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Failure Reporting Analysis and Corrective Action System

The Failure Reporting, Analysis and Corrective Action System (FRACAS) is a closed loop process that systematically reports failures, analyzes their causes, and implements corrective actions to prevent future recurrence. Wipro provides FRACAS consulting services including developing failure reporting procedures and codes integrated with enterprise asset management systems. FRACAS improves asset reliability by adjusting maintenance programs based on failure analysis and corrective action implementation.

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Christian Della
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56 views

Failure Reporting Analysis and Corrective Action System

The Failure Reporting, Analysis and Corrective Action System (FRACAS) is a closed loop process that systematically reports failures, analyzes their causes, and implements corrective actions to prevent future recurrence. Wipro provides FRACAS consulting services including developing failure reporting procedures and codes integrated with enterprise asset management systems. FRACAS improves asset reliability by adjusting maintenance programs based on failure analysis and corrective action implementation.

Uploaded by

Christian Della
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Failure Reporting,

Analysis and Corrective


Action System
Failure Reporting, Analysis, and Corrective • Balanced sets of Key Performance Indicators
Action System (FRACAS) is the process by which • EAM systems implementations
failures are reported in a timely manner and
Our team of consultants empowers our clients to
analyzed with corrective actions devised and
achieve their strategic objectives from a single
implemented to eliminate or mitigate the
source provider.
recurrence of failures. FRACAS is a closed loop
system improving asset performance by Deliverables
adjusting maintenance programs and/or
improving asset design. The “closed loop” in Implementation of FRACAS process:
FRACAS refers to the systematic manner in • Process developed and documented via
which every issue is reported and addressed, procedures, including process triggers
ensuring that no failure or incident is missed. • Process implemented via EAM system
The FRACAS process is a major contributor for • Failure codes developed
achieving continuous in-service asset reliability.
Supported by
Solution
• RAM (Reliability, Availability and
Wipro's Enterprise Asset Management (EAM) Maintainability) training
consulting practitioners bring years of • RCM (Reliability-Centered
experience developing, streamlining, and Maintenance) training
implementing Failure Reporting, Tracking and • FMECA (Failure Modes, Effects and Criticality
Corrective Action Systems. The team has Analysis) training
developed unique capabilities that include: • RCFA (Root Cause Failure Analysis) training
• Risk assessments • ARS (Asset Reliability Strategy) training
• Training and coaching on RAM, RCFA, FMEA, • KPI (Key Performance Indicators) and
FMECA, RCM and RAM Modeling trending reports
• Work management

Report event
• Report the event
• Plan, schedule and perform the required repair
• Report repair information (failed part, remedy)

Analyze
Validate
• Sporadic failure(s)
• Track and validate • Chronic failure(s)
corrective actions • RAM problems
• Revise corrective • Efficiency problems
action(s) as required • Quality problems, etc.

FRACAS
process

Corrective actions
Implement • Redesign equipment
corrective actions • Upgrade equipment,
• Prioritize corrective component, parts
actions • Update operating,
• Plan implementations maintenance and
• Implement procurement procedures
corrective actions • Train operations and
maintenance personnel

2
Benefits

• Implements a structured reporting system • Improves RAM performance of similar


integrated with corporate EAM equipment designs, operating under
• Provides structure to failure codes similar conditions
• Delivers on-demand asset performance
• Optimizes maintenance and
reliability programs
• Enhances safe operations
• Improves and sustains environmental integrity
Improving asset
• Eliminates and/or mitigates risk performance by adjusting
• Improves asset reliability and availability maintenance programs
• Minimizes asset total cost of ownership
• Provides a documented record
of improvements

3
Wipro Limited
Doddakannelli, Sarjapur Road,
Bangalore-560 035,
India

Tel: +91 (80) 2844 0011


Fax: +91 (80) 2844 0256
wipro.com

Wipro Limited (NYSE: WIT,


BSE: 507685, NSE: WIPRO) is
a leading global information
technology, consulting and
business process services
company. We harness the
power of cognitive computing,
hyper-automation, robotics,
cloud, analytics and emerging
technologies to help our
clients adapt to the digital
world and make them
successful. A company
recognized globally for its
comprehensive portfolio of
services, strong commitment
to sustainability and good
corporate citizenship, we
have over 160,000 dedicated
employees serving clients
across six continents.
Together, we discover ideas
and connect the dots to
build a better and a bold
new future.

For more information,


please write to us at
[email protected]

IND/B&T/APR-SEP2018

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