Electronic Gas-Engine Speed Governor

HT-HSG100

Benefits
■■ IP65
■■ USB PnP communication
■■ Multiple PID settings
■■ Variable chopper frequency
■■ 3 fixed speed and 1
variable speed
■■ Overspeed protection
■■ AUX input for synch/load
sharing
■■ RPM adjustment via digital
signal
■■ Current limitation for
actuator
Smart Governing
■■ Adjustable via Keypad and
PC software The HT-HSG100, part of the InGovern Series, is an electronic engine speed governor
■■ Programmable Fuel for managing motor RPM that is designed specially to work with the HT-TM2200-75
Ramping Timing for black actuator. The governor features fast and precise reaction to load changes. A closed
smoke minimisation control circuit us¬ing an actuator and magnetic RPM sensor can be operated for a large
number of motors in both an isochronous and static fashion. High precision and robust
■■ Display with good visibility construction makes it possible to use in the harshest motor use conditions.
under extreme temperature
and lighting conditions The microprocessor design provides precise and user-specific performance and func-
tionality. The HT-HSG100 enables exact (< 0.25%) isochronous rotation speed control.
■■ Simple user interface with 3
The permanent memory saves the settings even if the power supply is interrupted and
push buttons
thanks to a wide voltage range of 12-24 VDC the HT-HSG100 has a wide range of uses.
■■ Intuitive PC application The digital inputs/outputs of HT-HSG100 are galvanic isolated and it also features a
software for configuring all feedback signal input that works hand in hand with the InGovern Series HT-TM2200-75
features. actuator for even more precise and powerful engine management performance.

■■ Galvanic isolated digital

input and output.
■■ Digital output indication for
overspeed and crank
termination.

HUEGLI
TECH
SWITZERLAND
Electronic Gas-Engine Speed Governor
HT-HSG100
Technical Specification

Safety instructions and Warnings To maintain the correct distance between the flywheel and
the RPM sensor, the sensor must be rotated in until the fly-
Before installing and starting the device, please read the wheel clicks and then rotated out again for ¾ of a rotation.
operating instructions. These contain important notes for This achieves the correct spacing between flywheel and
safety and use. sensor. To be able to start the motor, the RPM sensor
must generate at least 1V AC RMS during the start.
No liability can be accepted for damage arising from failure
to follow the instructions or any inappropriate use.

The governor may only be used for the manner of operation

prescribed in the operating instructions and only in connec-
tion with third-party devices and components recommended
or installed by us or software supplied by us. Any other use
shall be considered inappropriate use and will result in the
voiding of all liability and warranty claims against the manu-
facturer.

Interventions and alterations that influence the safety tech-

nology and the functionality of the governor may be carried
out only by the manufacturer.

Fault-free and safe operation is conditional upon competent

transport, assembly and installation as well as qualified use
and correct maintenance.

All relevant accident prevention regulations and other gen-

erally recognised technical safety and health and safety at
work rules are to be observed. Fault-free functioning of the
machinery and its peripheral components is only guaranteed
with original accessory parts and spare parts.
The HT-HSG100 engine speed governor is robust enough to
be placed in a control cabinet with other operating control Cross-section of the battery and actuator cable at terminals
devices or installed on the motor. If water, mist or condensa- A,B,C, and D:
tion can come into contact with the controller, it should be 1.5 mm2 for 24 VDC or 2.5 mm2 for 12 VDC
mounted vertically, allowing the liquid to flow away from the
controller. Extremes of heat should be avoided.
For longer cables (>5m) the cable cross-section is to be
increased appropriately to keep the voltage drop low.
• Battery positive (+) input, connection M, should be fused
Overspeed protection 8 A.
• The governor should be installed such that the housing
IMPORTANT
has connection with the chassis of the control cabinet.
An overspeed shut down mechanism must be installed • The cable of the actuator must be shielded along its
separately from the control system as a safety measure, to entire length.
prevent motor faults that may result in damage or injury to • The cable of the magnetic engine speed sensor must be
machinery or persons.A secondary shut down device (fuel shielded along its entire length.
valve) must be installed. • The cable of the variable RPM speed input can be up to
5m long. For longer cables, a shielded cable must be
used.
• The shielding must always be grounded such that it does
Installation and connection not come into contact with the chassis of the machine.
General information This is to prevent stray signals from entering the governor
The pick up cable should be shielded to guarantee that no andcausing interference. The shield must be grounded at
electromagnetic interference can reach the engine speed one end.
governor. The shield should be on tied to the battery nega-
tive. HUEGLI
TECH
SWITZERLAND
2
Electronic Gas-Engine Speed Governor
HT-HSG100
Coonnection terminals
Settings are changed with the arrow keys [+] [-] and raise/
Connection Description Definition lower the value by 1.
terminal If the arrow keys [+] [-] are held down longer, the value in-
A SPEED2 Speed Setting 2 creases at a greater rate.
B SPEED3 Speed Setting 3 Normal 0000 RPM e.g. 1500
C IDLE Idle operating mode rpm

D GAIN GAIN Parameter Set 1 or 2 SETUP/SCROLL GAI/5020 P value* e.g. 50.20

button: 1x press
E IN COM Input Common
SETUP/SCROLL Int/2192 I value* e.g. 21.92
F +5VDC Digital I/O Supply button: 2x press
G GND Digital I/O Ground SETUP/SCROLL Der/0700 D value* e.g. 7.00
H BOUT1 Digital Output 1 button: 3x press
I BOUT2 Digital Output 2 SETUP/SCROLL Gear/0170 Number of e.g. 170
button: 4x press teeth teeth
J OUT COM Output Common
SETUP/SCROLL c r a n / 0 5 0 0 Crankspeed e.g. 500
K +5VDC Feedback Sensor Supply
button: 5x press rpm
L FEEDBACK Feedback Sensor Input
SETUP/SCROLL fura/3 Fuel ramp e.g. 3 secs.
M GND Feedback Sensor Ground button: 6x press
N +5VDC +5VDC Supply SETUP/SCROLL spra/10 Speed ramp e.g. 10
O SPEED TRIM Variable RPM Input button: 7x press secs.
P GND Ground SETUP/SCROLL s t p o / 0 0 5 0 Start Posi- e.g. 50 %
button: 8x press tion
Q EXT SPEED Load Distribution/ Sychronisation
SETUP/SCROLL o s p d / 2 0 0 0 Overspeed e.g. 2000
R GND Ground
button: 9x press rpm
S S+ Actuator (Plus)
SETUP/SCROLL 0000 RPM dis- e.g. 1500
T T- Actuator (Minus) button: 10x press play rpm
U U- Battery (Minus) + button: 1x press 2000→2001 Increase for all para-
value by 1 meters
V V+ Battery (Plus)
- button: 1x press 2000→1999 Reduce for all para-
W W- Pickup (Minus)
value by 1 meters
X X+ Pickup (Plus)
*Display of the values is dependent on input G (Gain). If this is open,
Y LO CAN Low parameter set 1 (Gain 1, Int 1 and Der 1) is shown; if the input is
Z HI CAN High closed, parameter set 2 (Gain 2, Int 2 and Der 2) is shown.

Hardware use (Keypad) Dimensions

The HT-HSG100 has three menu buttons, with which
allows parameters to can be set locally. The set values are
indicated on the LED display. In normal operating mode, the
RPM is indicated on the display.

Accessing the functions

In SETUP mode, the functions listed below can be accessed
using the SETUP/SCROLL button.
Each press of the SETUP/SCROLL button makes the next
menu active.
The active menu is shown on the LED display for 2 seconds,
after which the relevant value of this function appears. HUEGLI
TECH
SWITZERLAND
3
Electronic Gas-Engine Speed Governor
HT-HSG100

Technical Data
Performance
Norms/standards
Isochronous/stability.........................................................±0.25%
Authorising office................................CE and RoHS requirements
RPM range....................................................................300 - 8 KHz
Communication..................................................SAE J1939 (Option)
(112-4000 RPM for flywheel with 160 teeth)

RPM variation with temperature............................±0.25% max.
Reliability
Idle adjustment..............................................................Full Range
Vibration........................................................................7G, 20-100 Hz
Speed Trim.....................Programmable 0-100%, (default = 5%)
Shock....................................................................................20G Peak

Inspection.........................................100% functionality inspection
Surroundings

Temperature range..........................-40° to 85°C (-40 to +180°F)
Mass and weight
Relative humidity............................................................up to 95%
Dimensions............................................................223 x 136 x 39 mm
Surface finish...............Fungus Proof and Corrosion Resistant
Weight.........................................................................................0.9 kg
CE certificate......EN55011, EN50081-2, EN50082-2, EN61326-1
Installation..............direct on motor chassis, preferably vertical,
 
with rubber shock absorbers, insulated,
Input/output parameters
or in control cabinet
Supply voltage.........12 or 24 VDC Battery, (6.5 VDC to 33 VDC)

Polarity...............................Negative Ground (housing isolated)
Configuration parameters
Current Consumption...........................100 mA max. continuous,
Number of flywheel teeth, range...............................50 -250 teeth
(Excluding actuator drawn current)
Overspeed protection................................................max. 4000 rpm
Max permitted actuator current.........6 A continuous (at 25°C)
Starter cut-out speed........................................................4000 rpm*
Engine speed sensor signal.................................1 – 120 V RMS
Fixed RPM...........................................................................4000 rpm*
+5VDC Output (Terminal F, K, N).................................up to 12 mA
Variable RPM......................................................................4000 rpm*
Load Share/Synchronizer Input....................................0-10 VDC
Prescribed start quantity.....................................................0 - 100 %
(5V nominal, reversed, 5 rpm/V)
Start ramp.........................................................................0 – 20 secs.
Reverse Power Protection.......................................................Yes
Speed ramp.....................................................................0 - 100 secs.
Transient Voltage Protection...................................................60V
Digital Input (Terminal A, B, C, D)...................galvanic isolated
* Depending on Overspeed Protection. These values are
Digital Output (Terminal H,I)...........................galvanic isolated
always < Overspeed.

Local Distributor / Partner:

Features and specifications are subject to change without prior notice
HT-HSG100_DS_EN_04.2014

HUEGLI
TECH
© HUEGLI TECH

SWITZERLAND

HUEGLI TECH AG (LTD) e-mail: [email protected]

Murgenthalstrasse 30 www.huegli-tech.com
4900 Langenthal Switzerland
Phone: +41 62 916 50 30
Fax: +41 62 916 50 35