1

INSTALLATION INSTRUCTIONS
 2

TABLE OF CONTENTS
Section Page
Tools Required 2
Pallet Rack Component Identification 3
Shelving Component Identification 3
Accessories Identification 3
Hardware Identification 5
Assembling Pallet Rack 6-7
Wire Deck 8
Lighting 8
Installing Trolleys 9
Upright Panels 10
Back Panels 11-14
Handles 15
Accessory Components Accessory Guides

TOOLS REQUIRED
Tape Measure
6’ Step Ladder
4’ or 6’ Level
Anchors for Pallet Racking
Ratchet with 7/16, ¾ and 9/16 Deep and Shallow Sockets
Torque Wrench
9/16 Combination Wrench
Hammer and Mallet
Cordless Drill with Assorted Driver Tips
 3

PARTS IDENTIFICATION

Pallet Rack Upright Pallet Rack Beam Waterfall Wire Deck

P1 P2 P3

Trolley 4-Post Upright Shelf Support

S1 S2 S3

Steel Shelf Shelf Cross Support

S4 S5
 4

PARTS IDENTIFICATION

Handle Hole Plug

A1 A2

Back Panel LED Work Light

A3 A4

NOTE: Handle flexible back panel

with care.
 5

PARTS IDENTIFICATION

3/8 X 1 Carriage Bolt 3/8 Flange Nut 10-32 x 1 1/2” Machine

Screw
H1 H2 H3

1/2” Nylon Spacer 10-32 Keps Nut #8 x .50 Tek Screw

H4 H5 H6

1/4 x .50 Hex Bolt 1/4 Washer #10 x .625 Tek Screw
H7 H8 H9
 6

ASSEMBLING PALLET RACK

Choose your location to install .

You must maintain 4” clearance behind the
unit to the closest obstacle.
Install the front and rear pallet rack beams.
Insert the rivets into the uppermost
keyholes. You may need a dead blow
hammer to properly seat the rivets.

Make sure the safety tab engages into the

key hole on the upright to prevent the
beams from dislodging.

If you are installing beams onto existing

pallet racking, the top of the beam will be
either 84” or 96” above the floor.
2 each P1 - Pallet Rack Upright
2 each P2 - Pallet Rack Beam
Remove protective film from logo after
beams are installed.

The pallet rack uprights and beams are heavy. Use team
lifting to handle these components.
Use caution when working on ladders or performing
overhead work.
 7

ASSEMBLING PALLET RACK

Square the pallet rack uprights. The easiest way to accomplish this is to measure
diagonally between the legs and adjust until A and B are equal.

The pallet rack beams must be level, within 1/8” left to right and front to back.
Shim the pallet rack uprights as necessary.

Anchor the pallet rack with a minimum of

one anchor per post.
Anchor size and type will be determined
by a structural engineer, local site
conditions, requirements or by governing
code. The pallet rack foot has 0.625”
holes.
 8

WIRE DECK AND LIGHTING

Place P3 Waterfall Deck on top of pallet

rack beams.

Screw Waterfall Deck to Beams with H9

Tek Screws.
Use one screw in each end of each
stiffener. Six screws per Deck.

Hang the light under the waterfall

wire deck using the chain and “S”
hooks provided with the light.
Hang the A4 light as tight to the
deck as possible to reduce the
chance of hitting it when using your

Tie power cord to waterfall wire deck so

the cord doesn’t interfere with
travel of the trolleys.

Failure to properly tie up the

light’s power cord could result
in damage to the cord and
personal injury.
 9

INSTALLING TROLLEYS

Lift S1 Trolley under pallet rack

beams, keeping fixed wheels
toward front.
Engage wheel onto angles and
slide adjustable wheels tight to
opposing beam.

Ensure guide wheels are tight against

beam angle, and the trolley is square to
the beams.
Tighten the adjustable guide wheels to
55—60 ft/lbs.
 10

Installing Upright Panels

Attach S2 Shelving Uprights to

the trolleys.
Use (2) each per upright:
H1 Carriage Bolt
H2 Flange Locking Nut
Torque to 20—25 ft/lbs.

Note: Back Panels must be installed next.

(See next page)

 11

BACK PANEL INSTALLATION

NOTE: Because an unsupported

back is a very flexible item, it is
recommended that they be
handled with extreme care to
keep from possible bends and
creases.

When moving a back panel it is

recommended that you carry it
according to the following
illustration.

A3

Step 1: Position the Back Panel A3 vertically and insert the offset flange edge of
one side behind the upright S2
 12

BACK PANEL INSTALLATION

NOTE: Handle flexible back panel

with care.

Step 2: Bow the back out slightly

and fit the opposite flange behind
the upright.

Step 3: Fasten the Back Panel to

the Trolley. H5

Pass machine screw H3 through H4

Back Panel A3.
Slide on spacer H4. H3
Pass machine screw H3 through
Trolley and install Kep Nut H5
 13

BACK PANEL INSTALLATION

NOTE: Handle flexible back panel

with care.

Step 4: Installation of Shelf Supports S3 will hold the back panel in place.
 14

BACK PANEL INSTALLATION

Install (4) pair of S3 Shelf

Supports per shelving section.
Insert rivets into keyholes and
drive down with a dead blow
hammer until seated.
Make sure each pair of supports
are level side to side and front
to back.

Place (1) S5 Shelf Cross Support on

each pair of Shelf Supports

Cross Supports are not necessary for

shelf depths less than 18 inches.

Place (1) S4 Steel Shelf on each pair of

Shelf Supports
 15

ATTACHING HANDLES

Add (1) A1 Handle to each upright.

Use (2) each:
H7 Bolt
H8 Washer
Plug remaining handle holes
A2 Hole Plug
ACCESSORY GUIDE
 Accessories

Locking Handles

Locking Brackets are installed with

Handles. Each pair of Locking Brackets
has a Left and a Right Bracket

Use (2) each to fasten locking bracket

between Handle and Upright Panel:
H7 Bolt (1/4 x .5 Hex bolt)
H8 Washer (1/4 washer)

Handle Locking Bracket

 Accessories

Drawers
 Accessories

Drawer Assembly

ITEM NAME QTY

1 Mounting Brackets 4
2 Sliders 2
3 Drawer 1
 Accessories

Drawer Assembly

Step 1: Install (4) Mounting Brackets

onto Panels
Assure all Brackets are installed at the
same heights
 Accessories

Drawer Assembly
Step 2: Install (2) Sliders onto
Mounting Brackets on each side.

A. Insert rear side of Slider into rear

Mounting Bracket with Horizontal
Flange.
B. B. Insert forward side of Slider into
forward mounting Bracket with
Vertical Flange.
 Accessories

Drawer Assembly
Step 3: Install Drawer on to (2)
Sliders.

Each Slider has (2) Vertical flanges

that align with slots on each side of
the drawer.

Slide and Click Drawer into place.

 Accessories

Hanger Rods
 Accessories

Hanger Rods

Step 1: Insert Rivets on to Cross Bar.

One pair of Rivets on each side

of the Cross Bar.

Step 2: Install Cross Bar with Rivets into Upright panel at desired
height.

*Repeat on opposite side*

Once both Cross Bars are installed at the same height opposite one
another proceed to Step 3.

Step 3: Install Hanger Rod at desired location across the installed

Cross Bars.

Hanger Rod

Cross Bar
 Accessories

EZ Rail and Bin Supports

EZ-Rails and Bin Support Rails are

installed into Upright Panel Key slots.

Bin Support Rail

EZ-Rail