So

6
Softstarters f
Ty tsta
Type PSR pe rte
PS rs
R

General information Installation

Designed for motor currents from 3 to 45 A, The PSR Softstarter is easy to set and operate
PSR Softstarters complement the existing thanks to the clearly marked settings. All
advanced PST Softstarters for 30 - 1050 terminals are distinctly marked and easily
A and the flexible PSS Softstarters for 30 accessible for cable connecction. Both screw
- 1050 A. The PSR Sofstarter is compact and and DIN rail mounting are possible.
easily accessible for installation in places
where space is limited. Flexible communication
PSR can also be remote controlled by bus
The PSR range comprises three physical sizes communication using ABB's FieldBusPlug.
with widths from 45 to 54mm, covers rated The FieldBusPlug accessories are available
currents from 3 to 45 A and is available for for several protocols such as Profibus DP and
supply voltages of 24 VDC or 100-240 VAC. Device Net.
All sizes include a Run signal relay while sizes
from 25 A also have an output signal for TOR The PSR Softstarter is ideal for the
(Top of Ramp, i.e., full voltage). replacement of DOL starters and for
installation in places with limited space.
Cooling function
With standard performance, the PSR
Softstarters handle ten starts per hour. When
an auxiliary cooling fan is added, the starting
capacity is increased to 20 starts per hour.

Low Voltage Products & Systems 6.1

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

6 rte R
Open
t a
fts PS
So ype
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PSR Open type

Connected In-Line
Maximum motor current Maximum horsepower
Catalog number

UL IEC 208V 240V 480V 600V

PSR3-600-70
3.4 3.9 0.5 0.75 2 2
PSR3-600-81
PSR6-600-70
6.1 6.8 1 1.5 3 5
PSR6-600-81
PSR9-600-70
6 PSR9-600-81
9.0 9.0 2 2 5 7.5

PSR12-600-70
11.0 12.0 3 3 7.5 10
PSR12-600-81
Type PSR16-600-70
PSR16-600-70
15.2 16.0 3 5 10 10
PSR16-600-81
PSR25-600-70
24.2 25.0 7.5 7.5 15 20
PSR25-600-81
PSR30-600-70
28.0 30.0 7.5 10 20 25
PSR30-600-81
PSR37-600-70
34.0 37.0 10 10 25 30
PSR37-600-81
PSR45-600-70
46.2 45.0 15 15 30 40
PSR45-600-81

Type PSR30-600-70
PSR Open type
PSR3 - 600 - 70
Control voltage
70 = 100 - 240 VAC
81 = 24 VDC
Maximum motor current
when connected in-line

Line voltage
208V - 600 VAC

Type PSR45-600-70

6.2 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Softstarters f
Ty tsta
Type PSS pe rte
PS rs
S

General information
ABB low voltage softstarters now cover the The total solid state solution — with no
whole range from 3A to 1250A. The new PSS moving contacts in the power circuit — is an
line brings a wide array of benefits for smaller attractive solution for applications with many
motors in a flexible, compact form. starts per hour. Adjustable parameters include
Flexible line acceleration time, initial voltage and optional
PSS18/30 to PSS300/515 softstarters provide current limit for starting and deceleration time
a flexible solution for motor starting. Rated for stopping.
motor currents are covered from 18A to 300A Class 10 overload protection is standard for
when connected in line like a traditional full Type PSS enclosed softstarters.
voltage starter. These units can also be wired UL File # E161428
inside the motor-delta, like a wye-delta starter,
covering motors up to 515A. This flexibility
makes it easier than ever before to replace
wye-delta starters.

Low Voltage Products & Systems 6.3

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

6 rte S
General information
t a
fts PS Catalog number explanation
So ype
T

PSS Open type

PSS - 18/30 - 500 - F 3
Control voltage
F - 100V – 120V, 50/60Hz
L - 220V – 240V, 50/60Hz
Maximum motor current
when connected in-line Line voltage
Maximum motor current 500: 208V – 500V
when connected inside delta 690: 575V – 690V
6

PSS Enclosed type

P 18 D F 1 - 48 A A
Options 1
Soft starter A – Start-stop pushbutton
PSS enclosed B – Across the line rated (AC3) contactor with
emergency bypass control
Softstarter amps C – 2 position selector switch
18 60 175 D – 3 position selector switch
30 72 250 E – Pilot light
37 85 300 F – Start-stop pushbutton and pilot light
44 105 H – 2 position selector switch and pilot light
50 142 J – 3 position selector switch and pilot light
M – Shunt rated (AC1) bypass contactor
W – Isolation contactor
Connection type
L: Inline
Fuse clip
D: Inside delta
A – 30A, 600V, Class J
B – 60A, 600V, Class J
C – 100A, 600V, Class J
D – 200A, 600V, Class J
E – 400A, 600V, Class J
F – 600A, 600V, Class J
Combination type G – 800A, 600V, Class L
No digit – non-combination
F – fusible disconnect Circuit breaker amp ratings
B – thermal magnetic circuit breaker D – 15 M – 70 W – 225 E – 700
M – magnetic only breaker E – 20 N – 80 X – 250
N – non-fusible disconnect F – 25 P – 90 Y – 300
G – 30 R – 100 Z – 350
Enclosure H – 35 S – 125 A – 400
1 – NEMA 1 J – 40 T – 150 B – 450
2 – NEMA 12 2 K – 50 U – 175 C – 500
3 – NEMA 3R 2 L – 60 V – 200 D – 600
4 – NEMA 4 2
X – NEMA 4x stainless steel 2 MCP/MAG only rating
A – 3 E – 50 J – 400
B – 5 F – 100 K – 600
C – 10 G – 150 L – 800
D – 25 H – 225

Line voltage
20: 208V 120V control voltage
23: 230V 120V control voltage
38: 380V 220V control voltage
41: 415V 220V control voltage
48: 480V 120V control voltage
60: 600V 120V control voltage

1 For more options, see page 6.8

2 Bypass contactor required.
3 See page 6.3 for the PSS03, PSS12 & PSS25 softstarters.

6.4 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So
Open

6
f
Ty tsta
pe rte
PS rs
S

PSS18/30 PSS50/85 PSS85/147 PSS300/515 6

Connected inline 123
Maximum motor current Maximum horsepower Catalog List
UL IEC 208V 240V 380V 480V 600V Weight (lbs.) number price

18 18 5 5 10 10 — 5 PSS18/30-500F $ 620
— — — — 15 PSS18/30-690F 744
28 30 7.5 10 15 20 — 5 PSS30/52-500F 680
— — — — 25 PSS30/52-690F 820
34 37 10 10 20 25 — 5 PSS37/64-500F 750
— — — — 30 PSS37/64-690F 900
40 44 10 10 25 30 — 5 PSS44/76-500F 900
— — — — 30 PSS44/76-690F 1080
47 50 15 15 25 30 — 8 PSS50/85-500F 1120
— — — — 40 PSS50/85-690F 1345
56 60 15 20 30 40 — 8.4 PSS60/105-500F 1325
— — — — 50 PSS60/105-690F 1590
67 72 20 20 40 50 — 8.4 PSS72/124-500F 1460
— — — — 60 PSS72/124-690F 1750
85 85 25 30 50 60 — 19 PSS85/147-500F 1650
— — — — 75 PSS85/147-690F 1980
105 105 30 40 60 75 — 23 PSS105/181-500F 1700
— — — — 100 PSS105/181-690F 2040
125 142 40 40 75 100 — 23 PSS142/245-500F 2250
— — — — 125 PSS142/245-690F 2700
156 175 50 60 100 125 — 45 PSS175/300-500F 2900
— — — — 150 PSS175/300-690F 3395
225 250 75 75 150 150 — 48.4 PSS250/430-500F 3400
— — — — 200 PSS250/430-690F 3965
248 300 75 100 150 200 — 48.4 PSS300/515-500F 3950
— — — — 250 PSS300/515-690F 4530

Connected inside delta 123

30 30 7.5 10 15 20 — 5 PSS18/30-500F $ 620
— — — — 25 PSS18/30-690F 744

48 52 15 15 30 30 — 5 PSS30/52-500F 680
— — — — 40 PSS30/52-690F 820
58 64 20 20 30 40 — 5 PSS37/64-500F 750
— — — — 50 PSS37/64-690F 900
69 76 20 25 40 50 — 5 PSS44/76-500F 900
— — — — 60 PSS44/76-690F 1080
81 85 25 30 50 60 — 8 PSS50/85-500F 1120
— — — — 75 PSS50/85-690F 1345
96 105 30 30 60 75 — 8.4 PSS60/105-500F 1325
— — — — 75 PSS60/105-690F 1590
116 124 40 40 60 75 — 8.4 PSS72/124-500F 1460
— — — — 100 PSS72/124-690F 1750
147 147 50 50 75 100 — 19 PSS85/147-500F 1650
— — — — 150 PSS85/147-690F 1980
181 181 60 60 100 150 — 23 PSS105/181-500F 1700
— — — — 150 PSS105/181-690F 2040
215 245 75 75 150 150 — 23 PSS142/245-500F 2250
— — — — 200 PSS142/245-690F 2700
270 300 75 100 150 200 — 45 PSS175/300-500F 2900
— — — — 250 PSS175/300-690F 3395
389 430 125 150 250 300 — 48.4 PSS250/430-500F 3400
— — — — 400 PSS250/430-690F 3965
429 515 150 150 300 350 — 48.4 PSS300/515-500F 3950
— — — — 400 PSS300/515-690F 4530
NOTE: Open softstarters are converted from connected inline to connected inside delta by means of a DIP switch. See circuit diagram on pages 6.13 - 6.15 for information.
1 Catalog numbers are shown with 120V control. For 240V control, replace “F” with “L” in catalog number.
2 Overload protection not included; external overload relay must be in power circuit. Use ABB TA series overload.
3 Current transformer not included. See page 6.8 for current transformers.

Low Voltage Products & Systems Discount schedule PSS 6.5

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

6 rte S
Enclosed 1
t a
fts PS NEMA 1, 12
So ype
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Connected inline
Maximum Maximum NEMA 1, 480V NEMA 1, 600V NEMA 12, 480V 2 NEMA 12, 600V 2
motor current horsepower
UL IEC 208V 240V 380V 480V 600V Catalog number List price Catalog number List price Catalog number List price Catalog number List price

5 5 10 10 — P18L1-48 $ 1095 — — P18L2-48M $ 1395 — —

18 18
— — — — 15 — — P18L1-60 $ 1219 — — P18L2-60M $ 1519
— 7.5 — 15 — P22L1-48 1155 — — P22L2-48M 1480 — —
25 —
— — — — 20 — — P22L1-60 1295 — — P22L2-60M 1620
7.5 10 15 20 — P30L1-48 1155 — — P30L2-48M 1480 — —
28 30
— — — — 25 — — P30L1-60 1295 — — P30L2-60M 1620
10 10 20 25 — P37L1-48 1325 — — P37L2-48M 1725 — —
6 34 37
— — — — 30 — — P37L1-60 1475 — — P37L2-60M 1875
10 10 25 30 — P44L1-48 1475 — — P44L2-48M 1925 — —
40 44
— — — — 30 — — P44L1-60 1755 — — P44L2-60M 2205
15 15 25 30 — P50L1-48 1595 — — P50L2-48M 2045 — —
47 50
— — — — 40 — — P50L1-60 1820 — — P50L2-60M 2270
15 20 30 40 — P60L1-48 1860 — — P60L2-48M 2360 — —
56 60
— — — — 50 — — P60L1-60 2135 — — P60L2-60M 2635
20 20 40 50 — P72L1-48 1935 — — P72L2-48M 2485 — —
67 72
— — — — 60 — — P72L1-60 2225 — — P72L2-60M 2775
25 30 50 60 — P85L1-48 2475 — — P85L2-48M 3250 — —
85 85
— — — — 75 — — P85L1-60 2805 — — P85L2-60M 3580
30 40 60 75 — P105L1-48 2600 — — P105L2-48M 3375 — —
105 105
— — — — 100 — — P105L1-60 2940 — — P105L2-60M 3715
40 40 75 100 — P142L1-48 3350 — — P142L2-48M 4225 — —
125 142
— — — — 125 — — P142L1-60 3800 — — P142L2-60M 4675
50 60 100 125 — P175L1-48 3780 — — P175L2-48M 5180 — —
156 175
— — — — 150 — — P175L1-60 4150 — — P175L2-60M 5550
75 75 150 150 — P250L1-48 4300 — — P250L2-48M 5700 — —
225 250
— — — — 200 — — P250L1-60 4750 — — P250L2-60M 6140
75 100 150 200 — P300L1-48 4760 — — P300L2-48M 6460 — —
248 300
— — — — 250 — — P300L1-60 5215 — — P300L2-60M 6915

Connected inside delta

7.5 10 15 20 — P18D1-48 $ 1095 — — P18D2-48M $ 1395 — —
30 30
— — — — 25 — — P18D1-60 $ 1219 — — P18D2-60M $ 1519
10 — — 25 — P22D1-48 1155 — — P22D2-48M 1480 — —
37 —
— — — — 30 — — P22D1-60 1295 — — P22D2-60M 1620
15 15 30 30 — P30D1-48 1155 — — P30D2-48M 1480 — —
48 52
— — — — 40 — — P30D1-60 1295 — — P30D2-60M 1620
20 20 30 40 — P37D1-48 1325 — — P37D2-48M 1725 — —
58 64
— — — — 50 — — P37D1-60 1475 — — P37D2-60M 1875
20 25 40 50 — P44D1-48 1475 — — P44D2-48M 1925 — —
69 76
— — — — 60 — — P44D1-60 1755 — — P44D2-60M 2205
25 30 50 60 — P50D1-48 1595 — — P50D2-48M 2045 — —
81 85
— — — — 75 — — P50D1-60 1820 — — P50D2-60M 2270
30 30 60 75 — P60D1-48 1860 — — P60D2-48M 2360 — —
96 105
— — — — 75 — — P60D1-60 2135 — — P60D2-60M 2635
40 40 60 75 — P72D1-48 1935 — — P72D2-48M 2485 — —
116 124
— — — — 100 — — P72D1-60 2225 — — P72D2-60M 2775
50 50 75 100 — P85D1-48 2475 — — P85D2-48M 3250 — —
147 147
— — — — 150 — — P85D1-60 2805 — — P85D2-60M 3580
60 60 100 150 — P105D1-48 2600 — — P105D2-48M 3375 — —
181 181
— — — — 150 — — P105D1-60 2940 — — P105D2-60M 3715
75 75 150 150 — P142D1-48 3350 — — P142D2-48M 4225 — —
215 245
— — — — 200 — — P142D1-60 3800 — — P142D2-60M 4675
75 100 150 200 — P175D1-48 3780 — — P175D2-48M 5180 — —
270 300
— — — — 250 — — P175D1-60 4150 — — P175D2-60M 5550
125 150 250 300 — P250D1-48 4300 — — P250D2-48M 5700 — —
389 430
— — — — 400 — — P250D1-60 4750 — — P250D2-60M 6140
150 150 300 350 — P300D1-48 4760 — — P300D2-48M 6460 — —
429 515
— — — — 400 — — P300D1-60 5215 — — P300D2-60M 6915

1 All enclosed softstarters include a control power transformer and Class 10 overload.
2 Includes shunt rated (AC1) bypass contactor.

6.6 Discount schedule PSSE Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So
Enclosed 1

6
f
Ty tsta
pe rte
NEMA 1 Combination PS rs
S

Connected inline
Maximum Maximum 480V with fusible disconnect 600V with fusible disconnect 480V with circuit breaker 600V with circuit breaker
motor current horsepower switch NEMA 1 switch NEMA 1 NEMA 1 NEMA 1
UL IEC 208V 240V 380V 480V 600V Catalog number List price Catalog number List price Catalog number List price Catalog number List price
5 5 10 10 — P18LF1-48A $ 1370 — — P18LB1-48E $ 1370 — —
18 18
— — — — 15 — — P18LF1-60A $ 1709 — — P18LB1-60E $ 1709
— 7.5 — 15 — P22LF1-48B 1580 — — P22LB1-48G 1580 — —
25 —
— — — — 20 — — P22LF1-60B 1835 — — P22LB1-60G 1835
7.5 10 15 20 — P30LF1-48B 1580 — — P30LB1-48J 1580 — —
28 30
— — — — 25 — — P30LF1-60B 1835 — — P30LB1-60J 1835
10 10 20 25 — P37LF1-48B 1750 — — P37LB1-48K 1750 — —
34 37
— — — — 30 — — P37LF1-60B 2040 — — P37LB1-60K 2040 6
10 10 25 30 — P44LF1-48C 2075 — — P44LB1-48L 2075 — —
40 44
— — — — 30 — — P44LF1-60B 2400 — — P44LB1-60L 2400
15 15 25 30 — P50LF1-48C 2195 — — P50LB1-48N 2195 — —
47 50
— — — — 40 — — P50LF1-60C 2565 — — P50LB1-60N 2565
15 20 30 40 — P60LF1-48C 2460 — — P60LB1-48N 2460 — —
56 60
— — — — 50 — — P60LF1-60C 2905 — — P60LB1-60N 2905
20 20 40 50 — P72LF1-48C 2535 — — P72LB1-48R 2535 — —
67 72
— — — — 60 — — P72LF1-60C 3010 — — P72LB1-60R 3010
25 30 50 60 — P85LF1-48D 3475 — — P85LB1-48S 3475 — —
85 85
— — — — 75 — — P85LF1-60D 4060 — — P85LB1-60S 4060
30 40 60 75 — P105LF1-48D 3600 — — P105LB1-48T 3600 — —
105 105
— — — — 100 — — P105LF1-60D 4195 — — P105LB1-60T 4195
125 142 40 40 75 100 — P142LF1-48D 4550 — — P142LB1-48V 4550 — —
— — — — 125 — — P142LF1-60D 5365 — — P142LB1-60V 5365
50 60 100 125 — P175LF1-48E 5580 — — P175LB1-48X 5580 — —
156 175
— — — — 150 — — P175LF1-60E 5950 — — P175LB1-60X 5950
75 75 150 150 — P250LF1-48E 6100 — — P250LB1-48Y 6100 — —
225 250
— — — — 200 — — P250LF1-60E 7900 — — P250LB1-60Y 7900
75 100 150 200 — P300LF1-48E 6560 — — P300LB1-48A 6560 — —
248 300
— — — — 250 — — P300LF1-60E 8360 — — P300LB1-60Z 8360

Connected inside delta

7.5 10 15 20 — P18DF1-48B $ 1370 — — P18DB1-48J $ 1370 — —
30 30
— — — — 25 — — P18DF1-60B $ 1709 — — P18DB1-60J $ 1709
10 — — 25 — P22DF1-48B 1580 — — P22DB1-48K 1580 — —
37 —
— — — — 30 — — P22DF1-60B 1835 — — P22DB1-60K 1835
15 15 30 30 — P30DF1-48C 1580 — — P30DB1-48L 1580 — —
48 52
— — — — 40 — — P30DF1-60C 1835 — — P30DB1-60N 1835
20 20 30 40 — P37DF1-48C 1750 — — P37DB1-48N 1750 — —
58 64
— — — — 50 — — P37DF1-60C 2040 — — P37DB1-60N 2440
20 25 40 50 — P44DF1-48C 2075 — — P44DB1-48R 2075 — —
69 76
— — — — 60 — — P44DF1-60C 2400 — — P44DB1-60R 2400
25 30 50 60 — P50DF1-48D 2195 — — P50DB1-48S 2195 — —
81 85
— — — — 75 — — P50DF1-60D 2565 — — P50DB1-60S 2565
30 30 60 75 — P60DF1-48D 2460 — — P60DB1-48T 2460 — —
96 105
— — — — 75 — — P60DF1-60D 2905 — — P60DB1-60S 2905
40 40 60 75 — P72DF1-48D 2535 — — P72DB1-48T 2535 — —
116 124
— — — — 100 — — P72DF1-60D 3010 — — P72DB1-60T 3010
50 50 75 100 — P85DF1-48D 3475 — — P85DB1-48V 3475 — —
147 147
— — — — 150 — — P85DF1-60E 4060 — — P85DB1-60X 4060
60 60 100 150 — P105DF1-48E 3600 — — P105DB1-48Y 3600 — —
181 181
— — — — 150 — — P105DF1-60E 4195 — — P105DB1-60X 4195
75 75 150 150 — P142DF1-48E 4550 — — P142DB1-48Y 4550 — —
215 245
— — — — 200 — — P142DF1-60E 5365 — — P142DB1-60Y 5365
75 100 150 200 — P175DF1-48E 5580 — — P175DB1-48A 5580 — —
270 300
— — — — 250 — — P175DF1-60E 5950 — — P175DB1-60Z 5950
125 150 250 300 — P250DF1-48F 6100 — — P250DB1-48D 6100 — —
389 430
— — — — 400 — — P250DF1-60F 7900 — — P250DB1-60D 7900
150 150 300 350 — P300DF1-48F 6560 — — P300DB1-48E 6560 — —
429 515
— — — — 400 — — P300DF1-60F 8360 — — P300DB1-60D 8360

1 All enclosed softstarters include control power transformer and Class 10 overload.

Low Voltage Products & Systems Discount schedule PSSE 6.7

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

6 rte S
Enclosed
t a
fts PS Options
So ype
T

Connected inline Shunt rated Across the

(AC1) bypass or line rated Electronic Electronic Start/Stop HOA Run NEMA NEMA NEMA NEMA
Maximum Maximum isolation (AC3) bypass brake brake pushbuttons selector pilot 12 3R 4 4X
motor current horsepower contactor contactor 23 std. duty hvy .duty switch light adder 1 adder 1 adder 1 adder 1
UL IEC 208V 240V 380V 480V 600V List price List price List price List price List price List price List price List price List price List price List price

5 5 10 10 — $ 150
18 30 $ 775 $ 1445 $ 1445 $ 72 $ 72 $ 135 $ 150 $ 150 $ 225 $ 675
— — — — 15
— 7.5 — 15 —
25 — 175 850 1445 2175 72 72 135 150 150 225 675
— — — — 20
7.5 10 15 20 —
28 30 175 850 1445 2175 72 72 135 150 150 225 675
— — — — 25
6 34 37 10
—
10
—
20
—
25
—
—
30
250 900 2175 2175 72 72 135 150 150 225 675

10 10 25 30 —
40 44 300 950 2175 2975 72 72 135 150 150 225 675
— — — — 30
15 15 25 30 —
47 50 300 950 2175 2975 72 72 135 150 150 225 675
— — — — 40
15 20 30 40 —
56 60 350 1000 2175 2975 72 72 135 150 150 225 675
— — — — 50
20 20 40 50 —
67 72 400 1100 2975 2975 72 72 135 150 150 225 675
— — — — 60
25 30 50 60 —
85 85 500 1150 2975 5800 72 72 135 275 275 350 1150
— — — — 75
30 40 60 75 —
105 105 500 1150 2975 5800 72 72 135 275 275 350 1150
— — — — 100
40 40 75 100 —
125 142 600 1550 5800 5800 72 72 135 275 275 350 1150
— — — — 125
50 60 100 125 —
156 175 950 1850 5800 6500 72 72 135 450 450 525 1575
— — — — 150
75 75 150 150 —
225 250 950 2100 5800 6500 72 72 135 450 450 525 1575
— — — — 200
75 100 150 200 —
248 300 1250 2700 6500 7000 72 72 135 450 450 525 1575
— — — — 250

Connected inside delta Shunt rated Across the

(AC1) bypass or line rated Electronic Electronic Start/Stop HOA Run NEMA NEMA NEMA NEMA
Maximum Maximum isolation (AC3) bypass brake brake pushbuttons selector pilot 12 3R 4 4X
motor current horsepower contactor contactor std. duty hvy .duty switch light adder 1 adder 1 adder 1 adder 1
UL IEC 208V 240V 380V 480V 600V List price List price List price List price List price List price List price List price List price List price List price

7.5 10 15 20 — $ 150
30 30 $ 775 $ 1445 $ 1445 $ 72 $ 72 $ 135 $ 150 $ 150 $ 225 $ 675
— — — — 25
10 — — 25 —
37 — 175 850 1445 2175 72 72 135 150 150 225 675
— — — — 30
15 15 30 30 —
48 52 175 850 1445 2175 72 72 135 150 150 225 675
— — — — 40
20 20 30 40 —
58 64 250 900 2175 2175 72 72 135 150 150 225 675
— — — — 50
20 25 40 50 —
69 76 300 950 2175 2975 72 72 135 150 150 225 675
— — — — 60
25 30 50 60 —
81 85 300 950 2175 2975 72 72 135 150 150 225 675
— — — — 75
30 30 60 75 —
96 105 350 1000 2175 2975 72 72 135 150 150 225 675
— — — — 75
40 40 60 75 —
116 124 400 1100 2975 2975 72 72 135 150 150 225 675
— — — — 100
50 50 75 100 —
147 147 500 1150 2975 5800 72 72 135 275 275 350 1150
— — — — 155
60 60 100 150 —
181 181 500 1150 2975 5800 72 72 135 275 275 350 1150
— — — — 150
75 75 150 150 —
215 245 600 1550 5800 5800 72 72 135 275 275 350 1150
— — — — 200
75 100 150 200 —
270 300 950 1850 5800 6500 72 72 135 450 450 525 1575
— — — — 250
125 150 250 300 —
389 430 950 2100 5800 6500 72 72 135 450 450 525 1575
— — — — 400
150 150 300 350 —
429 515 1250 2700 6500 7000 72 72 135 450 450 525 1575
— — — — 400
1 Bypass contactor required.
2 Includes emergency bypass control.
3
6.8Subtract AC1 List price when AC1 rating ("M"suffix) is included Discount schedule PSSE Low Voltage Products & Systems
in the catalog numbers shown on page 6.5.
1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Accessories

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Accessories Additional auxiliary contact blocks for

bypass or isolation contactors
List
Suffix
Item price
code 1
adder Contact Suffix List Price
configuration code adder
Softstarters
Door mounted reset K $ 72 1 N.O. & 1 N.C. 11 $ 54
E-Stop T 72 2 N.O. & 2 N.C. 22 98
Start-stop pushbutton A 72 3 N.O. & 3 N.C. 33 142
2 position selector switch C 72
3 position selector switch D 72
Pilot light run E 135 Terminal block to increase connection capacity 3
Start-stop pushbutton & pilot light F 207 Wire For Catalog List
2 position selector switch & pilot light H 207
3 position selector switch & pilot light J 207
range softstarter number price 6
Shunt rated (AC1) bypass contactor M see pg 6.7 #8 - #1 (1 per phase) PSS18 – PSS44 PSLW-44 $ 65
Across the line rated (AC3) contactor with #6 - 2/0 (1 per phase) or
emergency bypass control 7 B see pg 6.7 PSS50 – PSS72 PSLW-72 70
#4 - 1/0 (2 per phase)
Isolation contactor W see pg 6.7
Electronic brake (standard duty) Y see pg 6.7
Electronic brake (heavy duty) Z see pg 6.7
Service entrance, 3-wire SE3 100 Terminal lug kits 4
Service entrance, 4-wire SE4 300 Wire For Catalog List
Lightning arrestor LA 320 range softstarter 5 number price
Space heater, 100W with thermostat SH 600 #6 - 250 MCM (1 per phase) PSS85 – PSS142 PSLK-185 $ 150
Auxiliary relays #4 - 400 MCM (1 per phase) PSS175 – PSS300 PSLK-300 195
Type N control relay (4 pole) CR 150 #4 - 500 MCM (2 per phase) PSS175 – PSS300 PSLK-300/2 280
Electronic timer
1.5 – 30s On Delay TN30 125
5 –100s On Delay TN100 125
1.5 – 30s Off Delay TF30 125 Terminal covers (Includes line & load covers)
5 –100s Off Delay TF100 125
Phase failure phase reversal PFPR 375
For Catalog 6 List
Undervoltage relay UV 150 softstarter number price
Overvoltage relay OV 180
Ground fault protection GFP 1500 PSS85 – PSS142 K4LCH $ 16
PSS175 – PSS300 K5LCH 24
Meters & metering
Current transformer CT 250
Ammeter (including C.T.) AM 470
Ammeter & ammeter switch AMS 1800
Voltmeter VM 1200
Voltmeter & voltmeter switch VMS 1800
Elapsed time meter ETM 350
Operation counter OC 375
Wattmeter WM 2450

Control transformers
Price adder for extra VA
Size Standard VA
100VA 250VA
PSS18/30 – PSS 142/245 75 $ 175 —
PSS175/300 – PSS300/515 150 225 $ 300

Current transformers for current limit function 2

Technical For Catalog List
data softstarter number price
60/1 – 2 turns PSS18/30 PSCT-60
40/1 – 1 turn PSS30/52 PSCT-40 $ 70
50/1 – 1 turn PSS37/64 PSCT-50
60/1 – 1 turn PSS44/76 PSCT-60
75/1 – 1 turn PSS50/85 PSCT-75
75/1 – 1 turn PSS60/105 PSCT-75
100/1 – 1 turn PSS72/124 PSCT-100
125/1 – 1 turn PSS85/147 PSCT-125
150/1 – 1 turn PSS105/181 PSCT-150 130
200/1 – 1 turn PSS142/245 PSCT-200
250/1 – 1 turn PSS175/300 PSCT-250
400/1 – 1 turn PSS250/430 PSCT-400
400/1 – 1 turn PSS300/515 PSCT-400

1 Add the suffix code after the last digit of the catalog number. 7 Control includes panel mounted Norm/E-Bypass switch, START/STOP pushbutton &
2 1 VA minimum. Class 10 external overload unless otherwise specified.
3 Stranded conductors.
4 Includes line/load lugs and hardware.
5 Softstarters listed are provided with terminating bus tabs as standard.
6 Discount schedule SA.

Discount schedule PSS – Terminal blocks, lug kits, & current transformers
Low Voltage Products & Systems
Discount schedule PSSE – Accessories, aux contact blocks
6.9
ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule SA — Terminal covers 1SXU 000 023 C0201
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Technical data
t a
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PSS03 – PSS25 and PSS18/30 – PSS300/515

PSS03 – PSS12 PSS25 PSS18/30 – PSS300/515

Rated insulation voltage Uz V 630 630 690

Rated operational Voltage Ue V 220 – 600 220 – 600 200 – 690
SCR PIV ratings
up to 500V 1200 1200 1600
up to 600V 1600 1600 1800
Starting capacity at max. rated current Ie 5 x Ie for 5 sec 5 x Ie for 5 sec 500% for 30 sec
Number of starts per hour 1 6 6 30 6
Overload class A 10 10 10
Service factor % 100 100 115
6 110 (PSS300/515)
Ambient temperature
During operation °C -20 to +50 -20 to +50 -20 to +60 2
During storage °C -40 to +70 -40 to +70 -40 to +70
Degree of protection
Main circuit IP20 IP20 IP20 (PSS18/30-500 – PSS44/76-500)
IP10 (PSS50/85-500 – PSS72/124/-500)
IP10 (PSS18/30-690 – PSS72/124-690)
IP00 (PSS85/147 – PSS300/515)

Supply and control circuit IP20 IP20 IP20

Settings
Ramp time during start s 0.5 – 6.5 0.5 – 10 1 – 30
Ramp time during stop s 0.5 – 8 0.5 – 20 0 – 30
Initial voltage during start % 0 – 85 5 – 50 30 – 70
Current limit function xle No No 1.5 – 4 3
Switch for
Inside delta connection ON/OFF No No Yes
Signal relay
Bypass signal No 4 No 4 Yes
Fault signal No No Yes
Rated operational voltage Ue V — — 250
Rated thermal current Ith A — — 5
Rated operational current Ie
at AC 15 (Ue=250V) A — — 1.5
Signal indication LED
Ready to start/stand by ON Green Green Green
Ramping up/down Yellow Yellow (flashing) No
Completed start ramp T.O.R. Yellow Yellow Green
General fault (internal) F1 — Red Red
External fault (phase loss) F2 — — Red

Size related data

Max. power loss Max. SCR fuse Bussman Power requirements
Size Type A
at max le W rating (optional) fuses of supply circuit VA

PSS03 TA25DU 2.2 – 3.1 — 16A 170M1359 2

PSS12 TA25DU 10 – 14 — 40A 170M1363 2
PSS25 TA25DU 18 – 25 — 50A 170M1364 5
PSS18/30 TA25DU 6 – 18 5 50A 170M1364 9
PSS30/52 TA25DU 10 – 30 5 80A 170M1366 9
PSS37/64 TA42DU 22 – 37 5 125A 170M1368 9
PSS44/76 TA75DU 29 – 44 5 160A 170M1369 9
PSS50/85 TA75DU 29 – 50 5 160A 170M1369 10
PSS60/105 TA75DU 29 – 60 5 200A 170M1370 10
PSS72/124 TA75DU 45 – 72 5 250A 170M1371 10
PSS85/147 TA110DU 65 – 85 5 315A 170M1372 36
PSS105/181 TA110DU 65 – 105 5 400A 170M3019 36
PSS142/245 TA200DU 100 – 142 5 450A 170M3020 36
PSS175/300 TA200DU 100 – 175 5 500A 170M3021 65
PSS250/430 TA450DU 130 – 250 5 700A 170M4017 65
PSS300/515 TA450DU 130 – 300 5 900A 170M5015 65

1 When more than six starts per hour are required, contact your sales office.
2 Above 40°C, up to max 60°C, reduce the rated current with 0.8% per °C.
3 Only if current transformer is connected (accessory).
4 The unit has built-in bypass contacts (AC-53b).
5 Total power loss: PLtot = [3 x le x 1.0] + 50 (W), reduced to 50W only when using by-pass.
6 50% on and 50% off, 3.5 times rated current and 7 second starting time.

6.10 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Technical data

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Cross section of connection cables PSS03 – PSS25 and PSS18/30 – PSS300/515

PSS50/85-500 – PSS85/147-500 – PSS175/300-500 –
PSS03 – PSS18/30-500 – PSS72/124-500 & PSS142/245-500 & PSS300/515-500 &
Type PSS PSS25
PSS12 PSS44/76-500 PSS18/30-690 – PSS85/147-690 – PSS175/300-690 –
PSS72/124-690 PSS142/245-690 PSS300/515-690
Main circuit
Connection clamp
Rigid solid/rigid stranded 1x AWG 12 AWG 6 AWG 4 - 8 AWG 1 - 8 — —
Rigid solid/rigid stranded 2x AWG 12 AWG 8 AWG 4 - 8 AWG 4 - 8 — —
Tightening torque (for guidance only) max. lb./in 4.3 17.5 23 40 — —
Terminal lugs 1
Rigid solid / rigid stranded 1x — — — — #6 - 250 MCM #4 - 400 MCM 6
Rigid solid / rigid stranded 2x — — — — — #4 - 500 MCM
Tightening torque (for guidance only) max. lb./in — — — — 300 375
Connection bar
Width and thickness mm — — — — 17.5 x 5 20 x 5
Hole diameter mm — — — — 8.5 10.2
Tightening torque (for guidance only) max. lb./in — — — — 79 155
Supply and control circuit
Connection clamp
Rigid solid/rigid stranded 1x AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12
Rigid solid/rigid stranded 2x AWG 12 — — — — –
Tightening torque (for guidance only) max. lb./in 4.3 4.3 4.3 4.3 4.3 4.3

1 See accessories on page 6.8.

Low Voltage Products & Systems 6.11

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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Circuit diagrams
t a
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So ype
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INCOMING LINES
A B C WHEN SPECIFIED

CIRCUIT
PROTECTIVE DEVICE
(IF SPECIFIED) CHFU CHFU
H1 H2 H3 H4

CXFU CCT

6
L1 L2 L3
SOFT
STARTER WHEN BYPASS
IS SPECIFIED
START
L1 L2 L3 O L 96 STOP
95
21 22 13 14
B

T1 T2 T3 T1 T2 T3 WHEN BYPASS
IS SPECIFIED
B
L1 L2 L3 A1 A2
OL
T1 T2 T3 STOP

CURRENT
COMMON
N L GND
START

LIMIT
MOTOR FAULT 1 BYPASS

PSS
18/30 - 300/515

OFF
HAND AUTO
NOTES 95
O L 96
23 24

1. ALL CONTROL WIRING TO BE 18GA.

COLOR OF CONTROL WIRE SHALL BE
PER VOLTAGE OF CONTACTOR COILS: 13 14
RED - ALL AC VOLTAGES
WHITE MAY BE USED ON THE
GROUNDED SIDE OF THE AC
CIRCUIT IF SPECIFIED.
BLUE - ALL DC VOLTAGES
STOP

CURRENT
COMMON

N L GND
START

LIMIT
2. ALL DEVICES ARE SHOWN DE-ENERGIZED. FAULT BYPASS

3. DO NOT USE SELECTOR SWITCHES WITH

ES
AUTO-RESET OVERLOAD RELAYS. PSS
M 18/30 - 300/515

LEGEND
CCT CONTROL CIRCUIT TRANSFORMER HOA CONNECTION DETAILS
CHFU CCT PRIMARY FUSE
SET DIP SWITCH S1
CXFU CCT SECONDARY FUSE
AS SHOWN
B BYPASS CONTACTOR
OL OVERLOAD RELAY
13 CONN POINT ON DEVICE WITH NUMBER
REMOTE DEVICE
CONN POINT AT TERMINAL BLOCK ES

6.12 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Circuit diagrams

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PSS18/30 – PSS300/515, Delta motor configuration PS rs
S

INCOMING LINES
A B C WHEN SPECIFIED

CIRCUIT
PROTECTIVE DEVICE
(IF SPECIFIED) CHFU CHFU
H1 H2 H3 H4

CXFU CCT

PSS
L1 L2 L3
6
SOFT WHEN START
STARTER SPECIFIED 95
O L 96 STOP
21 22 13 14

L1 L2 L3

WHEN BYPASS
B IS SPECIFIED
B
T1 T2 T3 T1 T2 T3
A1 A2

L1 L2 L3

OL

STOP
CURRENT

COMMON
N L GND

START
T1 T2 T3
LIMIT
T3 T6 FAULT 1 BYPASS

T2 T4
MOTOR
PSS
ES T1 T5
18/30 - 300/515
M

OFF
SET DIP SWITCH S1 O L 96
HAND AUTO
AS SHOWN 95
23 24

13 14
ES

M
STOP

CURRENT
COMMON

N L GND
START

LIMIT
FAULT BYPASS

NOTES PSS
18/30 - 300/515
1. ALL CONTROL WIRING TO BE 18GA.
COLOR OF CONTROL WIRE SHALL BE
PER VOLTAGE OF CONTACTOR COILS:
RED - ALL AC VOLTAGES HOA CONNECTION DETAILS
WHITE MAY BE USED ON THE
GROUNDED SIDE OF THE AC
CIRCUIT IF SPECIFIED.
BLUE - ALL DC VOLTAGES
2. ALL DEVICES ARE SHOWN DE-ENERGIZED.

3. DO NOT USE SELECTOR SWITCHES WITH

AUTO-RESET OVERLOAD RELAYS.
(High voltage)

LEGEND
CCT CONTROL CIRCUIT TRANSFORMER
CHFU CCT PRIMARY FUSE
CXFU CCT SECONDARY FUSE
B BYPASS CONTACTOR
OL OVERLOAD RELAY
13 CONN POINT ON DEVICE WITH NUMBER
REMOTE DEVICE
CONN POINT AT TERMINAL BLOCK

Low Voltage Products & Systems 6.13

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

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Circuit diagrams
t a
fts PS PSS18/30 – PSS300/515, Delta motor configuration
So ype
T Fault contactor

INCOMING LINES
A B C WHEN SPECIFIED

CIRCUIT
PROTECTIVE DEVICE
(IF SPECIFIED) CHFU CHFU
H1 H2 H3 H4

CXFU CCT

L1 L2 L3
6 PSS WHEN
SOFT WHEN START
SPECIFIED SPECIFIED OL STOP
STARTER 95 96
21 22 13 14

L1 L2 L3 L1 L2 L3

B FC WHEN FAULT CONTR

IS SPECIFIED
T1 T2 T3 T1 T2 T3 T1 T2 T3 FC
A1 A2

L1 L2 L3 WHEN BYPASS
OL IS SPECIFIED
T1 T2 T3 B
T3 T6 A1 A2
T2 T4
MOTOR

ES T1 T5

COMMON
STOP

N L GND CURRENT
START

LIMIT
FAULT BYPASS

SET DIP SWITCH S1 PSS

AS SHOWN
18/30 - 300/515
(WITH N.C. FAULT CONTACT)

ES
OFF
M HAND AUTO
OL
95 96
23 24

13 14

NOTES
1. ALL CONTROL WIRING TO BE 18GA.
COLOR OF CONTROL WIRE SHALL BE
COMMON
STOP

N L GND CURRENT
START

PER VOLTAGE OF CONTACTOR COILS: LIMIT

FAULT BYPASS
RED - ALL AC VOLTAGES
WHITE MAY BE USED ON THE
GROUNDED SIDE OF THE AC PSS
CIRCUIT IF SPECIFIED. 18/30 - 300/515
BLUE - ALL DC VOLTAGES
(WITH N.C. FAULT CONTACT)
2. ALL DEVICES ARE SHOWN DE-ENERGIZED.
HOA CONNECTION DETAILS
3. DO NOT USE SELECTOR SWITCHES WITH
AUTO-RESET OVERLOAD RELAYS.
LEGEND
CCT CONTROL CIRCUIT TRANSFORMER
CHFU CCT PRIMARY FUSE
CXFU CCT SECONDARY FUSE
B BYPASS CONTACTOR
OL OVERLOAD RELAY (High voltage)
13 CONN POINT ON DEVICE WITH NUMBER
REMOTE DEVICE
CONN POINT AT TERMINAL BLOCK

6.14 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Approximate dimensions

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Open, PSS18 – PSS72 PS rs
00.00 Inches
S
00.00 [Millimeters]

PSS18 to PSS44 (208V – 480V) PSS18 to PSS72 (690V)

PSS50 to PSS72 (208 – 480V)

6.39 6.39
162.3 162.3

6
0.39 0.39
10 10

4.72 5.51
120 140
4.13 0.30 4.92 0.30
7.5 7.5
105 0.26 125 0.26
Ø 6.5 ( 4x ) Ø 6.5 ( 4x )

7.88 9.84
200 250

7.24 9.21
184 234

0.08 0.08 0.35

2 2 9

Low Voltage Products & Systems 6.15

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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Approximate dimensions
t a
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So ype
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00.00 Inches
00.00 [Millimeters]

PSS85 to PSS142 (208V – 690V) PSS175 to PSS300 (208V – 690V)

10.41 10.41
264.3 264.3

6 0.06 0.06
1.5 1.5

0.12
7.13 0.12 14.02 3.1
181 3.1 356

6.22
158 13.11
333

13.39
340 13.39
340
12.60
320
12.60
320

0.28
Ø7 ( 4x )
0.28
Ø7 ( 4x )

0.39
10
0.40
10

6.16 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Approximate dimensions

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Enclosed PS rs
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" #

$IA
%

6
! $

208V – 500V
Softstarter Softstarter Dimensions Dimensions
type combination In-line (in.) Inside delta (in.)
A B C D E A B C D E
PSS18/30-500 Softstarter only 20 20 12 18.50 18.50 20 20 12 18.50 18.50
thru Softstarter with bypass 20 20 12 18.50 18.50 20 20 12 18.50 18.50
PSS44/76-500 Softstarter with fused disconnect 1 20 20 12 18.50 18.50 20 20 12 18.50 18.50
Softstarter with circuit breaker 1 20 20 12 18.50 18.50 20 20 12 18.50 18.50

PSS50/85-500 Softstarter only 20 20 12 18.50 18.50 20 20 12 18.50 18.50

Softstarter with bypass 20 20 12 18.50 18.50 20 20 12 18.50 18.50
thru
PSS72/124-500 Softstarter with fused disconnect 1 20 20 12 18.50 18.50 24 20 12 22.50 18.50
Softstarter with circuit breaker 1 20 20 12 18.50 18.50 20 20 12 18.50 18.50

PSS85/147-500 Softstarter only 24 24 12 22.50 22.50 24 24 12 22.50 22.50

Softstarter with bypass 24 24 12 22.50 22.50 24 24 12 22.50 22.50
thru
PSS142/245-500 Softstarter with fused disconnect 1 36 30 12 34.50 28.50 36 30 12 34.50 28.50
Softstarter with circuit breaker 1 30 24 12 28.50 22.50 30 24 12 28.50 22.50

PSS175/300-500 Softstarter only 36 30 12 34.50 28.50 42 36 12 40.50 34.50

Softstarter with bypass 36 30 12 34.50 28.50 42 36 12 40.50 34.50
thru
PSS300/515-500 Softstarter with fused disconnect 1 48 36 16 46.50 34.50 48 36 16 46.50 34.50
Softstarter with circuit breaker 1 42 36 12 40.50 34.50 48 36 16 46.50 34.50

575V – 690V
PSS18/30-690 Softstarter only 20 20 12 18.50 18.50 20 20 12 18.50 18.50
Softstarter with bypass 20 20 12 18.50 18.50 20 20 12 18.50 18.50
thru
PSS72/124-690 Softstarter with fused disconnect 1 20 20 12 18.50 18.50 20 20 12 18.50 18.50
Softstarter with circuit breaker 1 20 20 12 18.50 18.50 20 20 12 18.50 18.50

PSS85/147-690 Softstarter only 24 24 12 22.50 22.50 24 24 12 22.50 22.50

Softstarter with bypass 24 24 12 22.50 22.50 24 24 12 22.50 22.50
thru
PSS142/245-690 Softstarter with fused disconnect 1 36 30 12 34.50 28.50 36 30 12 34.50 28.50
Softstarter with circuit breaker 1 30 24 12 28.50 22.50 30 24 12 28.50 22.50

PSS175/300-690 Softstarter only 36 30 12 34.50 28.50 42 36 12 40.50 34.50

Softstarter with bypass 36 30 12 34.50 28.50 42 36 12 40.50 34.50
thru
PSS300/575-690 Softstarter with fused disconnect 1 48 36 16 46.50 34.50 48 36 16 46.50 34.50
Softstarter with circuit breaker 1 42 36 12 40.50 34.50 48 36 16 46.50 34.50

1 Dimensions remain the same if bypass contactor is added.

Low Voltage Products & Systems 6.17

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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Approximate dimensions
t a
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Minimum distance to wall / front

D C

E
6 F

B B

Approximate dimensions (in./mm) Minimum distance to wall / front (in./mm)

Catalog Dimensions A = .79/20
number D E F
B = .39/10
PSS18/30-500 – 44/76-500 4.7/120 7.9/200 6.4/163 C = 3.9/100 – both top and bottom
PSS50/85-500 – 72/124-500 5.5/140 9.8/250 6.4/163
PSS18/30-690 – 72/124-690
PSS85/147-500 – 142/245-500 7.1/181 13.4/340 10.4/265
PSS85/147-690 – 142/245-690
PSS175/300-500 – 300/515-500 14/356 13.4/340 10.4/265
PSS175/300-690 – 300/515-690

6.18 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 Softstarters So

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Description
• Wide main voltage range, 200 - 690 VAC • Thermistor (PTC) supervision of motor
• Wide control voltage range, 100 - 250 V, winding
50/60 Hz • Real time clock
• Current ratings 30 to 1050 A (In Line) and • Logging of last 20 events with time stamp
52 - 1800 A (Inside Delta) • Prepared for Field-bus communication
• Same unit can be used for both In Line and • Programmable electronic overloads: Classes
Inside Delta connection 10A, 10, 20 & 30
• Premium adjustable Softstarter functions • Locked rotor protection
like start/stop ramp, kick start, jog, step • Motor underload protection
down voltage and sequential starts • Phase imbalance protection
• Current limit adjustable between 200% to • Phase reversal protection
500% of motor FLA

Low Voltage Products & Systems 6.19

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs General information
a rte T
t
fts PS Catalog number explanation
So ype
T Open & enclosed

Open
PST B 370 600 - 70
Softstarter
Type PST Control voltage
70 – 100 - 250 V, 50/60 Hz
Bypass
No digit – No integrated bypass
B – Integrated bypass Line voltage
600 – 208/230/480/600 V
Current rating 690 – 690 V 3
6 UL / IEC UL / IEC
30 – 28/30 210 – 192/210
37 – 34/37 250 – 248/250
44 – 42/44 300 – 302/300
50 – 54/50 370 – 361/370
72 – 68/72 470 – 480/470
85 – 80/85 570 – 590/570
105 – 104/105 720 – 720/720
142 – 130/142 840 – 840/840
175 – 156/175 1050 – 1062/1050

Enclosed

T 100 D F 1 – 48 D A
Soft starter settings Options 1
T – Type PST Enclosed A – Start-stop pushbutton
B – Across the line rated (AC3) contactor with
emergency bypass control
Horsepower C – 2 position selector switch
010 – 10 125 – 125 800 – 800 D – 3 position selector switch
015 – 15 150 – 150 900 – 900 E – Pilot light
020 – 20 200 – 200 1000 – 1000 F – Start-stop pushbutton and pilot light
025 – 25 250 – 250 1200 – 1200 H – 2 position selector switch and pilot light
030 – 30 300 – 300 1400 – 1400 J – 3 position selector switch and pilot light
040 – 40 350 – 350 1500 – 1500 M – Shunt rated (AC1) bypass contactor
050 – 50 400 – 400 1600 – 1600 W – Isolation contactor
060 – 60 450 – 450 1700 – 1700
075 – 75 500 – 500 1800 – 1800
Fuse clip
100 – 100 600 – 600
A – 30A, 600V, Class J H – 1200A, 600V, Class L
B – 60A, 600V, Class J J – 1600A, 600V, Class L
Connection type C – 100A, 600V, Class J K – 2000A, 600V, Class L
L – Inline D – 200A, 600V, Class J L – 2500A, 600V, Class L
D – Inside Delta E – 400A, 600V, Class J M – 3000A, 600V, Class L
F – 600A, 600V, Class J N – 4000A, 600V, Class L
Combination type G – 800A, 600V, Class L
No digit – non-combination
F – fusible disconnect Circuit Breaker Amp Ratings
B – thermal magnetic circuit breaker D – 15 M – 70 W – 225 E – 700 N – 3000
M – magnetic only breaker E – 20 N – 80 X – 250 F – 800
N – non-fusible disconnect F – 25 P – 90 Y – 300 G – 900
G – 30 R – 100 Z – 350 H – 1000
H – 35 S – 125 A – 400 J – 1200
Enclosure
J – 40 T – 150 B – 450 K – 1600
1 – NEMA 1
K – 50 U – 175 C – 500 L – 2000
2 – NEMA 12 2
L – 60 V – 200 D – 600 M – 2500
3 – NEMA 3R 2
4 – NEMA 4 2
X – NEMA 4x stainless steel 2 MCP/MAG Only Rating
A – 3 E – 50 J – 400
B – 5 F – 100 K – 600
C – 10 G – 150 L – 800
D – 25 H – 225 M – 1200

Line voltage
20: 208V 120V control voltage
23: 230V 120V control voltage
38: 380V 220V control voltage
1 For more options, see page 6.27 41: 415V 220V control voltage
2 Bypass contactor required when integrated bypass is not included. 48: 480V 120V control voltage
3 Add 30% to the list price. 60: 600V 120V control voltage

6.20 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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General information f
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Application and description pe rte
PS rs
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Three separate terminals

prepared for external by-pass Programmable
inputs

Programmable
signal relays

Digital key-pad 6
Display with
plain words in
your language

Clear
information

FieldBus communication

Application Digital display

The PST range is a microprocessor based softstarter designed with the latest Your business is going global. Shouldn't your motor control go global, too? The
technology for soft start and soft stop of motors. The PST Softstarter has several PST display gives you information presented in plain words — in your language.
advanced motor protection features as standard. The four button key pad and the You can choose between almost a dozen languages including English, German,
logic structure of the menu makes the installation, commissioning and operation Italian, Chinese, Finnish, Swedish, French, Spanish, Dutch, Russian, Turkish
easy. It is possible to choose between 12 different languages. and Portuguese. On the PST display, you get all the information you need to set
The PST Softstarter can be used with or without a by-pass contactor. The larger up, adjust and trouble-shoot. This makes the PST extremely easy to handle and
sizes, PSTB370 – PSTB1050, include a built-in by-pass contactor. reduces the risk of misinterpretations.

The PST Softstarter can be selected according to the rated motor power in At any time, you can read output current, output voltage, number of starts, total
normal duty applications like pumps, compressors, elevators, escalators, short run time and motor temperature on the display. If a fault should occur, this is also
conveyor belts and bow thrusters. indicated on the display. The fault messages are presented in clear text in the
selected language.

)N ,INE )NSIDE$ELTA

!
!

! !

In-Line and Inside Delta connection of PST30 - 1050

Low Voltage Products & Systems 6.21

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs General information
a rte T
t Application and description
fts PS
So ype
T

Four button keypad

The PST employs the same basic user concept as today’s advanced mobile
telephones. Using the four buttons on the keypad, you can easily adjust your own
start and stop profile and motor protection functions for any type of application.
There are standard settings for many common applications including pumps,
conveyors, fans, mixers and compressors for quick and easy set up.
You can also set the advanced warning parameters to allow potential problems to
be identified before real problems occur. A password protection function is avail-
able to prevent unauthorized changes to the programming.

Remote four button keypad

6 This optional remote keypad is an extended HMI (human-machine interface) for
all PST(B) softstarters. The remote keypad allows you to access all functions from
the PST(B) on the outside of the enclosure door.
The interface/display is exactly the same as the one on the softstarter (working
in parallel with the one on the product). Used as a handheld device, it is easy to
set up parallel softstarter units as you can copy data from one softstarter unit and
download to another.
The keypad kit includes all necessary details for assembling: 3 screws, 10 ft.
communication cable, installation instructions and a drilling plan.
The keypad has the following approvals: UL Type 1, 12, Indoor 4/4X.

Starting several motors

You can store as many as three different starting parameter sets for optimal
sequence start of three different motors. You can use this function for two or three PSTB1050 with integrated by-pass contactor.
speed motors as well.

Fieldbus communication
Integrated advanced motor protection The PST Softstarter has a built-in interface on the front for connection of the ABB
Inside the PST Softstarter, you will find useful features for advanced motor and FieldBusPlug used for fieldbus communication. Through this interface, it is pos-
softstarter protection, including: programmable overload protection, high current, sible to control the softstarter, achieve status information, upload and download
underload, phase imbalance, phase reversal, thyristor overload protection, and parameters. The interface between the softstarter and the FieldBusPlug is always
bypass monitoring to ensure proper by-pass operation. the same. Independently of PST Softstarter size or delivery date, it is possible
to connect to any fieldbus protocol later on since this is defined in the Field-
BusPlug itself. The following protocols are currently available: AS-I, DeviceNet
Programmable signal relays and Profibus DP. To connect the PST Softstarter to a fieldbus system, you need
All PST units have three programmable signal relays where each relay can signal
the accessories described on pages 6.33 to 6.34 as well as specific software for
Run, Top of Ramp or Event. The Event setting can be used to signal fault protec-
PLC set-up, which is available on the ABB web site; see the Resources section
tions or warnings. The supervisory functions monitor not only software and critical
at the bottom of the Softstarter product page at www.abb-control.com/products/
softstarter functionality but also phase loss and out of frequency range.
softstarters.htm.
Integrated by-pass contactor
On the larger sizes (PSTB370 – PSTB1050), there is an integrated ABB AF
contactor. This gives you advantages in terms of cost-saving, (less investment in
fans, cables, time), space saving (more compact soft starter; no fan that takes up
space), and last but not least, energy saving. With a by-pass contactor you can
reduce the power losses during normal run by 90% or more.
For the smaller PST below 370A, which are not equipped with built-in contactors,
the units have double connections for the main terminals on the line side. The ex-
tra terminals are used to connect an external by-pass contactor in order to enable
the integrated protection functions.

6.22 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Open f
Ty tsta
In-Line, Inside Delta pe rte
PS rs
7.5 – 1800 HP T

Connected In-Line 1
Maximum motor current Maximum horsepower Weight Catalog List
UL IEC 208V 240V 380V 480V 600V (lbs.) number price
28 30 7.5 10 15 20 25 9 PST30-600-70 $ 1330
34 37 10 10 20 25 30 9 PST37-600-70 1360
42 44 10 15 25 30 40 11 PST44-600-70 1390
54 50 15 20 30 40 50 11 PST50-600-70 1730
68 72 20 25 40 50 60 22 PST72-600-70 1755
80 85 25 30 50 60 75 22 PST85-600-70 2380
104 105 30 40 60 75 100 27 PST105-600-70 2410
PST72-600-70 130 142 40 50 75 100 125 33 PST142-600-70 3375
156 175 50 60 100 125 150 44 PST175-600-70 3420 6
192 210 60 75 125 150 200 49 PST210-600-70 3870
248 250 75 100 150 200 250 49 PST250-600-70 4350
302 300 100 100 150 250 300 53 PST300-600-70 4480
361 370 125 150 200 300 350 84 PSTB370-600-70 5660
480 470 150 200 300 400 500 93 PSTB470-600-70 7000
590 570 200 250 350 500 600 97 PSTB570-600-70 8550
720 720 250 300 450 600 700 119 PSTB720-600-70 9630
840 840 300 350 500 700 800 124 PSTB840-600-70 10,900
1062 1050 400 450 600 900 1000 137 PSTB1050-600-70 18,000

PST142-600-70 Connected Inside Delta 1

Maximum motor current Maximum horsepower Weight Catalog List
UL IEC 208V 240V 380V 480V 600V (lbs.) number price
42 51 10 15 30 30 40 9 PST30-600-70 $ 1330
54 64 15 20 40 40 50 9 PST37-600-70 1360
72 76 20 25 50 50 60 11 PST44-600-70 1390
80 86 25 30 50 60 75 11 PST50-600-70 1730
104 124 30 40 75 75 100 22 PST72-600-70 1755
130 148 40 50 75 100 125 22 PST85-600-70 2380
156 181 50 60 100 125 150 27 PST105-600-70 2410
192 245 60 75 150 150 200 33 PST142-600-70 3375
248 303 75 100 200 200 250 44 PST175-600-70 3420
302 363 100 100 200 250 300 49 PST210-600-70 3870
361 433 125 150 250 300 350 49 PST250-600-70 4350
PST175-600-70 480 519 150 200 300 400 500 53 PST300-600-70 4480
590 640 200 250 400 500 600 84 PSTB370-600-70 5660
720 814 250 300 500 600 700 93 PSTB470-600-70 7000
840 987 300 350 600 700 800 97 PSTB570-600-70 8550
1247 1247 400 500 800 1000 1200 119 PSTB720-600-70 9630
1454 1454 500 600 900 1200 1500 124 PSTB840-600-70 10,900
1839 1818 600 700 1000 1500 1800 137 PSTB1050-600-70 18,000

PSTB370-600-70

PSTB570-600-70
1 Different frame sizes are separated by rules.

Low Voltage Products & Systems Discount schedule PST 6.23

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Enclosed
a rte T
t NEMA 1, 12
fts PS
So ype
T In-Line, 5 – 1000 HP

Connected In-Line
NEMA1, 480V NEMA1, 600V NEMA12, 480V NEMA12, 600V
Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List
UL IEC 208V 240V 380V 480V 600V Number Number Price Number Number Price
5 5 10 10 — T010L1-48 — T010L2-48M —
18 18 $ 1655 $ 1905
— — — — 15 — T015L1-60 — T015L2-60M
7.5 10 15 20 — T020L1-48 — T020L2-48M —
28 30 1655 1930
— — — — 25 — T025L1-60 — T025L2-60M
10 10 20 25 — T025L1-48 — T025L2-48M —
34 37 1685 2085
— — — — 30 — T030L1-60 — T030L2-60M

6 42 44
10
—
15
—
25
—
30
—
—
40
T030L1-48
—
—
T040L1-60
1715
T030L2-48M
—
—
T040L2-60M
2165

15 20 30 40 — T040L1-48 — T040L2-48M —
54 50 2055 2555
— — — — 50 — T050L1-60 — T050L2-60M
20 25 40 50 — T050L1-48 — T050L2-48M —
68 72 2080 2630
— — — — 60 — T060L1-60 — T060L2-60M
25 30 50 60 — T060L1-48 — T060L2-48M —
80 85 2705 3355
— — — — 75 — T075L1-60 — T075L2-60M
30 40 60 75 — T075L1-48 — T075L2-48M —
104 105 2735 3460
— — — — 100 — T100L1-60 — T100L2-60M
40 50 75 100 — T100L1-48 — T100L2-48M —
130 142 3875 4775
— — — — 125 — T125L1-60 — T125L2-60M
50 60 100 125 — T125L1-48 — T125L2-48M —
156 175 3920 5170
— — — — 150 — T150L1-60 — T150L2-60M
60 75 125 150 — T150L1-48 — T150L2-48M —
192 210 4370 5770
— — — — 200 — T200L1-60 — T200L2-60M
75 100 150 200 — T200L1-48 — T200L2-48M —
248 250 4850 6550
— — — — 250 — T250L1-60 — T250L2-60M
100 100 150 250 — T250L1-48 — T250L2-48M —
302 300 5080 7830
— — — — 300 — T300L1-60 — T300L2-60M
125 150 200 300 — T300L1-48M1 — T300L2-48M1 —
361 370 6260 6910
— — — — 350 — T350L1-60M1 — T350L2-60M1
— — 250 350 — T350L1-48M1 — T350L2-48M1 —
414 400 7700 8450
— — — — 400 — T400L1-60M1 — T400L2-60M1
150 200 300 400 — T400L1-48M1 — T400L2-48M1 —
480 470 7700 8550
— — — — 500 — T500L1-60M1 — T500L2-60M1
200 250 350 500 — T500L1-48M1 — T500L2-48M1 —
590 570 9350 10,350
— — — — 600 — T600L1-60M1 — T600L2-60M1
250 300 450 600 — T600L1-48M1 — T600L2-48M1 —
720 720 10,830 11,830
— — — — 700 — T700L1-60M1 — T700L2-60M1
300 350 500 700 — T700L1-48M1 — T700L2-48M1 —
840 840 12,900 14,000
— — — — 800 — T800L1-60M1 — T800L2-60M1
350 400 — 800 — T800L1-48M1 — T800L2-48M1 —
960 — 21,000 22,300
— — — — 900 — T900L1-60M1 — T900L2-60M1
400 450 600 900 — T900L1-48M1 — T900L2-48M1 —
1062 1050 21,000 22,300
— — — — 1000 — T1000L1-60M1 — T1000L2-60M1

1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page 6.30.

6.24 Discount schedule PSTE Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Enclosed f
Ty tsta
NEMA 1, 12 pe rte
PS rs
Inside Delta, 7.5 – 1800 HP T

Connected Inside Delta

NEMA1, 480V NEMA1, 600V NEMA12, 480V NEMA12, 600V
Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List
UL IEC 208V 240V 380V 480V 600V Number Number Price Number Number Price
7.5 10 15 20 — T020D1-48 — T020D2-48M —
28 30 $ 1655 $ 1905
— — — — 25 — T025D1-60 — T025D2-60M
10 10 20 25 — T025D1-48 — T025D2-48M —
34 37 1655 1905
— — — — 30 — T030D1-60 — T030D2-60M
10 15 25 30 — T030D1-48 — T030D2-48M —
42 44 1655 1930
— — — — 40 — T040D1-60 — T040D2-60M

54 50
15
—
20
—
30
—
40
—
—
50
T040D1-48
—
—
T050D1-60
1685
T040D2-48M
—
—
T050D2-60M
2085 6
20 25 40 50 — T050D1-48 — T050D2-48M —
68 72 1715 2165
— — — — 60 — T060D1-60 — T060D2-60M
25 30 50 60 — T060D1-48 — T060D2-48M —
80 85 2055 2555
— — — — 75 — T075D1-60 — T075D2-60M
30 40 60 75 — T075D1-48 — T075D2-48M —
104 105 2080 2630
— — — — 100 — T100D1-60 — T100D2-60M
40 50 75 100 — T100D1-48 — T100D2-48M —
130 142 2705 3355
— — — — 125 — T125D1-60 — T125D2-60M
50 60 100 125 — T125D1-48 — T125D2-48M —
156 175 2735 3460
— — — — 150 — T150D1-60 — T150D2-60M
60 75 125 150 — T150D1-48 — T150D2-48M —
192 210 3875 4775
— — — — 200 — T200D1-60 — T200D2-60M
75 100 150 200 — T200D1-48 — T200D2-48M —
248 250 3920 5120
— — — — 250 — T250D1-60 — T250D2-60M
100 100 150 250 — T250D1-48 — T250D2-48M —
302 300 4370 5770
— — — — 300 — T300D1-60 — T300D2-60M
125 150 200 300 — T300D1-48 — T300D2-48M —
361 370 4850 6550
— — — — 350 — T350D1-60 — T350D2-60M
— — 250 350 — T350D1-48 — T350D2-48M —
414 400 5080 7830
— — — — 400 — T400D1-60 — T400D2-60M
150 200 300 400 — T400D1-48 — T400D2-48M —
480 470 5080 7830
— — — — 500 — T500D1-60 — T500D2-60M
200 250 350 500 — T500D1-48M1 — T500D2-48M1 —
590 570 6260 6910
— — — — 600 — T600D1-60M1 — T600D2-60M1
250 300 450 600 — T600D1-48M1 — T600D2-48M1 —
720 720 7700 8550
— — — — 700 — T700D1-60M1 — T700D2-60M1
300 350 500 700 — T700D1-48M1 — T700D2-48M1 —
840 840 9350 10,350
— — — — 800 — T800D1-60M1 — T800D2-60M1
350 400 — 800 — T800D1-48M1 — T800D2-48M1 —
960 — 10,830 12,130
— — — — 900 — T900D1-60M1 — T900D2-60M1
400 450 600 900 — T900D1-48M1 — 10,830 T900D2-48M1 —
1062 1050 12,130
— — — — 1000 — T1000D1-60M1 — T1000D2-60M1
400 500 800 1000 — T1000D1-48M1 — T1000D2-48M1 —
1247 1215 10,830 12,130
— — — — 1200 — T1200D1-60M1 — T1200D2-60M1
500 600 900 1200 — T1200D1-48M1 — T1200D2-48M1 —
1454 1370 12,900 14,650
— — — — 1500 — T1500D1-60M1 — T1500D2-60M1
600 700 1200 1500 — T1500D1-48M1 — T1500D2-48M1 —
1839 1823 21,000 22,750
— — — — 1800 — T1800D1-60M1 — T1800D2-60M1

1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page 6.30.

Low Voltage Products & Systems Discount schedule PSTE 6.25

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Enclosed
a rte T
t NEMA 1, Combination
fts PS
So ype
T In-Line, 5 – 1000 HP

Connected In-Line
NEMA1, 480V NEMA1, 600V NEMA1, 480V NEMA 1, 600V
Circuit breaker Circuit breaker Fused disconnect Fused disconnect
Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List
UL IEC 208V 240V 380V 480V 600V Number Number Price Number Number Price
5 5 10 10 — T010LB1-48E — T010LF1-48A —
18 18 $ 2055 $ 2055
— — — — 15 — T015LB1-60E — T015LF1-60A
7.5 10 15 20 — T020LB1-48J — T020LF1-48B —
28 30 2065 2065
— — — — 25 — T025LB1-60J — T025LF1-60B
10 10 20 25 — T025LB1-48K — T025LF1-48B —
34 37 2110 2110
— — — — 30 — T030LB1-60K — T030LF1-60B
6 42 44
10 15 25 30 — T030LB1-48L —
2315
T030LF1-48C —
2315
— — — — 40 — T040LB1-60L — T040LF1-60C
15 20 30 40 — T040LB1-48N — T040LF1-48C —
54 50 2655 2655
— — — — 50 — T050LB1-60N — T050LF1-60C
20 25 40 50 — T050LB1-48R — T050LF1-48C —
68 72 2680 2680
— — — — 60 — T060LB1-60R — T060LF1-60C
25 30 50 60 — T060LB1-48S — T060LF1-48D —
80 85 3705 3705
— — — — 75 — T075LB1-60S — T075LF1-60D
30 40 60 75 — T075LB1-48T — T075LF1-48D —
104 105 3735 3735
— — — — 100 — T100LB1-60T — T100LF1-60D
40 50 75 100 — T100LB1-48V — T100LF1-48D —
130 142 5075 5075
— — — — 125 — T125LB1-60V — T125LF1-60D
50 60 100 125 — T125LB1-48X — T125LF1-48E —
156 175 5720 5720
— — — — 150 — T150LB1-60X — T150LF1-60E
60 75 125 150 — T150LB1-48Y — T150LF1-48E —
192 210 6170 6170
— — — — 200 — T200LB1-60Y — T200LF1-60E
75 100 150 200 — T200LB1-48A — T200LF1-48E —
248 250 6650 6650
— — — — 250 — T250LB1-60Z — T250LF1-60E
100 100 150 250 — T250LB1-48B — T250LF1-48F —
302 300 7580 7580
— — — — 300 — T300LB1-60B — T300LF1-60F
125 150 200 300 — T300LB1-48DM1 — T300LF1-48FM1 —
361 370 8860 8860
— — — — 350 — T350LB1-60CM1 — T350LF1-60FM1
— — 250 350 — T350LB1-48EM1 — T350LF1-48FM1 —
414 400 11,300 11,300
— — — — 400 — T400LB1-60DM1 — T400LF1-60FM1
150 200 300 400 — T400LB1-48FM1 — T400LF1-48GM1 —
480 470 11,800 11,800
— — — — 500 — T500LB1-60EM1 — T500LF1-60GM1
200 250 350 500 — T500LB1-48GM1 — T500LF1-48HM1 —
590 570 14,550 14,550
— — — — 600 — T600LB1-60GM1 — T600LF1-60H1
250 300 450 600 — T600LB1-48JM1 — T600LF1-48HM1 —
720 720 16,030 16,030
— — — — 700 — T700LB1-60JM1 — T700LF1-60H1
300 350 500 700 — T700LB1-48KM1 — T700LF1-48JM1 —
840 840 19,400 19,400
— — — — 800 — T800LB1-60JM1 — T800LF1-60J1
350 400 — 800 — T800LB1-48KM1 — T800LF1-48JM1 —
960 — 27,500 27,500
— — — — 900 — T900LB1-60KM1 — T900LF1-60J1
400 450 600 900 — T900LB1-48KM1 — T900LF1-48KM1 —
1062 1050 28,200 28,200
— — — — 1000 — T1000LB1-60KM1 — T1000LF1-60K1

1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page 6.30.

6.26 Discount schedule PSTE Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Enclosed f
Ty tsta
NEMA 1, Combination pe rte
PS rs
Inside Delta, 7.5 – 1900 HP T

Connected Inside Delta

NEMA1, 480V NEMA1, 600V NEMA1, 480V NEMA 1, 600V
Circuit breaker Circuit breaker Fused disconnect Fused disconnect
Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List
UL IEC 208V 240V 380V 480V 600V Number Number Price Number Number Price
7.5 10 15 20 — T020DB1-48J — T020DF1-48B —
28 30 $ 2065 $ 2065
— — — — 25 — T025DB1-60J — T025DF1-60B
10 10 20 25 — T025DB1-48K — T025DF1-48B —
34 37 2080 2080
— — — — 30 — T030DB1-60K — T030DF1-60B
10 15 25 30 — T030DB1-48L — T030DF1-48C —
42 44 2255 2255
— — — — 40 — T040DB1-60L — T040DF1-60C

54 50
15 20 30 40 — T040DB1-48N —
2285
T040DF1-48C —
2285
6
— — — — 50 — T050DB1-60N — T050DF1-60C
20 25 40 50 — T050DB1-48R — T050DF1-48C —
68 72 2315 2315
— — — — 60 — T060DB1-60R — T060DF1-60C
25 30 50 60 — T060DB1-48S — T060DF1-48D —
80 85 3055 3055
— — — — 75 — T075DB1-60S — T075DF1-60D
30 40 60 75 — T075DB1-48T — T075DF1-48D —
104 105 3080 3080
— — — — 100 — T100DB1-60T — T100DF1-60D
40 50 75 100 — T100DB1-48V — T100DF1-48D —
130 142 3905 3905
— — — — 125 — T125DB1-60V — T125DF1-60D
50 60 100 125 — T125DB1-48X — T125DF1-48E —
156 175 4535 4535
— — — — 150 — T150DB1-60X — T150DF1-60E
60 75 125 150 — T150DB1-48Y — T150DF1-48E —
192 210 5675 5675
— — — — 200 — T200DB1-60Y — T200DF1-60E
75 100 150 200 — T200DB1-48A — T200DF1-48E —
248 250 5720 5720
— — — — 250 — T250DB1-60Z — T250DF1-60E
100 100 150 250 — T250DB1-48B — T250DF1-48F —
302 300 6870 6870
— — — — 300 — T300DB1-60B — T300DF1-60F
125 150 200 300 — T300DB1-48D — T300DF1-48F —
361 370 7450 7450
— — — — 350 — T350DB1-60C — T350DF1-60F
— — 250 350 — T350DB1-48E — T350DF1-48F —
414 400 8680 8680
— — — — 400 — T400DB1-60D — T400DF1-60F
150 200 300 400 — T400DB1-48F — T400DF1-48G —
480 470 9180 9180
— — — — 500 — T500DB1-60E — T500DF1-60G
200 250 350 500 — T500DB1-48GM1 — T500DF1-48HM1 —
590 570 11,460 11,460
— — — — 600 — T600DB1-60GM1 — T600DF1-60HM1
250 300 450 600 — T600DB1-48JM1 — T600DF1-48HM1 —
720 720 12,900 12,900
— — — — 700 — T700DB1-60JM1 — T700DF1-60HM1
300 350 500 700 — T700DB1-48KM1 — T700DF1-48JM1 —
840 840 15,850 15,850
— — — — 800 — T800DB1-60JM1 — T800DF1-60JM1
350 400 — 800 — T800DB1-48KM1 — T800DF1-48JM1 —
960 — 17,330 17,330
— — — — 900 — T900DB1-60KM1 — T900DF1-60JM1
400 450 600 900 — T900DB1-48KM1 — T900DF1-48KM1 —
1062 1050 18,030 18,030
— — — — 1000 — T1000DB1-60KM1 — T1000DF1-60KM1
400 500 800 1000 — T1000DB1-48LM1 — T1000DF1-48KM1 —
1247 1215 20,830 20,830
— — — — 1200 — T1200DB1-60LM1 — T1200DF1-60KM1
500 600 900 1200 — T1200DB1-48MM1 — T1200DF1-48LM1 —
1454 1370 22,900 22,900
— — — — 1500 — T1500DB1-60MM1 — T1500DF1-60LM1
600 700 1200 1500 — T1500DB1-48NM1 — T1500DF1-48NM1 —
1839 1823 33,500 33,500
— — — — 1800 — T1800DB1-60NM1 — T1800DF1-60NM1

1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page 6.30.

Low Voltage Products & Systems Discount schedule PSTE 6.27

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Options
a rte T
t
fts PS
So ype
T

Shunt rated (AC1)

bypass or Across the line HOA
isolation rated (AC3) 4 Start/Stop Selector Run pilot NEMA 12 NEMA 3R NEMA 4 NEMA 4X
Max FLA contactor bypass contactor pushbuttons Switch Light adder adder adder adder
UL IEC List price List price 3 List price List price List price List price List price List price List price
18 18 $ 150 $ 775 $ 72 $ 72 $ 135 $ 100 1 $ 100 1 $ 150 1 $ 450 1
28 30 175 850 72 72 135 100 1 100 1 150 1 450 1
34 37 250 900 72 72 135 150 1 150 1 200 1 600 1
42 44 300 950 72 72 135 150 1 150 1 200 1 600 1
54 50 350 1000 72 72 135 150 1 150 1 200 1 600 1
68 72 400 1100 72 72 135 150 1 150 1 200 1 600 1
80 85 500 1150 72 72 135 150 1 150 1 225 1 775 1
104 105 550 1200 72 72 135 175 1 175 1 225 1 775 1
6 130 142 600 1550 72 72 135 300 1 300 1 350 1 1050 1
156 150 950 1850 72 72 135 300 1 300 1 350 1 1050 1
192 210 950 2100 72 72 135 450 1 450 1 525 1 1575 1
248 250 1250 2700 72 72 135 450 1 450 1 525 1 1575 1
302 300 2100 3500 72 72 135 650 1 650 1 775 1 2325 1
361 370 —2 4800 72 72 135 650 650 775 2325
414 400 —2 4800 72 72 135 750 750 950 2850
480 470 —2 4800 72 72 135 850 850 1025 3075
590 570 —2 6800 72 72 135 1000 1000 1300 3900
720 720 —2 7100 72 72 135 1000 1000 1300 3900
840 840 —2 10,100 72 72 135 1100 1100 1425 4275
960 — —2 10,100 72 72 135 1300 1300 1700 5100
1062 1050 —2 14,600 72 72 135 1300 1300 1700 5100
1247 1215 —2 14,600 72 72 135 1300 1300 1700 5100
1454 1370 —2 14,600 72 72 135 1750 1750 2200 7000
1839 1823 —2 14,600 72 72 135 1750 1750 2200 7000

1 Must add bypass contactor.

2 PSTB includes an integrated shunt rated (AC1) bypass contactor.
3 Includes emergency bypass control.
4 Subtract AC1 List price when AC1 rating ("M" code) is included in catalog numbers shown on page 6.26.

6.28 Discount schedule PSTE Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Terminal extension pieces (set of 3) 3

Softstarter Dimensions Weight Catalog List
Type Hole (mm) Bar (mm) lbs. number price
PST85 – 142 8.5 17.5 x 5 0.55 LX185 $ 90
PST175 – 300 10.5 20 x 5 0.77 LX300 140
PST370 – 470 10.5 25 x 5 1.1 LX460 195
PST570 – 1050 13 40 x 6 1.9 LX750 225
Delivered with straps to prevent them from rotating.
LX400
Terminal enlargement pieces (set of 3) 3
Softstarter Dimensions Weight Catalog List
Type Hole (mm) Bar (mm) lbs. number price
6
PST30 – 72 6.5 15 x 3 0.22 LW110 $ 15
PST85 – 142 10.5 17.5 x 5 0.55 LW185 120
PST175 – 300 10.5 20 x 5 0.99 LW300 130
PST370 – 470 10.5 25 x 5 1.6 LW460 295
PST570 – 1050 13 40 x 6 2.7 LW750 355
Delivered with straps to prevent them from rotating.
LW185

Terminal shrouds 37
Softstarter Required Weight Catalog List
Type quantity lbs. number price
0.11 LT185-AC $ 10
PST85 – 142 (1) - LT185-AC & (1) LT460-AC
0.22 LT460-AC 20
0.48 LT185-AL 10
PST85 – 142 (1) - LT185-AL & (1) LT460-AL
1.8 LT460-AL 20
LT300-AC 5 0.15 LT300-AC 10
PST175 – 300
LT300-AL 5 0.62 LT300-AL 10
LT460-AC 0.22 LT460-AC 20
PSTB370 – 470
LT185-AC LT460-AL 1.8 LT460-AL 20
LT750-AC 0.26 LT750-AC 20
PSTB570 – 1050
LT750-AL 1.8 LT750-AL 20

Control transformers
Price adder for extra VA
PST Amp Standard VA
ratings 100VA 250VA 500VA 750VA
9 – 68 50 $ 175 — — —
69 – 130 75 225 $ 300 — —
131 – 480 250 360 400 $ 500 $ 625
481 – 1050 750 — 725 — 975

Terminal lug kits 1

LT460-AC Wire For Catalog List
range softstarter 2 number price
#6 - 250 MCM (1 per phase) PST85 – PST142 PSLK-185 46 $ 150
#4 - 400 MCM (1 per phase) PST175 – PST300 PSLK-300 46 195
#4 - 500 MCM (2 per phase) PST175 – PST300 PSLK-300/2 46 280
2/0 - 500 MCM (2 per phase) PSTB370 – PSTB470 PSLK-580/2 350
2/0 - 500 MCM (3 per phase) PSTB570 – PSTB1050 PSLK-750/3 525

Remote key pad (HMI) – 10 ft. cable included

Softstarter Dimensions Weight Catalog List
type H x W x D (inches) (lbs.) number price
All PST(B) 5.43 x 5.3 x 0.9 1 PSTEK $ 385

PSTEK

1 Includes line/load lugs and hardware.

2 Softstarters listed are provided with terminating bus tabs as standard.
3 Use Discount Schedule ABA.
4 Must order two sets if using bypass contactor.
5 Requires two sets.
6 Discount schedule PSS
7 All shrouds come in quantities of 2.

Low Voltage Products & Systems Discount schedule ABA — All products this page except terminal lug kits 6.29
ABB Inc. • 888-385-1221 • www.abb-control.com Discount schedule PSS — Terminal lug kits 1SXU 000 023 C0201
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Accessories Additional auxiliary contact blocks for

bypass or isolation contactors
List
Suffix
Item price
code 1
adder Contact Suffix List price
configuration code adder
Softstarters
Door mounted reset K $ 72 1 N.O. & 1 N.C. 11 $ 54
E-Stop T 72 2 N.O. & 2 N.C. 22 98
Start-stop pushbutton A 72 3 N.O. & 3 N.C. 33 142
2 position selector switch C 72
3 position selector switch D 72
Pilot light run E 135
Start-stop pushbutton & pilot light F 207
6 2 position selector switch & pilot light H 207
3 position selector switch & pilot light J 207
Shunt rated (AC1) bypass contactor M see pg 6.30
Isolation contactor W see pg 6.30
Across the line rated (AC3) contactor
with emergency bypass control 3 B see pg 6.30
Remote keypad R 485
Service entrance, 3-wire SE3 100
Service entrance, 4-wire SE4 300
Lightning arrestor LA 320
Space heater, 100W with thermostat SH 600
Emergency bypass control for PSTB 3 X 600
Auxiliary relays
Type N control relay (4 pole) CR 150
Electronic timer
1.5 – 30s On Delay TN30 125
5 – 100s On Delay TN100 125
1.5 – 30s Off Delay TF30 125
5 – 100s Off Delay TF100 125
Phase failure phase reversal 2 PFPR 375
Undervoltage relay UV 150
Overvoltage relay OV 180
Ground fault protection GFP 1000
Meters & metering
Current transformer CT 250
Ammeter (including C.T.) AM 470
Ammeter & ammeter switch AMS 1800
Voltmeter VM 1200
Voltmeter & voltmeter switch VMS 1800
Elapsed time meter ETM 350
Operation counter OC 375
Wattmeter WM 2450

1 Add the suffix code after the last digit of the catalog number.
2 Included as standard in the PST.
3 Control includes panel mounted Norm/E-Bypass switch, START/STOP pushbutton & Class 10 external overload, unless otherwise specified.

6.30 Discount schedule PSTE Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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DeviceNet FieldBusPlug
Designation Cable Weight Catalog List
Type
FieldBusPlug length lbs number price
DeviceNet 0.25 m .20 DNP21-FBP.025 1SAJ230000R0003 $ 286.47
DeviceNet 0.50 m .22 DNP21-FBP.050 1SAJ230000R0005 286.47
DeviceNet 1.00 m .29 DNP21-FBP.100 1SAJ230000R0010 286.47
DeviceNet 5.00 m .79 DNP21-FBP.500 1SAJ230000R0050 304.83
Ready-made DeviceNet fieldbus interface with various cable lengths
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED

DeviceNet round cable for bus junctions

Cable Weight Catalog List
6
Designation Type
length lbs number price
DeviceNet round cable with
0.50 m .09 DNF11-FBP.050 1SAJ923002R0005 $ 48.21
female connector
DNP21-11FBP
DeviceNet round cable with
0.50 m .09 DNM11-FBP.050 1SAJ923003R0005 49.96
male connector
Ready made bus cable with an M12 connector and an open cable end.
• Applicable on all bus junctions such as DeviceNet couplers or devices with an integrated DeviceNet interface.

DeviceNet round cable for bus extension

Cable Weight Catalog List
Designation Type
length lbs number price

DNF-11FBP.050
1m 0.18 DNX11-FBP.100 2 1SAJ923001R0010 $ 70.93
DeviceNet extension cable 3m 0.44 DNX11-FBP.300 2 1SAJ923001R0030 114.96
5m 0.68 DNX11-FBP.500 3 1SAJ923001R0050 148.74
100 m 12.30 DNC11-FBP.999 3 1SAJ923004R1000 1517.12

DeviceNet round cable and accessories for bus extension – Bus cable & coupling accessories
Weight Type Catalog List
DNM-11FBP.050 Designation
lbs number price
DeviceNet round cable
.33 DNM11-FBP.0 1 1SAJ923005R0001
male connector
$ 108.56
DeviceNet round cable
.33 DNF11-FBP.0 1 1SAJ923006R0001
female connector

DeviceNet termination resistor

DNX11-FBP Weight Catalog List
Designation Type
lbs number price
DeviceNet termination
.05 DNR11-FBP.120 1SAJ923007R0001 $ 37.22
resistor, 120 Ohm

To connect the PST Softstarter to a fieldbus system

DNM11-FBP.0 You need specific software for PLC setup which is available free from the ABB Inc. web site; see the Resources section at the
bottom of the Softstarter product page at www.abb-control.com/products/softstarters.htm. If you need help or advice, please
contact your local ABB office.

DNF11-FBP.0

1 Includes five connectors.

2 Ready made bus cable with M12 male and female connectors.
3 Cable only. Connectors not provided.

Low Voltage Products & Systems Discount schedule I/O 6.31

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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Profibus DP FieldBusPlug
Designation Cable Weight Catalog List
Type
FieldBusPlug length lbs number price
Profibus DP-FBP 0.25 m .20 PDP21-FBP.025 1SAJ240000R0003 $ 390.39
Profibus DP-FBP 0.50 m .22 PDP21-FBP.050 1SAJ240000R0005 390.39
Profibus DP-FBP 1.00 m .29 PDP21-FBP.100 1SAJ240000R0010 390.39
Profibus DP-FBP 5.00 m .79 PDP21-FBP.500 1SAJ240000R0050 409.43
Ready-made Profibus DP fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices.
• Degree of protection IP65, diagnostic LED.

Profibus DP round cable for bus junctions

6 Cable Weight Type Catalog List
Designation
length lbs number price
Profibus DP round cable with
0.50 m .09 PDF11-FBP.050 1SAJ924002R0005
female connector
PDP21-FBP $ 45.70
Profibus DP round cable with
0.50 m .09 PDM11-FBP.050 1SAJ924003R0005
male connector
Ready made bus cable with an M12 connector an an open cable end.
• Applicable on all bus junctions such as Profibus DB couplers or devices with an integrated Profibus DB interface.

Profibus DP round cable for bus extension

Cable Weight Catalog List
Designation Type
length lbs number price

PDF11-FBP.050
1m 0.18 PDX11-FBP.100 1 1SAJ924001R0010 $ 64.75
Profibus DP extension cable 3m 0.44 PDX11-FBP.300 1 1SAJ924001R0030 99.03
5m 0.68 PDX11-FBP.500 1 1SAJ924001R0050 133.30
100 m 12.30 PDC11-FBP.999 2 1SAJ924004R1000 1416.82

Profibus DP accessories for bus extension

Weight Catalog List
PDM11-FBP.050 Designation Type
lbs number price
Profibus DP
.07 PDM11-FBP.0 1SAJ924005R0001
male connector
$ 38.09
Profibus DP
.07 PDF11-FBP.0 1SAJ924006R0001
female connector

Profibus DP termination resistor

PDX11-FBP Weight Catalog List
Designation Type
lbs number price
Profibus DP termination
.02 PDR11-FBP.150 1SAJ924007R0001 $ 251.16
resistor, 150 Ohm

To connect the PST Softstarter to a fieldbus system

You need specific software for PLC setup which is available free from the ABB Inc. web site; see the Resources section at the
bottom of the Softstarter product page at www.abb-control.com/products/softstarters.htm. If you need help or advice, please
PDM11-FBP.0
contact your local ABB office.

PDF11-FBP.0

1 Ready made bus cable with M12 male and female connectors.
2 Cable only. Connectors not provided.

6.32 Discount schedule I/O Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Modbus FieldBusPlug
Designation Cable Weight Catalog List
Type
FieldBusPlug length lbs number price
Modbus RTU-FBP 0.25 m .20 MPR21-FBP.025 1SAJ250000R0003 $ 333.44
Modbus RTU-FBP 0.50 m .22 MPR21-FBP.050 1SAJ250000R0005 338.25
Modbus RTU-FBP 1.00 m .29 MPR21-FBP.100 1SAJ250000R0010 343.32
Modbus RTU-FBP 5.00 m .79 MPR21-FBP.500 1SAJ250000R0050 355.11
Ready-made Modbus fieldbus interface with various cable lengths
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED

Modbus round cable for bus junctions 2

Cable Weight Catalog List
6
Designation Type
length lbs number price
Modbus round cable with
0.50 m .09 DNF11-FBP.050 1SAJ923002R0005 $ 48.21
female connector
DNP21-11FBP
Modbus round cable with
0.50 m .09 DNM11-FBP.050 1SAJ923003R0005 49.96
male connector
Ready made bus cable with an M12 connector and an open cable end.
• Applicable on all bus junctions such as Modbus couplers or devices with an integrated Modbus interface.

Modbus round cable for bus extension 2

Cable Weight Catalog List
Designation Type
length lbs number price

DNF-11FBP.050
1m 0.18 DNX11-FBP.100 3 1SAJ923001R0010 $ 70.93
Modbus extension cable 3m 0.44 DNX11-FBP.300 3 1SAJ923001R0030 114.96
5m 0.68 DNX11-FBP.500 3 1SAJ923001R0050 148.74
100 m 12.30 DNC11-FBP.999 4 1SAJ923004R1000 1517.12

Modbus round cable and accessories for bus extension 2 – Bus cable & coupling accessories
Weight Type Catalog List
Designation
lbs number price
DNM-11FBP.050
Modbus round cable
.33 DNM11-FBP.0 1 1SAJ923005R0001
male connector
$ 108.56
Modbus round cable
.33 DNF11-FBP.0 1 1SAJ923006R0001
female connector

Modbus termination resistor 2

Weight Catalog List
Designation Type
DNX11-FBP lbs number price
Modbus termination
.05 DNR11-FBP.120 1SAJ923007R0001 $ 37.22
resistor, 120 Ohm

To connect the PST Softstarter to a fieldbus system

You need specific software for PLC setup which is available free from the ABB Inc. web site; see the Resources section at the
bottom of the Softstarter product page at www.abb-control.com/products/softstarters.htm. If you need help or advice, please
contact your local ABB office.

DNM11-FBP.0

DNF11-FBP.0

1 Includes five connectors.

2 Modbus accessories are the same as DeviceNet accessories.
3 Ready made bus cable with M12 male and female connectors.
4 Cable only. Connectors not provided.

Low Voltage Products & Systems Discount schedule I/O 6.33

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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PST30 – 300 PSTB370 – 1050 PST30 – 300 PSTB370 – 1050

Rated insulation voltage Ui 690 V 690 V Signal relays

Number of programmable
Rated operational voltage Ue 208 – 690 V 208 – 690 V
signal relays (Each relay can
Starting capacity be programmed to be Run,
at max rated current Ir 500% for 30 sec 500% for 30 sec By-pass or Event signal) 3 3
Number of starts per hour 30 1 10 1 K4 – Default as Run signal Yes Yes
Overload capability K5 – Default as By-pass signal Yes Yes
Overload Class 10 – 30 10 – 30 K6 – Default as Event signal Yes Yes
Service factor 115 % 115 % Rated operational voltage Ue 250 V 250 V
(PSTB370 – PSTB840) Rated thermal current Ith 5A 5A
Rated operational current Ie
6 100 % (PSTB1050)
at AC-15 (Ue = 250 V) 1.5 A 1.5 A
Ambient temperature
Control circuit /Hardware inputs
During operation ±0… +50 °C 2 ±0… +50 °C 2 Internal 24 V DC (10 mA closed) Yes Yes
During storage -25… +70 °C -25… +70 °C Start / Stop inputs Yes Yes
Altitudes Two extra programmable
Maximum altitude 4000 m 3 4000 m 3 inputs (Each input can be
Degree of protection programmed to be None, Reset,
Main circuit IP10 (PST30 ... 72) IP00 (all) Enable, Jog, DOL or
IP00 ( PST85 ... 300) Start motor 2 (or 3)). Yes Yes
Supply and Control circuit IP20 IP20 Signal indication LED’s
Main circuit Run power on – Green Yes Yes
Built in By-pass contactor No Yes Fault - Red Yes Yes
Cooling system - Fan cooled Protection - Yellow Yes Yes
(thermostat controlled) Yes Yes
Protections
Supply circuit Electronic overload Yes Yes
Control voltage – one range 100 ... 250 V 100 ... 250 V
Adjustable tripping classes -
+10% / -15% +10% / -15%
Class 10 A, 10, 20 and 30 Yes Yes
50/60 Hz 50/60 Hz
± 5% ± 5% Dual ramp (separate overload
function for start and run) Yes Yes
HMI for settings
(Human Machine Interface) PTC connection Yes Yes
20 segment display Yes Yes Locked rotor protection Yes Yes
Keypad with two selection Underload protection Yes Yes
keys and two navigating keys Yes Yes
Phase imbalance Yes Yes
Plain text in 12 languages
High current (8 x Ie) Yes Yes
(English, German, Italian,
Chinese, Finnish, Swedish, Phase reversal protection Yes Yes
French, Spanish, Dutch, Warnings (pre-warning)
Russian, Turkish & Portuguese) Yes Yes High current Yes Yes
Low current (underload) Yes Yes
Remote HMI for settings (PSTEK) Overload trip Yes Yes
(Human Machine Interface)
Overtemp. thyristors (SCR) Yes Yes
20 segment display Yes Yes
Start of several motors
Keypad with two selection
Possible to set up and start
keys and two navigating keys Yes Yes
three different motors Yes Yes
Plain text in 12 languages
Field bus connection
(English, German, Italian,
Connection for
Chinese, Finnish, Swedish,
ABB FielBusPlug Yes Yes
French, Spanish, Dutch,
Russian, Turkish & Portuguese) Yes Yes AS-I (option cable) Yes Yes
Approvals: UL, Type 1, 12, 4/4X DeviceNet (option cable) Yes Yes
Upload Parameters Yes Yes Profibus DP (option cable) Yes Yes
Download Parameters Yes Yes

PSTB Integrated bypass ratings

PSTB370 PSTB470 PSTB570 PSTB720 PSTB840 PSTB1050

Contactor type AF260 AF300 AF400 AF580 AF750 AF750

AC3 Rating @ 480V HP 200 250 350 500 600 600
AC3 Rating A 248 302 414 590 720 720

1 Valid for 50 % on time and 50 % off time, with 3.5 x Ie for 7 seconds. If other data is required, please contact your sales office
2 Above 40 ºC up to max. 50 ºC reduce the rated current by 0.8 % per ºC.
3 When used at high altitudes above 1000 meters, consult factory.

6.34 Low Voltage Products & Systems

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Major possible settings and the displayed text and the set default values
Description Text on display (Eng) Values on display Default value
Motor FLA Setting Ie 9.0 ...1380 A divided into 19 overlapping ranges. See table, page 6.38
Time for start ramp Start Ramp 1 ... 30 s, 1 ... 120 s (Range depends on Start Range) 10 s
Time for stop ramp Stop Ramp 0 ... 30 s, 0 ... 120 s (Range depends on Stop Range) 0s
Initial voltage for start ramp Init Volt 30 ... 70 % 30 %
End voltage for stop ramp End Volt 30 ... 70 % 30 %
Step down voltage Step Down 30 ...100 % 100 %
Level of the current limit. Current Lim 2.0 ... 5.0 x Ie 4.0 x Ie
Selection of Kick start Kick Start Yes, No No
Level of Kick start if selected Kick Level 50 ... 100 % 50 %
Time for Kick start if selected Kick Time 0.1 ... 1.5 s 0.2 6
Selectable range for start ramp Start Range 1 ... 30 s, 1...120 s 1 ... 30 s
Selectable range for stop ramp Stop Range 0 ... 30 s, 0 ... 120 s 0 ... 30 s
Overload protection Overload No, Normal, Dual Normal
Overload Class OL Class 10A, 10, 20, 30 10
Overload Class, Dual type, Start Class OL Class S 10A, 10, 20, 30 10
Overload Class, Dual type, Run Class OL Class R 10A, 10, 20, 30 10
Type of operation for overload protection OL Op Stop-M, Stop-A, Ind Stop-M
Locked rotor protection Locked Rotor Yes, No No
Trip level for locked rotor protection Lock R Lev 3.0 ... 8.0 x Ie 4.0 x Ie
Trip time for locked rotor protection Lock R Time 0.2 ... 10 s 1.0 s
Type of operation for locked rotor protection Lock R Op Stop-M, Stop-A, Ind Stop-M
Underload protection Underload Yes, No No
Trip level for Underload protection Underl Lev 0.4 ... 0.8 x Ie 0.8 x Ie
Trip time for Underload protection Underl Time 1...30 s 10 s
Type of operation for Underload protection Underl Op Stop-M, Stop-A, Ind Stop-M
Phase imbalance protection Phase Imb Yes, No No
Trip level for phase imbalance protection Ph Imb Lev 10...80 % 80 %
Type of operation for phase imbalance protection Ph Imb Op Stop-M, Stop-A, Ind Stop-M
High current protection High I Yes, No No
Type of operation for high current protection High I Op Stop-M, Stop-A, Ind Stop-M
Phase reversal protection Phase Rev Yes, No No
Type of operation for phase reversal protection Ph Rev Op Stop-M, Stop-A, Ind Stop-M
PTC protection PTC Yes, No No
Type of operation for PTC protection PTC Op Stop-M, Stop-A Stop-M
An external Bypass contactor is used Ext ByPass Yes, No No
High current warning Warn I=High Yes, No No
Trip level for high current warning Wa I=H Lev 0.5 ... 5.0 x Ie 1.2 x Ie
Low current warning Warn I=Low Yes, No No
Trip level for low current warning Wa I=L Lev 0.4 ...1.0 x Ie 0.5 x Ie
Overload warning Warn OL Yes, No No
Trip level for overload warning Wa OL Lev 40...99 % 90 %
Thyristor overload warning Warn SCR OL Yes, No Yes
Type of operation for phase loss fault Ph Loss Op Stop-M, Stop-A Stop-M
Type of operation for by-pass fault BP Fault Op Stop-M, Stop-A, Ind Stop-M
Type of operation for fieldbus fault FB Fault Op Stop-M, Stop-A Stop-M
Type of operation for frequency fault Freq F Op Stop-M, Stop-A Stop-M
Type of operation for heat sink over temperature fault HS Temp Op Stop-M, Stop-A Stop-M
Type of operation for thyristor short circuit fault SCR SC Op Stop-M, Stop-A Stop-M
Function of programmable input In_0 In0 None, Reset, Enable, Jog, DOL, Start 2 Reset
Function of programmable input In_1 In1 None, Reset, Enable, Jog, DOL, Start 3 Reset
Function of programmable relay output K4 Relay K4 Run, TOR, Event Run
Function of programmable relay output K5 Relay K5 Run, TOR, Event TOR
Function of programmable relay output K6 Relay K6 Run, TOR, Event Event
Control of the softstarter with fieldbus Fieldb Ctrl Yes, No No
Number of sequences for sequence start. No of Seq No, 2, 3 No
1st sequence, time for start ramp Start Ramp1 1...30 s, 1...120 s (Range depends on Start Range) 10 s
1st sequence, initial voltage for start ramp Init Volt1 30...70 % 30 %
1st sequence, current limit Curr Lim1 2.0 ... 5.0 x Ie 4.0 x Ie
1st sequence, setting current 1st Set Ie 9.0 ... 1380 A divided into 19 overlapping ranges See table, page 6.38
2nd sequence, time for start ramp Start Ramp2 1...30 s, 1...120 s (Range depends on Start Range) 10 s
2nd sequence, initial voltage for start ramp Init Volt2 30...70 % 30 %
2nd sequence, current limit Curr Lim2 2.0 ... 5.0 x Ie 4.0 x Ie
2nd sequence, setting current 2nd Set Ie 9.0 ... 1380 A divided into 19 overlapping ranges See table, page 6.38

Low Voltage Products & Systems 6.35

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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Major possible settings and the displayed text and the set default values
Description Text on display (Eng) Values on display Default value
Time for start ramp Start Ramp 1...30 s, 1...120 s (Range depends on Start Range) 10 s
Initial voltage for start ramp Init Volt 30 ... 70 % 30 %
Current limit Curr Lim 2.0 ... 5.0 x Ie 4.0 x Ie
Motor FLA Set Ie 9.0 ... 1380 A divided into 19 overlapping ranges See table, page 6.38
Language to use on display Language US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN US/UK
Time for display automatic turn off LCD Auto Off 1 ... 255 min 15 min
Password for display Password No, 1 ... 255 1
Type of date presentation Date Type ISO, CE, US ISO
Year Date Year 2001...2060 Individual
6 Month Date Month 1 ...12 Individual
Day Date Day 1 ... 31 Individual
Hour Time Hour 0 ... 23 Individual
Minutes Time Min 0 ... 59 Individual

Tripping curves for the integrated electronic overload ABB FieldBusPlug

All units have an integrated electronic overload possible to set on four different Controlling possibilities when using different field buses
tripping classes. Below, you will find a curve for each tripping class in cold state.
Item ASI DeviceNet Profibus DP
Time(s) Simple control (start/stop etc) X X X
10,000
Complete control — X X
Simple status information X X X
Detailed status information — X X
1000 Possibilities to write parameters — X X
Possibilities to read parameters — X —

For more detailed information, please refer to the LV021 (1SXU 132 021 M0201)
Installation and Maintenance manual, available at ABB Inc. web site. See the Re-
100 sources section at the bottom of the Softstarters product page at www.abb-con-
trol.com/products/softstarters.htm. Click on the Literature Library File Downloads
link which will take you to the Softstarters section of the Literature Library. Right
Class 30
Class 20
click on AC1006.9 to download the manual. If you need help or advice, please
contact your local ABB office.
10
Class 10

Class 10A

0
1 2 3 4 5 6
Current (x Ie)

6.36 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
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Technical data f
Ty tsta
PST30 – 300 pe rte
PS rs
PSTB370 – 1050 T

Cross section of connectable cables

Type of softstarter
PST30 ... 72 PST85 ... 142 PST175 ... 300 PSTB370 ... 470 PSTB570 ... 1050

Main circuit
Available terminals: L1, L2, L3 Yes Yes Yes Yes Yes
T1, T2, T3 Yes Yes Yes Yes Yes
(For external by-pass): B1, B2, B3 Yes Yes Yes No No
Connection clamp

Solid/Stranded 1 x mm2 10 ... 95 See page 6.31 See page 6.31 See page 6.31 See page 6.31
Solid/Stranded 1 x mm2 6 ... 35 See page 6.31 See page 6.31 See page 6.31 See page 6.31
Tightening torque (recommended), Nm 6.0 See page 6.31 See page 6.31 See page 6.31 See page 6.31
Connection bar No 17.5 20 25
40
5 6
5 6
22.5
22.5

Width and thickness mm – ø 6.5

Hole diameter mm – ø 8.5 ø 10.2 ø 10.5 ø 6.5 ø 12.5

Tightening torque (recommended), Nm – 9 18 40 49

Supply and control circuit
Connection clamp Yes Yes Yes Yes Yes
Solid/Stranded 1 x mm2 2.5 2.5 2.5 2.5 2.5
Solid/Stranded 1 x mm2 1.5 1.5 1.5 1.5 1.5
Tightening torque (recommended), Nm 0.5 0.5 0.5 0.5 0.5

Fuse ratings and power losses

Recommended Max Power
ABB Overload protection power requirements
Current loss at Maximum fuse ratings - main circuit supply
For range rated Ie Bussmann fuses Ferraz fuses circuit
softstarter Type A W A Type Holder A Type VA/VA pull in
PST
PST30 Integrated 9... 35 100 80 170M1366 170H1007 100 6.6 URB 000 D08V 0100 5
PST37 Integrated 12…46 120 125 170M1368 170H1007 160 6.6 URB 000 D08V 0160 5
PST44 Integrated 15…58 140 160 170M1369 170H1007 200 6.6 URD 30 D08A 0200 5
PST50 Integrated 15…58 160 160 170M1369 170H1007 200 6.6 URD 30 D08A 0200 5
PST72 Integrated 23…86 230 250 170M1371 170H1007 315 6.6 URD 30 D08A 0315 5
PST85 Integrated 30…115 270 315 170M1372 170H1007 400 6.6 URD 30 D08A 0400 10
PST105 Integrated 38…144 325 400 170M3019 170H3004 400 6.6 URD 30 D08A 0400 10
PST142 Integrated 45…173 435 450 170M3020 170H3004 500 6.6 URD 30 D08A 0500 10
PST175 Integrated 60…230 540 500 170M3021 170H3004 550 6.6 URD 30 D08A 0550 15
PST210 Integrated 75…288 645 630 170M5012 170H3004 630 6.6 URD 31 D08A 0630 15
PST250 Integrated 75…288 765 700 170M5013 170H3004 630 6.6 URD 31 D08A 0630 15
PST300 Integrated 90…345 920 900 170M5015 170H3004 900 6.6 URD 31 D11A 0900 15
PSTB – 600V
PSTB370 Integrated 120…460 90 700 170M5013 170H3004 630 6.6 URD 31 D08A 0630 20/480
PSTB470 Integrated 150…575 110 900 170M5015 170H3004 900 6.6 URD 31 D11A 0900 20/480
PSTB570 Integrated 180…690 105 900 170M5015 170H3004 900 6.6 URD 31 D11A 0900 25/900
PSTB720 Integrated 225…863 110 1250 170M5018 170H3004 1250 6.6 URD 33 D11A 1250 25/860
PSTB840 Integrated 300…1160 170 1500 170M5018 170H3004 1600 6.6 URD 33 D11A 1250 25/860
PSTB1050 Integrated 360…1380 170 1800 170M6020 170H3004 2000 6.6 URD 233 PLAF 2000 25/860
PSTB – 690V
PSTB370 Integrated 120…460 90 700 170M5013 170H3004 630 6.6 URD 31 D08A 0630 20/480
PSTB470 Integrated 150…575 110 900 170M5015 170H3004 900 6.6 URD 31 D11A 0900 20/480
PSTB570 Integrated 180…690 105 900 170M5015 170H3004 900 6.6 URD 31 D11A 0900 25/900
PSTB720 Integrated 225…863 110 1250 170M6018 170H3004 1250 6.6 URD 33 D11A 1250 25/860
PSTB840 Integrated 300…1150 170 1500 170M6018 170H3004 1600 6.6 URD 33 TTFA 1600 25/860
PSTB1050 Integrated 360…1380 170 1600 170M6019 170H3004 1600 6.6 URD 33 TTFA 1600 25/860

Low Voltage Products & Systems 6.37

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Circuit diagrams
a rte T
t PST30 – PST300
fts PS
So ype
T In-Line

PST30 – PST300

6.38 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

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Circuit diagrams f
Ty tsta
PST30 – PST300 pe rte
PS rs
Inside Delta T

PST30 – PST300

(IGHVOLTAGE

Low Voltage Products & Systems 6.39

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Circuit diagrams
a rte T
t PSTB370 – PSTB1050
fts PS
So ype
T In-Line

1 See page 6.35 for across the line rated (AC3) contactor ratings.

6.40 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

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Circuit diagrams f
Ty tsta
PSTB370 – PSTB1050 pe rte
PS rs
Inside Delta T

(IGHVOLTAGE

1 See page 6.35 for across the line rated (AC3) contactor ratings.

Low Voltage Products & Systems 6.41

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Approximate dimensions
a rte T
t
fts PS Open
So ype
T PST30 – PST142 00.00
00.00
Inches
[Millimeters]

PST30 – PST72

PST85 – PST142

6.42 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

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Approximate dimensions f
Ty tsta
Open pe rte
PS rs
00.00 Inches PST175 – PSTB470 T
00.00 [Millimeters]

PST175 – PST300

PSTB370 – PSTB470

Low Voltage Products & Systems 6.43

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Approximate dimensions
a rte T
t Open
fts PS
So ype
T PSTB570 – PSTB1050 00.00
00.00
Inches
[Millimeters]

PSTB570 – PSTB1050

6.44 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

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Approximate dimensions f
Ty tsta
Open pe rte
PS rs
Wall mounting T

A B C
Softstarter type
In. / mm In. / mm In. / mm
PST30 – 72 3.94 / 100 0.39 / 10 0.79 / 20
PST85 – 300 3.94 / 100 0.39 / 10 0.79 / 20
PST175 – 300 3.94 / 100 0.39 / 10 0.79 / 20
PSTB370 – 470 5.91 / 150 0.59 / 15 0.79 / 20
PSTB570 – 1050 5.91 / 150 0.59 / 15 0.79 / 20

Low Voltage Products & Systems 6.45

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Approximate dimensions
a rte T
t Enclosed
fts PS
So ype
T Horsepower to PST Softstarter type cross-reference

Maximum horsepower in-line Maximum horsepower inside delta

208V 240V 380V 480V 600V PST Type 208V 240V 380V 480V 600V PST Type
5 5 10 10 — 7.5 10 15 20 —
PST30 PST30
— — — — 15 — — — — 25
7.5 10 15 20 — 10 10 20 25 —
PST30 PST30
— — — — 25 — — — — 30
10 10 20 25 — 10 15 25 30 —
PST37 PST30
— — — — 30 — — — — 40
10 15 25 30 — 15 20 30 40 —
PST44 PST37
— — — — 40 — — — — 50

6 15
—
20
—
30
—
40
—
—
50
PST50
20
—
25
—
40
—
50
—
—
60
PST44

20 25 40 50 — 25 30 50 60 —
PST72 PST50
— — — — 60 — — — — 75
25 30 50 60 — 30 40 60 75 —
PST85 PST72
— — — — 75 — — — — 100
30 40 60 75 — 40 50 75 100 —
PST105 PST85
— — — — 100 — — — — 125
40 50 75 100 — 50 60 100 125 —
PST142 PST105
— — — — 125 — — — — 150
50 60 100 125 — 60 75 125 150 —
PST175 PST142
— — — — 150 — — — — 200
60 75 125 150 — 75 100 150 200 —
PST210 PST175
— — — — 200 — — — — 250
75 100 150 200 — 100 100 150 250 —
PST250 PST210
— — — — 250 — — — — 300
100 100 150 250 — 125 150 200 300 —
PST300 PST250
— — — — 300 — — — — 350
125 150 200 300 — — — 250 350 —
PSTB370 PST300
— — — — 350 — — — — 400
— — 250 350 — 150 200 300 400 —
PSTB470 PST300
— — — — 400 — — — — 500
150 200 300 400 — 200 250 350 500 —
PSTB470 PSTB370
— — — — 500 — — — — 600
200 250 350 500 — 250 300 450 600 —
PSTB570 PSTB470
— — — — 600 — — — — 700
250 300 450 600 — 300 350 500 700 —
PSTB720 PSTB570
— — — — 700 — — — — 800
300 350 500 700 — 350 400 — 800 —
PSTB840 PSTB720
— — — — 800 — — — — 900
350 400 — 800 — 400 450 600 900 —
PSTB1050 PSTB720
— — — — 900 — — — — 1000
400 450 600 900 — 400 500 800 1000 —
PSTB1050 PSTB720
— — — — 1000 — — — — 1200
500 600 900 1200 —
PSTB840
— — — — 1500
600 700 1200 1500 —
PSTB1050
— — — — 1800

6.46 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Approximate dimensions f
Ty tsta
Enclosed pe rte
PS rs
208V – 600V T

B C

6
A

Enclosed, 208V – 600V

In-Line Inside Delta In-Line Inside Delta
Combination Combination
A B C A B C A B C A B C

PST30 – PST72 PSTB370 – PSTB470

Softstarter only 20 x 20 x 12 20 x 20 x 12 Softstarter with bypass, internal 48 x 36 x 16 48 x 36 x 16
Softstarter with bypass 20 x 20 x 12 20 x 20 x 12 Softstarter with fused disconnect 48 x 36 x 16 87 x 36 x 24
Softstarter with fused disconnect 20 x 20 x 12 24 x 20 x 12 Softstarter with circuit breaker 48 x 36 x 16 48 x 36 x 16
Softstarter with circuit breaker 20 x 20 x 12 24 x 20 x 12
PSTB570 – PSTB720
PST85 – PST142 Softstarter with bypass, internal 48 x 36 x 16 48 x 36 x 16
Softstarter only 24 x 20 x 12 36 x 24 x 12 Softstarter with fused disconnect 87 x 36 x 24 87 x 36 x 24
Softstarter with bypass 24 x 20 x 12 36 x 24 x 12 Softstarter with circuit breaker 48 x 36 x 16 48 x 36 x 16
Softstarter with fused disconnect 30 x 30 x 12 42 x 36 x 12
Softstarter with circuit breaker 24 x 24 x 12 42 x 36 x 12 PSTB840 – PSTB1050
PST175 – PST300 Softstarter with bypass, internal 87 x 36 x 24 87 x 36 x 24
Softstarter only 30 x 30 x 12 42 x 30 x 12 Softstarter with fused disconnect 87 x 48 x 24 87 x 48 x 24
Softstarter with bypass 30 x 30 x 12 42 x 30 x 12 Softstarter with circuit breaker 87 x 48 x 24 87 x 48 x 24
Softstarter with fused disconnect 36 x 36 x 12 36 x 36 x 12
Softstarter with circuit breaker 36 x 36 x 12 36 x 36 x 12

Low Voltage Products & Systems 6.47

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Notes
a rte T
t
fts PS
So ype
T

6.48 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 Softstarters So
Type SSM
Medium voltage
2300 – 13,800V 1
f

6
Ty tsta
pe rt
SS ers
M

Description
• Fused disconnect switch with blown fuse • Programmable keypad with LCD and
indicators and door safety interlocks rated status LEDs for easy setup and operation
for load break/fault make with automatic • Bypass vacuum contactor sized for
grounding arm across-the-line (emergency) motor starting
• Inline isolation vacuum contactor sized for is standard on all models to guarantee
across-the-line motor starting (optional on cool operation in all environments and
"soft start only" models) extend unit life
• Bi-metallic thermal overload provides • Heavy duty SCR stack assemblies with
backup motor protection when operating ring transformer isolated circuit for
in emergency bypass mode (optional on reliable, hard-firing gate pulse
"soft start only" models) • Isolated low voltage compartment
• 120V fused control power transformer provides maximum protection for
standard in line start section (optional on operating personnel
"soft start only" models) • Mechanically interlocked medium voltage
• Digital controller provides solid state compartment
overload and numerous protective • UL File # E175732 2
features for both the motor and the soft
starter
• Fiber optic firing circuit for superior
electrical noise isolation

1 Consult factory for higher voltages.

2 For softstarters rated 4160V, 400A and below.

Low Voltage Products & Systems 6.49

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
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T
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fts e SS
General information

Heavy duty SCR power assemblies

• Rated for 500 percent overload for 60 seconds
• Field-proven design in use since 1975
• Fiber optics gate-firing circuit using “ring transformer” isolation
design for superior noise immunity
Industrial “real world” packaging
• Load break/fault make disconnect switch with door safety
interlocking mechanism
6 • Isolated, noise-immune low voltage control compartment
• NEMA 12 enclosure with bypass vacuum contactor included as
standard12
• Extra wiring space for MV cables for easy installation
Custom engineered systems
• Available in special enclosures and lineups
• Numerous control component options including:
Reversing contactors
Motor protection relays
Customer specified devices
• Horizontal and custom bus interconnects
• Various motor configurations including synchronous, wound rotor
and two speed
Digital microprocessor control
• Full featured for flexibility, including dual ramp and programmable
custom start curves
• LCD status/alarm display and
Key construction features built-in programing keypad
• Fused disconnect switch with blown fuse indicators and door • Serial communications port
safety interlocks rated for load break/fault make with automatic standard: RS485 with Modbus
grounding arm
RTU protocol or RS232 with
• Inline isolation vacuum contactor2 sized for across-the-line motor Windows interface
starting (optional on "soft start only" models)
• In-depth motor and system
• Bi-metallic thermal overload provides backup motor protection
protection monitors
when operating in emergency bypass mode (optional on "soft start
only" models) • Monitors 18 separate parameters
• 120V fused control power transformer standard in line start and maintains a nonvolatile fault
section (optional on "soft start only" models) memory
• Digital controller provides solid state overload and numerous
protective features for both the motor and the soft starter
• Programmable keypad with LCD and status LEDs for easy setup
and operation
• Bypass vacuum contactor2 standard on all models to guarantee
cool operation in all environments and extend unit life
• Heavy duty SCR stack assemblies with ring transformer isolated
circuit for reliable, hard-firing gate pulse
• Isolated low voltage compartment provides maximum protection
for operating personnel
• Mechanically interlocked medium voltage compartment

1 13.8 kV softstarters are rated NEMA 1.

2 13.8 kV, 600A softstarters use circuit breakers for isolation and bypass functions.

6.50 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

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Type SSM f
Ty tsta
pe rt
SS ers
M

Ratings 1 Soft start with line start section Optional soft start only 2
Max. Nominal Catalog List Catalog List
Volts
amps max. HP number price number price
200 800 SSM-23200-E-S SSM-23200-E
2300 400 1500 SSM-23400-E-S 3 SSM-23400-E 3
600 2500 SSM-23600-E-S SSM-23600-E
200 1000 SSM-33200-E-S SSM-33200-E
3300 400 1800 SSM-33400-E-S 3 SSM-33400-E 3
600 3000 SSM-33600-E-S SSM-33600-E
200 1250 SSM-41200-E-S SSM-41200-E
4160 400 2500 SSM-41400-E-S 3 SSM-41400-E 3
600 5000 SSM-41600-E-S SSM-41600-E 6
200 2500 SSM-66200-E-S SSM-66200-E
6600/
400 5000 SSM-66400-E-S 3 SSM-66400-E 3
6900
600 7500 SSM-66600-E-S SSM-66600-E
300 7500 SSM-138300-E-S 3 SSM-138300-E 3
13,800
600 15,000 SSM-138600-E-S SSM-138600-E
Custom line-up

SSM-41200-E-S

Catalog number explanation

SSM - 23 200 - E - S
Softstarter S = Switchgear line start panel
SSM — medium voltage
E = NEMA 12 enclosure 45
Voltage
23 = 2300V
33 = 3300V
41 = 4160V
66 = 6600/6900V
138 =13,800V

Amperage
200 = 200A
400 = 400A
600 = 600A

1 Contact factory for higher horsepower and voltage requirements.

2 Must be used with customer supplied line start panel.
3 Consult factory.
4 Consult factory for other enclosure types.
5 13.8 kV softstarters are rated NEMA 1.

Low Voltage Products & Systems Discount schedule SSME 6.51

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

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S yp
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Type of load
Technical data

Auxiliary contacts
Three phase medium voltage AC induction motors FORM C, 8 Amps @ 250V

AC supply voltage Adjustments

2300, 3300, 4160, 6600/6900, 13,800 VAC Motor FLA
+10% to -10% Dual adjustments — Two independent settings for:
50/60 Hz line voltages Initial voltage 0 – 100% of nominal voltage
Current limit 0 – 600% of motor FLA
HP ratings 1 Acceleration time 1 – 120 seconds
Up to 15,000 HP @ 13,800V (600 Amps max) Deceleration time 1 – 60 seconds
Kick start 0.1 – 2.0 seconds, 10 - 100% of line voltage
Overload rating
Under voltage trip 70 – 95% (adjustable trip delay)
6 500% – 60 Seconds Over voltage trip 105 – 130% (adjustable trip delay)
Power circuit Under current trip 20 – 90% of motor FLA (adjustable trip delay)
Series strings of SCR power modules (2,4 or 6 matched pairs of SCRs per Over current trip 100 - 300% of motor FLA (adjustable trip delay)
phase depending on voltage rating) Allowable re-starts 0 – 10 (adjustable time inhibit)

SCR peak inverse voltage Motor and starter protection

Amps Line voltage PIV rating Electronic overload Inverse time, 75 – 150% of motor FLA
Electronic shear pin Trips within 1 cycle of setpoint
2300 V 6500
Phase loss One or more phases missing
200 to 3300 V 13,000
Phase sequence Phase sequency incorrect
400 4160 V 13,000 Over voltage Trips at high line setpoint
6600/6900 V 19,500 Under voltage Trips at low line setpoint
11-14 kV 39,000 Stall protection Starting process is not complete
2300 V 7000 Shorted SCR Internal fault detected
Error connection Internal fault/motor connection
3300 V 14,000
Starter over-temp Heatsink over temperature
600 4160 V 14,000
6600/6900 V 21,000 Metering
11-14 kV 39,000 Current Phase A, B, C & average current
Thermal data Thermal capacity of motor
Transient voltage protection Power KVA, KW, KVAR, power factor, KWH
dv/dt circuits (1 per SCR power module) Line start section
Load break/fault make disconnect switch with automatic grounding arm and
Vacuum bypass contactor 3
viewing window
Standard on all models, line start rated
Fuses with blown fuse indicator
Ambient operating temperature In-line vacuum contactor3
0 to 50°C (32°F to 122°F) Control power transformer with fused primary/secondary
(Optional -20° to 50°C with heaters) Packaged in common enclosure with soft start
Optional "Soft Start" (requires customer supplied line start panel)
Control
Digital microprocessor controller with read-out in English text Statistical data
Alphanumeric LCD display Total amount of run time since soft start was reset
Non-volatile memory for programming and faults Amount of time it took motor to start during last period
Opto-isolated inputs Maximum current during last start period
Total number of starts since soft start was reset
Communications Event history for last 60 events
RS485 with modbus RTU protocol
Elevation
RS232 with Windows interface
1000 m / 3300 ft. without derating (contact factory for higher elevations)

Enclosure 2
NEMA 12, top and bottom entrance plates
11 gauge steel
ASA #61 gray paint with lifting eyes

1 Consult factory for higher horsepower and voltage requirements.

2 13.8 kV softstarters are rated NEMA 1.
3 13.8 kV, 600A softstarters use circuit breakers for isolation and bypass functions.

6.52 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

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Approximate dimensions f
Ty tsta
pe rt
SS ers
M

B C

Soft start with line start section (inches) Optional softstart only (inches)
Model number A B C Model number A B C

SSM-23200-E-S 92 36 30 SSM-23200-E 92 36 30
SSM-23400-E-S 92 36 30 SSM-23400-E 92 36 30
SSM-23600-E-S 92 72 30 SSM-23600-E 92 36 30
SSM-33200-E-S 92 36 30 SSM-33200-E 92 36 30
SSM-33400-E-S 92 36 30 SSM-33400-E 92 36 30
SSM-33600-E-S 92 72 30 SSM-33600-E 92 36 30
SSM-41200-E-S 92 36 30 SSM-41200-E 92 36 30
SSM-41400-E-S 92 36 30 SSM-41400-E 92 36 30
SSM-41600-E-S 92 72 30 SSM-41600-E 92 36 30
SSM-66200-E-S 92 72 30 SSM-66200-E 92 36 30
SSM-66400-E-S 92 72 30 SSM-66400-E 92 36 30
SSM-66600-E-S 92 72 30 SSM-66600-E 92 72 30
SSM-138300-E-S 92 120 44 SSM-138300-E Consult factory
SSM-138600-E-S 92 84 96 SSM-138600-E

Low Voltage Products & Systems 6.53

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 rs

6 r te Notes
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S yp
T

6.54 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 Softstarters So
Power electronic brakes
Type PEB
f
Ty tsta

6
pe rte
PE rs
B

Description
Electronic braking stops the load by injecting the motor shaft has come to a stop. Braking current
a controlled amount of DC current into a three is removed when the motor stops, eliminating excess
phase AC motor. The Power Electronic Brake braking current which means longer motor life.
(PEB) Series features full-wave DC braking Built-in jogging circuitry allows you to select the
which can be adjusted to stop your load quickly, time you need for machine setup and positioning
repeatedly and reliably...even if load conditions without applying DC current to the motor windings.
change. DC current is only applied when system setup is
Unlike other brakes that only provide voltage complete... no excess current, no excess heating, no
control, the PEB Series is a current regulated premature motor failure.
brake. It automatically adjusts for resistance The PEB Series has a built-in feature to control
changes in the motor windings due to any input a mechanical holding brake. Any fault indication
voltage fluctuations. What does this mean? automatically enables the mechanical brake for fail-
Repeatable, reliable operation every time you safe operation.
stop your motor.
The PEB Series has been designed and tested to
An exceptionally accurate method of micro- meet the most stringent industry standards: UL &
processor controlled sensing determines when cUL.
UL File # E169883

Low Voltage Products & Systems 6.55

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs General information
a rte B
t Catalog number explanation
fts PE
So ype
T

PEB - 010 - 48 - 1
Enclosure
Maximum brake amps No digit – Open chassis
010 – 10 1 – NEMA 1
024 – 24
050 – 50
2 – NEMA 12
100 – 100 3 – NEMA 3R
200 – 200 4 – NEMA 4
300 – 300 X – NEMA 4X
400 – 400
6 550 – 550 Voltage
800 – 800 24 – 208/240
1000 – 1000 48 – 480
60 – 600

6.56 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Power electronic brakes f
Ty tsta
Open pe rte
PE rs
B

PEB-100-48 PEB-10-48
6
Max 208V 240V 480V 600V
amps Horsepower Catalog Horsepower Catalog Horsepower Catalog Horsepower Catalog List
1 Std. duty Hvy. duty number Std. duty Hvy. duty number Std. duty Hvy. duty number Std. duty Hvy. duty number price
10 3 1 PEB-010-24 3 1 PEB-010-24 7.5 3 PEB-010-48 10 5 PEB-010-60 $ 755
24 7.5 3 PEB-024-24 10 5 PEB-024-24 20 10 PEB-024-48 25 15 PEB-024-60 1070
50 15 7.5 PEB-050-24 20 10 PEB-050-24 40 25 PEB-050-48 50 30 PEB-050-60 1450
100 30 20 PEB-100-24 40 15 PEB-100-24 75 50 PEB-100-48 100 60 PEB-100-60 2250
200 75 40 PEB-200-24 75 50 PEB-200-24 150 100 PEB-200-48 200 125 PEB-200-60 3900
300 100 60 PEB-300-24 125 75 PEB-300-24 250 150 PEB-300-48 300 200 PEB-300-60 4300
400 150 75 PEB-400-24 150 100 PEB-400-24 350 200 PEB-400-48 400 250 PEB-400-60 6500
550 250 125 PEB-550-24 200 150 PEB-550-24 500 300 PEB-550-48 600 350 PEB-550-60 8700
800 350 200 PEB-800-24 350 200 PEB-800-24 700 450 PEB-800-48 900 500 PEB-800-60 10,250
1000 400 250 PEB-1000-24 400 300 PEB-1000-24 900 500 PEB-1000-48 1000 600 PEB-1000-60 13,000
NOTE: If duty cycle is not known, it is recommended to use the heavy duty brake since braking current can be adjusted down to meet actual load requirements.

1 Never exceed the motor FLA without checking the motor manufacturers data with regards to application duty cycle.

Low Voltage Products & Systems Discount Schedule SSP 6.57

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Power electronic brakes
a rte B
t Enclosed, NEMA 1
fts PE
So ype
T

Maximum motor HP ratings

Maximum 208V 240V 480V 600V
NEMA 1, 480V NEMA 1, 600V List
Amps Standard Heavy Standard Heavy Standard Heavy Standard Heavy Catalog number Catalog number price
FLA Duty Duty Duty Duty Duty Duty Duty Duty

10 3 1 3 1 7.5 3 10 5 PEB-010-48-1 PEB-010-60-1 $ 805

24 7.5 3 10 5 20 10 25 15 PEB-024-48-1 PEB-024-60-1 1120
50 15 7.5 20 10 40 25 50 30 PEB-050-48-1 PEB-050-60-1 1650
100 30 20 40 15 75 50 100 60 PEB-100-48-1 PEB-100-60-1 2450
200 75 40 75 50 150 100 200 125 PEB-200-48-1 PEB-200-60-1 4320
300 100 60 125 75 250 150 300 200 PEB-300-48-1 PEB-300-60-1 4800
400 150 75 150 100 350 200 400 250 PEB-400-48-1 PEB-400-60-1 7000
6 550 250 125 200 150 500 300 600 350 PEB-550-48-1 PEB-550-60-1 9200
800 350 200 350 200 700 450 900 500 PEB-800-48-1 PEB-800-60-1 10,750
1000 400 250 400 300 900 500 1000 600 PEB-1000-48-1 PEB-1000-60-1 13,500
NOTE: See below for additional enclosure styles and price adders.

Options 1
Model
number NEMA 12 NEMA 3R NEMA 4 NEMA 4X

PEB-010 $ 100 $ 100 $ 150 $ 450

PEB-024 100 100 150 450
PEB-050 100 100 150 450
PEB-100 100 100 150 450
PEB-200 150 150 200 600
PEB-300 300 300 350 1050
PEB-400 300 300 350 1050
PEB-550 300 300 350 1050
PEB-800 300 300 350 1050
PEB-1000 300 300 350 1050

1 Add to list price of NEMA 1 enclosed products and change part number appropriately.

6.58 Discount Schedule SSPE Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com
 So

6
Technical data f
Ty tsta
pe rte
PE rs
B

Item Specification
Voltage rating Models rated from 208 - 600V ±10%
Selectable for 50/60Hz ± 2 Hz
Current ratings 10 - 1000A in 10 sizes: 10, 24, 50, 100, 200, 300, 400, 550, 800, 1000A
Output capacity 25% duty cycle at 100% unit rating
Power circuit Full wave bridge, 4 SCRs, designed for use without isolation contactors
Transient protection RC snubber dv/dt circuit on each SCR device
Fusing Approved for use with existing motor starter fusing when unit is sized for motor FLA. Consult NEC for any other fusing
requirements.
Control circuit Self-powered directly from line terminals. No separate control voltage required
Control method Microprocessor unit controls sequencing, I/O monitoring and status annunciation. Braking current is adjustable via true RMS 6
regulated control using phase angle firing of SCRs.
Operator adjustments Brake Time and Jog Time = 7 position binary dipswitch
Brake Current = potentiometer
Adjustment ranges Brake Jog Times = 0 - 127 seconds in 1 sec. increments
Brake Current = Up to 100% unit rating
Inputs Starter Monitor = Dry input for auxiliary contact from motor starter.
Jumper selectable for N.O. or N.C. contact.
Brake Disable = Dry input for N.O. contact to disable braking before or during operation. Can be wired to the starter thermal
overload N.O. auxiliary contact to prevent braking of overloaded motor.
Motor Power Sensor (T3) = voltage input used for sensing motor power presence in sequencing/status circuit and for zero
speed sensing during braking
Outputs Starter Coil Interlock = Two sets of FORM “C” relay contacts for use in interlocking the starter coil and/or other devices to
prevent energizing as the braking power is applied.
Mechanical Brake Release = N.O. relay contact for use in controlling electro-mechanical brake as a holding brake. When the
PEB Series is “disabled,” this circuit controls the mechanical brake normally as if it is the only brake in the system.
Auxilliary contact ratings 5 amps, 250VAC max
LED Status indicators Large LEDs: Braking = green; Fault = red
Small LEDs: Power On, Jog/Armed, Brake Off, Disabled, Over Temp, and Wiring Error
Operating design temperature 0 - 50 °C (32-122 °F) open
0 - 40 °C (32 - 104 °F ) enclosed
Ambient conditions 0 - 95% relative humidity
0 - 3300ft (1000M) elevation
Approvals UL, cUL Listed

Low Voltage Products & Systems 6.59

ABB Inc. • 888-385-1221 • www.abb-control.com 1SXU 000 023 C0201
 6
rs Approximate dimensions & Circuit diagram
a rte B
t Open
fts PE
So ype
T

Approximate dimensions (inches)

B C
E
F

6
A D

Model No. A B C D E F
PEB-10 8.5 7.3 6.2 8 6.9 0.21
PEB-24 8.5 7.3 6.2 8 6.9 0.21
PEB-50 10.5 7.9 7.2 10 6.8 0.22
PEB-100 10.5 7.9 7.2 10 6.8 0.22
PEB-200 16.5 10 10 15.9 9 0.28
PEB-300 16 16 10 15 15 0.5
PEB-400 16 16 10 15 15 0.5
PEB-550 16 16 10 15 15 0.5
PEB-800 16 16 10 15 15 0.5
PEB-1000 16 16 10 15 15 0.5

Circuit diagram
LINE
POWER

START/STOP
CONTROL
L1 L2 L1

STARTER
INTERLOCK L1 L2 L3

21 A1
BRAKE
COMMAND M M
PEB 22
POWER A2
ELECTRONIC T1 T2 T3

BRAKE
97 95 L1 L2 L3
OPTIONAL OL OL
DISABLE
98 96 T1 T2 T3
MECH
MECHANICAL BRAKE
BRAKE RELAY

T1 T2 T3

MECHANICAL
BRAKE MOTOR
COIL

6.60 Low Voltage Products & Systems

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 So

6
Approximate dimensions & Circuit diagram f
Ty tsta
Enclosed pe rte
PE rs
B

Approximate dimensions (inches) 1

B C
E
F

6
A D

Model No. A B C D E F
PEB-10 16 12 9 14.5 10.5 0.5
PEB-24 16 12 9 14.5 10.5 0.5
PEB-50 20 16 9 18.5 14.5 0.5
PEB-100 20 16 9 18.5 14.5 0.5
PEB-200 24 20 13 22.5 18.5 0.5
PEB-300 36 24 13 34.5 22.5 0.5
PEB-400 36 24 13 34.5 22.5 0.5
PEB-550 36 24 13 34.5 22.5 0.5
PEB-800 36 24 13 34.5 22.5 0.5
PEB-1000 36 24 13 34.5 22.5 0.5
Circuit diagram

LINE
POWER

START/STOP
CONTROL
L1 L2 L1

STARTER
INTERLOCK L1 L2 L3

21 A1
BRAKE
COMMAND M M
PEB 22
POWER A2
ELECTRONIC T1 T2 T3

BRAKE
97 95 L1 L2 L3
OPTIONAL OL OL
DISABLE
98 96 T1 T2 T3
MECH
MECHANICAL BRAKE
BRAKE RELAY

T1 T2 T3

MECHANICAL
BRAKE MOTOR
COIL

1 Dimensions apply to NEMA 1, NEMA 12, NEMA 3R and NEMA 4 enclosures. Consult factory for NEMA 4X dimensions.

Low Voltage Products & Systems 6.61

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 6
rs Notes
a rte B
t
fts PE
So ype
T

6.62 Low Voltage Products & Systems

1SXU 000 023 C0201 ABB Inc. • 888-385-1221 • www.abb-control.com