D4G XL & D4G LGP Track-Type Tractors TLX00001-UP (MACHINE) POWERED ...

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Producto: TRACK-TYPE TRACTOR

Modelo: D4G TRACK-TYPE TRACTOR TLX00355
Configuración: D4G XL & D4G LGP Track-Type Tractors TLX00001-UP (MACHINE) POWERED BY 3046 Engine

Desarmado y Armado
D3G, D4G and D5G Hystat Track-Type Tractors Power Train
Número de medio -RENR7485-01 Fecha de publicación -01/03/2004 Fecha de actualización -31/07/2018

i02088214

Piston Pump (Hydrostatic) - Disassemble

SMCS - 5070-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 2
B 1P-1861 Retaining Ring Pliers 1
C 1P-1862 Pliers 1
D 147-3497 Spring Compressor 1
E 1U-7600 Slide Hammer Puller Gp 1
F 1P-1859 Retaining Ring Pliers 1
G 8H-0663 Bearing Puller Gp 1

Start By:

A. Remove the piston pumps. Refer to Disassembly and Assembly, "Piston Pumps (Hydrostatic) - Remove".

Note: Regular maintenance and frequent inspections are routine precautions. Practice preventive maintenance before
damage occurs. Preventive maintenance can help to avoid a failure. If a failure occurs, an accurate diagnosis of the cause
can prevent a recurrence. Information is available to analyze failures for piston pumps and motors. Refer to Special
Publication, SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".

Note: Many times, the installation of new parts is not necessary. The installation of used parts during reconditioning is
acceptable. Used parts can result in a substantial cost reduction. Reusable information is available on piston pumps and
motors. Refer to Special Publication, SEBF8032, "Guideline For Reusable Parts - Piston Pumps and Motors". During
reconditioning, correct any conditions that might have caused the original failure.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be
thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Dirt and contaminants can damage
precision components that are in pumps and motors. All disassembly and assembly procedures must be performed on a
clean work surface. Clean all the interior components in clean solvent. Dry all the interior components with compressed air.
Plug ports and plug hoses on the machine during repair.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers

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before opening any compartment or disassembling any component

containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Note: The hydraulic oil must be contained in the proper manner. Refer to Special Publication, NENG7004, "Contamination
Control Catalog".

Illustration 1 g00825548

1. The weight of the piston pumps is approximately 84 kg (185 lb).

Note: Both pumps (1) and (2) are identical. Only one pump will be disassembled and assembled.

Illustration 2 g00825562

2. Remove bolts (3).

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Illustration 3 g00825617

3. Use Tooling (A) and a suitable lifting device. Separate pump (1) from pump (2). The weight of the front pump is
approximately 42 kg (93 lb).

Illustration 4 g00825627

4. Remove bolts (4) .

Illustration 5 g01049800

5. Place marks on charge pump assembly (5) for assembly. Remove charge pump housing (5) .

6. Remove O-ring seal (6) .

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Illustration 6 g01049783

Illustration 7 g01049785

7. Remove gear (10). Remove gear (7). Remove coupler (8). Remove wear plate (9) .

Note: Place marks on gears (10) and (8) and on wear plate (9) prior to removal.

Illustration 8 g00825795

8. Remove bolts (11) .

9. Remove head (12) carefully. The port plate may separate from head (12) .

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Illustration 9 g00825904

10. Rotate head (12). Place alignment marks on port plate (13).

Illustration 10 g01049787

Note: Note the placement of pin (15) in the bottom of port plate (13) .

11. Remove port plate (13) .

12. Remove pin (15) from head (12) .

13. Remove O-ring seals (14) from head (12) .

Illustration 11 g00826069

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Illustration 12 g00826208

14. Remove plug (16) and orifice (17) from head (12) .

Illustration 13 g00826220

Personal injury or death can result from recoil spring force.

Recoil spring force, if not relieved, can result in personal injury or

death.

Relieve spring force before removing threaded retainer, performing

repairs on recoil spring housing, or removing recoil spring.

15. Remove valve assembly (18) from head (12) .

Illustration 14 g00826249

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D3G is shown.

16. Remove cap (19), O-ring seal (20), spool (21), seat (22), shims (23), and spring (24) from valve assembly (18) .

Illustration 15 g00826300

Personal injury or death can result from recoil spring force.

Recoil spring force, if not relieved, can result in personal injury or

death.

Relieve spring force before removing threaded retainer, performing

repairs on recoil spring housing, or removing recoil spring.

17. Remove relief valves (25) .

Note: Both relief valves are identical.

Illustration 16 g01049794

D3G is shown.

18. Note the orientation of spring (27) and seat (26). Remove cap (30), backup ring (29), O-ring seal (28), spring (27) and
seat (26). Do not disassemble seat (26). Damage will occur.

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Illustration 17 g00826302

Personal injury or death can result from recoil spring force.

Recoil spring force, if not relieved, can result in personal injury or

death.

Relieve spring force before removing threaded retainer, performing

repairs on recoil spring housing, or removing recoil spring.

19. Remove valve assembly (31) .

Illustration 18 g01051621

20. Remove cap (38), O-ring seal (37), spring (36), and spool (33) .

21. Remove spool (32), poppet (34), and spool (35) from the inside of spool (33) .

Note: Note the orientation and the placement of the components in valve assembly (31) .

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Illustration 19 g00850976

22. Remove seat (32B) and O-ring seal (32A) from head assembly (12) .

Illustration 20 g01049814

Typical Example

23. Remove bolts (39) and (39A). Remove cover (40) from valve assembly (41) .

Illustration 21 g00825922

24. Remove rod (42). Remove valve assembly (41).

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Illustration 22 g01049819

25. Remove nuts (43) and the washers from valve assemblies (41). Remove coils (44) .

Illustration 23 g00827216

Note: Place marks on pin assemblies (46) and valve assemblies (41) in order to allow proper assemblies.

26. Remove bolts (45). Remove pin assemblies (46) .

Illustration 24 g00827243

27. Remove pins (48) and washers (47) .

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Illustration 25 g00825929

28. Move pump housing (49) to the HORIZONTAL position.

29. Remove swashplate assembly (50) and the rotating assembly (51) as a unit from pump housing (49) .

30. Separate swashplate assembly (50) from rotating group (51) .

Illustration 26 g01049824

Illustration 27 g01049834

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Illustration 28 g01051624

31. Remove pin (53) and bearing (54) from one side of swashplate assembly (50) .

32. Remove pin (52) and bearing (55) from the other side of swashplate assembly (50) .

Illustration 29 g01049837

33. Place a mark on pistons (57) and barrel assembly (59). The pistons must be installed in the same position.

34. Remove reaction plate (56), pistons (57) and retainer (60) from barrel (59). Remove springs and shims (58) from
barrel assembly (59) .

Illustration 30 g00826600

35. Measure the distance from the top of locking nut (61) to the top of allen head screw (62). Record this dimension for
assembly purposes.

Illustration 31 g00826608

36. Remove bolts (63). Remove cover (64) .

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Illustration 32 g00826623

37. Remove O-ring seal (65) from cover (64) .

Illustration 33 g00826624

38. Remove bolts (66) from cover (67) .

Illustration 34 g01051628

39. Remove actuator (69) from pump housing (49) .

40. Separate cover (67) from actuator (69) .

41. Remove O-ring seal (68) from cover (69) .

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Illustration 35 g00827717

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

42. Use Tooling (C) and a suitable press in order to remove retaining ring (70) .

Illustration 36 g00827753

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

43. Use a suitable press and Tooling (D) in order to remove ring assembly (71) .

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Illustration 37 g01049842

44. Remove spring retainer (76) from actuator (69). Remove springs (74), (73), and (72). Remove spring retainer (75) .

Illustration 38 g00827771

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

45. Rotate actuator (69) to the other side. Use Tooling (C) and a suitable press in order to remove retaining ring (77) .

Illustration 39 g01049844

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46. Remove O-ring seal (85) and ring assembly (84). Remove spring retainer (82). Remove springs (81), (80), and (78).
Remove spring retainer (83) and rod (79) .

Illustration 40 g00826892

47. Remove seal (86) from the pump housing.

48. Remove liner (87) from the pump housing.

Illustration 41 g00826915

49. Remove bearing races (88) from the pump housing.

Note: Bearing races (88) have a ridge on one side of the bearing. The ridge faces the OUTSIDE of the pump.
Damage will occur if the bearing races are installed incorrectly.

Illustration 42 g00826929

50. Use Tooling (B) to remove retaining ring (89) .

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Illustration 43 g00826943

51. Use Tooling (E) to remove seal (90) .

Note: Seal (90) will be destroyed by removal.

Illustration 44 g00826959

52. Use Tooling (B) to remove retaining ring (91) from the pump housing.

Illustration 45 g00826966

53. Remove pump shaft (92) from pump housing (49).

Note: Remove the pump shaft in the proper direction.

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Illustration 46 g00826999

54. Use Tooling (F) to remove retaining ring (93) from the pump shaft (92) .

Illustration 47 g01051632

55. Install pump shaft (92) in a suitable press. Use Tooling (G) to remove bearing (94) and washer (94A) from pump
shaft (92) .

Copyright 1993 - 2023 Caterpillar Inc. Sun Jul 9 15:41:03 EST 2023
Todos los derechos reservados.
Red privada para licenciados del SIS.

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