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Engine - Mechanical 2

The document provides instructions for installing the exhaust camshaft on a 3S-FE cylinder head: 1) Set the intake camshaft knock pin to 100 degrees BTDC and apply grease to the exhaust camshaft thrust portion. 2) Engage the exhaust camshaft gear with the intake camshaft gear by matching timing marks, and roll the exhaust camshaft into the bearing journals while engaging the gears. 3) Install the bearing caps and uniformly tighten the ten bolts in a cross pattern to a torque of 190 kg-cm.

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Fabricio Vilela
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0% found this document useful (0 votes)
43 views1 page

Engine - Mechanical 2

The document provides instructions for installing the exhaust camshaft on a 3S-FE cylinder head: 1) Set the intake camshaft knock pin to 100 degrees BTDC and apply grease to the exhaust camshaft thrust portion. 2) Engage the exhaust camshaft gear with the intake camshaft gear by matching timing marks, and roll the exhaust camshaft into the bearing journals while engaging the gears. 3) Install the bearing caps and uniformly tighten the ten bolts in a cross pattern to a torque of 190 kg-cm.

Uploaded by

Fabricio Vilela
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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EM–70

ENGINE MECHANICAL – Cylinder Head (3S–FE)

B. Install exhaust camshaft


(a) Set the knock pin of the intake camshaft at 100 BTDC of
camshaft angle.

(b) Apply MP grease to the thrust portion of the camshaft.


(c) Engage the exhaust camshaft gear gear to the intake
camshaft gear by matching the timing marks on each
gear.
(d) Roll down the exhaust camshaft onto the bearing jour-
nals while engaging gears with each other.
NOTICE: There are also assembly reference marks on
each gear as shown in the illustration. Do not use
these
marks.
(e) Turn the intake camshaft clockwise or counterclock-
wise little by little until the exhaust camshaft sits in the
bearing journals evenly without rocking the camshaft
on the bearing journals.
NOTICE: This is very important to replace the camshaft
in the bearing journals evenly while tightening bearing
caps in the subsequent steps.
(f) Install the bearing caps in their proper location.

(g) Apply alight coat of engine oil on the threads and under
the heads of bearing cap bolts.
(h) Install and uniformly tighten the ten bearing cap bolts
in several passes in the sequence shown.
Torque: 190 kg–cm (14 ft–lb, 19 N–m)
(i) Remove the service bolt (8).

5. INSTALL CYLINDER HEAD COVER


(a) Apply seal packing to the cylinder head as shown in the fig-
ure.
Seal packing: Part No.08826–00080 or equivalent

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