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MECH Lab Requirement

The document provides specifications for 8 laboratory equipment items needed by a Department of Mechanical Engineering. The items include an impact testing machine, Brinell hardness tester, fatigue testing machine, spring tester, torsion tester, gyroscope apparatus, static and dynamic balancing apparatus, and a cam analysis machine. Precise technical specifications are provided for each item, along with required certifications and standards that must be met. The total cost of all 8 items is provided.

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Jaishree Chauhan
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0% found this document useful (0 votes)
42 views4 pages

MECH Lab Requirement

The document provides specifications for 8 laboratory equipment items needed by a Department of Mechanical Engineering. The items include an impact testing machine, Brinell hardness tester, fatigue testing machine, spring tester, torsion tester, gyroscope apparatus, static and dynamic balancing apparatus, and a cam analysis machine. Precise technical specifications are provided for each item, along with required certifications and standards that must be met. The total cost of all 8 items is provided.

Uploaded by

Jaishree Chauhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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DEPARTMENT OF MECHANICAL ENGINEERING

LAB REQUIREMENTS

SN NAME OF ITEM/TECHNICAL SPECIFICATION Qty.

1. IMPACT TESTING MACHINE 1,35,000


The pendulum Impact Tester, it is designed for conducting Izod, Charpy test
The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one
for Charpy & the lower one for Izod testing. On release, the pendulum swings down to brake
the specimen and the energy absorbed in doing so is measured as the difference between the
heights of drop before rupture of the test specimen and is read from the maximum pointer
position on the dial scale. Supplied with measurement device having big size display, meter
should be phone size design with voltage alert alarm with flashlight. Capable for measure the
freq and voltage 
Features :
 Capacity : Charpy : 300 Joule, Izod: 170 Joule.
This is low cost Impact testing machine & it is specially designed for engineering colleges.
01
 This Machine conforms to IS 3766-1977, IS 1598-1977, IS 1757-1988,IS 1499-1977 and BS
131 Part I, II, III, IV. standard.
This is simple & maintenance free machine.
New modified Brake drum unit is provided to stop the pendulum swing instantly after test.
 Safety guard is provided for operator safety.
Standard Accessories :
 Charpy Striker R2 mm - 1No.
Izod Strike R0.75 mm - 1No.
 Charpy - Izod support Block - 1No.
Specimen setting Gauges for Charpy & Izod - l Each.
Allen key Set - 1 set.
 Instruction Manual - 1 No.
2. Brinell cum Rockwell Hardness Testing Machine 01 85,000
This is a combined hardness testing machine used to measure hardness of metals & alloys of
all kinds, hard or soft, whether round, flat or irregular in shapes.
Rockwell & Brinell method is used for checking hardness on metals & alloys of all kinds
Brinell hardness is also checked on non-ferrous materials like Cast iron, Aluminum, etc.
Manual weight selection with automatic zero setting dial gauge.
Rockwell test minor load is 10 kgf & major loads are 60,100,150 kgf. Brinell test for major load
is 187.5 & Rockwell hardness scales such as HRA, HRB, HRC, etc. Brinell hardness scale
such as HB is obtained by using different types of indentors ( Diamond / Ball ).
Test height x Throat is – 215 x 132 mm.
Test Loads  (Kgf) 60, 100, 150 (Rockwell)   187.5,  250 (Brinell)
 Initial Loads  (Kgf). 10
 Nett Weigth  (kg.)  (Approx.) 75
 2.5 mm Steel Balls 5 No.
 5 mm Steel Balls 5 No.
Standard Accessories
1) Flat Table of 50 mm  Dia. 1 No.
2) Vee Table for Specimen - 50 mm Dia. 1 No.
3) Diamond Indentor 1 No.
4) 1/16’’ Ball Indentor 1 No.
5) Rockwell Hardness Test Block 1 No.
6) Brinell Hardness Test Block 1 No.
7) Instruction Manual 1 Book
8) 2.5 mm Steel Balls 5 No.
9) 5 mm Steel Balls 5 No.
10) 1/16” Steel Ball 5 No.
Brinell Microscope 1 No.
Preference will be given to ISO 9001:2015 & CE certified Manufacturer/suppliers' who can
ensure the manufacturing of the machine as per the required testing standards/BS/BlS/ASTM
standards and within the specified tolerance limits.
3. FATIGUE TESTING MACHINE 1,25,000
Fatigue Testing Machine
This machine is used to test the fatigue strength of materials and to draw S-N diagram by
research institutes, laboratories, material manufactures and various industries. This is a
rotating beam type machine in which load is applied in reversed bending fashion. The standard
8 mm dia. specimen is held in special holders at its ends and loaded such that it experiences a
uniform bending moment. The specimen is rotated at 4200 rpm by a motor. A completer cycle
of reversed stresses in all fibers of the specimen is produced during each revolution. The
bending moment is applied with a lever system and can be easily
changed by moving a weight over the lever. Total number of revolutions at which the specimen
fails are recorded by a Digital counter. An interlocking system puts off the motor at specimen
failure. Supplied with measurement device having big size display, meter should be phone size
design with voltage alert alarm with flashlight. Capable for measure the freq and voltage 
Machine meets requirements of IS 5075 - 1969
1. Light weight, compact size, simple design.
2. Table model, no need of foundation.
3. Simple lever system of changing load.
4. Accurately calibrated as per IS 5075. 01
5. Calibration in Nm
TECHNICAL SPECIFICATIONS
1. Maximum Bending moment kg cm 200
2. Bending moment adjustable kg cm 25 - 200
3. Ranges I-kg cm 25 – 125, II-kg cm 125-200
4. Gripping dia of specimen mm -12
5. Testing dia of specimen mm 8
6. Rotating speed rpm 4200
7. Accuracy of applied bending moment.
8. Digital counter No. of digits 8
9. Power required HP 0.5
10. Main supply 3ph, 440, V50 Hz, A.C.
11. Overall Size (approx) mm 1000 L. X.
12. Weight (approx) kg 120
Preference will be given to ISO 9001:2015 & CE certified Manufacturer/suppliers' who can
ensure the manufacturing of the machine as per the required testing standards/BS/BlS/ASTM
standards and within the specified tolerance limits.
4. SPRING TESTING MACHINE 95,000
Spring testing machines are used for quick and accurate testing of tension and compression
springs. The machine comprises of two hard crome plated columns with fine cut single screw
with hand wheel for manual loading and unloading arrangement. The machine uses a high
precision load cell for measurement of force. For displacement measurement, mechanical
linear scale or digital venire caliper or rotary encoder is used. Measuring system of machine is
based on latest microprocessor based electronics with tare facility. Supplied with measurement
device having big size display, meter should be phone size design with voltage alert alarm with 01
flashlight. Capable for measure the freq and voltage 
Microprocessor based unit. Force Measurement Accuracy ±1 % of indicated load or 0.5 % of
full load value whichever is higher. Quick and accurate measurement. Interchangeable load
cells. Modulus data for load & displacement. Maximum Capacity 20 kg, 10 kg, 5 kg, Width
between Columns 160 mm, Maximum Cross Head Travel 160 mm
Preference will be given to ISO 9001:2015 & CE certified Manufacturer/suppliers' who can
ensure the manufacturing of the machine as per the required testing standards/BS/BlS/ASTM
standards and within the specified tolerance limits.
5. TORSION TESTING MACHINE 01 1,65,000
Torsion Testing Machine
It is designed for conducting torsion and twist on various metal wires, tubes, sheet materials
torque measurement is by pendulum dynamometer system.
• Torque ranges can be adjusted by auto torque selector.
• Torque can be applied to specimen by geared motor through gear box.
• Autographic recorder gives the relation between torque and angle of twist.
• The accuracy of torque indication is ±1of the true torque.
 Max. Torque Capacity100 nm
 Torque Ranges 100,50,20
 No. of div. on Dial 500
 Torsion Speed1.5
 Clearance between Grips 0-420
 Grips for Round specimens 4-8 8-12
 Grips for flat Specimens width mm2-8, 25
 Motor (400-440 V, 3 Phases & 50 Hz.)v 0.5
Preference will be given to ISO 9001:2015 & CE certified Manufacturer/suppliers' who can
ensure the manufacturing of the machine as per the required testing standards/BS/BlS/ASTM
standards and within the specified tolerance limits.
TOTAL : Rs. 605000.00+18%GST = Rs.7,13,900
6. Motorized Gyroscope Apparatus 45000
Specification:
 Disc rotor – 30 cm dia, 10 mm thick approx.
 Drive – AC/DC Single phase motor. Fractional HP
6000 RPM.
 Overall Size – 30 cm base diameter, 5 cm height
 Approximate weight – 30 kg. 01

Range of Experiments:
 Observation of Gyroscope behavior
(Two Laws of Stability)
 Experimental justification of the equation
T= I. W. Wp
7. Static and Dynamic Balancing Apparatus 39000
Specification:
 Drive Motor – F.H.P. Universal motor.
 Balancing Weights – 6 nos. with different sized drills for varying the unbalance
 Cord and container system with precision steel balls for relative weight
measurement.
01
Range of Experiments:
 Static Balancing of system using steel balls.
 Dynamic balancing of a simple rotating mass system.
 Observation of effect of unbalance in a rotating mass system.

8. Cam Analysis Machine 45000


Specifications:
 Cams: Tangent, Eccentric, Circular Arc.
 Followers : Roller, Knife edge, Mashroom
 Drive : D.C.-0.25 HP 0-1500 RPM.
 Speed Control Unit : A Dimmer stat of 2 Amp capacities

Range of Experiments:
For the combination of cams and followers provided, the following tests 01
Can be conducted.

• Plotting the lift-angle of rotation curve. (Cam profile)


• To study the effect of follower weight (W) on the speed of bounces.
• To study the effect of initial spring compression on the speed of bounce.
• Follower bounces (jump) can be observed by using a stroboscope.
 (Stroboscope at Extra Cost)

9. To study inversions of four bar chain: Coupling Rod, Beam Engine 8500
 four bar chain:
 Coupling Rod, 01
 Beam Engine Each
It should specially made dissectible for demonstration purpose,

10. To study Steering Mechanisms; Davis and Ackerman. 01 6500


 Steering Mechanisms; Davis and Ackerman.
Each
It should specially made dissectible for demonstration purpose,
11. Study of quick return mechanism and draw velocity and acceleration 5500
01
diagram
Each
quick return mechanism and draw velocity and acceleration diagram
12. Study of inversion of Double slider chain Oldham Coupling, Scotch Yoke 8500
and Elliptical 01
Trammel Each
Double slider chain Oldham Coupling, Scotch Yoke and Elliptical Trammel
13. Study of various types of Brakes and Clutches. 60500
Brakes
Single show brake or block brake
 Model should consist of a brake drum mounted on a shaft free to rotate in
bearings.
 Model should be provided with breaker lever
 Model should be mounted on a base
Double shoe brake
 Model should consist of a brake drum. Provided with two levers carrying
shoes.
 A linkage should be used to apply the braking force at the free end of bell
crank lever. Model is mounted on a based
Band brake
 Model should consist of a brake drum mounted on a shaft, free to rotate in
bearings.
 Model should be mounted on a base
Band & block brake
 Model should consist of a brake drum mounted on a shaft, free to rotate in
bearings.
 Model should be mounted on a base with operating lever
Disk brake
 Model should be mounted on a base with operating lever
Hydraulic brake
01
 Model, a sectionized unit, should consist of a master cylinder assembly, Each
wheel cylinder, brake shoes, brake drum and necessary connections
 Model should be provided with a brake lever.
 Model should be mounted on a wooden base
Internal Expanding shoe Brake
 Model should consist of a hollow drum and two shoes pivoted on the pins.
Mechanical Brake
 Sectionized model should consist of operating lever & brake pedal fitted on
a vertical and heavy base.

Clutches.

Centrifugal Clutch
 Model should consist of a drum pulley mounted on the output haft. The in-
put shaft carrying spring-controlled fly weights.
Claw clutch
 Metallic model, mounted on based with operating lever
Cone Clutch
 An all-metallic model mounted on based with operating lever
Multi Plate Clutch
 An all metallic model mounted on metallic base with handle drive arrange-
ment
Single Plate Clutch
An all metallic model, mounted on base with operating lever
Approx Price:2,18,500/- + GST 18% 39330
Total : 257830.00
GRAND TOTAL of all labs : 9,71,730

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