Diesel Generator Check List

TOH Generator Electrical Check list

Date: Location : Client:

Engine Serial No. Arr. No. : Hours:
Manufacture : Model : Power:
Rated Voltage: Frequency :

Item Check point Condition Remarks

Healthy Faulty
1 Visual check for generator winding
condition
2 Measure all winding Resistance using
DLRO10
2 Stator Winding IR - Measure/Record
3 Rotor Winding IR - Measure/Record
4 Exciters Winding IR - Measure/Record
5 Check stator cables for damage or
overheated
6 Check generator terminals strip
7 Check generator cooling fan for cracks
8 Check generator fan cover
9 Check generator winding and bearing
RTDs (if applicable)
10 Check generator anti vibration bases
11 Visual inspection of Varistor for
discoloration.
12 Check & clean current transformers Resistances = ………
13 Electrical Connections, Control wiring
and terminals, Check and Retighten
14 Control panel check
15 Check space Heater Resistance = ………
16 Check the alternator for
proper operation
17 Check battery charger for
proper operation
18 Check battery condition (replace if
required)
19 Check battery cables and connections.
20 Function check for starter motor
21 Check all control relays, timers …
22 Visual inspection for generator circuit
breaker
23 Check sensors connections healthy
24 Emergency stop push button function
 Diesel Generator Check List

Check & Clean

25 Check AVR external resistance
26 Check and clean Magnetic Pickup R=…………
27 Check speed control resistance R =………...
28 Check oil pressure sensor
29 Check coolant temperature sensor
30 Check coolant level switch
31 Check Jacket water heater
32 Fuel Solenoid Function check R =………...

Electrical Tests & Readings

1- Winding resistance test

Item Description Winding Resistance (Ω) Remarks
1 Main Stator
Phase A
Phase B
Phase C
2 Main Rotor
3 Exciter stator
4 Exciter rotor
5 PMG

2- Insulation Resistance Test

Ambient Temperature :

Insulation Resistance (Ω)

Tested
Item 30 Sec 60 Sec Remarks
voltage
Reading Reading
Phase A-GRD
Phase B-GRD
Main Phase C-GRD
stator A-B
B-C
A-C

Main Rotor
Exciter Stator
Exciter Rotor
PMG
Notes : If IR readings is within the accepted limit no need for insulation enhancement
 Diesel Generator Check List

3- Generator Circuit Breaker Test

Contact Resistance (using DLRO10)

Phase A Phase B Phase C

Insulation Resistance (…….)

Phase A-B Phase A-G
Phase A-C Phase B-G
Phase A-B Phase C-G

4- Current transformer measurement

CT1 CT2 CT3

Notes: All steps and procedures related to manufacture and maintenance manual

Load Test Certificate

 Diesel Generator Check List

Engine Model Serial No Application

Arrangement No Rated KVA Customer:
Date : Rated KW P.F
Resistive Load bank: PF 1.00
Load bank Frequency Load Engine oil Coolant Amp. AVG
Voltage
Reading HZ KW Pressure Temp
% BAR C V  A
No load
25%
50 %
75 %
100 %

Sudden
Load @ 60%

Test Signed :

- During test to be check AVR response and behavior

- Check correct reading of current.
- Check stability of oil pressure and water temperature readings
- Check charger alternator output
- Verify generator protections
- Check voltage output (Phase to Phase , phase to neutral ) and Phase current