SIMATIC TIA Portal Programming 1

Contents 15
15. Integrating and Commissioning a Drive with Startdrive ................................... 15-2
Task Description: G120 as an Additional Conveyor Drive ................................................................. 15-3
15.1. Communication Standard PROFIdrive ............................................................................... 15-4
15.1.1. CPU - Drive Communication: CPU - G120 ......................................................................... 15-5
15.1.2. Standard Telegrams ........................................................................................................... 15-6
15.1.3. Structure of the Control Word (CDS0 - ControlDataSet for Fieldbus Control) ................... 15-7
15.1.4. Structure of the Status Word............................................................................................... 15-8
15.1.5. Setpoint / Actual Value → Speed Values ........................................................................... 15-9
15.2. Inserting a Drive into the Project ....................................................................................... 15-10
15.2.1. Networking a Drive ............................................................................................................ 15-11
15.2.2. Parameterizing the Module Address and Name ............................................................... 15-12
15.2.3. Configuring a Power Unit .................................................................................................. 15-13
15.2.4. Parameterizing the Process Data Area (PZD) .................................................................. 15-14
15.2.5. Assigning the Device Name ONLINE (Module Initialization) ............................................ 15-15
15.3. Parameterizing the Drive: with the "Commissioning Wizard" ........................................... 15-16
15.3.1. Exercise 1: Reading-out the Firmware Version of the Drive............................................. 15-17
15.3.2. Exercise 2: Restoring the Factory Settings ....................................................................... 15-18
15.3.3. Exercise 3: Inserting and Networking the Drive in the Offline Project .............................. 15-19
15.3.4. Exercise 4: Configuring and Parameterizing the Drive ..................................................... 15-20
15.3.5. Exercise 5: Assigning the PROFINET Device Name ONLINE ......................................... 15-21
15.3.6. Exercise 6: Parameterizing the Drive OFFLINE with the Commissioning Wizard........... 15-22
15.3.7. Exercise 7: Downloading the Parameterization into the Drive.......................................... 15-27
15.3.8. Exercise 8: Commissioning the Program Expansion ........................................................ 15-29
15.4. Additional Information ....................................................................................................... 15-30
15.4.1. Changing Parameters in the Inverter ................................................................................ 15-31
15.4.2. Activating / Deactivating the Control Panel....................................................................... 15-32
15.4.3. Operating the Control Panel ............................................................................................. 15-33
15.4.4. Monitoring Control and Status Word Online ..................................................................... 15-34
15.4.5. Monitoring Active Messages Online ................................................................................. 15-34
15.4.6. G120 Reset to Factory Settings via BOP-2 ...................................................................... 15-35

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15. Integrating and Commissioning a Drive with Startdrive

At the end of the chapter the participant will ...

... be able to parameterize and test a drive with Startdrive

... be able to integrate a drive in the device configuration

… be able to reset (restore) the inverter to factory settings

... be able to set basic parameters via Startdrive

… be able to control the drive via a PLC

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Task Description: G120 as an Additional Conveyor Drive

G120 speed
setting

PROFINET

Task Description
Imagine that the drive is being used as an additional drive for the conveyor model.
The drive is to be controlled as follows:
• When "P_Operation" (Q0.1) is switched on (activated operation), the G120 drive is
automatically also switched on and off parallel to the conveyor motor.
• The speed of the G120 can be set via the right slide control (potentiometer) on the operator
panel.

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15.1. Communication Standard PROFIdrive

PROFIdrive
PROFIBUS & PROFINET
International (PI)

• Consistent industrial communication

• Comprehensive range of applications
• PROFIdrive is the standard profile for drives technology in conjunction
with the PROFIBUS and PROFINET communication systems
• Proven method for the easy and integrated connection of drives and
controllers of different manufacturers

Communication via PROFIBUS and PROFINET

PROFIBUS and PROFINET are the solutions which provide absolute consistency and are highly
application-oriented. The main reason that PROFIBUS and PROFINET stand out from other
industrial communication systems is because they span such an extraordinary breadth of
applications.
One of the most important applications in industrial automation is drives technology.
Open technologies need, for their maintenance, ongoing development and market penetration, a
company-independent institution that can serve as a working platform. For this purpose, the
PROFIBUS Nutzerorganisation e.V. (PNO) [PROFIBUS User Organization] was founded in 1989
as a non-profit organization representing the interests of manufacturers, users and institutes
(world’s largest interest association in the field of industrial communication).
PNO is a member of the international umbrella organization PI (PROFIBUS & PROFINET
International) founded in 1995.

PROFIdrive
PROFIdrive is the standard profile for drives technology in conjunction with the communication
systems PROFIBUS and PROFINET.
→ open “application profile” for connecting drives and controllers
of different manufacturers via communication systems
The control word and status word of the G120 comply with the specifications of
PROFIdrive profile Version 2.0 or Version 3.0 for the "speed control" operating mode.

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15.1.1. CPU - Drive Communication: CPU - G120

Main tasks of the CPU – Drive Communication:

Reading / Writing of parameters: Controlling the drive process:

• Reading-out fault and diagnostic values • Constant setting of control bits and setpoint values
• Reading and changing function values • Constant reading of status bits and actual values
e.g. when setting up the machine

Parameter data range (PKW) Process data range (PZD)

Parameterizing Controlling

Source of main setpoint Value of main setpoint

Source of control bits Logic state of control bits

The data is transferred:

• On request only if necessary • Fast and permanently triggered

• With free access to any parameter • With assigned (fixed) “wiring” to the process

acyclic cyclic

via DS47 telegrams via standard telegrams

Process Control
Fast data transmission of short data telegrams to all participating stations with the maximum
speed available on the bus whereby all participants can receive different data. In drive systems
these are typically setpoints, control commands, status replies and actual values (measured
values).

Operating Control
In addition to this permanently available data, there is data that is only needed in particular cases.
It would therefore be senseless to permanently put load on the bus if this data is only needed
once per hour or per day, for example, when starting up the machine (Class 1 Master). Another
reason for an expanded communication need could be the commissioning, optimization or
diagnosis of machine components from a central location. In this case, (such as a fault) a detailed
access of an Engineering Tool to the system components or the drive is enabled. Since, as a
rule, only one affected device/component is directly addressed, this window is only made
available once per bus cycle for one bus station and not simultaneously for every station.

Cyclic Data Exchange:

This is used to fulfill the demand for fast, permanent data exchange.

Acyclic Data Exchange:

The acyclic exchange of entire data sets (for example, DS47, DS100) between master and slave
occurs according to standardized procedures which are implemented with FBs from the libraries
(for example, Drive ES SIMATIC)..
The initiation of a data transmission for the acyclic communication of a Class 1 Master with a
slave is always triggered by the user program. That is, the user program decides whether a data
exchange with a slave is necessary or not based on further conditions. Only when there is a
need, does a data transmission request get signaled to the DP master which then executes it.

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15.1.2. Standard Telegrams

Telegrams 1, 20 Manufacturer-independent Standard Tel. automatic configuration in drive

Telegrams 352 to 391 Siemens-specific Standard Telegrams automatic configuration in drive
Telegram 999 Free telegram manual configuration required

Master-Slave Communication via Standard Telegram

The best way to implement a cyclic data exchange between Master (CPU) and Slave (G120) is
using a standard telegram, which typically is also used for simple speed controls. Between the
Master and Slave, two input and output words with the following contents are exchanged:
• Output word 1: Control word
• Output word 2: Main setpoint value
• Input word 1: Status word
• Input word 2: Main actual value

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15.1.3. Structure of the Control Word (CDS0 - ControlDataSet for Fieldbus Control)

1 = Motor ON
Rising edge for switching on !
0 0 0 0 0 1 0 0 0 1 1 1 1 1 1 0 = Motor OFF
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

ON / OFF1 (according to parameterized ramp)

OFF2 (coast to stop)
OFF3 (default=quick stop, i.e. ramp-down time 0 sec.)
Pulse enable
Ramp-function generator-Enable
Ramp-function generator-Startup
Setpoint enable
Fault(s) acknowledge
reserved (can be parameterized, e.g. Jog1 with JOG in direction of rotation)
reserved (can be parameterized, e.g. Jog2 with JOG against direction of rotation)
Control from PLC
Reverse (reversal of direction of rotation)
---
Motor-Poti up
Motor-Poti down
Command data set Bit 0

The inverter can be controlled in various ways. The G120 can either be operated via the field bus
or via the terminal strip.
This is controlled through a relevant Control Data Set (CDS).
default for G120 = two CDS:
- Control data set CDS0: Control of the inverter via field bus
- Control data set CDS1: Control of the inverter via terminal strip

Control Word
The control word (Bit 0 to 10) complies with the PROFIdrive profile standard. Bits 11 to 15 are
inverter-specific.
For reasons of safety in the case of a wire break, the inverter is always switched off when
the relevant OFF bit has signal 0.

ON/OFF1
A rising edge of this bit is generally required for switching on the inverter, and bits OFF2 and
OFF3 must have status 1.
When it is switched off using this bit, the motor is braked by the ramp down of the ramp-function
generator (Parameter 1121) and the inverter then switches itself off.

OFF2
The inverter switches itself off immediately and as a result, the motor coasts down without
braking (coasts to a standstill). To switch the inverter on again, this bit must be set to 1 again and
a rising edge is necessary at ON/OFF1.

OFF3
The motor is braked by the OFF3 ramp down and the inverter remains on. This function is often
used as an EMERGENCY STOP.
→ default for OFF3 = 0 seconds (in case of larger motors, this cannot always be achieved)

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15.1.4. Structure of the Status Word

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Drive ready
Drive ready to run
Drive running
Drive fault active
OFF2 active
OFF3 active
Switch-on inhibit active
Drive warning active
Deviation SETPOINT / ACTUAL
Control from PLC
Maximum frequency reached
Warning motor current max. (reached)
Motor holding brake active
Motor overload
Motor running direction right
Inverter overload

Status Word
The status word (Bit 0 to 10) complies with the PROFIdrive profile standard.
Bits 11 to 15 are inverter-specific.

Switch-on Inhibit
This status is reached following the error elimination and acknowledgement of a drive fault. A
subsequent switch on again is only possible with ON/OFF1 "0"→"1".

Warning, Message
Messages (bit 13, bit 15) and Warnings (bit 11)

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15.1.5. Setpoint / Actual Value → Speed Values

p2000: reference speed 1500 rpm

-100% 0% 100%

-16384 0 +16384

Value Value Inverter frequency Speed under rated load

(hexadecimal) (decimal) (Hz) (rpm)
4000 16384 50 1500
3000 12288 37.5 1125
Positive setpoint 2000 8192 25 750
= direction of rotation right
(view of the drive axis) 1500 5376 16.4 492.2
1000 4096 12.5 375
500 1280 3.91 117.2
0 0 0 0
Negative setpoint F000 -4096 -12.5 -375
= direction of rotation left
(view of the drive axis) E000 -8192 -25 -750
C000 -16384 -50 -1500

Scaling the Speed Values

Via the parameter p2000, a reference speed is defined which all setpoint and actual values use
as a reference.
The range of -100% to 100% of the setpoint or actual value, in turn, is scaled to the range 16384
(CH00HEX) to +16384 (4000HEX).

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15.2. Inserting a Drive into the Project

Enter device name

Select correct
version

"Startdrive" Option Package

If the “Startdrive” option package is installed in TIA Portal, drives can be added, configured and
assigned parameters as a new device.
Otherwise, a drive can be inserted in the project via GSD file as a distributed I/O station using the
Hardware catalog. However, then only the communication with the CPU can be configured in the
TIA Portal, no hardware configuration, no parameter assignment.

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15.2.1. Networking a Drive

Drag connection
between devices

Editor
"Devices & networks" → "Network view"

Networking
Click on the interface of the one module, hold the left mouse button and drag onto the interface of
the other module.
→ here in the picture: PN interface of the G120 dragged onto PN interface of the CPU

Not Assigned Devices

This section then disappears since the device is now assigned to the CPU.

The drive now also appears at the CPU.

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15.2.2. Parameterizing the Module Address and Name

Select the control

unit

Name of the Module

The name is the assignment CPU ↔ module.
Through this, the PROFINET-IO is identified by the PROFINET-Controller.
This name must be assigned to the PROFINET-IO module online; otherwise, the
CPU (PROFINET-I/O Controller) cannot identify the module.

Address Assignment of the Distributed IO-Module

For PROFINET-IO, the parameterized IP address of the module is assigned by the CPU through
the configured device name.

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15.2.3. Configuring a Power Unit

Configuring a Power Unit:

A drive consists of two components
• Control unit → already configured with the added device
• Power unit → must be configured

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15.2.4. Parameterizing the Process Data Area (PZD)

Select control unit

Status word
and actual
value

Control word
and setpoint
value

T QW 60 Control word
T QW 62 Main setpoint
...
L I W 60 Status word
L I W 62 Main act. value

Process Data Area

Communication using Standard telegram 1 is based on a cyclic process data exchange that is
very easy to program.
The control word and status word comply with the specifications of PROFIdrive profile
Version 2.0 or Version 3.0 for the "speed control" operating mode.

The control word and, if necessary, the main setpoint are sent from the CPU to the drive. In the
response telegram, the drive returns the status word and the main actual value.
Since only two words are exchanged with the drive, simple load and transfer operations are all
that are required in the program. When a double word is transferred, data consistency is also
assured.

Control Word
The control word contains 16 binary signals for controlling (On/Off, direction of rotation) the drive.

Main Setpoint
According to standard parameterization of the drive, the main setpoint specifies the setpoint
speed.

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15.2.5. Assigning the Device Name ONLINE (Module Initialization)

OFFLINE
configured
device name

1xR

ONLINE
accessible
device

Device Name
The PROFINET device name that was configured OFFLINE must be assigned to the drive that
actually exists ONLINE.

Name of the Module

The name is the assignment CPU ↔ module.
Through this, the PROFINET-IO is identified by the PROFINET-Controller.
This name must be assigned to the PROFINET-IO module online; otherwise, the
CPU (PROFINET-I/O Controller) cannot identify the module.

Name Assignment
Currently, the menu item is only included in the context menu of the network connection; not
with the drive.

Checking the Result in the Inspector Window

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15.3. Parameterizing the Drive:

with the "Commissioning Wizard"

Commissioning Wizard
The most important settings for the drive can be made with the menu-driven Commissioning
Wizard. These are:
• Data sets
• Open-loop/closed-loop parameters
• Defaults of the setpoints / command sources
• Drive settings
• Motor (data)
• Important parameters (dynamic data)
• Drive functions

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15.3.1. Exercise 1: Reading-out the Firmware Version of the Drive

1
Temporary
IP address

MAC address
of G120

22

Task
In order to be able to configure the drive in the project in the next exercises, you must know the
firmware version of the training unit. Since the firmware of the drive can be upgraded, the version
of the firmware specified on the outside of the drive does not necessarily reflect reality. For that
reason, the current version of the firmware is now to be read out online from the drive.

Problem
Should the drive only have a MAC address (see Project tree, to the left in the picture) and neither
a PROFINET device name nor an IP address, the firmware version cannot be read out, since an
IP address is required for this diagnostic service.

What to Do
1. In case the drive does not yet have an IP address:
Assign a temporary IP address as shown in the picture and update the list "Update accessible
devices".
2. In the list of "accessible devices", open the drive and activate "Online & diagnostics".
3. In the window that appears on the right, activate the function "General diagnostics" and make
note of the firmware version of the inverter.
4. Close the window.

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15.3.2. Exercise 2: Restoring the Factory Settings

Task
The drive is to be reset to its factory settings.
With the "Restore factory settings" function, the PROFINET device name and the IP address are
retained.

What to Do
1. Under the Online access, select the interface Inte(R) 82574L Gigabit.... and update the list
"Update accessible devices".
2. Open the drive and there activate the function "Commissioning".
3. In the window that appears on the right, activate the function "Save/Reset" and there start the
function "Restore factory setting".
4. In the dialog that then appears activate the option "Save factory setting in EEPROM" so that
even after a power recovery, the drive retains the factory setting.
5. Close the window.

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15.3.3. Exercise 3: Inserting and Networking the Drive in the Offline Project

Task
The drive is to be inserted in the project and networked with the CPU via PROFINET.

What to Do
1. Open the "Devices & networks" editor and there activate the Network view.
2. In the Task Cards, open the Hardware catalog.
3 Insert the G120 drive by dragging the CU240E-2PN-F control unit into the Network view using
drag & drop. Pay attention to the order number and the version in the "Information".
4. Network the drive with the CPU by dragging the PROFINET interface of the drive to the
PROFINET interface of the CPU using drag & drop.
5. Save your project.

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15.3.4. Exercise 4: Configuring and Parameterizing the Drive

Task
So that the configuration of the drive is complete, a power unit still has to be added. Furthermore,
the control unit still has to be parameterized.

What to Do:
1. Open the Device configuration of the drive.
2. Open the Hardware catalog and, using drag & drop, add the power unit. Pay attention to its
order number and version in the "Information".
3. Select the control unit and, in the Inspector window under "Properties", parameterize the
module with the parameters shown in the picture.
4. Save your project.

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15.3.5. Exercise 5: Assigning the PROFINET Device Name ONLINE

OFFLINE
configured
device name

1xR

ONLINE
accessible
device

Task
ONLINE, assign the PROFINET device name and the IP address that was configured OFFLINE
for the drive.

What to Do
1. Open the Devices & networks editor and there activate the Network view.
2. Select the PLC_1 IO-System (100) and, with a right-click, activate the function "Assign device
name".
3. Complete the dialog that follows with the information shown in the picture and assign the
name.
4. Check whether the name assignment was successful by updating the "Update accessible
devices" under ‘Online access’.
5. Save your project.

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15.3.6. Exercise 6: Parameterizing the Drive OFFLINE with

the Commissioning Wizard

Task
OFFLINE set the most important drive parameters and use the "Commissioning Wizard" for this.

What to Do
1. Start the Commissioning Wizard as shown in the picture. Implement the parameterization as
shown in the following.

• Data sets

• Open-loop and closed-loop control type

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• Defaults of the setpoints / command sources

• Drive setting

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• Motor
Take the motor data from the motor’s nameplate and enter it in the Motor dialog:

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• Important parameters
Change the ramp-function generator times:

• Drive functions

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• Summary

2. Close the Commissioning Wizard (with Finish) and save your project.

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15.3.7. Exercise 7: Downloading the Parameterization into the Drive

Task
Now that you have implemented the basic parameterization offline, it is now to be downloaded
into the drive online.

What to Do
1. In the Project tree, select the drive and start the download of the hardware configuration and
parameter assignment using the button shown in the picture.
2. The dialog "Extended download to device" appears which contains the list of "Compatible
devices in target subnet" in the lower part. Should the drive of your training area not be listed
there, activate the option "Show all compatible devices" (see picture).
3. In the list of "Compatible devices in target subnet", select the drive of your training area and
start the "Download".
So that the drive doesn’t lose the parameterization even after a power failure, answer the
following dialog as follows:

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4. Then, download the device configuration into the CPU so that the drive is passed the
parameterized IP address.
(With Profinet, the distributed I/O is recognized by the CPU by means of the device name
and in this way is assigned the parameterized IP address. For that reason, when the IP
address is changed, this information must also be passed to the CPU.)

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15.3.8. Exercise 8: Commissioning the Program Expansion

Task
Imagine that the G120 serves as the drive for the conveyor model when parts are automatically
transported from Bay1 or 2 through the light barrier.
Accordingly, the G120 must be switched on and off parallel to the conveyor model motor when
"P_Operation" (Q0.1) is switched on. The G120 speed can be set via the right slide control
potentiometer.
The described function is already implemented in the block "FC_Drive" (FC120) and is now to be
copied from a library and commissioned.

What to Do
1. Open the library C:\Archives\TIA\PRO1_Lib
2. Using drag & drop, copy the library elements "FC_Drive" (FC120) and "Drive" (PLC tag table)
into your project.
3. Program the call of "FC_Drive" (FC120) in OB1.
4. Download all blocks into the CPU and check whether the G120 is switched on and off parallel
to the conveyor model motor when "P_Operation" (Q0.1) is switched on.
5. Check whether you can change the speed of the G120 via the right slide control
potentiometer of the operator panel.
6. Save your project.

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15.4. Additional Information

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15.4.1. Changing Parameters in the Inverter

Functional parameter groups:

• DI/DO assignment
• Control word structure
• Behavior in case of error
...etc.
Parameter lists
P-No. and Value:
• Entire list
• Filtered by function

Back up parameter assignments

Parameters can be changed through the “Parameter” editor.

Calling the "Parameter" Editor from the Device in the Project Tree

This function must be activated so that the online parameters of the drive are also visible.
You can see this in that the parameters are displayed on an orange-colored background.
When the online connection is to be terminated, a prompt comes up questioning whether the data
is to be copied to EEPROM (nonvolatile backup of the parameter changes).
If the change is only to be tried for test purposes, you can answer the query for copying
with NO and after a PowerOFF/ON, the inverter then works with its previous values.

Calling the "Parameter" Editor from the Online Access

The change of these parameters is immediately written to the EEPROM.

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15.4.2. Activating / Deactivating the Control Panel

Prerequisite:
• Online connection PG ↔ Drive exists
• No fault is active (if necessary, acknowledge first)

Activate

Acknowledge fault

As soon as the drive has a valid IP address and thus is accessible online, the parameterization
and functions of commissioning are available.

Online Accesses
As soon as the drive has been assigned a valid IP address in the subnet used, the functions of
commissioning are available here.

Device in the Project Tree

If the drive was inserted as a new device, it is assigned the default IP address
192.168.0.1.

is only possible when the IP address of the device configuration corresponds to the
subnet used and is also assigned to the drive.

Control Panel
This can only be activated when an online connection exists and no fault exists.
Caution!
Activation terminates a possibly existing connection to the CPU and gives the operator
full control of the drive. Therefore it is important to have at your disposal a hardware
solution for an Emergency Stop.

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15.4.3. Operating the Control Panel

Switch off Modify

Activate / Deactivate Master control Switch on Modify

Continuous mode
according to specified
speed

Specify speed
Jog mode according
to specified speed

For reasons of safety, the drive is stopped when the editor is exited (e.g. Editor change, Windows task change)

If the master control is “fetched to the PG”, “Modify” can be switched on.
Operation is enabled and the buttons for modifying are active.

Safety Shutdown
The drive is stopped and...
• operating enables are cancelled,
when the “Commissioning” editor is exited through a Windows task change.
⇒
• the master control is deactivated with a fault message,
when a switch is made to the editor of another device.
⇒ and

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15.4.4. Monitoring Control and Status Word Online

Select Control word 1 and

Status word 1

15.4.5. Monitoring Active Messages Online

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15.4.6. G120 Reset to Factory Settings via BOP-2

Menu "Extras"

Menu function "DRVRESET"

Exit menu

ESC / OK

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