output is switched to -, as a result of which the actuator is operated in CLOSED direction.
This Emergency manual mode for the 1st controller operates irrespective of whether the micro-
controller is operational. The 2½-digit actual-value LED display of the 1st controller is also available for
Emergency manual mode independently of the microcontroller.
Manual mode is activated via the Manual menu to enable adjustment of a continuous controller output
of the 1st controller or to adjust a controller output of the 2nd controller. This menu can only be activated in
Manual mode, following the operational display.

Menu selection in Manual / Emergency manual mode

Operational display Manual menu Setpoint menu Password menu

Linear output Value+1

alternate 1st controller adjust to output
each second Switching or linear output
Abort

Emergency manual
adjust Value-1
with to output
Entry selection

2nd controller
Switching or linear output
Switching output
adjust

Outputs are adjusted immediately. The percentage output value of a linear output is altered from its
current value in accordance with the value entered by the user and is output directly. The switching
output on the 2nd controller is adjusted for as long as the button remains depressed.

? The buttons are provided only for the manual adjustment of switching
outputs on the 1st controller in Emergency manual mode, and have no other functions.

Page: 8 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

5 Commissioning extension
The menu selection option of the 362MC can be extended for the purposes of commissioning the con-
troller. The extended functions for altering the configuration or parameterisation are available in both
Automatic and Manual / Emergency manual mode. The menu extension is accessible after entering the
password. This password lock serves to provide protection against unauthorised use.
5.1 Password entry
If no password has been entered (PW-lock=On), the password lock will be deactivated to enable access
to the extended commissioning menu by entering the currently valid password.
To this end, digits 1 to 4 have to be set to the stored
Setpoint menu Password menu value for the password, in each case beginning from a
value of 0.

Value+1 Digit 1
Value entry
Abort

Value-1

Value+1 Digit 2
Value entry

Value-1

Value+1 Digit 3
Value entry

Value-1

Value+1 Digit 4
Value entry

Value-1

compare
value
(example)

After input of the 4th digit, shown in the example here as password 1234, the value is compared against
the stored password. If the entered value corresponds to the stored password, the password lock will be
deactivated (PW-lock=Off); if the entered value does not correspond to the stored password, the pass-
word lock will remain active.
The password status is retained when the voltage supply for the controller is switched on and off.

? On delivery, the password 0362 is stored for the 362MC.

Please alter this password to protect your specific settings.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 9
Pleiger Elektronik
GmbH & Co. KG

When the password entry function is selected while the password lock is deactivated (PW-lock=Off), the
password lock can be activated again or the stored password can be altered.

Activation of the password lock

Display menu Password menu When this function is selected, the current status:
password lock OFF or password lock ON, is shown in the
2nd line of the display. On activation of the password lock,
the system exits the commissioningmenu again.
Activation of the password lock

Password
lock
OFF
Abord

Password
lock
ON

Changing the Value+1 Digit 1

password
Value entry

Changing the password

A new password is selected and
Value-1 entered as already described in
Digit 2 to 4 detail under Password entry.
Value entry
Any number >=0000 and <=9999 is
permissible as the value for the
save password.
new
password
5.2 Commissioning menu
After entering the password (PW-lock=Off), the menu extensions can be selected for commissioning,
both in Automatic and Manual / Emergency manual mode, after entering the setpoint menu.

Example: Menu selection in Automatic mode

Operational display Setpoint menu Password menu

Menu extensions
for commissioning

Controller Controller Input Output Display

profile menu parameter menu menu menu menu

Page: 10 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

The following tables for the commissioning menus show the parameter (name), the value range (min/
max) and an appurtenant explanation (meaning/comment), together with the memory location in the
profile (= profile controller 1, = profile controller 2) and a symbol I to denote ! Adjustment in
Manual mode only !

?
Many of the range limits (min/max value) stated in the following tables are dependent
on the scaling selected for the physical variables via the parameters Scale-0 and
Scale-F. See also explanatory note on scaling (5.6.2).
Setpoint
5.3 Setpoint menu menu

In addition to the described setpoint entry function (3.1.1), the setpoint types, SetpTyp, and
the filter times, T-Lowp, can be parameterised here in the commissioning menu.
Parameter Value (min Meaning Comment
1st Controller max)
I 1SpTypA fixed Setp. type A = fixed value See also Functional extension
extern = external input Setpoint programme (Appendix)
1Setp A 0.0°C Setpoint A for type A=fixed Setpoint here e.g. 0-200°C; see also
200.0°C extern for type A=extern Explanatory note on setpoints (5.3.1)
I 1SpTypB fixed Setp. type B = fixed value The second setpoint, B, is only
extern = external input active when an external switching
1Setp B 0.0°C Setpoint B for type B=fixed input has been parameterised for
200.0°C extern for type B=extern 2Setp in the Input menu.
1T-Lowp 0.0s Low pass filter time See also Explanatory note on
999.9s for setpoint switching switching filter (5.3.2)
1Alarm- -99.0°C Alarm limit=Setp.-amount 1Alarm- Lower alarm limit (ActVal < Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 1Alarm- limit value alarm (5.3.3)
1Alarm+ -99.0°C Alarm limit=Setp.+amount 1Alarm+ Upper alarm limit (ActVal > Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 1Alarm+ limit value alarm (5.3.3)
Parameter The following parameters for the 2nd controller are displayed only when
2nd Controller 2 controllers are selected in the Profile menu.

I 2SpTypA fixed Setp. type A = fixed value See also Functional extension
extern = external input Setpoint programme (Appendix)
2Setp A 0.0°C Setpoint A for type A=fixed Setpoint here e.g. 0-200°C; see also
200.0°C extern for type A=extern Explan. note on setpoints (5.3.1)
I 2SpTypB fixed Setp. type B = fixed value The second setpoint, B, is only
extern = external input active when an external switching
2Setp B 0.0°C Setpoint B for type B=fixed input has been parameterised for
200.0°C extern for type B=extern 2Setp in the Input menu.
2T-Lowp 0.0s Low pass filter time See also Explanatory note on
999.9s for setpoint switching switching filter (5.3.2)
2Alarm- -99.0°C Alarm limit=Setp.-amount 2Alarm- Lower alarm limit (ActVal < Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 2Alarm- limit value alarm (5.3.3)
2Alarm+ -99.0°C Alarm limit=Setp.+amount 2Alarm+ Upper alarm limit (ActVal > Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 2Alarm+ limit value alarm (5.3.3)

? Negative values for the alarm parameters relate to system deviations

(relative to the setpoint); positive values for the alarm parameters relate
to fixed alarm limits; alarm parameter = 0 = limit monitoring OFF.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 11
Pleiger Elektronik
GmbH & Co. KG

5.3.1 Explanatory note on setpoints

The table for the Setpoint menu shows a permissible range from 0-200°C for setpoints Setp A and
Setp B of each controller. This range is valid for PT100 inputs in standard configuration. Additional
setpoint ranges can also be set, in each case adapted via the scaling factor to the employed measuring
sensors and the physical variables to be controlled.
These settings are carried out in the Input menu via parameters Scale-F, Scale-0 and Dim.
Several examples of other value ranges are shown in the following table.
See also Input menu (5.6)

Measuring sensor Measuring Parameters Comment

for example: range Scale-F Scale-0 Dim Setp
PT100 0 to 500°C 500,0 0,0 °C 0 - 500,0 °C The required hardware
Pressure sensor -1 to 5 bar 6,0 -1,0 B -1,0 - 5,0 bar configuration for the
Displacement sensor 0 to 300 mm 300,0 0,0 mm 0 - 300,0 mm installed 362MC is to be
Rotation angle sensor 0 to 100% 100,0 0,0 % 0 - 100,0 % observed.

5.3.2 Explanatory note on the switching filter :

In order to avoid discontinuous transient conditions and overshoot
during setpoint switching, a switching low pass filter of the 2nd order
can be parameterised on the 362MC.
The time for the switching filter is set via the parameter Tf = T-Lowp.
7I W

5.3.3 Explanatory note on the limit value alarm Error display

Alarm limits can be parameterised to monitor the actual values and Operational
a permissible system deviation. These impose a lower alarm limit display

and an upper alarm limit on the permissible control band. If the alternate
actual value violates a fixed alarm limit for longer than 5s or a each second

relative alarm limit for longer than 60s, the alarm will be activated. Error
display
When an alarm is activated, the alarm relay is de-energised (Alarm ON) or
(closed-circuit principle) and the current display is switched to the
error display. This display remains active until the alarm is
acknowledged via the Exit button. The alarm relay is energised Alarm
again (Alarm OFF) when the actual values is insite the control band. acknowledge
For example: only
Operational display
Point 0: The 1st actual value attains the control band for the 1st time.
Alarm OFF; the alarm display function is started.
Point 1: The upper alarm limit is violated! The alarm is activated
Alarm ON
(Alarm ON) and the error indication ActV++ is displayed.
Point 2: The upper alarm range is left again. Alarm OFF
Alarm OFF; the alarm relay is energised.
Point 3: The lower alarm limit is violated. The alarm is activated Alarm ON
(Alarm ON) and the error indication ActV is displayed.
Point 4: The lower alarm range is left again.
Alarm OFF; the alarm relay is energised.

?
If no other error: Alarm relay energised = actual value within alarm limits;
Alarm relay not energised = limit value alarm;
see also Monitoring functions and error messages (6).

Page: 12 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

5.4 Controller profile menu Controller

profile menu
On the 362MC, all the necessary settings for a controller are grouped together in
so-called profiles. Each profile thus contains all the parameters for a specific application.
The parameter memory of the 362MC contains 50 memory locations for different profiles, enabling
previously tested commissioning values to be stored as profiles for a large number of applications. The
commissioning procedure is then started by selecting the appropriate profile for the control task
concerned.
To this end, one of the controllers are first of all selected in the Profile menu via the parameter DsplCtr,
this controller´s profile is selected via Prof-No and its parameters are subsequently displayed and
altered in the following menus. Selection and entry points are marked accordingly on the display of the
362MC. The tables belonging to this description state which parameters are stored in which control menu.

Parameter Value (min Meaning Comment

max)
DsplCtr only 1 Display controller = only controller 1 activ Entry point marked è
1 of 2 Display controller = displ. controller 1 of 2 Entry point marked è
2 of 2 Display controller = displ. controller 2 of 2 Entry point marked ¬
The parameters which are stored
I Prof-No 1 Select controller profile for operation in a controller profile and are thus
50 Value = profile no. 1 to no. 50 available for subsequent selection
are indicated as follows
I Save as 1 Save current controller profile as for controller 1 and
50 value = profile no. 1 to no. 50 for controller 2.

5.4.1 Entering parameters for two controllers

It is to be noted here that
- only the parameters of one profile and thus of one controller are displayed;
- the two controllers must always be assigned different profiles via Prof-No.
During commissioning, the display should thus be set specifically to the controller which is to be put into
operation; e.g. from DsplCtr = 1 of 2 for the 1st controller to DsplCtr = 2 of 2 for the 2nd controller and
vice-versa. It is not necessary to enter the profile no. assigned to the controller under Prof-No again
for this purpose.
5.4.2 Entering parameters for one controller only
When the 362MC is used for one controller only, DsplCtr should be switched to 1 only.
This precludes any switching. The parameters for the 2nd controller will no longer be displayed.

?
If you save the selected profile to an available Prof-No via the Save as function
before commissioning, the parameters which have been altered in the course of
commissioning will be stored for you in this new profile. If possible, do not alter the
profile memory locations containing the factory presets (see Appendix), so as to
ensure that you will be able to access these profiles if necessary.

?
We urgently recommend you to alter the parameters marked with the I symbol
in the tables belonging to this description in Manual mode only. This will avoid
unintentional activation of the actuator.

? With regard to the entry of parameters for the 2nd controller, the selection and entry
point is displayed as * to indicate controller 2 instead
of -> to indicate controller 1.

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GmbH & Co. KG

5.5 Controller parameters menu Controller

parameter menu
This menu includes all the control-related parameters of the 362MC. In this menu the
controller type CtrlTyp is defined, the parameter set ParSet to be displayed and
possibly altered is selected and the structure of the controller Struct is set.
The parameters are then displayed directly in the same menu and, where appropriate, altered. The
menu thus ensures a complete overview of all values relating to the controller each time it is activated.
in the Parameter Value (min Meaning Comment
profile each controller max)
CtrlTyp 2PntPW 2-Point controller with feedback See also Explanatory note on
I 3PntPW 3-Point controller with feedback controller types (5.5.1)
2Point 2-Point controller without feedback
3Point 3-Point controller without feedback
Step 3-Point step controller
Cont Continuous controller
CscStep Cascade step controller
Werte ParSet 1 Parameter set selection The values of both parameter sets for
2 No. 1 or 2 of the controller concerned each controller are stored in the profile.
Parameter (1)/(2) The selected parameter set of the
(each set) selected controller is displayed.
Struct P Structure = P action only See also Explanatory note on
PI = PI action controller structure (5.5.2)
PD = PD action D component is always relative to
PID = PID action the system deviation and damped;
PD2 = PD action D2 component is always relative to
PID2 = PID action the controlled variable and damped.
Kr -999.0 P gain See also Explanatory note on
999.0 controller structure (5.5.2)
Tn 10s Reset time for I component See also Explanatory note on
10000s controller structure (5.5.2)
Tv 0.1s Derivative action time for D component See also Explanatory note on
1000.0s controller structure (5.5.2)
Vd 1.0 max. D gain for D component See also Explanatory note on
1000.0 controller structure (5.5.2)
T drive 5.0s Actuator operating time for step controller See also Explanatory note on
1000.0s controller output parameters (5.5.3)
Ts min 0.1s min. switching duration for switching output See also Explanatory note on
100.0s controller output parameters (5.5.3)
T cycl 0.1s min. cycle time for 2-Point and 3-Point See also Explanatory note on
100.0s controller with feedback controller output parameters (5.5.3)
Deadbd -1.0% Deadband for switching and continuous See also Explanatory note on
5.0% controller controller output parameters (5.5.3)
Hyst 0.0% Hysteresis for 2-Point and 3-Point See also Explanatory note on
10.0% controller controller output parameters (5.5.3)
Ymin -100% min. controller output See also Explanatory note on
100% controller output parameters (5.5.3)
Ymax -100% max. controller output See also Explanatory note on
100% controller output parameters (5.5.3)
Kw 0.0 Setpoint gain See also Explanatory note on
10.0 controller output parameters (5.5.3)
See also Functional extensions - Disturbance compensation or Setpoint programme (Appendix)

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5.5.1 Explanatory note on controller types

The controller type CtrlTyp can be defined separately for each of the 362MC´s two controllers.
2-Point controller = switching controller with 2 switching output states, relay+ ON and relay+ OFF.
The 2-Point controller with feedback 2PntPW operates internally as a continuous controller with
down-line pulse-width modulator and switching output. Its output corresponds to the ratio of ON period
to OFF period of relay+ of assigned relay set 1 or 2.
Controller 362MC Typ: 2PntPW Actuator Controlled system

PID
W xd Y X

In the case of the 2-Point controller without feedback 2Point the pulse-width modulator is replaced by
a threshold switch with hysteresis.
Controller 362MC Typ: 2Point Actuator Controlled system

PID
W xd Y X

3-Point controller = switching controller with 3 switching output states, relay+ ON, relay+ and relay OFF
and relay- ON. The 3-Point controller with feedback 3PntPW operates internally as a continuous
controller with two down-line pulse-width modulators and two switching outputs. Its output corresponds
to the ratio of ON period to OFF period of relay+ if the controller output is positive and relay- if negative,
both relay+ and relay- being from assigned relay set 1 or 2.
Controller 362MC Typ: 3PntPW Actuator Controlled system

PID
W xd Y X

In the case of the 3-Point controller without feedback 3Point the pulse-width modulator is replaced by
a threshold switch with hysteresis.
Controller 362MC Typ: 3Point Actuator Controlled system

PID
W xd Y X

The two switching outputs can be parameterised separately, whereby the controller and output+ use the
complete 1st parameter set (1) and output- uses only the separate loop gain, Kr, and the parameters for
the switching outputs of the 2nd parameter set (2). See table:

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Parameter with
3-Point controller for with parameter
1st Parameter set 3-Point- CtrlTyp, Struct, Kr, Tn, Tv, Vd, Deadbd, Hyst, Ymin,Ymax, Kw (1)
switching output +
2nd Parameter set switching output - Kr, Deadbd, Hyst, Ymin,Ymax (2)

This enables adaption of the 3-Point controller to two different actuators for outputs + and -. External pa-
rameter switching is not applicable here.

3-Point step controller = step controller for I-actuators with 3PntPW output
In conjunction with the down-line integrating actuator, the internal controller Step simulates a continu-
ous controller and has a 3-Point output with feedback. It is thus only suitable for use in combination with
integrating actuators, such as motor actuators.
(The operational characteristics of Step correspond to those of Pleiger controller 362-D)
Controller 362MC Typ: Step Actuator Controlled system

PID I
W xd Y X

Continuous controller = controller with continuous output.

The controller output of the continuous controller Cont is supplied to the assigned analogue output.
The required hardware configuration of the 362MC is to be observed.
(The operational characteristics of Cont correspond to those of Pleiger controller 361-D).
Controller 362MC Typ: Cont Actuator Controlled system

PID
W xd Y X

Cascade step controller = internal interconnection of 2 controllers to create the cascade controller
CscStep. Controller output Y1 of the primary controller, with setpoint W and actual value X, is injected
into the secondary controller as setpoint V. In addition to the controlled setpoint V, the secondary 3-Point
step controller also receives secondary actual value U to form output Y2.
With setpoint gain KW2 of the secondary controller can be employed, for example, to bypass the primary
controller during commissioning (Kr1=0 switches PID off, Kw2 results in W=V).
Controller 362MC Typ: CscStep

Kw2 Actuator Controlled system

PID + PID I Part A Part B

W xd Y1 V Y2 U X

- -

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When the cascade step controller CscStep is selected, the primary continuous controller always uses
the 1st parameter set (1) and the secondary 3-Point step controller uses the 2nd parameter set (2).

5.5.2 Explanatory note on controller structure

The parameterisable structures for the presented controller types are shown in the following table. On
selecting a controller type, the display always shows only the structures which are parameterisable in
accordance with this table!
CtrlTyp 2PntPW 3PntPW Step Cont CscStep ç when controller
or or prim. contrl. sec. contrl. of type
2Point 3Point (Cont) (1) (Step) (2)
Struct P P P P ç these structures
PI PI PI PI PI PI are possible
PD PD PD PD
PID PID PID PID PID PID
PD2 PD2 PD2 PD2
PID2 PID2 PID2 PID2 PID2 PID2

P controller (proportional-action controller) <

In the case of the P controller, a value of the controller output Y is P-Structure
directly proportionally assigned to each value of the system deviation
xd. The assigned value is set via the gain factor Kr (P gain).
Xp is frequently used instead of Kr. Xp=100 / Kr .U
PI controller (proportional-plus-integral action controller) W
In the case of the PI controller, the value of controller output Y is set
proportional to the system deviation xd (P component), and the
I component, which corresponds to the time integral of the system <
deviation, is added to this value. The I component is set via reset time PI-Structure
Tn, which corresponds to the time in which the I component effects a
change in the controller output of a magnitude corresponding to the
P component. .U
PD controller (proportional-plus-differential action controller) 7Q W
In the case of the PD controller, a D-component corresponding to the
time differential of the system deviation is added to the controller
output component (P component) which is proportional to system <

deviation xd. The D component is set via derivative action time Tv, PD-Structure
which specifies how much earlier the step response of a PD controller
corresponds to a value which is attained by a P controller. A low pass
with the time constant T=Tv / Vd is employed to limit the bandwidth of
the differential element.
.U

PD2 controller (proportional-plus-differential action controller) 7Y9G

This functions in the same manner as the PD controller, whereby the

D2 component corresponds not to the time differential of system
deviation xd but to the time differential of controlled variable X.
<

PID-Structure
PID controller (PI controller with added D component)
PID2 controller (PI controller with added D2 component)

Regarding the D component, see also:

Special function - Trend compensation in the appendix.

W
7Q

7Y9G

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GmbH & Co. KG

PI step controller (proportional-plus-integral action step controller) PI-Step-Structure

PID step controller (PI step controller with added D component) <
In the case of the PI and PID step controller, the value of controller
output Y
can only be generated in conjunction with the I component
of the actuator. .U
As with the other PI and PID controllers, the P, I and D components are 7Q W
set via parameters Kr, Tn and TV/Vd. Operating time T drive of the
actuator controls the stepping function of the 3-Point output with feedback.
The display shows only the parameters contained in the following table, corresponding to the structure
defined in Struct.
Struct P PI PD PID ç when structure is
PD2 PID2
Parameter Kr Kr Kr Kr ç these parameters
Tn Tn are to be defined
Tv Tv
Vd Vd

The other control parameters are also displayed only when they are to be defined, checked or altered for
the selected controller type. Parameters which are not relevant are not shown. See table:
CtrlTyp 2PntPW 2Point Step Cont CscStep ç when controller
or or prim. contrl. sec. contrl. of type
3PntPW 3Point (Cont) (1) (Step) (2)
Para- T drive T drive ç these parameters
meter Ts min Ts min Ts min are to be defined
T cycl
Deadbd Deadbd Deadbd Deadbd Deadbd Deadbd
Hyst
Ymin Ymin Ymin Ymin
Ymax Ymax Ymax Ymax
Kw Kw Kw Kw Kw Kw

5.5.3 Explanatory note on controller output parameters

T drive
Operating time of the actuator for step
controllers which applies from feedback signal
OPEN to CLOSED in continuous drive mode.
<V 2PntPW <V 3PntPW
Ts min and T cycl 7] =R
Minimum pulse width Ts and minimum cycle 7V
time Tz for pulse-width modulated outputs, for 7V
[G
7V
[G
purpose of adjustment to actuator and controlled =R 7] =R 7]
system.
Deadbd
Deadband Zo as zero drive range for pulse-
<V 2Point <V 3Point
width modulated outputs and as threshold value
for OFF command of 2-Point and 3- Point
outputs without feedback. See also Cont [G [G
Hyst =R +\
Hysteresis Hy for ON commands of 2-Point and +\ +\
3-Point outputs without feedback. =R =R

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GmbH & Co. KG

Ymin and Ymax <PLQ

Cont
<
Controller output limits for continuous controllers, including
the internally series-connected continuous controllers.
Kw
Setpoint gain, serves to compensate steady-state [G
deviation on P controllers.

?
=R

On other controllers Kw always = 1.

<PD[
5.6 Input menu Input
In the Input menu, the physical inputs of the 362MC are assigned to the various internal menu
input variables. This assignment is to be defined separately for each profile and thus for
each of the two controllers of the 362MC. Double assignments are possible, such as
assignment of external input E1 to switch to the 2nd setpoint 2.Setp in the profiles of both controllers,
for example. The table below shows the possible assignments.
The function Calibrate resistance input and the parameters for scaling and dimension assignment are
also located in the Input menu.
in the Parameter meaning Parameter Value (min Value meaning
profile each controller max)
Main (primary) actual value ActValX NC No input assigned
for each parameter

I Secondary actual value (cascade) ActValU PT100-1 1st PT100 input (or 0(4)-20mA) see*1
free definable

Trend compensation Trend PT100-2 2nd PT100 input

Disturbance compensation Disturb Lin 0.. 3rd linear input as 0-20mA, 0-(5)10V,
External setpoint ExtSetp Lin 4.. or 4-20mA
Position feedback FeedBk Lin ..4 or 20-4mA
Resist 4 resistance input
th

Value Function: Calibration of the R scale Rmax Store R as Rmax for scaling
resistance input; see Explanatory kalibr User factory setting for 0-200R
note on calibration (5.6.1) Rmin Store R as Rmin for scaling
Switch to 2nd setpoint 2.Setp NC No input assigned
I Switch to 2nd parameter set 2.Param E1 External input 1
for each parameter

Relay PLUS continuous ON Rel+On E2 External input 2

free definable

Relay PLUS continuous OFF Rel+Off E3 External input 3

Relay MINUS continuous ON Rel-On E4 External input 4
Relay MINUS continuous OFF Rel-Off E5 External input 5
Manual Internal state: Manual mode
E6 External input 6
Scaling factor Scale-F -1000.0
I 1000.0 See also Explanatory note on
Scale zero point Scale-0 -1000.0 scaling (5.6.2)
I 1000.0
Dimension Dim °C Dimension = degrees Celsius
No dimension
(Facility for assigning a physical mm Dimension = millimetre
unit of measurement to the % = per cent
scaled display value.) hP = hectopascal
See also Explanatory note on B = bar
scaling (5.6.2) °F = degrees Fahrenheit
*1 In special hardware-configuration the 1st PT100 input can be supplied as 0(4)-20mA input !

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The following table presents an example of assignment of the physical inputs of the 362MC which would
correspond to the functions of a 362-D.

Parameter Value Meaning

ActValX PT100-1 Main actual value is 1st PT100 input

ActValU NC No input assigned
Trend PT100-2 Trend compensation with 2nd PT100 input
Disturb NC No input assigned
FeedBk Resist Position feedback via 4th resistance input
ExtSetp NC No input assigned

2.Setp NC No input assigned

2.Param NC No input assigned
Rel+On E1 Relay PLUS continuous ON via external input 1
Rel+Off E2 Relay PLUS continuous OFF via external input 2
Rel-On E3 Relay MINUS continuous ON via external input 3
Rel-Off E4 Relay MINUS continuous OFF via external input 4

5.6.1 Explanatory note on calibration

Via the Calibrate resistance input function, the 362MC supports the adjustment of its 4th analogue input
to the actual values of a connected resistor feedback sensor which is necessary during commissioning,
for example, in order to compensate fitting tolerances.
The following procedure is recommendable here:
1. Start the calibration process
Set parameter R scale to value kalibr; the factory setting for a resistor feedback sensor of
0 to 200R is employed for the display.
2. Calibration zero point
Move actuator to CLOSED position (e.g. in Manual mode) until the actuator is completely closed!
Set parameter R scale to value Rmin; the current value of the resistor feedback sensor will be
stored as 0%=zero point.
3. Calibration end position
Move actuator to OPEN position (e.g. in Manual mode) until the actuator is completely OPEN!
Set parameter R scale to value Rmax; the current value of the resistor feedback sensor will be
stored as 100%=end position.
Each entered value will be stored only when the following procedure is observed: select R scale,
select parameter entry with Prgm button and press Prgm to save the value.

5.6.2 Explanatory note on scaling

The parameters Scale-F = scale factor and Scale-0 = scale zero point are employed to scale physical
variables, such as those setpoints and parameter entries, within the 362MC´s internal value range from
0 to 1. When internal values with physical scaling are required for display purposes, the values
concerned are scaled back with the same parameters.
scaling Controller 362MC back scaling
internal Scale-F
Scale-0
Entrys Displays
(e.g. Setpoints) Scale-F (e.g. Parameters)
Scale-0

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Example
If a pressure transmitter with a physical measuring range from -1 bar to
+5 bar in accordance with the characteristic shown opposite is connected
at the input of the 362MC, scaling will be effected
in bar as follows: Scale-0 = -1 Scale-F = 6 Dim = B
in % as follows: Scale-0 = 0 Scale-F = 100 Dim = %
See also Explanatory note on setpoints (5.3.1)

? In standard configuration, the PT100 inputs of the 362MC are calibrated for 0-200°C.
In this case the scaling is always Scale-0 = 0, Scale-F = 200, Dim = °C.

5.7 Output menu Output

In the output menu, the internal output variables of the 362MC are assigned to the physical menu

outputs. This assignment is to be defined separately for each profile and thus for each of
the two controllers of the 362MC. Double assignments are not expedient and are thus not
permissible for entry. The following table shows the assignments for controller output and actual-value

?
output. The hardware configuration of the 362MC is to be observed in each case!
Attention: Avoid double assignment in case of changing the controller profile!

in the Parameter Value (min Meaning Comment

profile each controller max)
OutputY NC No output assigned
1Relais 1st relay set (Rel+ and Rel-) 2nd relay set only when
2Relais 2nd relay set (Rel+ and Rel-) hardware extension installed
1Lin 0> 1st linear output 0-20mA (0-5/10V) 1st and 2nd linear output only when
1Lin 4> 1st linear output 4-20mA hardware extension installed
1Lin 0< 1st linear output 20-0mA (5/10-0V) > standard direction (Ymin=0%)
1Lin 4< 1st linear output 20-4mA 0-20mA, 4-20mA, 0-10V, 0-5V
2Lin 0> 2nd linear output 0-20mA (0-5/10V) < reversed direction (Ymin=0%)
2Lin 4> 2nd linear output 4-20mA 20-0mA, 20-4mA, 10-0V, 5-0V
2Lin 0< 2nd linear output 20-0mA (5/10-0V) Bidirectional output with 0>
2Lin 4< 2nd linear output 20-4mA (Ymin=-100%), ±20mA, ±10V, ±5V
OutputX NC No output assigned
1Lin 0> 1st linear output 0-20mA (0-5/10V) 1st and 2nd linear output only when
1Lin 4> 1st linear output 4-20mA hardware extension installed
1Lin 0< 1st linear output 20-0mA (5/10-0V) > standard direction (Ymin=0%)
1Lin 4< 1st linear output 20-4mA 0-20mA, 4-20mA, 0-10V, 0-5V
2Lin 0> 2nd linear output 0-20mA (0-5/10V) < reversed direction (Ymin=0%)
2Lin 4> 2nd linear output 4-20mA 20-0mA, 20-4mA, 10-0V, 5-0V
2Lin 0< 2nd linear output 20-0mA (5/10-0V) Bidirectional output with 0>
2Lin 4< 2nd linear output 20-4mA (Ymin=-100%), ±20mA, ±10V, ±5V

The following example contains the assignment of the 362MC´s physical outputs which would correspond to the
functions of a 361-D or 362-D:
OutputY Relais1 362MC output assignment for 362-D function
OutputX NC
OutputY 1Lin 0> 362MC output assignment for 361-D function
OutputX NC

? In order to use the 2nd relay set or the linear outputs of the 362MC,
hardware extensions are required.

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GmbH & Co. KG

5.8 Display menu Display

menu
The process variables which are to be shown in the two lines of the LCD display as the
operational display are selected in the Display menu. See also Display (2.1).
Pressing the Prgm button will switch the system to a second display level foras long as the
button remains depressed, thus enabling 4 process variables to be assigned. The operating language
Lang can also be selected in this menu. All text displays are then shown in the selected language.
The contrast adjustment function for the LCD display can also be selected in this menu.
Parameter Value (min Meaning Comment
general max)
Line 1 1Setp W Setpoint - controller 1
Line 2 1Setp V Setpoint secondary - controller 1 See also Explanatory note on
2nd L1 1ActV X Actual value - controller 1 controller inputs/outputs
2nd L2 1ActV U Actual value secondary - controller 1
1Dist Z Disturbance input - controller 1
1Tren D Trend input - controller 1
1Out+Y Switching control output - controller 1 Display with symbol <<, || or >>
1Feed+Y Position feedback in % - controller 1 Additional to switching output symbols
1Out%Y Continuous control output in % - controller 1 Display in xx.x%
2Setp w Setpoint - controller 2
2Setp v Setpoint secondary - controller 2 See also Explanatory note on
2ActV x Actual value - controller 2 controller inputs/outputs
2ActV u Actual value secondary - controller 2
2Dist z Disturbance input - controller 2
2Tren d Trend input - controller 2
2Out+y Switching control output - controller 2 Display with symbol <<, || or >>
2Feed+y Position feedback in % - controller 2 Additional to switching output symbols
2Out%y Continuous control output in % - controller 2 Display in xx.x%
Lang deutsch Language selection for all
english display texts
LCDcntr 1 Contrast setting for the
255 LCD display

5.8.1 Explanatory note on controller inputs/outputs

The two control diagrams illustrate the significance of the display parameters for
the controller inputs and outputs. The last letter appears on the display as an
Dist Z
upper case letter for controller 1 and as a lower case letter for controller 2.
Tren D
362MC Switching
Controller output Actuator Controlled
Setp W Out+Y Feed Y
or system
Linear Out%Y
output

ActV X
Controlled system

362MC Switching
Controller Controller output Actuator
Setp W Out+Y Feed Y
(primary) (secondary) or Part A Part B
Linear Out%Y
output

ActV U
ActV X

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6 Monitoring functions and error messages

Numerous monitoring functions are integrated in the 362MC. These functions are executed during the
programme start or in the background during normal running of the programme, and monitor the
controller for correct, error-free functioning. When errors are established in a monitoring function, a
corresponding error message appears in text form on the LCD display.
In order to highlight the error message, the error is displayed in flashing mode (flashing cycle approx.
1 second), in alternation with the operational display. Should the established error be a serious error
which might impair the controller´s functions, an alarm will be activated and the control programme
will be stopped.
Upon activation of an alarm, the alarm relay is de-energised (closed-circuit principle).
See also Explanatory note on limit value alarm (5.3.3)

6.1 System monitoring functions

Basic system monitoring functions are executed each time the supply voltage is switched on and prior
to starting the standard controller programme. The appurtenant error messages are shown in the table
below. See also Explanatory notes
Display Contrl. Monitoring function Additional measures
indication Stop
ERROR Yes Check on contents of parameter memory Controller programme will not be started! It is
Param by 16-BIT CRC with generator polynominal urgently necessary to check all parameters !
Check the system again via Reset.
ERROR Yes Check on contents of programme memory Controller programme will not be started!
ROM by 16-BIT CRC with generator polynominal Error indicates external EMC disturbance
or component defect.
ERROR Yes Check on main memory Re-check system via Reset.
RAM by writing test pattern and check-reading In case of error after Reset - replace controller.
See also Explanatory note on Reset (6.1.3)
ERROR The programme run monitoring function has Controller programme is started! Error indicates
Watchdog initiated a programme restart; the system monitoring external EMC disturbance. Acknowledge error
function does not identify any errors during the start! with EXIT; check for any accumulations.

6.1.1 Explanatory note on Param error

When the parameters are loaded from the parameter memory, a check sum is generated as a 16-bit
CRC and compared against the stored check sum. If the two check sums are not identical, the error
signal will be output. This error may occur when the parameters are loaded during the programme start
or during commissioning, when loading profiles, for example. The controller programme cannot be
started.
When this error applies, the 362MC loads the factory presets as a precautionary measure. Please
check urgently, in the following order:
- the profiles of both controllers - incorrect profiles will be reloaded after entering the correct profile no.;
- the parameters in each profile and each parameter set - errors are corrected by entering the correct data;
- repeat the check by resetting the controller.
6.1.2 Explanatory note on ROM error and RAM error
When the programme is started, the check sum of the ROM programme memory is generated and
compared against the stored check sum. The main memory is also tested by writing test patterns and
check-reading. Should errors occur, it will not be possible to start the controller programme.
Repeat the test by resetting the controller. If the error occurs again, the controller is to be replaced.

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6.1.3 Explanatory note on the Reset function for the controller

Param, ROM and RAM errors can only be acknowledged by resetting the controller, after which the
system monitoring process is repeated.
Controller reset Programme start after reset
These buttons are to be These error messages show any multiple
pressed simultaneously. errors corresponding to the errors which
were displayed briefly during the system
monitoring process.
6.1.4 Explanatory note on Watchdog error
The 362MC incorporates a programme run monitoring function. The correctly running controller
programme regularly resets a watchdog timer. Should deviations occur during execution of the
programme, e.g. as a result of major external EMC disturbances, this resetting pulse will not be
transmitted for the timer. The watchdog timer will then initiate a programme restart. During the restart,
the cause Watchdog error is displayed. The controller programme is not stopped. This error is to be
acknowledged by pressing the EXIT button, in the same manner as other error messages.

6.2 Sensor monitoring functions

The 362MC continuously checks the measured-value inputs for interruptions, short-circuits or other
deviations from the measuring range in the background during normal running of the controller
programme. As a general principle, only those errors are monitored which could actually disturb
operations on the basis of the currently parameterised functions.
Unused inputs and inputs are only employed for display purpose are not monitored.
The following table provides an overview of the various error messages.

Display: Monitoring function Additional measures

ERROR
1.PT >1 The 1st PT100 input has a measured value If the input to which the error message
> measuring range (standard > 200°C). relates is in use as
1.PT <0 The 1st PT100 input has a measured value an actual-value input,
< measuring range (standard < 0°C). a setpoint input,
2.PT >1 The 2nd PT100 input has a measured value a trend input or
> measuring range (standard > 200°C). a disturbance input,
2.PT <0 The 2nd PT100 input has a measured value the controller programme will be stopped and
< measuring range (standard < 0°C). an alarm will be triggered. The sensor and the
Lin >1 The linear input has a measured value connection cabling are to be checked;
> measuring range (standard > 20mA). an wire breakage, short-circuiting or sensor
Lin <0 The linear input has a measured value defects are the most common causes of these
> measuring range (standard < 0(4)mA). errors. Beyond this, the measuring input of the
Resist>1 The resistance input has a measured value controller may be defective.
> calibrated range (> Rmax). This is to be checked with a PT100 simulator
Resist<0 The resistance input has a measured value or current source, for example.
< calibrated range (< Rmin). After error acknowledge, the test is repeated.

? An error which does not recur immediately after being acknowledged indicates
a major EMC disturbance. Make a note of such errors. Should the error recur
frequently, the cause of the error is to be eradicated.

? Errors at important inputs will lead to the controller programme being stopped and
initiation of an alarm, as safe and reliable operation of the controlled system is not
longer ensured. Please do not acknowledge the error message until the cause of
the error has been eradicated.

Page: 24 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

7 Service interface
The 362MC possesses a service interface which is accessible on the front of the controller. This inter-
face provides for more user-friendly operation and diagnosis of the controller. To this end, a PC and the
362MC service programme
McDiag are required.

The interface connector is accessible

on the installed controller after
removing the front frame and raising
the bottom labelling window. Fuse F2 Connector for service interface Front frame

7.1 Sevice programme McDiag

The service programme McDiag which has been developed for the 362MC controller can be run with
Windows 95/98 or NT4.0. The installation and operating instructions are provided on the data carrier.
Several operator interfaces of the programme McDiag are shown below by way of example.
A service package comprising McDiag data carrier and 362MC service interface cable is available for
the interface.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 25
Pleiger Elektronik
GmbH & Co. KG

8 Installation
The 362MC controller is delivered in a housing for installation in a control panel in accordance with
DIN 43700. The housing dimensions are 144 x 72 mm.
123456789012345678901234567890121
The required control panel cut-out is shown in the diagram. The
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65,5 +0,5
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123456789012345678901234567890121 minimum overall installation depth including plug-in terminals is
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123456789012345678901234567890121 140 mm. The space for the connecting cable which is to be
123456789012345678901234567890121
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123456789012345678901234567890121 connected from the rear is to be added to this minimum dimension.
123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121 The housing is fixed by means
of fixing two clamps which are
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123456789012345678901234567890121
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123456789012345678901234567890121 offset relative to each other on
the top and bottom of the
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123456789012345678901234567890121 housing.
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137 +0,5

123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121 When installing the controllers in
groups, a minimum spacing of
123456789012345678901234567890121
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123456789012345678901234567890121
123456789012345678901234567890121
123456789012345678901234567890121 15 mm should be observed
between the cut-outs in the
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123456789012345678901234567890121
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123456789012345678901234567890121 control panel, as shown in the
diagram below.
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144
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The controller housing can also
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123456789012345678901234567890121 be fitted in any sloping or
inclined surfaces.
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Suitable wall-mounting boxes

are available for the local
installation of one or two
controllers.

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15
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140

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1234567890
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1234567890
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15

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Page: 26 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

9 Connection
The connection points on the 362MC are grouped together on two screw-/plug terminals on the backside
of the controller. The voltage supply, the switching outputs, the alarm and the binary inputs are
connected via a 20-pole plug terminal; the linear inputs and the signals from supplementary modules are
connected via an 18-pole plug terminal.

9.1 Terminal assignments

The terminals are numbered from
no. 1 to no. 38 and identified by Connection table (362MC standard configuration)
symbols printed on the backside Terminal Signal name
of the controller.
1 L1 Voltage supply connection
The connection table below is
2 N Standard 230V-AC (or 115V-AC)
followed by several explanatory
3 SL Protective earth conductor or cabinet earth
notes on the controller connections.
4 N Output, 1st relay set
Additional explanatory notes on the 5 + (Open) Connection for 1st switching output
connection of hardware extensions 6 - (Closed)
are to be found under 7 N Output, 2nd relay set
Hardware extension (Appendix) 8 + Connection for 2nd switching output
9 - (See Hardware extension in appendix)
10 Common
11 Make contact Alarm relay
12 Break contact
13 SL Protective earth conductor or cabinet earth
14 E1
15 E2
16 E3 Binary inputs
17 E4 for function switching
18 E5
19 E6
20 E (Common)
21 d
22 c Connection for extension module 2
23 b (See hardware extension in appendix)
24 a
25 d
26 c Connection for extension module 1
27 b (See hardware extension in appendix)
28 a
29 Linear input 4 (resistance)
30 Connection for resistor feedback sensor
31 - U/I Linear input 3 (current/voltage)
32 + Connection for measured-value transmitter
33 Linear input 2 (PT100)
34 (PT100-2) Connection for 2nd temperature sensor
35
36 Linear input 1 (PT100)
37 (PT100-1) Connection for 1st temperature sensor
38 (In special version for 0(4)-20mA)

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 27
Pleiger Elektronik
GmbH & Co. KG

9.2 Connection of supply voltage 362MC

In standard configuration, the 362MC controller Supply voltage to
is to be connected to a 230V AC voltage supply. AC-Switching outputs
The controller is also available as a special
version for connection to a 115V AC power supply.
The infeed system is prepared for connection via Supply voltage for F1 F2
a three-core cable. The shield of the connection the internal system Connection with
cable and the protective earth conductor SL are 3-Core cable
to be connected to the cabinet earth, +Shield
ensuring a substantial contact surface area. 362MC
The cable should be as short as possible and Supply voltage to
have an adequate cross-section. AC-Switching outputs

Should connection only be possible with a 2-core

cable, protective earth conductor terminal SL on
the controller is to be connected to cabinet earth. Supply voltage for F1 F2
Adequate earthing of the cabinet is imperative. the internal system Connection with
2-Core cable
Fuse F1 for the internal system voltage supply is
+Shield
accessible at the backside of the controller.
Fuse F2 for the power supply to the switching outputs is fitted under the front cover and can be replaced
from the front.
9.3 Connection of the switching outputs
In standard configuration, controller 362MC has one relay set, consisting of relay+ and relay-, as its
switching output. A 2nd relay set is available as a hardware extension. Two variants apply for connection
of the switching voltage.
9.3.1 Connection with AC switching output contacts The standard 362MC controller connects
362MC AC the infeed supply voltage to the actuator
actuator directly via the output relays. No additional
wiring is necessary. Fuse F2 is integrated
OP CL
for separate protection. This fuse is
+ - accessible under the front cover. The
M amperage on the identification plate is to
be observed.
1~

F2 Example: AC actuator
Supply
voltage
9.3.2 Connection with floating switching output contacts A special version of the 362MC controller is
362MC DC equipped with floating output contacts.
actuator This enables control at voltages other than
the supply voltage, e.g. for DC actuators.

OP
+
CL
-
The maximum permissible contact load
as specified on the data sheet is to be
observed!
The control/switching voltage is to be
provided with external fusing!

Supply Control Example: DC actuator

voltage voltage

Page: 28 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

9.4 Connection of the alarm output

The alarm output of the 362MC is provided as a 362MC
changeover contact. The alarm relay is operated
according to the closed-circuit principle. When the to alarm monitoring
controller is functioning correctly, the relay coil is system

energised. In the event of an error or power failure, Signal

the coil voltage will be cut. voltage
The alarm contact drops into its normal condition, as
illustrated on the symbol printed on the backside.

9.5 Connection of the binary inputs

internal
Contact
The 362MC possesses 6 binary inputs, which can
voltage K1 K2 be used for various functions and can be assigned
to functions as required via the parameters in the
Input menu.
In standard configuration, the inputs are to be
connected as floating contacts. The contact voltage
362MC is provided by the controller.
0(24)
+24V
As a special variant, the 362MC can be supplied
external with an input circuit for DC contacts for a nominal
K1 K2 Contact voltage of 24V DC. These inputs are to be
voltage connected to +24V and the reference potential 0(24)
is to be connected to terminal 20.

362MC

9.6 Connection of the resistor feedback sensor

The remote resistor feedback sensor is connected to
the 362MC at the 4th linear output, using a two-core 362MC
cable.
After mechanical adjustment of the sensor on the actuator,
calibration is carried out via parameter entry in the Input
menu.
See also Explanatory note on calibration (5.6.1)

9.7 Connection of a U/I measured-value transmitter

In the standard configuration of the 362MC, the 3rd linear Current input 362MC
input serves as a current input for currents from 0-20mA I= 0-20mA
4-20mA
or 4-20mA. The current input is configured as a differential
amplifier input. The max. common-mode voltage is +2V.

The 362MC is also available in a special version with a Voltage input

362MC
voltage input for 0-10V or 0-5V. The appropriate hardware U= 0-10V
0-5V
configuration is to be observed here.

9.8 Connection of the PT100 sensor

In the standard configuration of the 362MC, the 1st T 362MC
and 2nd linear inputs serve as PT100 inputs.
Connection is effected via a three-wire connection,
whereby the compensation for the line resistance
of 3 wires is based on 3 wires of the same cross-
section and the same length.
As the examples opposite show, it is also possible T 362MC
to connect a 4-wire PT100 sensor in 3-wire
configuration without any problems whatsoever.
If a 4-wire system is already installed, such as is
employed on the 362-D for example, the 4th wire
is not to be connected.
When using a 2-wire PT100 sensor, e.g. for trend
RL 362MC compensation, connection is to be carried out as
T shown in the example opposite.
The line resistance is not compensated in this
case; the absolute measured value is
consequently corrupted in many installations.
Installation via a 2-wire connection is sufficient for use as a differential trend input. Should you desire a
more accurate indication or wish to use the sensor as a main sensor, however, external compensation is
possible with a resistor between terminal 36 and 37. The resistance value for RL must correspond to the
resistance of one connecting wire.

9.9 Connection of a I -value transmitter at the 1st linear input

In the special configuration of the 362MC, the 1st
linear input serves as a current input for currents 1st linear input 362MC
from 0-20mA or 4-20mA. The current input is as current input
I= 0-20mA
configured as a differential amplifier input. 4-20mA
The max. common-mode voltage is +2V.

? All linear inputs are electrically interconnected and connected to protective earth.

9.10 Connecting cable

Shielded, twisted-pair cabling is to be used for the linear outputs (see Hardware extension), the
communication interface (see Hardware extension) and inputs 3 and 4 which are described here
(resistance and U/I). The cable cross-section must be at least 0.22mm².
Shielded cabling with a minimum cable cross-section of 0.5mm² is to be used for the binary inputs and
linear inputs 1 and 2 (PT100).
It is recommended that shielded cabling be used for the switching outputs.

? The shields of all connection cables are to be

362MC

connected to control cabinet earth, ensuring a

substantial contact surface area. The cabling
should be as short as possible and have an
adequate cross-section.

Page: 30 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

10 Technical data
Voltage supply Standard Optional
Input voltage 230V AC ±10% 115V AC ±10%
Frequency 50 - 60Hz ±5%
Stromaufnahme max. 100mA max. 200mA (+switching current)
Permissible ambient temperature
Operating temperature 0 - +60°C
Storage temperature -20 - +85°C
Protection type
Housing and terminals IP00
Frontside IP30
Housing
Type Housing for installation in Wall-mounting housing
Dimensions 144x72 mm acc.DIN 43700 Dimension sheet available
installation depth 140 mm on request
Control panel cut-out 137+0.5 mm x 65.5+0.5 mm
Weight approx. 1200 g
Linear inputs (only 1st input)
1 and 2 input (PT100 inputs)
st nd
Pt100 0(4) - 20mA
Measuring range 0 - 200°C 0 - 500°C 0-100%
Resolution 0.2°C 0.5°C 20µA
Measuring accuracy ±0.5%
3rd input (current/voltage input)
Measuring range 0(4) - 20mA 0 - 5V, 0 - 10V
Resolution 20µA 5 / 10mV
Measuring accuracy ±0.5%
Internal resistance 250 Ohm
4th input (resistance input)
Measuring range 0 - 200 Ohm
Resolution 0.2 Ohm
Measuring accuracy ±0.5%
Binary inputs
Type 6 x optocoupler inputs
for floating contacts for 24V DC nominal inputs
(electrically isolated switching (switching voltage external)
voltage supplied)
Operating threshold 12V ±4V
Switching current 1mA ±0.5mA
Switching outputs
Type 1 x relay set (expandable by 2nd relay set)
each with relay +(OPEN) and -(CLOSED)
Switching voltage = supply voltage floating contacts
(internal connected) (external supply and fusing)
Max. contact current 1A at 230V-AC max. 8A and max. 250V
2A at 115V-AC purely resistive load only
Type 1 x alarm relay with floating changeover contact
Linear outputs (hardware extension)
Type 2 x current output 2 x voltage output
Output range 0(4) - 20mA, ±20mA 0 - 10V, ±10V
Resolution 40µA 20mV
Accuracy ±0.5%
Load impedance max. 400 Ohm min. 1 kOhm
Communication interface (hardware extension)
Type RS485 isolated RS422 isolated

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 31
Pleiger Elektronik
GmbH & Co. KG

Appendix A1: Overview of menu structure for standard functions

Automatic mode

Operational display
Automatic mode 1Setp A PW-inp
1Setp B
1Alarm-
1Alarm+
2Setp A
2Setp B
2Alarm-
2Alarm+

Automatic mode
with
1SpTypA DsplCtr CtrlTyp ActValX OutputY Line 1 PW-lock
Menu extensions 1Setp A Prof-No ParSet ActValU OutputX Line 2 PW-chng
for commissioning 1SpTypB Save as Struct Trend 2nd L1
(after Password
input) 1Setp B Kr Disturb 2nd L2
1T-Lowp Tn ExtSetp Lang
1Alarm- Tv FeedBk LCDcntr
1Alarm+ Vd R scale
2SpTypA T drive 2.Setp
2Setp A Ts min 2.Param
2SpTypB T cycl Rel+On
2Setp B Deadbd Rel+Off
2T-Lowp Hyst Rel-On
2Alarm- Ymin Rel-Off
2Alarm+ Ymax Scale-0
Kw Scale-F
Dim
Manual mode

Output1 1SpTypA DsplCtr CtrlTyp ActValX OutputY Line 1 PW-lock

Operational display
Manual mode
Output2 1Setp A Prof-No ParSet ActValU OutputX Line 2 PW-chng
1SpTypB Save as Struct Trend 2nd L1
1Setp B Kr Disturb 2nd L2
1T-Lowp Tn ExtSetp Lang
1Alarm- Tv FeedBk LCDcntr
1Alarm+ Vd R scale
alternate
2SpTypA T drive 2.Setp
each second 2Setp A Ts min 2.Param
2SpTypB T cycl Rel+On
2Setp B Deadbd Rel+Off
2T-Lowp Hyst Rel-On
2Alarm- Ymin Rel-Off
2Alarm+ Ymax Scale-0
Kw Scale-F
Dim

Manual mode
without Output1 1Setp A PW-inp
Menu extensions Output2 1Setp B
for commissioning 1Alarm-
(Password lock
ON) 1Alarm+
2Setp A
2Setp B
2Alarm-
2Alarm+
Figure shows all possible displayed parameters; displayed parameters dependent on parameterised function!

Page: 32 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix A2: Parameters from A to Z for standard functions

These parameter names always appear in the 1st line of the LCD display.
Parameter Meaning in menu Point
1Alarm- Lower alarm limit, 1 controller
st
Setpt 5.3
1Alarm+ Upper alarm limit, 1st controller Setpt 5.3
1Setp A 1st setpoint, 1st controller Setpt 5.3
1Setp B 2nd setpoint, 1st controller Setpt 5.3
1SpTypA Setpoint type, 1st controller, 1st setp. Setpt 5.3
1SpTypB Setpoint type, 1st controller, 2nd setp. Setpt 5.3
1T-Lowp Filter time, 1st controller Setpt 5.3
2.Param Changeover to 2nd parameter set Input 5.6
2.Setp Changeover to 2nd setpoint Input 5.6
2Alarm- Lower alarm limit, 2nd controller Setpt 5.3
2Alarm+ Upper alarm limit, 2nd controller Setpt 5.3
2nd L1 2nd display line 1 Display 5.8
2nd L2 2nd display line 2 Display 5.8
2Setp A 1st setpoint, 2nd controller Setpt 5.3
2Setp B 2nd setpoint, 2nd controller Setpt 5.3
2SpTypA Setpoint type, 2nd controller, 1st setp. Setpt 5.3
2SpTypB Setpoint type, 2nd controller, 2nd setp. Setpt 5.3
2T-Lowp Filter time, 2nd controller Setpt 5.3
ActValU Secondary actual value Input 5.6
ActValX Primary actual value Input 5.6
CtrlTyp Controller type CtrlPar 5.5
Deadbd Deadband CtrlPar 5.5
Dim Dimension Input 5.6
Disturb Disturbance compensation Input 5.6
DsplCtr Display selection Controller no. Profile 5.4
ExtSetp External setpoint Input 5.6
FeedBk Position feedback Input 5.6
Hyst Hysteresis CtrlPar 5.5
Kr P gain CtrlPar 5.5
Kw Setpoint gain CtrlPar 5.5
Lang Language changeover Display 5.8
LCDcntr Contrast setting, LCD display Display 5.8
Line 1 Display line 1 Display 5.8
Line 2 Display line 2 Display 5.8
Output1 Actuating output, 1st controller Manual 4
Output2 Actuating output, 2nd controller Manual 4
OutputX Actual-value output Output 5.7
OutputY Controller output Output 5.7
ParSet Select parameter set CtrlPar 5.5
Prof-No Select controller profile no. Profile 5.4
PW-chng Change password Passwrd 5.2
PW-inp Password entry Passwrd 5.1
PW-lock Activate password lock Passwrd 5.2
R scale Calibration - resistance input Input 5.6
Rel+Off Relay Plus continuous OFF Input 5.6
Rel+On Relay Plus continuous ON Input 5.6
Rel-Off Relay Minus continuous OFF Input 5.6
Rel-On Relay Minus continuous ON Input 5.6
Save as Save controller profile no. Profile 5.4
Scale-0 Scale zero point Input 5.6
Scale-F Scale factor Input 5.6
Struct Controller structure CtrlPar 5.5
T cycl Min. switching cycle CtrlPar 5.5
T drive Actuator operating time CtrlPar 5.5
Tn Reset time CtrlPar 5.5
Trend Trend compensation Input 5.6
Ts min Min. switching duration CtrlPar 5.5
Tv Derivative action time CtrlPar 5.5
Vd Max. D gain CtrlPar 5.5
Ymax Max. Controller output CtrlPar 5.5
Ymin Min. Controller output CtrlPar 5.5

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 33
Pleiger Elektronik
GmbH & Co. KG

Appendix A3: Value assignments from A to Z for standard functions

These value assignments are always shown in the 2nd line of the LCD display.
Value Meaning in menu Point
No dimension Input 5.6
% Dimension per cent Input 5.6
°C Dimension degrees Celsius Input 5.6
°F Dimension degrees Fahrenheit Input 5.6
1 of 2 Display, controller 1 of 2 Profile 5.4
1ActV U Actual value, secondary controller 1 Display 5.8
1ActV X Actual value, controller 1 Display 5.8
1Dist Z Disturbance, controller 1 Display 5.8
1Feed+Y Position feedback in %, controller 1 Display 5.8
1Lin 0< 1st linear output 20-0mA (5/10-0V) Output 5.7
1Lin 0> 1st linear output 0-20mA (0-5/10V) Output 5.7
1Lin 4< 1st linear output 20-4mA Output 5.7
1Lin 4> 1st linear output 4-20mA Output 5.7
1Out%Y Continuous output in %, controller 1 Display 5.8
1Out+Y Switching output, controller 1 Display 5.8
1Relais 1st relay set (Rel+ and Rel-) Output 5.7
1Setp V Setpoint, secondary controller 1 Display 5.8
1Setp W Setpoint, controller 1 Display 5.8
1Tren D Trend input, controller 1 Display 5.8
2 of 2 Display, controller 2 of 2 Profile 5.4
2ActV u Actual value, secondary controller Display 5.8
2ActV x Actual value, controller 2 Display 5.8
2Dist z Disturbance, controller 2 Display 5.8
2Feed+y Position feedback in %, controller 2 Display 5.8
2Lin 0< 2nd linear output 20-0mA (5/10-0V) Output 5.7
2Lin 0> 2nd linear output 0-20mA (0-5/10V) Output 5.7
2Lin 4< 2nd linear output 20-4mA Output 5.7
2Lin 4> 2nd linear output 4-20mA Output 5.7
2Out%y Continuous output in %, controller 2 Display 5.8
2Out+y Switching output, controller 2 Display 5.8
2PntPW 2-Point controller with feedback CtrlPar 5.5
2Point 2-Point controller without feedback CtrlPar 5.5
2Relais 2nd relay set (Rel+ and Rel-) Output 5.7
2Setp v Setpoint, secondary controller 2 Display 5.8
2Setp w Setpoint, controller 2 Display 5.8
2Tren d Trend input, controller 2 Display 5.8
3PntPW 3-Point controller with feedback CtrlPar 5.5
3Point 3-Point controller without feedback CtrlPar 5.5
B Dimension bar Input 5.6
Cont Continuous controller CtrlPar 5.5
CscStep Cascade step controller CtrlPar 5.5
deutsch Display texts in German Display 5.8
E1 External input 1 Input 5.6
E2 External input 2 Input 5.6
E3 External input 3 Input 5.6
E4 External input 4 Input 5.6
E5 External input 5 Input 5.6
E6 External input 6 Input 5.6
english Display texts in English Display 5.8
extern Setpoint type external setpoint Setpt 5.3
fixed Setpoint type fixed setpoint Setpt 5.3
hP Dimension hectopascal Input 5.6
kalibr Use factory preset for 0-200R Input 5.6
Lin 0.. 3rd linear input as 0-...mA/V Input 5.6
Lin 4.. 3rd linear input as 4-20mA Input 5.6
Lin ..4 3rd linear input as 20-4mA Input 5.6
Manual Internal state: Manual mode Input 5.6
mm Dimension millimetre Input 5.6
NC No input assigned Input 5.6
NC No output assigned Output 5.7
Off Status - password lock is OFF Passwrd 5.1

Page: 34 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix A3: Continued

These value assignments are always shown in the 2nd line of the LCD display.

Value Meaning in menu Point

On Assignment - password lock ON Passwrd 5.1
only 1 Display controller 1 only Profile 5.4
P Controller structure P CtrlPar 5.5
PD Controller structure PD CtrlPar 5.5
PD2 Controller structure PD with D2 CtrlPar 5.5
PI Controller structure PI CtrlPar 5.5
PID Controller structure PID CtrlPar 5.5
PID2 Controller structure PID with D2 CtrlPar 5.5
PT100-1 1st linear input as PT100 (0(4)-20mA) Input 5.6
PT100-2 2nd linear input as PT100 Input 5.6
Resist 4th linear input as resistance Input 5.6
Rmax Save R as Rmax for scaling Input 5.6
Rmin Save R as Rmin for scaling Input 5.6
Step 3-Point step controller CtrlPar 5.5

Appendix A4: Error displays and messages from A to Z

These items of information are shown in the 1st or 2nd line of the LCD display.
Display Meaning in menu Point
- Adjustment - 1 switching output
st Manual 4
(via emergency operating buttons only)
|| Adjustment - switching output =0 Manual 4
<< Adj. - switching output CLOSED=- Manual 4
>> Adj. - switching output OPEN=+ Manual 4
0- Start password entry (4-digit) Passwrd 5.1
1.ActV Error, 1st actual value above upper alarm limit 5.3.3
1.ActV++ Error, 1st actual value below lower alarm limit 5.3.3
1.PT <0 Error, 1st PT100 below measuring range 6.2
1.PT >1 Error, 1st PT100 above measuring range 6.2
2.ActV Error, 2nd actual value above upper alarm limit 5.3.3
2.ActV++ Error, 2nd actual value below lower alarm limit 5.3.3
2.PT <0 Error, 2nd PT100 below measuring range 6.2
2.PT >1 Error, 2nd PT100 above measuring range 6.2
362MC Controller type, display during start 2.2
ERROR Error indication, for error in 1st line 6
Lin <0 Error, linear input below measuring range 6.2
Lin >1 Error, linear output above measuring range 6.2
PAR ERR Parameter error during reset 6.1.3
Param Error, parameter monitoring 6.1
RAM Error, RAM monitoring 6.1
RAM ERR RAM error during reset 6.1.3
Resist<0 Error, R input below measuring range 6.2
Resist>1 Error, R input above measuring range 6.2
ROM Error, ROM monitoring 6.1
ROM ERR ROM error during reset 6.1.3
Vx.xx Software status x.xx, display during start 2.2
Watchdog Error, watchdog monitoring 6.1

Appendix A5: Symbols employed in this manual

These symbols always have the same meaning throughout the manual.
Symbol Meaning
Values stored in profile of controller 1
Values stored in profile of controller 2
X1 Value X in 1st parameter set of a controller
X2 Value X in 2nd parameter set of a controller

?
I Please alter values in Manual mode only!
Particularly important information

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 35
Pleiger Elektronik
GmbH & Co. KG

Appendix B1: Hardware extension - 2nd relay set

The hardware of the 362MC can be extendet at the factory via the addition of a 2nd set of switching
output relays, comprising one relay+ and one relay-.
Terminal assignments
Connection table (362MC hardware extension)
(excerpt) - 2nd relay set - Connection is carried out via terminals
Terminal Signal name 7-9 marked Relay 2, as specified in
the connection table opposite.
7 N Output, 2nd relay set
8 + (Open) Connection for 2nd switching output
9 - (Closed)

Connection and wiring

Two connection modes apply for the switching voltage, as already described for the 1st relay set under
Connection of switching outputs (9.3).
362MC AC In standard configuration, the infeed supply
actuator voltage is also connected directly to the
actuator via these output relays.
OP CL No additional wiring is necessary, therefore.
+ -
As in the case of the 1st relay set, the
N M
1~
incorporated F2 fuse is employed for
(Terminal No. 2) separate protection
L1
(Terminal No. 1)
F2

362MC DC In the special version, the 2nd relay set is

actuator also available with floating output contacts.
This again enables control with voltages
OP CL
other than the supply voltage, e.g. for DC
+ - actuators.
The maximum permissible contact load
as specified on the data sheet is to be
external observed!
Control The control/switching voltage is to be
voltage provided with external fusing!

The use of shielded cabling is recommended.

See also Connection of switching outputs (9.3) and Connecting cable (9.10).

Parameterisation
The outputs are parameterised as controller output according to their respective tasks in the Output
commissioning menu. In the course of parameterisation, the output is assigned to the desired controller.
See also Output menu (5.7).

? When the extendet version with a 2nd relay set is installed, the F2 fuse unit is rated
for the max. switching capacity of both relay sets together, and is fitted with a 2AT fuse
for the standard 230V AC version or a 4AT fuse for the special 115V AC version.

Page: 36 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix B2: Hardware extension - Linear outputs

A module incorporating 2 linear outputs is available as a hardware extension for the 362MC which can
be installed at the factory. The module incorporates the respective D/A converters and the isolated
output stages, which in standard configuration are provided as current outputs. Voltage outputs are also
available as a special variant.
Terminal assignments
Connection table (362MC hardware extension)
(excerpt) - linear outputs - Connection is carried out by means of
Terminal Signal name terminals 21-24, which are marked
Module 2, in accordance with the
21 d + linear output 1 0(4)-20mA, ±20mA table opposite. The extension is
22 c - (in special version 0-10 V, ±10 V) available only with 2 x current output
23 b + linear output 2 0(4)-20mA, ±20mA or 2 x voltage output.
24 a - (in special version 0-10 V, ±10 V)

Connection and wiring 2 x Current output

I= 0-20mA
The diagrams opposite show the connection 4-20mA 362MC
configuration. Connection is carried out with ±20mA +
I1
shielded, twisted-pair cabling with a min. wire RL max. 400R RL
-
cross-section of 0.22mm². +
I2
Parameterisation RL -
The outputs are parameterised in the Output
commissioning menu as controller output or
outputs for external actual-value indication, 2 x Voltage output
according to their respective tasks. The output U= 0-10 V
362MC
range 0-20mA / 4-20mA or, with opposite ±10 V
RI min. 1k RI U1 +
effective direction 20-0mA / 20-4mA, is
assigned by the user as required. The same -
applies to the voltage outputs. The outputs +
are defined as unipolar or bipolar outputs via -
RI U2
appropriate parameterisation of the controller
output limiting parameters, Ymin and Ymax.
The following table shows several examples of
definitions for the output range. See also Controller parameters menu (5.5) and Output menu (5.7).

Output Parameters output Comment

assignment Ymin Ymax type range
1Lin 0> 0% 100% current 0-20mA
2Lin 4> 0% 100% current 4-20mA
1Lin 0< 0% 100% voltage 10-0 V reversed effective direction
2Lin 0> 0% 50% voltage 0-5 V
1Lin 4< 0% 100% current 20-4mA reversed effective direction
2Lin 0> -100% 100% current ±20mA

? The shields of all connection cables are to be

connected to control cabinet earth, ensuring a
362MC

substantial contact surface area. The cabling

should be as short as possible and have an
adequate cross-section.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 37
Pleiger Elektronik
GmbH & Co. KG

Appendix B3: Hardware extension - RS485/RS422 communication interface

A module incorporating a communication interface is available for the 362MC, for installation at the
factory. The interface is isolated, and in the standard version it is wired up as an RS485 interface
(2-wire). A special variant with RS422 interface (4-wire) is available. The communication interface
enables the transmission of process data and setpoints from the two controllers of the 362MC.

Terminal assignments
Connection table (362MC hardware extension)
(excerpt) - RS485/RS422 communication interface - Connection is carried out by means of
Terminal Signal name terminals 25-28, which are marked
Module 1, in accordance with the
25 d +Rx/Tx > transmitted and received data, RS485 table opposite.
26 c - Rx/Tx (in RS422 version Rx = received data)
27 b +Rx/Tx < transmitted and received data, RS485 Connection and wiring
28 a - Rx/Tx (in RS422 version Tx = transmitted data) The diagrams below show the
connection configuration. Connection
is carried out with shielded, twisted-pair cabling with a min. wire cross-section of 0.22mm². 120 ohm is
recommended as the terminating impedance for the RS485 interface.
Example: RS485-Interface
çè

RS485
Master
120R

362MC 362MC 362MC

Slave n Slave 2 Slave 1

Parameterisation Example: RS422-Interface

The transmission speed Baudr and the
user address Slave no of the controller è +Rx
-Rx
are set via two additional parameters in
362MC
RS422
Master

ç
Slave

the Profile commissioning menu: +Tx

-Tx
Parameter Value
Baudr 2400, 4800, 9600, 19200
SlaveNo 1...127

Overview of communication protocols

Data direction: Master -> 362MC Data direction: 362MC -> Master
- setpoints and alarm limits, controller 1 - confirmation setpoint message, controller 1
- setpoints and alarm limits, controller 2 - confirmation setpoint message, controller 2
- request process data and status, controller 1 - process data and status, controller 1
- request process data and status, controller 2 - process data and status, controller 2
A description of the transmission procedures and the protocol assignments is available on request.

Page: 38 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix C1: Special function - Trend compensation

The standard software of the 362MC incorporates a special function for the enhanced control of systems
with large dead times. This special trend compensation function, a traditional feature of Pleiger
controllers, enables the differential activation of a second measuring sensor.
Differential adjustment of this measured value, applied to the controller, enables early adjustment of the
controller output, before the primary measuring sensor is able to detect the trend of the controlled
system as a system deviation - this detection being delayed as a result of the large dead time. The
expected trend of the controller output is thus compensated in advance.

Selection
The special trend compensation function is selected via the Trend parameter in the Input
commissioning menu (5.6).
When the value NC is assigned to the Trend parameter, the special trend compensation function is
passive.

362MC without trend compensation

P- (Structure with D) in input menu:
controller ActValX = PT100-1
Tend = NC

Switching Out+Y
I- Actuator Controlled
Setp W dx output Out%Y Feed Y ActV X
controller or system
- Linear
output

D-
controller

362MC
P- (Structure with D2)
controller
D component (without trend compensation)
The normal D component of the standard controller
without trend compensation is generated in Switching
I-
accordance with the diagrams shown here when Setp W dx controller
output
or
controller structure with D or D2 component is - Linear
selected in the Struct controller parameter. ActV X output

D2-
controller

When an input, such as the 2nd measured value input PT100-2 is assigned to the Trend parameter,
however, the special trend compensation function is active.

The D component of the controller with trend compensation is generated in accordance with the
diagrams shown as follows when controller structure with D or D2 component is selected in the Struct
controller parameter.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 39
Pleiger Elektronik
GmbH & Co. KG

D2-Anteil bei Tendenzaufschaltung

362MC with trend compensation

P- (Structure with D2) in input menu:
controller ActValX = PT100-1
Tend = PT100-2

Switching Out+Y
I- Actuator Controlled
Setp W dx output Out%Y Feed Y ActV X
controller or system
- Linear
output

D2- Tend D
controller

Parameterisation
As in the case of the standard controller, the D component for the controller with activated trend
compensation is also set via the control parameters Tv and Vd.
See also Controller parameters menu (5.5)

Example
The circuit diagram below shows a typical example of the use of the special trend compensation
function. Here, an inlet temperature sensor (TIN) has been added to the outlet temperature control (TOUT)
of a main engine. The effects of the dead time between the outlet temperature sensor and the mixing
valve are reduced substantially by means of the special trend compensation function
(parameter Trend = PT100-2).

362MC
Setp W
3-Point Out+Y
step controller 1Relay
-

ActV X Tend D
PT100-1 PT100-2

TOUT TT TT TIN M
PT100 PT100
Main engine

Cooler

Page: 40 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix C2: Functional extension - Disturbance compensation

The standard functions of the 362MC software can be extendet by additional software, which is to be
installed at the factory. Necessary internal hardware extensions, such as extensions to memory areas,
etc. are installed at the same time.
The functional extension disturbance compensation involves applying a disturbance which affects the
controlled system directly to the controller, so as to compensate the expected effects of this disturbance
on the control process in advance.
The disturbance is weighted via a definable characteristic, delayed via a 1 st order low pass and added to
the output of the controller. In a special variant for 3-Point step controllers, disturbance compensation is
effected via addition to the controller setpoint (see Compensation).

Selection
The special disturbance compensation function is selected in controllers which are equipped with the
functional extension by assigning an input, e.g. the 3rd linear input Lin 4.. (with 4-20mA measuring
range), to the Disturb parameter in the Input commissioning menu, instead of assigning the value
NC (= special function passive). See also Input menu (5.6).

Parameterisation
For the purposes of the disturbance compensation function, the CtrlPar commissioning menu
(controller parameters) is extended automatically to include the entry options shown in the table below.
See also Controller parameters menu (5.5)

in the Parameter Value (min Meaning Comment

profile each controller max)
Parameter (1) following parameter Kw The 1st parameter set of the controller is
1st parameter set used for disturbance compensation
Tz 0.1s Filter time for 1st order low pass Delays the compensation function.
1000.0s for disturbance compensation See Compensation delay
Kz 0% -100.0% Characteristic for disturbance weighting
Weighting of the disturbance
100.0% Compensation at 0%-disturbance value compensation function is effected
Kz 25% -100.0% via the characteristic which can be
100.0% Compensation at 25%-disturbance value parameterised here.
Kz 50% -100.0% The characteristic is defined via the
100.0% Compensation at 50%-disturbance value interpolation points, Kz. The values
Kz 75% -100.0% between the points are determined
100.0% Compensation at 75%-disturbance value via linear interpolation.
Kz100% -100.0%
100.0% Compensation at 100%-disturbance value See also Characteristic

Compensation
The special disturbance compensation function is not equally applicable or expedient for all
parameterisable controller types. The following notes on application of the disturbance signal thus relate
to the controller types of the 362MC which are selectable under CtrlTyp in the Controller parameters
menu.

CtrlTyp = 2-Point and 3-Point

Disturbance compensation is not expedient for these switching controllers without feedback,
and is thus not installed in the 362MC. Selecting this function when these controllers are active
will have no effect on the controller output or the setpoint.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 41
Pleiger Elektronik
GmbH & Co. KG

CtrlTyp = 2PntPW, 3PntPW and Cont

Depending on the type of controlled system, disturbance compensation may be expedient when
operating switching controllers with feedback and the continuous controller. After being
weighted via the characteristic and delayed by the low pass, the disturbance is added to internal
controller output Y of the continuous PID controller. It thus has a direct effect on the pulse-
width modulated switching output (PW) or the linear output of the controller.
Example for controller type CtrlTyp = 2PntPW, 3PntPW and Cont

362MC PID Switching Actuator Controlled

Setp W dx Y output PW Out+Y Feed Y system ActV X
or
- + Linear Out%Y
output
Z
Dist Z

disturbance
compensation

CtrlTyp = CscStep
Disturbance compensation is highly expedient in many applications when using the cascade
step controller. A measured value Dist Z from the system controlled by the secondary
controller may serve as the disturbance variable, for example. After being weighted via the
characteristic and delayed by means of the low pass, this disturbance is added to the
internal controller output Y = setpoint Setp V of the secondary controller. It thus has a direct
effect on the control process of the secondary controller.
Example for controller type CtrlTyp = CscStep
362MC Kw2 Controlled system
PID + PID Actuator
Setp W dx Y Setp V Out+Y Feed Y Part A ActV U Part B ActV X
Switching I
- + - output PW

disturbance
compensation
Dist Z

?
In the case of the cascade step controller, the primary continuous PID controller always
uses the 1st parameter set (1) and the secondary 3-Point step controller always uses
the 2nd parameter set (2).
External changeover to the 2nd parameter set is thus not possible.

?
When the disturbance compensation function acts on a setpoint (Setp V), as is the
case with the cascade step controller, the % compensation is also proportional to
the scaling of the control range. When a scale from 0-200°C applies, a 1.0%
weighting for the disturbance compensation function (Z) will thus correspond to a
setpoint increase of 2.0°C.

Page: 42 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

CtrlTyp = Step , CscStep

Disturbance compensation is not expedient with the 3-Point step controller, either, and is thus
not implemented in the 362MC. Selecting this function for controller type Step will have no
effect. A 3-Point step controller with setpoint compensation can be implemented via special
parameterisation of a CscStep controller, however. After being weighted via the characteristic
and delayed by the low pass, the disturbance is added to Setp W to generate Setp V.
In this way, the disturbance leads directly to an increase or reduction in the setpoint.
Condition: Parameter of 1st parameter set Kr1=0, Kw1=1, other parameters not in use,
parameter of 2nd parameter set Kw2=1, other parameters to be set for step controller,
parameter in Input menu ActV X=NC, ActV U=PT100-1
Example for controller type CtrlTyp = CscStep (setpoint compensation)
362MC Kw2
(PID) + PID Actuator Controlled
Setp W Y Setp V Out+Y Feed Y
Switching I system ActV U
Kr1=0 + - outputPW
Kw1=1 (Part A)
Z

disturbance
compensation
Dist Z

Characteristic
The characteristic to weight the influence of the disturbance is defined via 5 interpolation points
distributed evenly over the value range. The values between the interpolation points are determined via
linear interpolation.
Example of the values of a characteristic: Graph of the characteristic:
(arbitrary values used for purpose of illustration)
Kz 0% = 10.0% 100 %
Kz 25% = 40.0%
Weighting (added to controller output)

Kz 50% = 50.0% 80 %

Kz 75% = 70.0%
Kz100%= 50.0% 60 %

In accordance with this characteristic, the contoller 40 %

output is increased by +40% points at a disturbance

factor of 25%, for example, and by +70% points at a 20 %

disturbance factor of 75%. 0%

If the controller output is limited by Ymin and Ymax, 0% 25 % 50 % 75 % 100 %

these limits will continue to apply.

disturbance value

Compensation delay
Application of the disturbance to the controller
output is delayed by time Tz.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 43
Pleiger Elektronik
GmbH & Co. KG

Example
The following circuit diagram shows a typical example of use of the special disturbance compensation
function. The outlet temperature (TOUT) of a main engine is controlled using a cascade step controller
(CtrlTyp=CscStep), whereby the secondary control circuit reduces the turbo-charger´s disturbing effects
on the inlet temperature (TIN). By means of the special disturbance compensation function (parameter
Disturb = Lin 4..), a measured value for engine output (TS) is weighted via the characteristic and
delayed by means of the low pass and then added to controller output Y of the primary controller. In this
way, the setpoint for the inlet temperature is adjusted before the disturbance is able to manifest itself in
the form of an altered outlet temperature.

362MC Kw2

+
Continuous 3-Point Out+Y
Setp W Y Setp V
PID controller step controller
1Relais
- primary + - secondary

ActV X Z ActV U

Dist Z

PT100-1 Lin 4.. PT100-2

engine output value TIN M

TOUT TT TS TT
(4-20 mA)
PT100 PT100
Main engine Turbo charger

Cooler

A possible characteristic for this application: Graph of the characteristic:

(arbitrary values used for purpose of illustration) disturbance value
0% 25 % 50 % 75 % 100 %
Kz TS Value Z Setp V 0% 0°C

mA % °C °C
Weighting (added to controller output)

Weighting (added to setpoint)

- 2% - 4°C
0% 4 0.0 0.0 80.0
25% 8 - 6.0 -12.0 68.0 - 4% - 8°C

50% 12 - 8.0 -16.0 64.0

75% 16 - 5.0 -10.0 70.0 - 6% - 12°C

100% 20 - 3.5 - 7.0 73.0 - 8% - 16°C

The values for Setp V apply for Setp W=80.0°C, - 10 % - 20°C

Kw2=1 and Setp W=ActV X (Y=0 compensated).

Page: 44 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix C3: Functional extension - Setpoint programme

The standard functions of the 362MC software can be extendet by additional software in the form of the
Setpoint programme, which is to be installed at the factory. Necessary hardware extensions, such as ex-
tensions to memory areas, etc., are carried out at the same time.
The functional extension Setpoint programme which is described here enables the setpoint control of
ramps, whereby the setpoints, gradients and hold times are stored step by step in the setpoint pro-
grammes and can be recalled as a time-controlled automatic programme.
5 programmes containing 20 individual steps each are available for this purpose.

Selection
The special Setpoint programme function is selected in controllers which are equipped with the
functional extension by assigning a setpoint programme SpPrgNo (1 to 5) to the SpTyp parameters
in the extended Setpoint menu. This assignment is possible for both the 1st controller (1SpTypA) and
the 2nd controller (2SpTypA) of the 362MC. If a changeover input for changeover to the 2nd setpoint has
been assigned to one or both controllers, setpoint programmes can be assigned to the 2nd setpoints
(1SpTypB, 2SpTypB), too. See also Parametrisation and Display.
If setpoint type 1SpTypA=StpPrg1 is set for the 1st controller, for example, the entire sequence of
setpoint programme 1 will be started and the various time setpoints resulting from the programme will be
controlled by the 1st controller.

Programme structure
The basic structure of a setpoint programme is illustrated below by reference to an example. In this
example, a temperature is to be transformed via the setpoint programme into a fixed value for control.
The scaling for the controller has been set at Scale-0=0 and Scale-F=200 for PT100 input and the
dimension has been defined as Dim=°C. See also explanatory note on Scaling (5.6.2)
The following setpoint programme has been stored:

Step 1 Setp1 60.0°C Time1 Time2 Time3 Time4

Time1 10s 100 °C

Step 2 Setp2 80.0°C Setp4

Time2 45s 90 °C

Step 3 Setp3 80.0°C

Time3 180s 80 °C
Setpoint

Setp2 Setp3
Step 4 Setp4 95.0°C
Time4 60s
70 °C

Step 5 Setp5 0.0°C

60 °C
Time5 0s Setp1

50 °C
0s 50s 100s 150s 200s 250s 300s 350s
Time

If the setpoint programme is now started, the process concerned will be continued smoothly from the last
setpoint, in the example at approx. 50°C, and the 1st step will be executed. In the example, the setpoint
is increased to 60°C in 10s. In the following 2nd step, the setpoint is increased to 80°C in 45s, i.e. at a
gradient of 0.44°C/s. In the 3rd step a hold time of 180s has been defined for the attained level of 80°C.
In the 4th step the setpoint is then increased from 80°C to 95°C in 60s, i.e. at a gradient of 0.25°C/s. As
no value has been programmed in the 5th step, the value of 95°C will be retained as a fixed value.
See also Programme functions.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 45
Pleiger Elektronik
GmbH & Co. KG

Parameterisation
The setpoint programme is activated and entries effected in the extended Setpoint menu:
Parameter Value (min Meaning Comment
1st controller max)
I 1SpTypA fixed Setpoint type A = fixed value Extension for selection of Setpoint
extern = external input programme in addition to types fixed
StpPrg1 = setpoint and external
StpPrg2 programme The programme no. 1 to 5 to be
StpPrg3 programme no. 1 executed is selected directly here.
StpPrg4 to programme no. 5 The fixed-value entry 1SetpA is
StpPrg5 omitted when SetpPrg is selected.

I 1SpTypB fixed Setpoint type B = fixed value As in the case of 1SpTypA, a

extern = external input a setpoint programme can also be
StpPrg1 = setpoint assigned for the second setpoint B,
ò programme no. 1 if the changeover function is active.
StpPrg5 to programme no. 5 See Setpoint menu, 5.3
1T-Lowp Filter time for setpoint changeover
1Alarm- See 5.3 lower alarm limit See Setpoint menu, 5.3
1Alarm+ upper alarm limit

Parameter The following parameters for the 2nd controller are only displayed when
2nd controller 2 controllers have been selected in the Profile menu.
I 2SpTypA fixed Setpoint type A = fixed value As for the 1st controller, a setpoint
extern = external input programme can also be assigned to
StpPrg1 = setpoint to the 2nd controller.
ò programme no. 1 See 1SpTypA (above)
StpPrg5 to programme no. 5
I 2SpTypB fixed Setpoint type B = fixed value
extern = external input
StpPrg1 = setpoint See 1SpTypB (above)
ò programme no. 1
StpPrg5 to programme no. 5
2T-Lowp Filter time for setpoint changeover
2Alarm- See 5.3 lower alarm limit See Setpoint menu, 5.3
2Alarm+ upper alarm limit
I* SpPrgNo 1 Programme selection for entry The selected setpoint programme is
5 Programme no. 1 to 5 is loaded in the Entry field.
Setp1 0.0°C 1st step Entries for the 20 steps of the loaded
200.0°C Setp1 - temperature per example setpoint programme.
Time1 -5s Time1 - 1-9999s; (time 0 or negative Setpoint here e.g. 0-200°C; see also
9999s see Programme functions) Explanatory note on setpoints
Setp2 See above 2nd step (5.3.1)
Time2
ò to See also Programme structure,
Setp20 See above 20th step Programme entry and
Time20 (last step) Programme functions
I* If a setpoint programme is selected via SpPrgNo in order to carry out changes to the
programming of the steps and if this programme has been activated under 1SpTypA, 1SpTypB,
2SpTypA or 2SpTypB, the changes should be carried out in manual mode only.

Page: 46 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Programme entry
As shown in the table under Parameterisation, the number (1 to 5) of the programme to be created or
edited is first of all selected in the parameter SpPrgNo. The selected programme is then loaded into
the entry field. The individual steps, each defined by Setp (value) and Time (value) (1 to 20), are
then displayed and can be entered or edited.

Programme functions
In addition to starting, stopping and ending a setpoint programme, the following additional special
programme functions are also available:

Programme start: When a setpoint programme is activated it starts beginning at step 1.

The activation can either be triggered by an external switchover of the setpoint to
a setpoint programme or
by changing the type of the current setpoint to a setpoint programme StpPrg(1-5).
This selection should be carried out in Manual operating mode -
MANUAL = controller stop, after which the programme is started in Automatic
mode by pressing the Auto button.

Programme stop: If the controller is switched to Manual mode by pressing the Man and Exit buttons
(simultaneously), the setpoint programme will be stopped at the last time setpoint.
It will subsequently be resumed on pressing the Auto button for Automatic mode.

Programme end: When Time = 0s is programmed in a step, the setpoint programme will be ended
in the preceding step. The final setpoint programmed in this preceding step will
continue to be controlled as a fixed value.

Programme call: When Time = negative (-1 to -5) is programmed in a step, the corresponding
setpoint programme (1 to 5) will be called and started at step 1.

Programme loop: If the same setpoint programme is called within a programme call, e.g. in the final
programme call (Time = -(own StpPrg No), the setpoint programme will be
started again at step 1, thus creating a continuous programme loop.

Display
To display the state of the setpoint programme during execution a special display function is provided.
This function displays the number (1 to 5) and the current step (1 to 20) of the setpoint programme in a
single line.

The following figures show some examples how to use this function.

Example controller 1 In the 1st example the current setpoint of the pro-
1. Line: StpPrg1 in step 4 gramme is displayed in the second line. This shows
2. Line: current setpoint (1Setp W) the run of the setpoint between the different steps.

Example controller 2
1. Line: SwPrg3 in step 15
2. Line: controller output (2Feed+y)

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 47
Pleiger Elektronik
GmbH & Co. KG

Parameterisation of display function

If one setpoint type SpTyp is set to a StpPrg(1 to 5) the display function for setpoint programmes are
selectable in the extended Display menu (5.8). The extended display menu are shown in the following
table.
Parameter Value (min Meaning Comment
general max)
Line 1 1Setp W Setpoint - controller 1
Line 2 1SpPrg Setpoint programme - controller 1
2nd L1 1Setp V Setpoint secondary - controller 1 See also Explanatory note on
2nd L2 1ActV X Actual value - controller 1 Display menu (5.8)
1ActV U Actual value secondary - controller 1
1Dist Z Disturbance input - controller 1
1Tren D Trend input - controller 1
1Out+Y Switching control output - controller 1 Display with symbol <<, || or >>
1Feed+Y Position feedback in % - controller 1 Additional to switching output symbols
1Out%Y Continuous control output in % - controller 1 Display in xx.x%
2Setp w Setpoint - controller 2
2SpPrg Setpoint programme - controller 2
2Setp v Setpoint secondary - controller 2 See also Explanatory note on
2ActV x Actual value - controller 2 Display menu (5.8)
2ActV u Actual value secondary - controller 2
2Dist z Disturbance input - controller 2
2Tren d Trend input - controller 2
2Out+y Switching control output - controller 2 Display with symbol <<, || or >>
2Feed+y Position feedback in % - controller 2 Additional to switching output symbols
2Out%y Continuous control output in % - controller 2 Display in xx.x%
Lang deutsch Language selection for all
english display texts
LCDcntr 1 Contrast setting for the
255 LCD display
Example
The functions of the setpoint programme are illustrated below by reference to a possible application for
the 362MC functional extension Setpoint programme in conjunction with changeover to a 2nd setpoint.
In this example, the speed of a motor is to be selectable in two speed ranges, fast and slow, via a
changeover selector. The transitions between the speeds, slow>fast and fast>slow, are to be effected
gently and in several steps during changeover.
To this end, the parameter 2Setp has been assigned to input E5 in the Input menu and a slow
changeover contact of the changeover selector has been connected to this binary input. The value
range has been selected in the Input menu as Scale-0=0, Scale-F=100 and Dim=%. In the Setpoint
menu, the value StpPrg1 (slow>fast) has been assigned to parameter 1SpTypA and the value StpPrg2
(fast>slow) has been assigned to 1SpTypB. The two setpoint programmes are defined as shown in the
following tables. The resultant functional sequence is shown in the diagram.
StpPrg1 StpPrg2
E5=Changeover
Setp1 50.0% Setp1 75.0%
fast slow fast
90%
Time1 40s Time1 35s 80%
Setp2 70.0% Setp2 55.0% 70%
Time2 20s Time2 18s
Setpoint

60%
Setp3 85.0% Setp3 40.0% 50%
Time3 10s Time3 5s 40%
Setp4 0.0% Setp4 0.0% 30%
Time4 0s Time4 0s 0s 40s 80s 0s
Time
40s 80s 0s 40s 80s

Page: 48 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix D1: Steps for commissioning

The 362MC controller incorporates profile memories whose parameters have been pre-parameterised at
the factory for commissioning. This factory set-ups are based on decades of experience in controller
applications. Using the profile memories will place these experiences at your disposal and save your
commissioning time. The following procedure is to be observed:
ð set the controller to Manual mode (press Man and Exit buttons simultaneously);
ð select an appropriate profile for the control task concerned, activate the profile memory and
save to an available profile memory via the Save as function (see 5.4);
ð check the input and output assignments and correct if necessary (see 5.6 + 5.7);
ð check functions assigned to the LCD displays and adjust if necessary (see 5.8);
ð check correct acquisition of the measured values;
ð check the actuator for correct functioning in Manual mode (see 4);
ð switch the controller to Automatic mode (Auto button) and start up the controlled system
(adjusting the parameters, if appropriate).
Adjusting the parameters
In most applications only minor adaptations of the factory set-up is necessary. The most important
adaptations concern the controller parameters Kr and Tn. The aim is to make the controlled
system stable and reduce control deviations as fast as required and possible. We recommend the
following steps, starting with the factory set-up:

è1 To test the behaviour of the controlled system it

should be stimulated using a small change of the
setpoint W to W* (up or down).
Go on with è2 or è3.

è2 If the controlled system is not stable (swinging),

decrease P-gain Kr by steps and loop with step è1
and è2 until the system is stable and shows only a
little or no overshot.
After that go on with è4.

è3 If the controlled system is already stable (no swinging),

increase P-gain Kr by steps and loop with step è1
and è3 until the system shows a little or no overshot
and is still stable to.
After that go on with è4.

è4 If the control deviation decreases to slowly in the stable

system, decrease reset time Tn by steps and loop with
step è1 and è4 until the system so fast as required
and possible.
Pay attention to the stability of the system and if
required, go on again with è2.

ð at the end of the commissioning procedure, document the parameter changes,

e.g. in copies of the profile memory tables in Appendix D2.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 49
Pleiger Elektronik
GmbH & Co. KG

Appendix D2: Profile memories and factory presets

The factory-preset profile memories are assigned to profile nos. 1 to 19. Profiles 20 to 50 can be used to
store the changes carried out in the course of commissioning.

The following table presents the factory presets for the general parameters and profile memory nos. 1
to 6, whose settings will facilitate the commissioning start-up procedure for several important control
tasks.

The contents of the profiles are as follows:

Profile no. 1 Basic temperature control with PT100 input, motor control valve and controller 1;
(e.g. control of the outlet temperature in the cooling circuit of a main engine).
Factory-preset for controller 1

Profile no. 2 Basic temperature control with PT100, motor control valve and controller 2;
(e.g. control of tank heating in conjunction with 1st controller + profile no. 1).
>Hardware extension - 2nd relay set - required<
Factory-preset for controller 2

Profile no. 3 Temperature control with 2 x PT100 input, motor control valve and controller 1 with
additional differential trend compensation of the 2nd PT100 measuring sensor;
(e.g. control of the outlet temperature of a cooling circuit in a main engine with trend
compensation for the inlet temperature).
See also Appendix C1

Profile no. 4 Temperature control with 2 x PT100 input, motor control valve and controller 1 as
cascade step controller with additional disturbance compensation for a 4-20mA signal
from a measured-value transmitter;
(e.g. primary control of outlet temperature in the cooling circuit of a main engine with
secondary control of inlet temperature, whereby a signal proportional to the machine
output is applied as the disturbance variable).
>Functional extension - Disturbance compensation - required<
See also Appendix C2

Profile no. 5 Differential pressure control with 4-20mA input, motor control valve and controller 1;
(e.g. control of throttle valve position down-line of a pump according to pressure
difference between inlet and outlet of the pump)
>hardware configuration - Linear input 1 as 0(4)-20mA input - required<

Profile no. 6 Temperature control with PT1pp input, pneumatic control valve and controller 1;
(e.g. control of outlet temperature in the cooling circuit of a main engine)
>hardware extension - Linear outputs - required<

?
Profile no. 1 for 1st controller and profile no. 2 for 2nd controller
are factory-preset.

Page: 50 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Factory Changes Catchword:Basic temperature control

presets (Save as) with controller 1
(or similar control set-ups)
DsplCtr selected as only 1
Prof-No 1
general Factory Changes
Baudr 9600 Parameter presets
RS485
/422

SlaveNr 1 1SpTypA fixed

Factory Changes 1Setp A 60.0°C

for 1st controller

Profile
1 controller
st presets 1SpTypB fixed
CtrlTyp Step 1Setp B 60.0°C
ParSet 1 1T-Lowp 0.0s
Struct PID 1Alarm- 0.0°C
Kr 17.0 1Alarm+ 0.0°C
Tn 220s Profile Factory Changes
Tv 0.1s 1 controller presets
st

Vd 1.0 ActValX PT100-1

1st parameter set

T drive 90.0s ActValU NC

Ts min 1.0s Trend NC
x T cycl 10.0s Disturb NC
Deadbd 0.0% ExtSetp NC
x Hyst 1.0% FeedBk Resist
x Ymin 0% R scale kalibr Rmin Rmax
x Ymax 100% 2.Setp E6
Kw 1 2.Param NC
Struct PID Rel+On NC
Kr 17.0 Rel+Off NC
Tn 220 Rel-On NC
Tv 0.1 Rel-Off NC
Scale-F 200.0
2nd parameters set

Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st

x Hyst 1.0% OutputY 1Relais

x Ymin 0% OutputX NC
x Ymax 100% general Factory Changes
Kw 1 Parameter presets
x Tz 0.0s Line 1 1Setp W
x Kz 0% 0% Line 2 1Feed+Y
compensation
Disturbance

x Kz 25% 0% 2nd L1 1Tren D

x Kz 50% 0% 2nd L2 1ActV X
x Kz 75% 0% Lang deutsch
x Kz100% 0% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 51
Pleiger Elektronik
GmbH & Co. KG

Factory Changes Catchword:Basic temperature control

presets (Save as) with controller 2
(or similar control set-ups)
DsplCtr by selection as 2 of 2 Hardware extension
2nd Relay set required
Prof-No 2
general Factory Changes
Baudr Factory presets and
Parameter presets
RS485
/422

SlaveNr changes see 1st controller 2SpTypA fixed

Factory Changes 2Setp A 60.0°C

for 2nd controller

Profile
2 nd
controller presets 2SpTypB fixed
CtrlTyp Step 2Setp B 60.0°C
ParSet 1 2T-Lowp 0.0s
Struct PID 2Alarm- 0.0°C
Kr 17.0 2Alarm+ 0.0°C
Tn 220s Profile Factory Changes
Tv 0.1s 2nd
controller presets
Vd 1.0 ActValX PT100-2
1st parameter set

T drive 90.0s ActValU NC

Ts min 1.0s Trend NC
x T cycl 10.0s Disturb NC
Deadbd 0.0% ExtSetp NC
x Hyst 1.0% FeedBk NC
x Ymin 0% R scale kalibr Rmin Rmax
x Ymax 100% 2.Setp NC
Kw 1 2.Param NC
Struct PID Rel+On NC
Kr 17.0 Rel+Off NC
Tn 220 Rel-On NC
Tv 0.1 Rel-Off NC
Scale-F 200.0
2nd parameters set

Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 2 nd
controller presets
x Hyst 1.0% OutputY 2Relais
x Ymin 0% OutputX NC
x Ymax 100%
Kw 1 general Factory presets and
Parameter changes see 1 controller
st

x Tz 0.0s
x Kz 0% 0%
compensation
Disturbance

x Kz 25% 0%
x Kz 50% 0%
x Kz 75% 0%
x Kz100% 0% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.

Page: 52 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Factory Changes Catchword:Temperature control with controller 1

presets (Save as) and trend compensation

DsplCtr selected as only 1

Prof-No 3
general Factory Changes
Baudr 9600 Parameter presets
RS485
/422

SlaveNr 1 1SpTypA fixed

Factory Changes 1Setp A 60.0°C

for 1st controller

Vd 1.0 ActValX PT100-1

1st parameter set

T drive 90.0s ActValU NC

Ts min 1.0s Trend PT100-2
x T cycl 10.0s Disturb NC
Deadbd 0.0% ExtSetp NC
x Hyst 1.0% FeedBk Resist
x Ymin 0% R scale kalibr Rmin Rmax
x Ymax 100% 2.Setp E6
Kw 1 2.Param NC
Struct PID Rel+On NC
Kr 17.0 Rel+Off NC
Tn 220 Rel-On NC
Tv 0.1 Rel-Off NC
Scale-F 200.0
2nd parameters set

Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st

x Hyst 1.0% OutputY 1Relais

x Ymin 0% OutputX NC
x Ymax 100% Factory
general Changes
Kw 1 Parameter presets
x Tz 0.0s Line 1 1Setp W
x Kz 0% 0% Line 2 1Feed+Y
compensation
Disturbance

x Kz 25% 0% 2nd L1 1Tren D

x Kz 50% 0% 2nd L2 1ActV X
x Kz 75% 0% Lang deutsch
x Kz100% 0% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 53
Pleiger Elektronik
GmbH & Co. KG

Factory Changes Catchword:Temperature control with controller 1

presets (Save as) and disturbance compensation

DsplCtr selected as only 1 Functional extension

Disturbance compensation required
Prof-No 4
general Factory Changes
Baudr 9600 Parameter presets
RS485
/422

SlaveNr 1 1SpTypA fixed

Factory Changes 1Setp A 60.0°C

for 1st controller

Profile
1 controller
st presets 1SpTypB fixed
CtrlTyp CscStep 1Setp B 60.0°C
ParSet 1 1T-Lowp 0.0s
Struct PI 1Alarm- 0.0°C
Kr 0.0 1Alarm+ 0.0°C
Tn 220s Profile Factory Changes
x Tv 0.1s 1 controller presets
st

x Vd 1.0 ActValX PT100-1

1st parameter set

xT drive 90.0s ActValU PT100-2

x Ts min 1.0s Trend NC
x T cycl 10.0s Disturb Lin 4..
Deadbd 0.0% ExtSetp NC
x Hyst 1.0% FeedBk Widerst
Ymin 0% R scale kalibr Rmin Rmax
Ymax 100% 2.Setp E6
Kw 1 x 2.Param NC
Struct PID Rel+On NC
Kr 17.0 Rel+Off NC
Tn 220 Rel-On NC
Tv 0.1 Rel-Off NC
Scale-F 200.0
2nd parameters set

Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st

x Hyst 1.0% OutputY 1Relais

x Ymin 0% OutputX NC
x Ymax 100% Factory
general Changes
Kw 1 Parameter proposal
Tz 0.0s Line 1 1Setp W
Kz 0% 3% Line 2 1Feed+Y
compensation
Disturbance

Kz 25% 4% 2nd L1 1Setp V

Kz 50% 5% 2nd L2 1ActV U
Kz 75% 6% Lang deutsch
Kz100% 6% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.

Page: 54 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Factory Changes Catchword:Diff. pessure control with controller 1

presets (Save as) (or similar control set-ups)
Hardware modification
DsplCtr selected as only 1 1st Linear input as 0(4)-20mA input
required
Prof-No 5
general Factory Changes
Baudr 9600 Parameter presets
RS485
/422

SlaveNr 1 1SpTypA fixed

Factory Changes 1Setp A 50.0%

for 1st controller

Profile
1 controller
st presets 1SpTypB fixed
CtrlTyp Step 1Setp B 60.0%
ParSet 1 1T-Lowp 0.0s
Struct PI 1Alarm- 0.0%
Kr 10.0 1Alarm+ 0.0%
Tn 350s Profile Factory Changes
x Tv 0.1s 1 controller presets
st

x Vd 1.0 ActValX PT100-1

1st parameter set

T drive 90.0s ActValU NC

Ts min 1.0s Trend NC
x T cycl 10.0s Disturb NC
Deadbd 2.5% ExtSetp NC
x Hyst 1.0% FeedBk NC
x Ymin 0% R scale kalibr Rmin Rmax
x Ymax 100% 2.Setp E6
Kw 1 2.Param NC
Struct PI Rel+On E4
Kr 10.0 Rel+Off NC
Tn 350 Rel-On NC
x Tv 0.1 Rel-Off NC
Scale-F 100.0
2nd parameters set

x Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim %
x T cycl 10.0s Profile Factory Changes
Deadbd 2.5% 1 controller presets
st

x Hyst 1.0% OutputY 1Relais

x Ymin 0% OutputX NC
x Ymax 100% general Factory Changes
Kw 1 Parameter proposal
x Tz 0.0s Line 1 1Setp W
x Kz 0% 0% Line 2 1Out+Y
compensation
Disturbance

x Kz 25% 0% 2nd L1 1Setp W

x Kz 50% 0% 2nd L2 1ActV X
x Kz 75% 0% Lang deutsch
x Kz100% 0% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 55
Pleiger Elektronik
GmbH & Co. KG

Factory Changes Catchword:Temperature control with controller 1

presets (Save as) and pneumatic contol valve
(or similar control set-ups)
DsplCtr selected as only 1 Hardware extension
Linear outputs required
Prof-No 6
general Factory Changes
Baudr 9600 Parameter presets
RS485
/422

SlaveNr 1 1SpTypA fixed

Factory Changes 1Setp A 60.0°C

for 1st controller

Profile
1 controller
st presets 1SpTypB fixed
CtrlTyp Cont 1Setp B 60.0°C
ParSet 1 1T-Lowp 0.0s
Struct PID2 1Alarm- 0.0°C
Kr 17.0 1Alarm+ 0.0°C
Tn 220s Profile Factory Changes
Tv 0.1s 1 controller presets
st

Vd 5.0 ActValX PT100-1

1st parameter set

xT drive 90.0s ActValU NC

x Ts min 1.0s Trend NC
x T cycl 10.0s Disturb NC
Deadbd 0.0% ExtSetp NC
x Hyst 1.0% FeedBk NC
Ymin 0% R scale kalibr Rmin Rmax
Ymax 100% 2.Setp E6
Kw 1 2.Param NC
Struct PID2 Rel+On NC
Kr 17.0 Rel+Off NC
Tn 220 Rel-On NC
Tv 0.1 Rel-Off NC
Scale-F 200.0
2nd parameters set

Vd 5.0
xT drive 90.0s Scale-0 0
x Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st

x Hyst 1.0% OutputY 1Lin 4>

Ymin 0% OutputX NC
Ymax 100% general Factory Changes
Kw 1 Parameter proposal
x Tz 0.0s Line 1 1Setp W
x Kz 0% 0% Line 2 1Out%Y
compensation
Disturbance

x Kz 25% 0% 2nd L1 1Tren D

x Kz 50% 0% 2nd L2 1ActV X
x Kz 75% 0% Lang deutsch
x Kz100% 0% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.

Page: 56 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Appendix D3: Programme entries table for setpoint programmes

Functional extension Setpoint programme required (factory preset > all values = 0)

SpPrgNo 1 2 3 4 5
Setp1
Time1
Setp2
Time2
Setp3
Time3
Setp4
Time4
Setp5
Time5
Setp6
Time6
Only if Functional extension Setpoint programme installed

Setp7
Time7
Setp8
Time8
Setp9
Time9
Setp10
Time10
Setp11
Time11
Setp12
Time12
Setp13
Time13
Setp14
Time14
Setp15
Time15
Setp16
Time16
Setp17
Time17
Setp18
Time18
Setp19
Time19
Setp20
Time20
Please use a copy of this sheet to document your settings and changes.

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 57
Pleiger Elektronik
GmbH & Co. KG

Note

Page: 58 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG

Note

Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 59
PLEIGER ELECTRONICS 362MC

Controller 362MC Delivery configurations

Functional extension Hardware extension

Setpoint programme communication interface
RS 422

Special version Hardware extension Special adjustment

Functional extension
Power supply communication interface LED-Display with 3½ digits
Disturbance compensation
UE = 115 V-AC (Solution 0,1°C or 0,1%)
RS 485

Standard functions Power supply without

for 1 or 2 controllers UE = 230 V-AC communication interface
> 2-Point controller
> 3-Point controller
> 3-Point step controller
> Cascade step controller 1st Linear input Special version Special version
> Continuous controller PT100 1st Linear input PT100 1st Linear input 0(4)-20mA
Measuring range 0-200°C Measuring range 0-500°C Measuring range 0-100%

2nd Linear input

Controller 362MC PT100
Measuring range 0-200°C
Standard
configuration 3rd Linear input Special version
0(4)-20mA 3rd Linear input 0-10V
Measuring range 0-100% Measuring range 0-100%

Service interface 4th Linear input

RS 232 resistance input
Measuring range 0-200R

Alarm relais 6 x Binary inputs Special version

1 x change contact as logical inputs for 6 x Binary inputs for
floating floating contacts 24 V-DC signals

1st relay set with

UE = 230/115 V-AC without without
connected contacts 2nd relay set Linear outputs

Special version Hardware extension Hardware extension Controller 362MC

1st relay set with 2nd relay set with UE = Linear outputs
floating contacts 230/115V-AC-contacts 2 x 0(4)-20mA special configurations
and extensions
Hardware extension Hardware extension
2nd relay set with UE = Linear outputs (additional configurations
floating contacts 2 x 0-10V on request)

Your FAX-Request for the offer to 0049- 23 24 / 3 98- 3 89

Name Position

Company Telephone No.

Fax No.

No. of pieces Date for delivery Comment

If you need special versions or extensions in addition to the

standard, please mark the -squares obove.
Pleiger Elektronik
PL 0.00.6-98.14.00-06_en GmbH & Co. KG

Catchword: Basic temperature control with controller 1 (or similar control set-ups)
Factory Changes (also usual for change a 362-D, 0-200°C without
presets (Save as) trend compensation against a 362MC controller)
DsplCtr selected as only 1
Prof-No 1
RS485

Baudr 9600
/422

SlaveNo 1 Factory Changes

general Param. presets
Factory Changes 1SpTypA fixed

for 1st controller

st
Profile 1 controller presets 1Setp A 60.0°C
CtrlTyp Step 1SpTypB fixed
ParSet 1 1Setp B 60.0°C 80.0 °C
Struct PID 1T-Lowp 0.0s
Kr 10.0 1Alarm- 0.0°C
Tn 150s 1Alarm+ 0.0°C
Tv 0.1s Factory Changes
1st parameter set

st
Vd 1.0 Profile 1 contr. presets
T drive 90.0s ActValX PT100-1
Ts min 1.0s ActValU NC
T cycl 10.0s Trend NC
Deadbd 0.0% Disturb NC
Hyst 1.0% ExtSetp NC
Ymin 0% FeedBk Resist
Ymax 100% R scale kalibr Rmin Rmax
Kw 1 2.Setp E6
Struct PID 2.Param E5
Kr 10.0 Rel+On E4
Tn 150s Rel+Off E3
Tv 0.1s Rel-On E2
2nd parameters set

Vd 1.0 Rel-Off E1
T drive 90.0s Scale-F 200.0
Ts min 1.0s Scale-0 0
T cycl 10.0s Dim °C
Deadbd 0.0% Factory Changes
Hyst 1.0% Profile 1stcontr. presets
Ymin 0% OutputY 1Relais
Ymax 100% OutputX NC
Kw 1 Factory Changes
general Param. presets
Tz 0.0s Line 1 1Setp W
compensation
Disturbance

Kz 0% 0% Line 2 1Feed+Y
Kz 25% 0% 2nd L1 1Tren D
Kz 50% 0% 2nd L2 1ActV X
Kz 75% 0% Lang deutsch
Kz100% 0% = not active at this CtrlTyp and Struct preset

Please use a copy of this sheet to document your settings and changes.

Profiles for 362MC Version 2.11e Edition: 3/02 Subject to modifications Page: 1
Electrical Equipment C5.05.05.10.31.51
CPP / Genset

M25

Electrical Equipment

CPP / Genset

en / 21.01.2014 FD049643 1/201

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HIGHER LEVELÏFUNCTION MOUNTINGÏLOCATION 0AGE 0AGEÏDESCRIPTION 2EVISION $ATE %DITEDÏBY

- TITLEÏSHEET 38.*5+

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3TRUCTUREÏIDENTIFIERÏOVERVIEW 38.*5+

#/.4 TABLEÏOFÏCONTENTS 38.*5+

#/.4 A TABLEÏOFÏCONTENTS 38.*5+

#/.4 B TABLEÏOFÏCONTENTS 38.*5+

#/.4 C TABLEÏOFÏCONTENTS 38.*5+

#/.4 D TABLEÏOFÏCONTENTS 38.*5+

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#/.4 E TABLEÏOFÏCONTENTS 38.*5+

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#/.4 F TABLEÏOFÏCONTENTS 38.*5+

! TURBOCHARGER RPMÏINDICATORÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! PRESSUREÏINDICATORÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! ENGINEÏSPEEDÏINDICATORÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! TEMPERATUREÏINDICATORÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! BARRINGÏEQUIPMENTÏÏOPERATINGÏPANELÏÏSWITCHÏBOXÏVIEWÏINSTALL D NOÏ ! 38.*5+

! EMERGENCYÏSTOPÏPUSHÏBUTTONÏSIDEÏÏTOPÏVIEWÏINSTALL D NOÏ ! 38.*5+

! CONTROLÏPANELÏÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! TEMPERATUREÏCONTROLLERÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! PROTECTIONÏPANELÏÏFRONTÏVIEWÏINSTALL D NOÏ ! 38.*5+

! PROTECTIONÏPANELÏÏTERMINALÏSTRIPÏ 8ÏINSTALL D NOÏ ! ? 38.*5+

! PRESSUREÏSWITCHÏFRONTÏÏSIDEÏVIEWÏINSTALL D NOÏ ! 38.*5+

! FUNCTIONALÏDIAGRAMÏCONTROLÏAIR 38.*5+

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! OVERVIEWÏMEASURINGÏPOINTSÏENGINE 38.*5+

! TERMINALÏBOXÏÏ 8Ï 8 38.*5+

! TERMINALÏBOXÏÏ.?$30 ÏPROTECTIONÏSYSTEMÏ 8 38.*5+

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TABLEÏOFÏCONTENTS
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#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
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- ! GENERELLÏVIEWÏOFÏDEVICE 38.*5+

! GENERELLÏVIEWÏOFÏDEVICEÏBRIDGEÏAFTERÏBRIDGEÏENGINEÏCONTROLÏROOM 38.*5+

! GENERELLÏVIEWÏOFÏDEVICEÏENGINEÏROOM 38.*5+

! GENERELLÏVIEWÏOFÏDEVICEÏENGINEÏANDÏENGINEÏROOM 38.*5+

-3" %#2 UNINTERRUPTIBLEÏPOWERÏSUPPLYÏ6Ï$# 38.*5+

-3" %#2 ELECTRICÏPOWERÏSUPPLYÏONE PHASEÏCURRENT 38.*5+

-3" %#2 ELECTRICÏPOWERÏSUPPLYÏTHREE PHASEÏCURRENT 38.*5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏPOWERÏSUPPLY 38.5+

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" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINTERNALÏCONNECTION 38.5+

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" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏEMERGENCYÏSTOP 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏRESETOVERRIDE 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏSHUTDOWNÏÏSTARTINGÏINTERLOCK 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏSTARTINGÏINTERLOCKÏÏLOADÏREDUCTION 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏ ÏINPUTSÏSTARTINGÏINTERLOCKÏÏLOADÏREDUCTIONÏÏSHUTDOWN 38.5+

" % JUNCTIONÏBOXÏÏ"53ÏCONNECTIONÏINTERNAL 38.5+

" % JUNCTIONÏBOXÏÏDIGITALÏOUTPUTÏ-/$ "53ÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏ#!. "53ÏCONNECTIONÏTOÏJUNCTIONÏBOXÏ 38.5+

" % JUNCTIONÏBOXÏÏINPUTÏSTARTÏÏSTOPÏINPUTÏLOCALÏÏREMOTEÏÏACCEPT 38.5+

" % JUNCTIONÏBOXÏÏINTERNALÏPOWERÏSUPPLYÏÏCONTROLÏVALVES 38.5+

" % JUNCTIONÏBOXÏÏCONTROLÏVALVES 38.5+

" % JUNCTIONÏBOXÏÏDIGITALÏOUTPUTSÏDUPLICATIONÏOFÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏDUPLICATEDÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏFUELÏRACKÏPOSITIONÏINPUTÏÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏRPMÏUNITÏINPUTÏÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏRPMÏUNITÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏPUMPÏSTARTERÏSENSORS 38.5+

TABLEÏOFÏCONTENTS
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -#/.4A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
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0AGE

4ABLEÏOFÏCONTENTS
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- " % JUNCTIONÏBOXÏÏINDICATIONSÏENGINE 38.5+

" % JUNCTIONÏBOXÏÏINDICATIONÏCONTROLÏPANEL 38.5+

" % EGINEÏJUNCTIONÏBOXÏÏDIGITALÏOUTPUTS"53ÏCONNECTIONÏINTERNALÏCONNECTION 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏANALOGUEÏINPUTSÏ04 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏDIGITALÏINPUTS 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏANALOGUEÏANDÏDIGITALÏINPUTSÏ$)#!2% 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏPRESSUREÏSWITCHÏANALOGUEÏINPUT 38.5+

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" % ENGINEÏJUNCTIONÏBOXÏÏPRESSUREÏSWITCHÏDIGITALÏANDÏANALOGÏINPUT 38.5+

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" % ENGINEÏJUNCTIONÏBOXÏÏDIGITALÏOUTPUTS 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏANALOGUEÏINPUTSÏMAINÏBEARINGÏTEMPERATURE 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏTURBOCHARGERÏSPEEDÏINPUTÏANDÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏCONTROLÏSTEPPERÏMOTOR 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏEXHAUSTÏGASÏTEMPERATUREÏANALOGUEÏINPUTSÏ ÏALARMS 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏEXHAUSTÏGASÏTEMPERATUREÏANALOGUEÏINPUTSÏ ÏINDICATION 38.5+

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43 %#2 TERMINALÏSETÏ 8ÏYARDÏSUPPLY 38.*5+

00 "2 PROTECTIONÏPANELÏ,3 38.*5+

4# %#2 CHARGEÏAIRÏTEMPERATUREÏCONTROLLER 38.*5+

4# %#2 TERMINALÏSTRIPESÏATÏMOTORÏVALVESÏTEMPERATUREÏCONTROLLER 38.*5+

"%1 %2 BARRINGÏEQUIPMENTÏWITHÏOPERATINGÏPANEL 38.*5+

!3 %#2 ALARMÏSYSTEMÏCONNECTIONÏWITHÏEXTERNALÏDEVICES 38.*5+

0#! %2 PUMPÏSTARTER 38.*5+

TABLEÏOFÏCONTENTS
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -#/.4B
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ABLEÏOFÏCONTENTS
HIGHER LEVELÏFUNCTION MOUNTINGÏLOCATION 0AGE 0AGEÏDESCRIPTION 2EVISION $ATE %DITEDÏBY

- '" %2 GEARÏBOXÏ ÏCONTROLÏUNIT 38.*5+

#00 %#2 CONTROLLABLE PITCHÏPROPELLERÏCONTROL 38.*5+

2%0 #!" CABLEÏOVERVIEWÏEXTERNALÏCABLE 38.*5+

2%0 #!" A CABLEÏOVERVIEWÏEXTERNALÏCABLE 38.*5+

2%0 #!" CABLEÏOVERVIEWÏINTERNALÏCABLE 38.*5+

2%0 #!" A CABLEÏOVERVIEWÏINTERNALÏCABLE 38.*5+

2%0 #!" B CABLEÏOVERVIEWÏINTERNALÏCABLE 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ--3"%#2 86 38.*5+

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2%0 4$ 4ERMINALÏDIAGRAMÏ--3"%#2 86 38.*5+

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2%0 4$ 4ERMINALÏDIAGRAMÏ--3"%#2 86 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ A 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ B 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ C 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ D 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ E 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ A 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-#0%#2 8 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-43%#2 8 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-00"2 8 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"%1%2 8 38.*5+

- ! GENERELLÏVIEWÏOFÏDEVICE 38.*5+

! GENERELLÏVIEWÏOFÏDEVICEÏBRIDGEÏAFTERÏBRIDGEÏENGINEÏCONTROLÏROOM 38.*5+

! GENERELLÏVIEWÏOFÏDEVICEÏENGINEÏROOM 38.*5+

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-3" %#2 UNINTERRUPTIBLEÏPOWERÏSUPPLYÏ6Ï$# 38.*5+

-3" %#2 ELECTRICÏPOWERÏSUPPLYÏONE PHASEÏCURRENT 38.*5+

TABLEÏOFÏCONTENTS
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -#/.4C
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
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HIGHER LEVELÏFUNCTION MOUNTINGÏLOCATION 0AGE 0AGEÏDESCRIPTION 2EVISION $ATE %DITEDÏBY

- -3" %#2 ELECTRICÏPOWERÏSUPPLYÏTHREE PHASEÏCURRENT 38.*5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏPOWERÏSUPPLY 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINTERNALÏCONNECTION 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏDIGITALÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏEMERGENCYÏSTOP 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏRESETOVERRIDE 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏSHUTDOWNÏÏSTARTINGÏINTERLOCK 38.5+

" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏINPUTÏSTARTINGÏINTERLOCKÏÏLOADÏREDUCTION 38.5+

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" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏ ÏINPUTSÏSTARTINGÏINTERLOCKÏÏLOADÏREDUCTIONÏÏSHUTDOWN 38.5+

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" % JUNCTIONÏBOXÏÏPROTECTIONÏSYSTEMÏ ÏINPUTSÏSTARTINGÏINTERLOCKÏÏLOADÏREDUCTIONÏÏSHUTDOWN 38.5+

" % JUNCTIONÏBOXÏÏ"53ÏCONNECTIONÏINTERNAL 38.5+

" % JUNCTIONÏBOXÏÏDIGITALÏOUTPUTÏ-/$ "53ÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏ#!. "53ÏCONNECTIONÏTOÏJUNCTIONÏBOXÏ 38.5+

" % JUNCTIONÏBOXÏÏINPUTÏSTARTÏÏSTOPÏINPUTÏLOCALÏÏREMOTEÏÏACCEPT 38.5+

" % JUNCTIONÏBOXÏÏINTERNALÏPOWERÏSUPPLYÏÏCONTROLÏVALVES 38.5+

" % JUNCTIONÏBOXÏÏCONTROLÏVALVES 38.5+

" % JUNCTIONÏBOXÏÏDIGITALÏOUTPUTSÏDUPLICATIONÏOFÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏDUPLICATEDÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏFUELÏRACKÏPOSITIONÏINPUTÏÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏRPMÏUNITÏINPUTÏÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏRPMÏUNITÏOUTPUT 38.5+

" % JUNCTIONÏBOXÏÏPUMPÏSTARTERÏSENSORS 38.5+

" % JUNCTIONÏBOXÏÏINDICATIONSÏENGINE 38.5+

" % JUNCTIONÏBOXÏÏINDICATIONÏCONTROLÏPANEL 38.5+

" % EGINEÏJUNCTIONÏBOXÏÏDIGITALÏOUTPUTS"53ÏCONNECTIONÏINTERNALÏCONNECTION 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏANALOGUEÏINPUTSÏ04 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏDIGITALÏINPUTS 38.5+

TABLEÏOFÏCONTENTS
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -#/.4D
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
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- " % ENGINEÏJUNCTIONÏBOXÏÏANALOGUEÏANDÏDIGITALÏINPUTSÏ$)#!2% 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏPRESSUREÏSWITCHÏANALOGUEÏINPUT 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏPRESSUREÏSWITCHÏDIGITALÏANDÏANALOGÏINPUT 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏDIGITALÏOUTPUTS 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏANALOGUEÏINPUTSÏMAINÏBEARINGÏTEMPERATURE 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏTURBOCHARGERÏSPEEDÏINPUTÏANDÏOUTPUTS 38.5+

" % JUNCTIONÏBOXÏÏCONTROLÏSTEPPERÏMOTOR 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏEXHAUSTÏGASÏTEMPERATUREÏANALOGUEÏINPUTSÏ ÏALARMS 38.5+

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" % ENGINEÏJUNCTIONÏBOXÏÏEXHAUSTÏGASÏTEMPERATUREÏANALOGUEÏINPUTSÏ ÏALARMS 38.5+

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" % ENGINEÏJUNCTIONÏBOXÏÏEXHAUSTÏGASÏTEMPERATUREÏANALOGUEÏINPUTSÏ ÏALARMS 38.5+

" % ENGINEÏJUNCTIONÏBOXÏÏEXHAUSTÏGASÏTEMPERATUREÏANALOGUEÏINPUTSÏ ÏINDICATION 38.5+

#0 %#2 CONTROLÏPANELÏÏENGINEÏCONTROLÏROOM 38.*5+

43 %#2 TERMINALÏSETÏ 8ÏYARDÏSUPPLY 38.*5+

00 "2 PROTECTIONÏPANELÏ,3 38.*5+

4# %#2 CHARGEÏAIRÏTEMPERATUREÏCONTROLLER 38.*5+

4# %#2 TERMINALÏSTRIPESÏATÏMOTORÏVALVESÏTEMPERATUREÏCONTROLLER 38.*5+

"%1 %2 BARRINGÏEQUIPMENTÏWITHÏOPERATINGÏPANEL 38.*5+

!3 %#2 ALARMÏSYSTEMÏCONNECTIONÏWITHÏEXTERNALÏDEVICES 38.*5+

0#! %2 PUMPÏSTARTER 38.*5+

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#00 %#2 CONTROLLABLE PITCHÏPROPELLERÏCONTROL 38.*5+

2%0 #!" CABLEÏOVERVIEWÏEXTERNALÏCABLE 38.*5+

2%0 #!" A CABLEÏOVERVIEWÏEXTERNALÏCABLE 38.*5+

2%0 #!" CABLEÏOVERVIEWÏINTERNALÏCABLE 38.*5+

2%0 #!" A CABLEÏOVERVIEWÏINTERNALÏCABLE 38.*5+

TABLEÏOFÏCONTENTS
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -#/.4E
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
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2%0 4$ 4ERMINALÏDIAGRAMÏ--3"%#2 86 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ A 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ B 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

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2%0 4$ C 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

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2%0 4$ D 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ E 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ A 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"% 8 38.5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-#0%#2 8 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-43%#2 8 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-00"2 8 38.*5+

2%0 4$ 4ERMINALÏDIAGRAMÏ-"%1%2 8 38.*5+

TABLEÏOFÏCONTENTS
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -#/.4F
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/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

7 !3%#2 8?!3 *"% 8 -'#( X ÏMMÝ -!3%#2

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7 0#!%2 !20 8 !3%#2 8?!3 -'#( X ÏMMÝ -!3%#2

0#!%2 !20 8

7 &7(%2 8 !3%#2 8?!3 -'#( X ÏMMÝ -!3%#2

7 *"% 8 &7(%2 8 -'#( X ÏMMÝ -!3%#2

7 *"% 8 0#!%2 !20 8 -'#( X ÏMMÝ -0#!%2

7 '"%2 8?'" *"% 8 -'#( X ÏMMÝ -'"%2

7 #00%#2 8?#00 *"% 8 -'#( X ÏMMÝ -#00%#2

7 #00%#2 8?#00 *"% 8 &-'#( XX ÏMMÝ -#00%#2

7 #00%#2 8?#00 *"% 8 -'#( X ÏMMÝ -#00%#2

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
EXTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
+- *"% ! 8 *"% ! 8 ,I9#9Ï40 XX ÏMMÝ -*"%

+- *"% ! 8 *"% ! 8 ,I9#9Ï40 XX ÏMMÝ -*"%

7! *"% 8 *"% ! ,I9#9Ï40 XX ÏMMÝ -*"%

7! *"% 8 *"% ! ,I9#9Ï40 XX ÏMMÝ -*"%
/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

7! *"% 8 *"% ! ,I9#9Ï40 XX ÏMMÝ -*"%
4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7! "% 8 "% ! ,I9#9Ï40 XX ÏMMÝ -*"%

7! "% ! 8 "% 8 ,I9#9 X ÏMMÝ -*"%

7! "% 8 "% ! ,I9#9 X ÏMMÝ -*"%

7!8! #0% 0 8?! #0% 8! &,!4Ï#!",% X ÏMMÝ -*"%

7? "% 8 -'% '- 4EFLON X ÏMMÝ -"%

7? "% 8 0#!% " 4EFLON X ÏMMÝ -"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% "2 "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 "% " 4EFLON X ÏMMÝ -*"%

*"% "

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 /-$% 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 0#!% " 4EFLON X ÏMMÝ -"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% "2 "% 8 4EFLON X ÏMMÝ -*"%

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
INTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
7? *"% 8 0#!% " 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% 8 0#!% " 4EFLON X ÏMMÝ -"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? *"% 8 !3% " .I#R.I XX ÏMMÝ -*"%

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
INTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
7? *"% 8 !3% " .I#R.I XX ÏMMÝ -*"%

7? *"% 8 !3% " .I#R.I XX ÏMMÝ -*"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 4#(% " 4EFLON ÏMMÝ -"%

7? "% 8 "% " 4EFLON X ÏMMÝ -*"%

7? "% 8 "%1% "2 4EFLON X ÏMMÝ -"%

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

7? "3 "% "3 "% 8 4EFLON X ÏMMÝ -*"%

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7?! *"% 8 *"% 8 ,I9#9Ï40 XX ÏMMÝ -*"%

7?! "% 8 "% 8 4EFLON X ÏMMÝ -*"%

7?- "% 8 -'% '- 4EFLON X ÏMMÝ -"%

7?2 "% 2 "% 8 4EFLON X ÏMMÝ -*"%

7?8 "% 8 #0% 8 4EFLON X ÏMMÝ -"%

7?8# "% 8 #0% 8# 4EFLON X ÏMMÝ -"%

7?9 "% 8 "% 92 4EFLON X ÏMMÝ -*"%

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"B
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
INTERNALÏCABLE !
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
--3"%#2 86

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

JUNCTIONÏBOXÏÏFEEDINGÏÏ 8Ï3!0 "+ *"% 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 *"% 8

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

3( 7 3( 3(
JUNCTIONÏBOXÏÏFEEDINGÏÏ 8Ï3!0 "+ *"% 8
"5 *"% 8
3( 7 3( 3(
JUNCTIONÏBOXÏÏFEEDINGÏ 8Ï)-# "+ *"% 8
"5 *"% 8
3(
JUNCTIONÏBOXÏÏFEEDINGÏÏ 8ÏINDICATION ". *"% 8
"+ *"% 8
3( 7 3( 3(
JUNCTIONÏBOXÏÏFEEDINGÏ 8 "+ *"% 8
"5 *"% 8
3( 7 3( 3(
OILÏMISTÏDETECTORÏFEEDINGÏ*" 8 "+ *"% 8
"5 *"% 8
3( 7 3( 3(
PROTECTIONÏPANELÏFEEDINGÏ00Ï 8 "+ 00"2 8
"5 00"2 8
3( 7 3( 3(
TERMINALÏSETÏFEEDINGÏ43Ï 8 "+ 43 8
"5 43 8
3( 7 3( 3(

4ERMINALÏDIAGRAMÏ--3"%#2 86

CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
--3"%#2 86

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

TEMPERATUREÏ#ONTROLLERÏFEEDINGÏ4#Ï 8 "+ 4# ! 8 ,

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 4# ! 8 .

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

'.9% 4# ! 8 0%

3( 7 3( 3(

4ERMINALÏDIAGRAMÏ--3"%#2 86

CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
--3"%#2 86

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

FRESHÏWATERÏPREHEATERÏFEEDINGÏ 8 "+ &7(%2 8 , ,

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"+ &7(%2 8 , ,

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

". &7(%2 8 , ,

'.9% &7(%2 8 0% 0%
3( 7 3( 3(
BARRINGÏEQUIPMENTÏFEEDINGÏ"%1Ï 8 "+ "%1%2 8 , ,
"+ "%1%2 8 , ,
". "%1%2 8 , ,
'.9% "%1%2 8 0% 0%
3( 7 3( 3(

4ERMINALÏDIAGRAMÏ--3"%#2 86

CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7?
7?

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8
0#!

4EFLON

4EFLON
4EFLON

4EFLON

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

ÏSTARTÏSTAND BYÏPUMPÏ0,, "+ 0#!%2 !20 8 0#! " "+

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 0#!%2 !20 8 0#! " "5

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

'.9% 0#!%2 !20 8 0% 0#! " 0% ".

ÏSTARTÏSTAND BYÏPUMPÏ0,, "+ 0#!%2 !20 8 0#! " "+
"5 0#!%2 !20 8 0#! " "5
'.9% 0#!%2 !20 8 0% 0#! " 0% ".
ÏSTARTÏSTAND BYÏPUMPÏ0,, "+ 0#!%2 !20 8 0#! " "+
"5 0#!%2 !20 8 0#! " "5
'.9% 0#!%2 !20 8 0% 0#! " 0% ".
ÏSTARTÏSTAND BYÏPUMPÏ0,, "+ 0#!%2 !20 8 0#! " "+
"5 0#!%2 !20 8 0#! " "5
'.9% 0#!%2 !20 8 0% 0#! " 0% ".
"+ "2 ! 8
"5 "2 ! 8
"+ "2 ! 8
"5 "2 ! 8

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

-'#(

&-'#(

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 "+ -3"%#2 86 ! 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 -3"%#2 86 ! 8

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

0%
VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 "+ -3"%#2 86 ! 8
"5 -3"%#2 86 ! 8
0%
ÏSHUTDOWNÏ0!,, '"%2 8?'" ! 8
'"%2 8?'" ! 8
EMERGENCYÏSTOPÏPUSHÏBUTTONÏENGINEÏCONTROLÏROOM ". %#2 32 ! 8
"5 %#2 32 ! 8
EMERGENCYÏSTOPÏPUSHÏBUTTONÏBRIDGE 00"2 8 ! 8
00"2 8 ! 8
EMERGENCYÏSTOPÏPUSHÏBUTTONÏAFTERBRIDGE ". !&4"2 32 ! 8
"5 !&4"2 32 ! 8
WIREÏBREAKÏRESISTOR 2%3 X ! 8
2%3 X ! 8
OVERRIDEÏOILÏMISTÏCONCENTRATIONÏINÏCRANKCASE 00"2 8 ! 8
00"2 8 ! 8
OVERRIDEÏSHUDOWNÏEXCEPTÏOVERSPEED/-$ 00"2 8 ! 8
00"2 8 ! 8
RESETÏSHUTDOWNEMERGENCYÏSTOPÏPROTECTIONÏSYSTEM 00"2 8 ! 8
00"2 8 ! 8
ENGINEÏRPMÏFREQUENCYÏPULSEÏSIGNAL 2 X ! 8
2 X 8
ÏENGINEÏRPMÏ M! #00%#2 8?#00 ! 8
#00%#2 8?#00 ! 8
INSTALLÏBRIDGEÏATÏCOMMISSIONING ! 8
! 8
! 8
! 8
! 8
ÏALARMÏ3! !3%#2 8?!3 ! 8
ÏALARMÏ3! !3%#2 8?!3 ! 8
INSTALLÏBRIDGEÏATÏCOMMISSIONING ! 8
! 8

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7!
7

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

,I9#9Ï40

,I9#9Ï40
-'#(

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

INSTALLÏBRIDGEÏATÏCOMMISSIONING ! 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

! 8
4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

ÏALARMÏ3! !3%#2 8?!3 ! 8

! 8 7(
! 8 ".
! 8 '.
! 8 9%

0% 7! 3( 3(
! 8 7(
! 8 ".
! 8 '.
! 8 9%

0% 7! 3( 3(
+
LOCALREMOTEÏCONTROLÏACTIVATE #00%#2 8?#00 +
#00%#2 8?#00 +
Ï3!ÏALARM !3%#2 8?!3 +
!3%#2 8?!3 +

ÏSYSTEMÏFAILUREÏ,%33 !3%#2 8?!3 ! 8
INSTALLÏBRIDGEÏATÏCOMMISSIONING ! 8
! 8
! 8
ÏSTARTINGÏINTERLOCKÏ0,, "+ %2 "2 ! 8
"5 %2 "2 ! 8
VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 "+ -3"%#2 86 8 #
8 #
! 8
8 $
8 $
! 8
+ !
VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 "5 -3"%#2 86
! 8
! 8

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

+
/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

! 8
4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

8
8 $
! 8
REMOTEÏSTARTÏENGINE 43%#2 8 ! 8
43%#2 8 ! 8
REMOTEÏSTOPÏENGINE 43%#2 8 ! 8
43%#2 8 ! 8
REMOTEÏCONTROLÏACCEPT #00%#2 8?#00 ! 8
#00%#2 8?#00 ! 8
VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 ". -3"%#2 86 + !
VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 "+ -3"%#2 86 + !
6Ï$#Ï#0 43%#2 8 +
REMOTEÏINDICATIONÏACTIVE 43%#2 8 +
REMOTEÏINDICATIONÏSTART 43%#2 8 +
REMOTEÏINDICATIONÏSTOP 43%#2 8 +
REMOTEÏINDICATIONÏFALSEÏSTART 43%#2 8 +
REMOTEÏINDICATIONÏSTARTÏINTERLOCK 43%#2 8 +
+
+
+
+
+
ÏSTARTINGÏINTERLOCKÏ3! #00%#2 8?#00 ! 8
#00%#2 8?#00 ! 8
WIREÏBREAKÏRESISITOR 2 X ! 8
2 X ! 8
WIREÏBREAKÏRESISTOR 2 X ! 8
2 X ! 8
2 X ! 8
2 X ! 8
ÏLOADÏREDUCTIONÏ3! !3%#2 8?!3 ! 8
!3%#2 8?!3 ! 8
WIREÏBREAKÏRESISTOR 2 X ! 8

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$B
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

-'#(

&-'#(

-'#(

&-'#(

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

WIREÏBREAKÏRESISTOR 2 X ! 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

2 X ! 8

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

2 X ! 8

ÏLOADÏREDUCTIONÏ3! '"%2 8?'" ! 8
'"%2 8?'" ! 8
WIREÏBREAKÏRESISTOR 2 X ! 8
2 X ! 8
ÏSTARTINGÏINTERLOCKÏ0!, '"%2 8?'" ! 8
'"%2 8?'" ! 8
WIREÏBREAKÏRESISTOR 2 X ! 8
2 X ! 8
2 X ! 8
2 X ! 8
2 X ! 8
2 X ! 8
RESETÏLOADÏREDUCTIONÏPROTECTIONÏSYSTEM 00"2 8 ! 8
00"2 8 ! 8
OVERRIDEÏLOADÏREDUCTION 00"2 8 ! 8
00"2 8 ! 8
ÏFUELÏRACKÏPOSITIONÏ Ï M! #00%#2 8?#00 ! 8
#00%#2 8?#00 ! 8
ÏFUELÏRACKÏPOSITIONÏ Ï M! !3%#2 8?!3 ! 8
!3%#2 8?!3 ! 8
! 8
! 8
ÏENGINEÏSPEEDÏ 6 %#2 0 ! 8
%#2 0 ! 8
ÏOVERLOADÏCONTACTÏATÏRATEDÏSPEED #00%#2 8?#00 ! 8
#00%#2 8?#00 ! 8
! 8
! 8
ENGINEÏISÏRUNNING #00%#2 8?#00 +
#00%#2 8?#00 +
#00%#2 8?#00 +
+

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$C
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

+

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

+

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

+

+
+
+
+
+
ÏFRESHÏWATERÏPREHEATERÏCUTTINGÏOFF "+ &7(%2 8 +
"5 &7(%2 8 +
+
CLUTCHÏINÏSPEEDÏWINDOW #00%#2 8?#00 +
+
CLUTCHÏINÏSPEEDÏWINDOW +
+
+
+
INSTALLÏBRIDGEÏATÏCOMMISSIONING +
CLUTCHÏINÏSPEEDÏWINDOW #00%#2 8?#00 +
+
+
+
+
SHUTDOWN #00%#2 8?#00 +
+
SHUTDOWN #00%#2 8?#00 +
SHUTDOWN +
+
+
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-*"% 8ÏÏ
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ALARMÏLOADÏ

3!
-*"% 8ÏÏ

X X
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-*"% 8ÏÏ

COMMONÏALARMÏ

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-*"% 8ÏÏ

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-*"% 8ÏÏ

Ï M!
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XÏMMÝ
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7

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INDICATION

'MB(ÏÏ#OÏ+'
#ATERPILLARÏ-OTOREN

XXÏMMÝ
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7

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XÏMMÝ
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COMMONÏALARMÏ

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LUBEÏOIL

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3

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FUNCTION

-0#!%2 !20 8NÏMINÏÏ

-0#!%2 !20 8NÏMINÏÏ

3

-0#!%2 !20 8NÏMINÏÏ

FUNCTION

-0#!%2 !20 8NÏMINÏÏ

-0#!%2 !20 8NÏMINÏÏ

FUNCTION

-0#!%2 !20 8NÏMINÏÏ

-0#!%2 !20 8NÏMINÏÏ

FUNCTION

-0#!%2 !20 8NÏMINÏÏ

#ATERPILLARÏ#ONFIDENTIALÏ'REEN
CONTROLÏANDÏMONITORING
3

-0#!%2 !20 8NÏMINÏÏ

FUNCTION

-0#!%2 !20 8NÏMINÏÏ

'MB(ÏÏ#OÏ+'
#ATERPILLARÏ-OTOREN

%2
8

ALARMÏSYSTEM
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XÏMMÝ
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XÏMMÝ
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STARTÏSTAND BYÏPUMP
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PUMPÏSTARTERÏ
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FUNCTION
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XÏMMÝ
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8
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PUMPÏSTARTER
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8

GEARBOX
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COM REMOTE

0AGE

-#00%#2

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
7 -3"%#2 86 *"% 8 -'#( X ÏMMÝ --3"%#2

7 -3"%#2 86 *"% 8 -'#( X ÏMMÝ --3"%#2

7 -3"%#2 86 00"2 8 -'#( X ÏMMÝ --3"%#2

7 -3"%#2 86 43%#2 8 -'#( X ÏMMÝ --3"%#2

7 -3"%#2 86 &7(%2 8 -'#( X ÏMMÝ --3"%#2

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7 -3"%#2 86 "%1%2 8 -'#( X ÏMMÝ --3"%#2

7 *"% 8 *"%#2 32 -'#( X ÏMMÝ -*"%

7 *"% 8 *"!&4"2 32 -'#( X ÏMMÝ -*"%

7 "% 8 "%2 "2 -'#( X ÏMMÝ -*"%

7 *"% 8 43%#2 8 -'#( X ÏMMÝ -*"%

7 *"% 8 *"%#2 0 &-'#( XX ÏMMÝ -*"%

7 *""2 0 *"%#2 0 &-'#( XX ÏMMÝ -*"%

7 *""2 0 *"!&4"2 0 &-'#( XX ÏMMÝ -*"%

7 *"% 8 4#(%#2 0 &-'#( XX ÏMMÝ -*"%

7 #0%#2 8 43%#2 8 -'#( X ÏMMÝ -#0%#2

7 00"2 8 *"% 8 -'#( X ÏMMÝ -00"2

7 00"2 8 *""2 0 0 -'#( X ÏMMÝ -00"2

7 00"2 8 *"!&4"2 0 0 -'#( X ÏMMÝ -00"2

7 4#%#2 ! 8 4#% 9 8 -'#( X ÏMMÝ -4#%#2

7 4#%#2 ! 8 !3%#2 -'#( X ÏMMÝ -4#%#2

7 4#%#2 ! 8 *"% 8 &-'#( XX ÏMMÝ -4#%#2

7 "%1%2 8 "%1% - -'#( X ÏMMÝ -"%1%2

7 "%1%2 8 "%1% 3 -'#( X ÏMMÝ -"%1%2

7 "%1%2 8 "%1%2 2#0 3 93,8#9 *# X ÏMMÝ -"%1%2

"%1%2 2#0 3

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
EXTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
7 !3%#2 !3%#2 0 &-'#( XX ÏMMÝ -!3%#2

7 !3%#2 !3%#2 0 &-'#( XX ÏMMÝ -!3%#2

7 !3%#2 8?!3 *"% 8 -'#( X ÏMMÝ -!3%#2

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7 0#!%2 !20 8 !3%#2 8?!3 -'#( X ÏMMÝ -!3%#2

0#!%2 !20 8

7 &7(%2 8 !3%#2 8?!3 -'#( X ÏMMÝ -!3%#2

7 *"% 8 &7(%2 8 -'#( X ÏMMÝ -!3%#2

7 *"% 8 0#!%2 !20 8 -'#( X ÏMMÝ -0#!%2

7 '"%2 8?'" *"% 8 -'#( X ÏMMÝ -'"%2

7 #00%#2 8?#00 *"% 8 -'#( X ÏMMÝ -#00%#2

7 #00%#2 8?#00 *"% 8 &-'#( XX ÏMMÝ -#00%#2

7 #00%#2 8?#00 *"% 8 -'#( X ÏMMÝ -#00%#2

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
EXTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
+- *"% ! 8 *"% ! 8 ,I9#9Ï40 XX ÏMMÝ -*"%

+- *"% ! 8 *"% ! 8 ,I9#9Ï40 XX ÏMMÝ -*"%

7! *"% 8 *"% ! ,I9#9Ï40 XX ÏMMÝ -*"%

7! "% 8 "% ! ,I9#9Ï40 XX ÏMMÝ -*"%

7! "% ! 8 "% 8 ,I9#9 X ÏMMÝ -*"%

7! "% 8 "% ! ,I9#9 X ÏMMÝ -*"%

7!8! #0% 0 8?! #0% 8! &,!4Ï#!",% X ÏMMÝ -*"%

7? "% 8 -'% '- 4EFLON X ÏMMÝ -"%

7? "% 8 0#!% " 4EFLON X ÏMMÝ -"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% "2 "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 "% " 4EFLON X ÏMMÝ -*"%

*"% "

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 /-$% 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 0#!% " 4EFLON X ÏMMÝ -"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% "2 "% 8 4EFLON X ÏMMÝ -*"%

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
INTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
7? *"% 8 0#!% " 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% 8 0#!% " 4EFLON X ÏMMÝ -"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 !3% " 4EFLON X ÏMMÝ -"%

7? *"% 8 !3% " .I#R.I XX ÏMMÝ -*"%

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
INTERNALÏCABLE !
0AGE

CABLEÏOVERVIEW
CABLEÏDESIGNATION FROM TO TYPE CORES USEDÏCORES 0AGE
7? *"% 8 !3% " .I#R.I XX ÏMMÝ -*"%

7? *"% 8 !3% " .I#R.I XX ÏMMÝ -*"%

7? "% " "% 8 4EFLON X ÏMMÝ -*"%

7? "% 8 4#(% " 4EFLON ÏMMÝ -"%

7? "% 8 "% " 4EFLON X ÏMMÝ -*"%

7? "% 8 "%1% "2 4EFLON X ÏMMÝ -"%

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

7? "3 "% "3 "% 8 4EFLON X ÏMMÝ -*"%

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

7?! *"% 8 *"% 8 ,I9#9Ï40 XX ÏMMÝ -*"%

7?! "% 8 "% 8 4EFLON X ÏMMÝ -*"%

7?- "% 8 -'% '- 4EFLON X ÏMMÝ -"%

7?2 "% 2 "% 8 4EFLON X ÏMMÝ -*"%

7?8 "% 8 #0% 8 4EFLON X ÏMMÝ -"%

7?8# "% 8 #0% 8# 4EFLON X ÏMMÝ -"%

7?9 "% 8 "% 92 4EFLON X ÏMMÝ -*"%

CABLEÏOVERVIEW
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%0#!"B
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
INTERNALÏCABLE !
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
--3"%#2 86

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

JUNCTIONÏBOXÏÏFEEDINGÏÏ 8Ï3!0 "+ *"% 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 *"% 8

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

4ERMINALÏDIAGRAMÏ--3"%#2 86

CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
--3"%#2 86

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

TEMPERATUREÏ#ONTROLLERÏFEEDINGÏ4#Ï 8 "+ 4# ! 8 ,

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 4# ! 8 .

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

'.9% 4# ! 8 0%

3( 7 3( 3(

4ERMINALÏDIAGRAMÏ--3"%#2 86

CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
--3"%#2 86

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

FRESHÏWATERÏPREHEATERÏFEEDINGÏ 8 "+ &7(%2 8 , ,

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"+ &7(%2 8 , ,

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

". &7(%2 8 , ,

'.9% &7(%2 8 0% 0%
3( 7 3( 3(
BARRINGÏEQUIPMENTÏFEEDINGÏ"%1Ï 8 "+ "%1%2 8 , ,
"+ "%1%2 8 , ,
". "%1%2 8 , ,
'.9% "%1%2 8 0% 0%
3( 7 3( 3(

4ERMINALÏDIAGRAMÏ--3"%#2 86

CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7?
7?

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8
0#!

4EFLON

4EFLON
4EFLON

4EFLON

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

ÏSTARTÏSTAND BYÏPUMPÏ0,, "+ 0#!%2 !20 8 0#! " "+

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 0#!%2 !20 8 0#! " "5

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

'.9% 0#!%2 !20 8 0% 0#! " 0% ".

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

-'#(

&-'#(

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

VOLTAGEÏSUPPLYÏÏ6Ï$#Ï Ï0Ï7 "+ -3"%#2 86 ! 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

"5 -3"%#2 86 ! 8

4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7!
7

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

,I9#9Ï40

,I9#9Ï40
-'#(

-'#(

#ONNECTIONÏ

#ONNECTIONÏ
CABLEÏTYPE

CABLEÏTYPE
TERMINAL

JUMPER
POINT

POINT
FUNCTIONÏTEXT 4ARGETÏDESIGNATION 4ARGETÏDESIGNATION 0AGEÏÏCOLUMN

INSTALLÏBRIDGEÏATÏCOMMISSIONING ! 8

/FFENDERSÏWILLÏBEÏHELDÏLIABLEÏFORÏTHEÏPAYMENTÏOFÏDAMAGESÏ!LLÏRIGHTSÏRESERVEDÏINÏTHEÏEVENTÏOFÏTHEÏGRANTÏOFÏAÏPATENTÏUTILITYÏMODELÏORÏORNAMENTALÏDESIGNÏREGISTRATION

! 8
4HEÏCOPYINGÏDISTRIBUTIONÏANDÏUTILIZATIONÏOFÏTHISÏDOCUMENTÏASÏWELLÏASÏTHEÏCOMMUNICATIONÏOFÏITSÏCONTENTSÏTOÏOTHERÏWITHOUTÏEXPRESSEDÏAUTHORISATIONÏISÏPROHIBITED

ÏALARMÏ3! !3%#2 8?!3 ! 8

! 8 7(
! 8 ".
! 8 '.
! 8 9%

0% 7! 3( 3(
! 8 7(
! 8 ".
! 8 '.
! 8 9%

4ERMINALÏDIAGRAMÏ-*"% 8
CONTROLÏANDÏMONITORING #ATERPILLARÏ-OTOREN -2%04$A
#ATERPILLARÏ#ONFIDENTIALÏ'REEN 'MB(ÏÏ#OÏ+'
!
0AGE

4ERMINALÏDIAGRAM

7
3TRIP

#ABLEÏNAME

#ABLEÏNAME
-*"% 8

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Brief description No. 8-SK-00542
07.08.2012 Rev. 1-2

General Clutch in procedure

for propulsion systems with MaK main engines

The diagram below indicates an example of a typical soft-clutch engagement timeline,

required by Caterpillar for marine main engines.
To avoid engine stalling in case of high speed drop, overload of the flexible couplings and
visible smoke, the engaging operation has to be smooth and easily controllable
Important is the time T2, that includes the real slipping time.
This time has to be minimum 3 seconds.

Lube oil switching pressure

Control pre-pressure

Filling time

Slipping time

Pressure holding time

Point of synchronization

The clutch-in speed of engine should be min. 70% of rated speed, but could be 60%
depending on TVC.

VT31/M. Ketelsen Page 1 of 1

Caterpillar Confidential: Green
00.06 H/08.03
The copying, distribution and utilization of this document as well as the communication of this contents to others without expressed authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration
Caterpillar Motoren GmbH & Co. KG

Füllungs-Signal
Fuel pump setting signal Ausgang / OUTPUT [ V ]
0 1 2 3 4 5 6 7 8 9 10 11
Regler-Hub / GOVERNOR LINKAGE [ % ]

100

OVERLOAD INDICATION
80

Überlast-Anzeige /
100% Motor-Lastbereich abhängig vom Hub
100% ENGINE LOAD AREA DEPENDING ON LINKAGE
70

30
10 V / 20 mA
justierbar /
20 ADJUSTABLE

0
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Ausgang / OUTPUT [ mA ]

Engine: all Types

8-SK-00100
Caterpillar: Confidential: Green
Circuit diagram Motor C5.05.05.10.35.08
-

M25

Circuit diagram Motor

en / 18.02.2013 FD048346 1/57

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