Simovert Master Drives Frequency Control (FC) : Operating Instructions
Simovert Master Drives Frequency Control (FC) : Operating Instructions
Part 2
Frequency Control (FC)
You will receive Parts 1 and 2 of the Operating Instructions when you use this Order No. Parts 1
and 2 can be individually ordered by specifying the particular Order No.
_-_ stands for the language code, e.g. 0-0 for German Editions.
The following foreign language Editions of these Operating Instructions are available:
Contents
3 General explanation of the terminology and functional scope of the unit ...................... 3-1
4.3 Drive start-up when the drive converter is controlled through an external main contactor ....... 4-7
4.4 Drive start-up after enabling additional software functions or hardware options ...................... 4-9
4.5 Simple application examples for connecting process data with connection assignment ........ 4-10
4.5.1 Factory setting..................................................................................................................... 4-10
4.5.2 Manual/automatic operation (Basic/reserve changeover) ..................................................... 4-11
5.1 Control word (control word 1 and control word 2) ................................................................... 5-1
5.1.1 Control word display using the 7-segment display on the PMU .............................................. 5-1
5.1.2 Control word 1 (Visualization parameter r550 or r967) ........................................................... 5-2
5.1.3 Control word 2 (Visualization parameter r551) ....................................................................... 5-3
5.1.4 Selecting the source for control words 1 and 2....................................................................... 5-4
5.1.5 Significance of control word- (1 and 2) commands................................................................. 5-6
6.6 Ramp-function generator (RFG) and limiting stage in front of the ramp-function generator... 6-11
6.6.1 Ramp-function generator, RFG............................................................................................ 6-11
6.6.2 Limit value stage in front of the ramp-function generator...................................................... 6-13
13 Logbook............................................................................................................................. 13-1
Definitions
• QUALIFIED PERSONAL
For the purpose of these instructions and product labels, a "Qualified person" is someone who is familiar
with the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she
must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
3. Trained in rendering first aid.
• DANGER
For the purpose of these instructions and product labels, "Danger" indicates death, severe personal injury or
substantial property damage will result if proper precautions are not taken.
• WARNING
For the purpose of these instructions and product labels, "Warning" indicates death, severe personal injury
or property damage can result if proper precautions are not taken.
• CAUTION
For the purpose of these instructions and product labels, "Caution" indicates that minor personal injury or
material damage can result if proper precautions are not taken.
• NOTE
For the purpose of these instructions, "Note" indicates information about the product or the respective part of
the Instruction Manual which is essential to highlight.
NOTE
These instructions do not purport to cover all details or variations in equipment, nor to provide for every
possible contingency to be met in connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not covered sufficiently for
the purchaser's purposes, the matter should be referred to the local Siemens sales office.
The contents of this Instruction Manual shall not become part of or modify any prior or existing agreement,
committment or relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any statements contained
herein do not create new warranties or modify the existing warranty.
CAUTION
The converters contain components which can be destroyed by electrostatic discharge. These components
can be easily destroyed if not carefully handled. If you have to handle electronic boards please observe the
following:
♦ Electronic boards should only be touched when absolutely necessary.
♦ The human body must be electrically discharged before touching an electronic board
♦ Boards must not come into contact with highly insulating materials - e.g. plastic foils, insulated desktops,
articles of clothing manufactured from man-made fibers
♦ Boards must only be placed on conductive surfaces
♦ When soldering, the soldering iron tip must be grounded
♦ Boards and components should only be stored and transported in conductive packaging (e.g. metalized
plastic boxes, metal containers)
♦ If the packing material is not conductive, the boards must be wrapped with a conductive packaging
material, e.g. conductive foam rubber or household aluminum foil.
The necessary ECB protective measures are clearly shown in the following diagram:
a = Conductive floor surface d = ESD overall
b = ESD table e = ESD chain
c = ESD shoes f = Cubicle ground connection
d
d d
b b
e e
f f f f f
a c c c
a a
Sitting Standing Standing / Siting
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury or property
damage.
Only qualified personnel should work on or around the equipment after first becoming
thoroughly familiar with all warning and safety notices and maintenance procedures
contained herein.
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
1. General
In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and
possibly also moving or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation,
there is the danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commissioning as well as maintenance are to be carried out
by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or
DIN/VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are
familiar with the installation, mounting, commissioning and operation of the product and have the
qualifications needed for the performance of their functions.
2. Intended use
Drive converters are components designed for inclusion in electrical installations or machinery.
In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation)
is prohibited until the machinery has been proved to conform to the provisions of the directive 89/392/EEC
(Machinery Safety Directive - MSD). Account is to be taken of EN 60204.
Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC
directive (89/336/EEC) has been established.
The drive converters meet the requirements of the low-voltage directive 73/23/EEC. They are subject to the
harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/ VDE 0660,
part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the supply conditions shall be taken from the rating plate
and from the documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be complied with.
The climatic conditions shall be in conformity with prEN 50178.
4. Installation
The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent
documentation.
The drive converters shall be protected against excessive strains. In particular, no components must be bent
or isolating distances altered in the course of transportation or handling. No contact shall be made with
electronic components and contacts.
Drive converters contain electrostatic sensitive components which are liable to damage through improper use.
Electric components must not be mechanically damaged or destroyed (potential health risks).
5. Electrical connection
When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be
complied with.
The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-
sectional areas of conductors, fusing, PE connection). For further information, see documentation.
Instructions for the installation in accordance with EMC requirements, like screening, earthing, location of
filters and wiring, are contained in the drive converter documentation. They must always be complied with,
also for drive converters bearing a CE marking. Observance of the limit values required by EMC law is the
responsibility of the manufacturer of the installation or machine.
6. Operation
Installations which include drive converters shall be equipped with additional control and protective devices in
accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment,
accident prevention rules etc. Changes to the drive converters by means of the operating software are
admissible.
After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals
must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding
signs and markings on the drive converter must be respected.
During operation, all covers and doors shall be kept closed.
WARNING
The unit must be disconnected and locked-out before control cables are connected to the
CU.
CAUTION
The CU board contains components which can be destroyed by electrostatic discharge.
These components can be very easily destroyed if not handled with caution.
Also refer to the ECB cautionary measures in the Section, General Information.
The remaining connector X9, included loose with the equipment, is required
to control a main contactor and for connecting an external power supply -X100
(Section „Auxiliary power supply/main contactor“ in the Operating -X101
Instructions, Part 1).
Table 1.1 Connectors for the control terminal strip are supplied loose
NOTE
As a general rule, it is recommended that shielded control wiring be used for signals connected directly to the
chassis, in order to achieve maximum noise immunity. The shield must be grounded at both ends.
To avoid noise coupling, control wires which are directly connected to the chassis should be separated from
power wiring by a minimum distance of 20 cm.
For drives wired in approved factories, internal wiring practices which achieve acceptable noise immunity
results may be used for drive connections.
Control- and cables must cross each other at an angle of 90°.
Fig. 1.2 Connecting-up the control cables and the technique for using the screen clamps
The "EMC screened housing" option should be used if so many control cables are required that two screen
clamps are not sufficient.
Order No.:
♦ Type A 6SE7090-0XA87-3CA0
♦ Type B 6SE7090-0XB87-3CA0
♦ Type C 6SE7090-0XC87-3CA0
♦ Type D 6SE7090-0XD87-3CA0
Table 1.2 Connecting example for control terminal strips -X100 and -X101
5 4 3 2 1
9 8 7 6
The limit values for industrial environments can be maintained without radio interference suppression filter.
B1 radio interference suppression filters must be used for environments other than industrial environments.
The following points must be observed regarding radio interference suppression regulations:
♦ Grounding
Converters generate radio interference noise. This noise should be fed back to the source through the
lowest possible ohmic connection (ground connection cross-section ≥ supply connection cross-section).
Use the best grounding possibility (e.g. mounting panel, grounding cable, grounding bar) when installing
converters and optional radio interference suppression filters. Connect all connector housings together
through the largest possible surface area.
For radio interference suppression, the cross-section (observe the safety regulations under fault conditions),
is not so important, but the contact surface, as high-frequency noise currents do not flow through the
complete cross-section, but essentially on the outside surface of a conductor (skin effect).
♦ Screening
In order to reduce noise and maintain the radio interference suppression level, the following should be
maintained
• screened cables should be used between the converter output and motor
• screen control cables must be used.
• route control- and power cables separately; min. clearance, 20 cm.
The screen must be connected to ground potential at both ends.
♦ Filter
The radio interference suppression filter must be connected directly in front of the rectifier- or rectifier and
regenerative feedback unit. The housings must be connected electrically with one another.
2 Operator control
The converter can be controlled via:
♦ the PMU (Parameterization Unit)
♦ the control terminal strip on the CU (Chapter 1 „Control terminal strip“)
♦ the OP1 operator control panel (Chapter „Options“ in the Operating Instructions, Part 1)
♦ the RS485 and RS232 serial interface on PMU -X300
2.1 Operator
control elements
2.2 Displays
Basic converter
Setting
parameters Technology board
NOTE
The parameter description is provided in Chapter 11 „Parameter list“.
2.3 Structure
Ready-to-switch-on
Operating display
P
Parameter number level
P P
P P
Fast + P P P + Fast
changeover + + + changeover
next highest
parameter parameter
P P P
Parameter no
indexed?
yes
Index level
highest
index
P P P
Display before fault Fault If several fault exist, the particular fault can
be selected using the keys.
P P P P
+ + P- + key: Jump into the parameterizing
Fault Fault
acknowl. acknowl. level, if, e.g., fault
with fault acknowledgement is not
Fault Fault possible.
not not
acknowl. acknowl.
after
delay time
Display before Alarm
If several alarms are present, then display
alarm automatically switches to the higher alarm.
P P P- + -
Cause of or Cause of or
the alarm the alarm or key: Jump into the parameterizing
removed removed level independent of the alarms
or or which are present
If several faults or alarms exist, a point appears at the right in the display .
P
+
The shift is only possible in the parameter value level.
P
+
Tip: For digital tachos and for certain analog tachos, option boards are required!
Contrary to the process data, a parameter value change is subject to a specified mechanism, and consists of
task and checkback signal.
Converter
Open-/
closed loop
• Analog inputs AE control • Analog outputs AA
(terminals) (terminals)
• Parameterizing unit (PMU) Setpoints Actual values • Parameterizing unit (PMU)
• Op. control panel (OP) • Op. control panel (OP)
• Serial interfaces • Serial interfaces
(SST, SCB, CB, TB) (SST, SCB, CB, TB)
Example: Index1
P650 i001 = 0 Configuration analog input 1 : -10V...+10V or -20mA...+20mA
Index2
i002 = 2 Configuration analog input 2 : 4 to 20mA with wire breakage monitoring
4 Start-up
The drive converter must be ready. This means, that it must be installed and connected-up according to the
information in the hardware description.
NOTE
Forming: If the drive converter was continuously shutdown for longer than a year, or not connected, then
the DC link capacitors must be formed.
Forming
F orm ing
A
Disconnect
A
X9:1 R
X9:2 C
C/L+ PE1
R C /L+ D /L -
D/L-
X 9:1
X 9:2
6SE70
6SE70
U2/ V2/ W2/
PE2 T1 T2 T3 U2/ V2 / W 2/
PE2 T1 T2 T3
P050 = Language:
0 = German, 1 = English, 2 = Espanol, 3 = Francais, 4 = Italiano
NOTE
Motor yes
protection acc. to The motor temperature is estimated using the motor current.
UL spec. The motor is reliably protected with the factory setting
no P362 = Motor cooling: 0: naturally ventilated
1: force ventilated
P363 = Motor thermal time constant
Ready
P050 = Language:
0: Deutsch, 1: English, 2: Espanol, 3: Francais, 4: Italiano
no
Function selection „automatic parameterizationl“
P052 = 6
depress P
Wait Wait until the converter is ready to switch on! (PMU display: 009)
If fault „Fxxx“ occurs + Chapter 12 „Fault and alarm messages“
NOTE
Switch on
Current flows in the motor and the rotor can align itself!
Alarm „A078“ appears after the P key is depressed. The converter must
be switched-on within 20s!
Analog-
tacho available? yes
P208 = 3, 4
Possible functions:
Functions yes KIP, WEA, restart-on-the-fly, DC braking, selectivity,
required? Vd-max. controller
(software)
no Parameterize function:
Parameterize Chapter 9 „Functions“
functions and Chapter 11 „Parameter list“
Ready
M M
3 3
Fig. 4.4 Example for connecting an main- and input contactor Fig. 4.5 Example for connecting an output contactor
ON
Contactor available?
(P612) no
yes
Checkback signal
no connected-up?
Checkback signal?
no 500 ms
F001 yes
DC
link voltage OK.
no after 3 s.
F002 yes
CLOSE bypass contactor
(for AC units in the drive
converter)
20 ms delay time
Ready (011)
Enable
pulses?
no
(P561)
yes
Run (014)
NOTES
♦ Depending on the required change and taking into account the access stage (P051), and a possibly
necessary function selection (P052), a jump can be made to the appropriate step.
♦ Due to background calculations, it is recommended that the following parameters and functions selections
are checked/executed after the position jumped to!
For example:
Standard application (Section 4.2.1): Changing motor data
♦ P051 = 2 Access stage
♦ P052 = 5 Function selection, „drive setting“
♦ Change motor data
♦ Check subsequent parameters
♦ P052 = 0 Return from function selection
♦ P051 = 1 Access stage
Description of the „function selection“ (P052) and „motor identification at standstill“ (P052 = 7), + Sections 8.1.4
and 8.1.6.
Subsequent enabling of „hardware options“, Additional information regarding the appropriate options is provided
in the Instruction Manuals.
Switch-on/off as well as setpoint input via the PMU, messages and actual values via the terminal strip.
Terminal strip only operational if binary input 5 (BE5) is energized (high signal level corresponds to „reserve“).
If BE5 is open (low signal level), then operator control is realized via the PMU.
The factory setting shown is not valid for cabinet units (compare P077)
CU1 CU1
-X101/13 P24 -X101/13 P24
-X101/20 BE5 -X101/20 BE5
PMU CU1
-X101/13 P24
P554.1 = 1010 / ------------ON/OFF1 ------------- P554.2 = 1001 -X101/16 BE1
P555.1 = 1 no source ----- OFF2 (pulse inhibit)------- P555.2 = 1002 -X101/17 BE2
P565.1 = 0 only PMU ---------- Aknowledge------------ P565.2 = 1003 -X101/18 BE3
P580.1 = 1 no source -------Fixed setpoint 0/1 -------- P580.2 = 1004 -X101/19 BE4
P573.1 = 1010 -------- Raise mot. pot.---------- P573.2 = 0 no source
P574.1 = 1010 -------- Lower mot. pot. --------- P574.2 = 0 no source
CU1
Floating contact----------------------------------- ---------------------- -X100/06 BA2
Fault ------------------------------------------------- P603.1 = 1002 -X100/07 BA2
-X101/13 P24
Basic/reserve-------------------------------------- P590 = 1005 -X101/20 BE5
Speed/frequency-act. value-------------------- P655.1 = 0218 -X102/33 AA1M
-X102/34 AA1
Manual operation (BE5 low signal level): Setpoint- and command input via the terminal strip.
Automatic operation (BE5 high signal level): Setpoint-and command input from the automation unt via serial
interface (SST1), OFF3 and the monitoring of external faults via a
terminal strip also possible.
Recommended parameterization:
CU1 CU1
-X101/13 P24 -X101/13 P24
-X101/20 BE5 -X101/20 BE5
SST2
-X101/13 P24
P554.1 = 1001 -X101/16 BE1 ------------ON/OFF1 -------------P554.2 = 2001 SST2 control word
P558.1 = 1002 -X101/17 BE2 ------- OFF3 (fast stop)---------P559.2 = 2001
P565.1 = 1003 -X101/18 BE3 ---------- Aknowledge------------P565.2 = 2001
P575.1 = 1004 -X101/19 BE4 -------- Fault external 1 ---------
---------cw phase seq. ----------P571.2 = 2001
-------- ccw phase seq. ---------P572.2 = 2001
P443.1 = 1003 -X102/27 AE1 --------- Main setpoint -----------P443.2 = 2002 SST2 word 2
-X102/28 AE1M
CU1
Floating contact----------------------------------- ----------------------- -X100/06 BA2
Operation------------------------------------------- P602.1 = 1002 -X100/07 BA2
-X101/13 P24
Basic/reserve-------------------------------------- P590 = 1005 -X101/20 BE5
Output current------------------------------------- P655.1 = 0004 -X102/33 AA1M
-X102/34 AA1
Tip: If a terminal cannot be connected-up as source or destination, it should be checked as to whether it has
already been used for other signals.
5 Process data
An individual source can be parameterized for every control command, from where the control command may
be output (fixed values, binary inputs, PMU, PZD part of the telegram from the automation devices).
The selection parameters for the sources are, with the exception of P590 and P591 are indexed 2x as follows:
Index i001: Basic setting (GRD)
Index i002: Reserve setting (RES)
One parameter is available to „connect-up“ the source(s) for the control commands.
A high signal at terminal -X101:16 powers-up the drive converter; a low signal powers-down the drive converter.
INFORMATION
♦ Multiple wiring is permitted!
♦ The control word commands „OFF2“ (bit 1), „OFF3“ (bit 2) and „acknowledge“ (bit 7) are always
simultaneously effective from 3 sources (can be parameterized)!
♦ „Acknowledge“ (bit7) is additionally always effective from the PMU!
♦ If the „on“ command (bit 0) is connected to a serial interface (SST, CB/TB, SCB-SST), then the following
must be observed for safety-related reasons:
Additionally, an „OFF2“ or „OFF3“ command must be parameterized at the terminal strip/PMU, as
otherwise the converter cannot be shutdown with a a defined command, when communications fail!
5.1.1 Control word display using the 7-segment display on the PMU
15 13 11 9 15 13 11 9
14 12 10 8 14 12 10 8
7 5 3 1 7 5 3 1
6 4 2 0 6 4 2 0
Table E Table I
0000 constant value 0 0000 constant value 0
0001 constant value 1 0001 constant value 1
1010 PMU 2004 SST1 word 4
2001 SST1 word 1 3004 CB/TB word 4
3001 CB/TB word 1 4501 SCB1/2 peer-to-peer, word 1
4501 SCB1/2 peer-to-peer, SCB2 USS, word 1 4502 SCB1/2 peer-to-peer, word 2
4502 SCB1/2 peer-to-peer, word 2 4503 SCB1/2 peer-to-peer, word 3
4503 SCB1/2 peer-to-peer, word 3 4504 SCB1/2 peer-to-peer, SCB2 USS, word 4
4504 SCB1/2 peer-to-peer, word 4 4505 SCB1/2 peer-to-peer, word 5
4505 SCB1/2 peer-to-peer, word 5
Table F
0000 constant value 0
0001 constant value 1
2001 SST1 word 1
3001 CB/TB word 1
4501 SCB1/2 peer-to-peer, SCB2 USS, word 1
4502 SCB1/2 peer-to-peer, word 2
4503 SCB1/2 peer-to-peer, word 3
4504 SCB1/2 peer-to-peer, word 4
4505 SCB1/2 peer-to-peer, word 5
Table G
0001 constant value 1
2004 SST1 word 4
3004 CB/TB word 4
4501 SCB1/2 peer-to-peer, word 1
4502 SCB1/2 peer-to-peer, word 2
4503 SCB1/2 peer-to-peer, word 3
4504 SCB1/2 peer-to-peer, SCB2 USS, word 4
4505 SCB1/2 peer-to-peer, word 5
Table H
0001 No HS checkback sig.
4501 SCB1/2 peer-to-peer, word 1
4502 SCB1/2 peer-to-peer, word 2
4503 SCB1/2 peer-to-peer, word 3
4504 SCB1/2 peer-to-peer, word 4
4505 SCB1/2 peer-to-peer, word 5
The operating statuses can be read in monitoring parameter r001: e.g. READY-TO-POWER-UP: r001=009.
The function sequences are described in the sequence in which they are realized.
LOW-Signal
Result: ♦ OFF1 (015), if the unit is in a status with inverter enable.
The setpoint is inhibited at the ramp-function generator input (setpoint=0), so that the drive is
decelerated along the parameterized deceleration ramp (P464) down to the OFF shutdown
frequency (P514).
After the OFF delay time has expired (P516), the inverter pulses are inhibited, and the main
contactor, if available, is opened. If the OFF1 command is again withdrawn during ramp-down (e.g.
using an ON command), deceleration is interrupted, and the drive goes into the „RUN (014) status.
♦ The inverter pulses are inhibited, and the main contactor, if available, opened for PRECHARGING
(010), READY (011), RESTART-ON-THE-FLY (013) or MOT-ID STANDSTILL (018).
♦ SWITCH-ON INHIBIT (008)
♦ SWITCH-ON INHIBIT (009), if „OFF2“ or „OFF3“ is not present.
NOTE
The OFF2 command is simultaneously effective from three sources (P555, P556 and P557)!
NOTE
♦ The OFF 3 command is simultaneously effective from three sources (P558, P559 und P560)!
♦ Priority of the OFF commands: OFF2 > OFF3 > OFF1
LOW signal
Result: ♦ For RESTART-ON-THE-FLY (013), RUN (014) or KINETIC BUFFERING with pulse enable:
Changeover into the READY (011) status, the inverter pulses are inhibited.
♦ For OFF1 (015 / stop), the inverter pulses are inhibited, the main contact, if available, opens, and
the drive converter changes over into the SWITCH-ON INHIBIT status (008).
♦ For OFF3 (016 / fast stop), the inverter inhibit command is ignored, and fast stop is continued.
NOTE
The acknowledge command is simultaneously effective from three sources (P565, P566 und P567) and
alwlays from the PMU!
LOW signal
Result: ♦ An OFF1 command (refer to control word bit 0) is automatically issued.
Bit 9: Reserved
Bit 10: Control from the PLC command (H „control from the PLC“)
HIGH signal; Process data PZD (control word, setpoints) which were sent via the SST1 interface of CU, the
CB/TB interface (option) and the SST/SCB interface (option), are only evaluated if the command
was accepted.
Result: ♦ If several interfaces are operational, only the process data of the interfaces are evaluated, which
transmit the H signal.
♦ For an L signal, the last values are retained in the appropriate dual port RAM of the interface.
NOTE
An H signal appears in the visualization parameter r550 „control word 1“, if one of the interfaces transmits
an H signal!
NOTE
The counter-clockwise phase sequence- and clockwise phase sequence commands have no influence on
the supplementary setpoint, if this is added after the ramp-function generator via P432=0 (factory setting 1)!
Bit 16: Setpoint channel data set SDS bit 0 command (H „SDS2“) / (L „SDS1“)
HIGH signal activates SDS2, LOW signal, SDS1.
Result: ♦ The parameter settings of the appropriate data set are activated in the setpoint channel.
+ Chapter 10 „Function diagram, setpoint channel CU (Part 1) / data sets“
Bit 18: Motor data set MDS bit 0 command (H „MDS2“) / (L „MDS1“)
READY-TO-SWITCH-ON (009), PRECHARGING (010) or READY (011)
HIGH signal activates MDS2, LOW signal, MDS1.
Result: ♦ The parameter settings of the appropriate motor data set in the setpoint channel and in the open-
loop/closed-loop control are activated.
+ Chapter 10 „Function diagram, data sets“
Bit 30: Selection, reserve/basic setting command (H „reserve setting“) / (L „basic setting“)
HIGH signal
Folge: ♦ The parameter settings of the reserve setting for the control word itself, the setpoint channel, and
the closed-loop control are activated.
LOW signal
Result: ♦ The parameter settings of the basic setting for the control word itself, the setpoint channel, and the
closed-loop control are activated.
+ Chapter 10 „Function diagrams, data sets“
Status words are process data in the sense of the explanation in Section 3.2.
A „destination“ can be parameterized for every bit of a status word, which can be identified by the bit status
(binary outputs of the CU, SCI 1/2 terminals, TSY terminals).
For a high signal at terminal -X100:6/7, the ramp-function generator is active; it is inactive for a low signal.
If a value, which is assigned a terminal (binary output BA), is assigned once in a select parameter for a
destination, then it is no longer available in the same index of another select parameter, as a terminal is only
suitable to output one status bit.
INFORMATION
Faults, alarms and power-on inhibit (HIGH active), are displayed via the terminal strip (binary outputs) as
LOW active.
This is also valid for possible option boards!
+ Section 6.2 „Binary outputs“
PMU display 15 13 11 9
14 12 10 8
„Status word 1“ 7 5 3 1
6 4 2 0
PMU display 31 29 27 25
30 28 26 24
„Status word 2“ 23 21 19 17
22 20 18 16
Bit 14: Signal, „clockwise phase sequence“ (H)/“ counter-clockwise phase sequence“ (L)
HIGH signal: Clockwise phase sequence
Significance ♦ The frequency setpoint for the closed-loop control (n/f setpoint, r482), is greater than or equal to
0).
LOW signal: Counter-clockwise phase sequence
Significance ♦ The frequency setpoint for the closed-loop control (n/f setpoint, r482) is less than 0.
Bit 27: Signal, „technology controller actual value greater than technology controller setpoint“ (H)
HIGH signal: The technology controller actual value (r534) is greater than the technology controller setpoint
(r529).
Significance ♦ The signal is set when the technology controller setpoint is exceeded.
♦ If the technology controller actual value becomes less than the technology controller setpoint, a
hysteresis (P535) is also taken into account.
5.3 Setpoints
Introduction and application example
The setpoints are process data in the sense of the explanation in Section 3.2.
An individual source can be parameterized for every setpoint, from which the setpoint may be entered (fixed
values, analog inputs, PMU, PZD part of the telegram from automation units).
♦ From the setpoint table, it is possible to identify that the factory setting of parameter P443.1 of the main
setpoint value is 1002
♦ In table B for the possible sources of the main setpoint, it can be seen that 1002 corresponds to the
„motorized potentiometer“ source.
♦ In the setpoint table, it can be seen that the possible sources for the main setpoint are written into tables X,
Y and B.
♦ The parameter value for the required source is searched for in tables X, Y and B. For analog input 1 of the
CU, the value is found in Table X. The result is 1003.
♦ This parameter value must now be entered into parameter P443.1.
An amplification factor (P444.1) is available for parameter P443.1, which can be set as required.
Table 5.1 Interdependecies of the parameters for gain, normalization and visualization
Table X Table A
NOTES
♦ When selecting an indexed parameter, the value of the first index is always output!
♦ When entering a „0“ instead of a parameter number, an output is not made to the appropriate destination!
Destinations:
P530 „ActVal’s ProcReg“
Output at the technology controller actual value input
Indices: i001 Value 1 for the technology controller actual value input (P531 = 1100)
i002 Value 2 for the technology controller actual value input (P531 = 1200)
+ Chapter 10 „Function diagrams, closed-loop control“
Destination, options:
P664 „SCI-AA actual values“
Output via the SCB1 interface with SCI1
+ Instruction Manual for the option boards
Indexes i001 Destination: Analog output 1 from slave 1
i002 Destination: Analog output 2 from slave 1
i003 Destination: Analog output 3 from slave 1
i004 Destination: Analog output 1 from slave 2
i005 Destination: Analog output 2 from slave 2
i006 Destination: Analog output 3 from slave 2
NOTE
For telegram data transfer (P680, P690, P694), it is generally necessary/practical to assign „word 01 of the
telegram (PZD)“ with status word 1 (r968 or r552)!
Normalization:
The values of the parameters to be output are weighted with the normalization relationship specified in the
parameter list.
For example, r004 (output current) is referred to 4 x P102 (Mot.curr(n)), i.e. 100 % corresponds to 400 %
rated motor current.
Examples:
1) Technology controller
The output power (r005) of the control should be fed to the technology controller as second actual value.
P530.02 = 005
P531.01 = 1200 (basic setting)
6 Interfaces
NOTE
Faults, alarms and power-on inhibit (HIGH active) are displayed as LOW active via the terminal strip
(binary outputs)
+ Section 5.2 „Status word“.
Technical data:
Setpoint input via voltage Setpoint via current Speed actual value input
♦ Input voltage range: ♦ Input current range: ♦ Input voltage range:
• −10 V to +10 V • −20 mA to +20 mA ♦ −10 V to +10 V (use the ATI
• 0 V to +10 V • 0 mA to 20 mA board for higher tachometer
voltages!)
• + 2 V to +10 V • 4 mA to 20 mA
♦ Resolution 20 mV ♦ Resolution 0,04 mA
(9 bit + sign) (9 bit + sign)
♦ Accuracy ± 0,6 % ♦ Accuracy ± 0,7 % ♦ Use a shielded cable and
♦ Stability at ∆T = 10 K: 0,2% ♦ Stability at ∆T = 10 K: 0,2% connect at one end to the drive
converter.
♦ Smoothing 3.5 ms ♦ Smoothing 3.5 ms
Using P208.x, it can be defined as to whether the analog input should be used as tachometer input (refer to
Section 6.3.2).
Signal flow for any setpoint; the overview of the possible setpoints is located in Section 5.3.1. (+ Function
diagrams „Analog inputs“, Chapter 10):
Smoothing Offset
3.5 ms P652.1(2) P 650.1(2) Range Terminal Visualization
AE1 (AE2) G ain parameter
Parameters for gain, normalization and visualization belonging to a specific setpoint connection:
Table 6.5 Inter-relationships between parameters for gain, normalization and visualization
Parameterization:
♦ Connect the setpoint to the required analog input
(e.g.: P443.1 = 1003: The main setpoint is connected to analog input 1 (basic setting)).
♦ P650.1(2) = Defines the input signal for analog input 1(2)
(± 10 V, 0 to 10 V / 0 to 20 mA, 4 to 20 mA).
NOTE
For P650 = 2 (4 to 20 mA), setpoints < 2 mA result in a fault trip (wire breakage monitoring function)
♦ When required, adjust the zero point (offset adjustment) for setpoint input ‘0’.
In this case, P652.1(2) is changed until the setpoint visualization parameter (corresponding to Table 6.5) is
‘0’, e.g. r447.
♦ When required, set the gain (parameter according to Table 6.5) e.g. P444.
Calculating the gain using as an example, the main setpoint (including the basic setpoint):
Setpoint [Hz]
Values X1 to X2 at the analog input should be represented at setpoints Y1 to Y2.
♦ ±10 V and 0 to 10 V:
Y2
10 V Y2 - Y1
P444. x = × × 100%
X 2 - X1 P420
Y1
X 2 Y1 - X1Y2 1
P445. x = × × 100%
X 2 - X1 P420 X1 0 X2
Analog input
[V or mA]
♦ 4 mA to 20 mA:
Fig. 6.2 Gain
16 mA Y - Y1
P444. x = × 2 × 100%
X 2 - X1 P420
P445. x =
(X2 - 4 mA) × Y1 - (X1 - 4 mA) × Y2 ×
1
× 100%
X 2 - X1 P420
For drive converter output frequencies up to 100 Hz, an analog tachometer can be used for speed sensing.
Generally, the ATI option is used as interface between the tachometer and board CU.
P208.x
Offset
P652.1(2) n act, encoder
AE1 (AE2) 0
r214
Analog tach. Smoothing
ADC 1 adjustment P221
27 (30)
n 2 P210.x
29 (32)
# To the
AE1 speed controller
3
28 (31)
4
AE2
Parameterization:
♦ P052 = 5 „Drive setting“ function
♦ P053 = 3 „Expert mode“ access stage
♦ P208.x = 3 The speed actual value is received via analog input 1,
or 4 speed actual value is received via analog input 2.
♦ P210.x = Enter the maximum occuring speed (in RPM) (it is absolutely necessary that the speed
overshoot is taken into account - typical value: 10 %!).
An input signal of 10 V at the analog input corresponds to the speed set here.
♦ P163.x = 1 control with V/Hz characteristic
♦ P052 = 0 Return from the „drive setting“ function
♦ With the motor stationary, select r214 (n(act, encoder)), and if required, adjust the zero point using
P652.1(2).
♦ If possible, de-couple the motor from the load.
♦ Power-up the unit and operate the drive at various speeds. Measure the speed, for example, using a hand-
held tachometer, and adjust the potentiometer on the ATI board so that the measured value coincdies with
the display in r214.
♦ If the motor is operated under no load (no-load operation), it is adjusted, if the setpoint and actual value
speeds are the same (r482 = r214).
♦ P651.1(2) smoothing time constant ineffective, use P221 for smoothing.
♦ P052 = 5 „Drive setting“ function
♦ P163.x = 0 V/Hz+speed control
♦ P052 = 0 Return from „drive setting“
♦ When required, the speed actual value can be smoothed via P221, and a maximum value for the permissible
speed change entered using P215 (+ the function diagrams in Chapter 10).
Special case: The tachometer voltage at the maximum occuring speed is < 10 V.
♦ Connect the tachometer voltage directly at the analog input.
♦ Set P210.x to that speed, where the tachometer voltage is 10 V (the value can exceed the maximum
occuring speed).
Example for using the analog input as speed actual value input:
The speed actual value is to be fed in via analog input 2.
Tachometer and system data: Analog tachometer with 30 V / 1000 RPM
Speed at the maximum setpoint: 1700 RPM
Parameterization:
♦ Ground the tachometer cable shield at 1 end, at the drive converter.
If noise is coupled-in, connect a 100 nF capacitor to the motor housing.
♦ P052 = 5 „Drive setting“ function
♦ P053 = 3 „Expert mode“ access stage
♦ P208.1 = 4 Connect the speed actual value to analog input 2.
♦ P210.x = Enter the maximum occuring speed (in RPM):
1700 RPM + e.g. 8 % for overshoot → 1836 RPM.
♦ Tachometer voltage at the maximum speed: 55 V -> the ATI board is required.
♦ P163.1 = 1 Control with V/Hz characteristic
♦ P052 = 0 return from the „drive setting“
♦ With the motor stationary, select r214, and if required, adjust the zero point using P652.2.
♦ Power-up the unit and operate the drive at various speeds (e.g. 500, 1000 and 1500 RPM). Measure the
speed, for example, using a handheld tachometer, and adjust the potentiometer on the ATI board so that the
measured value coincides with the display in r214 (the display is realized in Hz).
♦ Specify additional steps as above.
Technical data:
♦ Output voltage range −10 V to +10 V
♦ 40 mV resolution (8 bits + sign)
♦ Accuracy ± 2 %
♦ Output current, max. ± 5 mA
♦ Short-circuit proof
♦ Not floating
Additional details, + Function diagram „Analog output“, Chapter 10.
Normalization- P655
relationship acc.. CU-AA
P656 P657
to parameter list act. values
CU-AA- CU-AA
r001 1 r001 gain offset
16384 Analog output
DAC AO
r004 1 ... + 10 V 34
4 x P102 ... #
r218 1 ... n 1 ms
... - 10 V
P420 33
... 1
xxx r999
Normalization:
The values of the parameters to be output are weighted with the normalization relationships specified in the
parameter list (e.g. r004 (output current) referred to 4 x p102 (rated motor current).
Example:
P656 = 10 V
Analog output = 10 V, if r004 = 4 x P102
P656 = 40 V
Analog output = 10 V, if r004 = P102
Parameterization:
♦ The number of the parameter, whose value is to be output at the Output
analog output, is entered in P655 (CU-AA actual values). voltage
Y2 - Y1
P656 =
( )
X 2 - X1 / ref. quantity
Y1 X2
P657 =
( Y1X 2 ) - ( Y2 X1) 0 X1 Quantity to be
X 2 - X1 Offset P657.x displayed
Fig. 6.6 Analog output
Output
1. The output current (r004) should be represented as 0 V to +10 V at voltage [V]
the analog output, in the range 32 A to 160 A. +10
The rated motor current (P102) is 40.0 A.
Parameterization:
♦ P655 = 004 The output current is connected to the analog
output.
♦ The reference quantity for r004 is taken from the parameter list.
It is 4 x P102. 0 32 160 r004 [A]
The USS protocol (universal serial interface) is implemented at the basic converter interface SST1.
The following documentation is available depending on the particular application of the SST1 basic converter
interface:
♦ Connecting a PC / PG with SIMOVIS software for start-up / service operator control:
The documentation is provided on SIMOVIS floppy disks in files BEDANLTG.TXT (ASCII format) and
BEDANLTG.WRI (WRITE format).
♦ Connecting higher-level PLCs with the USS protocol:
SIMOVERT MASTER DRIVES
Using the serial interfaces with USS protocol
Order No.: 6SE7087-6CX87-4KB0
NOTE
Communications can either be realized via the terminal strip of CU -X100
(RS485 standard) or the interface connector on PMU -X300 (9-pin SUB D
connector / RS485 or RS232 (V24)).
Only one of the two possible connections may be used!
PMU
S1
When connecting SST2 via the terminal strip (-X100), of the CU, a four-wire
connection can be implemented. The changeover between two- and four-wire
connection is realized automatically. -X100
-X101
NOTE
The bus terminating resistors (total 150 Ω) must be switched-in at the last -X102
bus node (slave). + Fig. 6.9 for the position of the jumpers S1.
• SST1: Close jumpers S1.1 and S1.2 of DIP-FIX S1 on the CU
6.5.2 Dual port RAM (DPR for SCB, TSY, CB, TB)
The dual port RAM is the internal interface on the CU (-X107) to connect possible option boards via the LBA
(Local Bus Adapter, option) of the electronics box.
f [Hz]
fsys. rated
OFF1
with OFF2 OFF3 without rounding off
rounding off
foff
T d e la y T d e la y t [s]
T ram p-up
t3
t1
fset - foff
Ramp down time for an OFF1 command: t1 = TOFF1-ramp down × + Tdelay
fAnl-rated
fset - foff
Ramp down time for an OFF3 command: t 3 = TOFF3-ramp down × + Tdelay
fAnl-rated
For a detailed description of the OFF1-, OFF2- and OFF3 commands, refer to Section 5.1.2 „Control word 1“
The total run-up (acceleration time) can be calculated according to T 15 % P107 t [s]
15 P107
total run - up = P462 + P462 x x x (P462 − 1) 2T 15 % P107 (P467 = 2)
100 P420
T accel. P462
Further, it is still possible to inhibit or hold the ramp-function generator via the „Control word“ (Section 5.1).
SDS / MDS 2
1
P564.x
2 Hz P455 , suppress. freq. S.. setpoint
. enable
r460
R F G input
r451
P457 min. freq. RESV
0 Hz BASIC
- P457 1
- 0 0
Sum pt. 1
Setpoint enable
MDS 2
1
Vset in [V]
P170 ≠ P107
P101
P170 = P107
(standard drives)
P165 = 0
(linear characteristic)
Boost P165 = 1
(parabolic characteristic)
0
0 P169 P107 P170 fset in [Hz]
P170
NOTE
P272 (R(stator + feeder cable)) should be calculated or measured using „Automatic parameterization“ or even
better, using „motor identification“ (function selection P052, + Section 8.1)!
NOTE
P272 „R(stator, total)“ should be calculated or measured using „automatic parameterization“ or even better
using „motor identification“ (function selection P052, + Section 8.1!
Further, it is possible,
♦ to set load-dependent voltage injection to compensate for voltage drops across the motor feede cables using
P172 „IxR compensation Kp“.
♦ to set soft starting P190 (to ramp-up the characteristic voltage when powering-up within the excitation time
P189).
8 Start-up functions
Condition: Access stage 2 (P051 = 2) must be enabled and the converter may only be in the „Run“ (R) status.
Function: This function is used to establish the factory setting (the same as when the unit was shipped) for
all of the parameters (+ Chapter 11 „Parameter list“). Observe the pre-setting of P077!
Condition: The „factory setting“ can be realized in the status DRIVE SETTING (005), FAULT (007), SWITCH-
ON INHIBIT (008) or READY TO SWITCH-ON (009).
Result: In this case, several drive converter- and motor data as well as several open-loop/closed-loop
control parameters („automatic parameterization“) are set according to the drive converter type
(MLFB dependent / P070).
Procedure:
⇓ P052 = 1 Function selection „Factory setting“
⇓ P key The numbers of the newly-assigned parameters are consecutively displayed:
♦ Factory setting of all parameters according to the parameter list (Chapter 11)
(also the board configuration P090/P091)
♦ Drive converter data (determined from the MLFB of the drive converter (P070)
P071 Drive converter supply voltage
P072 Drive converter current (n)
P073 Drive converter output (n)
♦ Motor data (determined from the MLFB of the drive converter (P070))
P101 Motor voltage (n)
P102 Motor current (n)
P104 Motor cos phi (n)
P105 Motor output (n)
P106 Motor efficiency (n)
P109 Motor pole pair number
P173 Imax (max. current)
♦ Open-loop/closed-loop control parameter
„Automatic parameterization“ is executed (+ Section 8.1.5). All motor data sets are re-
assigned.
⇓ After the factory setting has been completed, SWITCH-ON INHIBIT (008) or READY TO SWITCH-ON
(009) are displayed
Function: This function is used to change the model No. (unit type).
Condition: „Initialization“ can be realized in the DRIVE SETTING (005), FAULT (007), SWITCH-ON INHIBIT
(008) or READY TO SWITCH-ON (009).
Result: When the Model No. is changed the factory setting is only partially established (as when the unit
is shipped), depending on the new model No. The process data connection retained.
Procedure:
⇓ P051 = 3 access stage „Expert mode“ (in order to change P070)
⇓ P052 = 2 function selection „Initialization“
⇓ P070 = MLFB (specifies the MLFB (machine-readable product designation = model No.) of the drive
converter (+ type plate).
When changing the CU, the MLFB corresponding to the drive converter must be input.
When parameterizing via the PMU, the appropriate identification number (PWE) must
be specfied in accordance with the following table:
PWE Model No. I(n) U-Kl. PWE Model No. I(n) U-Kl.
1 6SE7014-5FB10 4,5 3AC 500-575 52 6SE7024-7ED10 47,0 3AC 380-460
2 6SE7014-5UB10 4,5 DC 675-780 53 6SE7024-7TD10 47,0 DC 510-620
3 6SE7016-1EA10 6,1 3AC 380-460 54 6SE7025-4CD10 54,0 3AC 208-230
4 6SE7016-1TA10 6,1 DC 510-620 55 6SE7025-4RD10 54,0 DC 280-310
5 6SE7016-2FB10 6,2 3AC 500-575 56 6SE7026-0ED10 59,0 3AC 380-460
6 6SE7016-2UB10 6,2 DC 675-780 57 6SE7026-0TD10 59,0 DC 510-620
7 6SE7017-8FB10 7,8 3AC 500-575 58 6SE7026-0HF10 60 3AC 660-690
8 6SE7017-8UB10 7,8 DC 675-780 59 6SE7026-0WF10 60 DC 890-930
9 6SE7018-0EA10 8,0 3AC 380-460 60 6SE7026-1FE10 61 3AC 500-575
10 6SE7018-0TA10 8,0 DC 510-620 61 6SE7026-1UE10 61 DC 675-780
11 6SE7021-0EA10 10,2 3AC 380-460 62 6SE7026-6FF10 66 3AC 500-575
12 6SE7021-0TA10 10,2 DC 510-620 63 6SE7026-6UF10 66 DC 675-780
14 6SE7021-1CA10 10,6 3AC 208-230 64 6SE7027-0CD10 69,0 3AC 208-230
15 6SE7021-1RA10 10,6 DC 280-310 65 6SE7027-0RD10 69,0 DC 280-310
16 6SE7021-1FB10 11,0 3AC 500-575 66 6SE7027-2ED10 72,0 3AC 380-460
17 6SE7021-1UB10 11,0 DC 675-780 67 6SE7027-2TD10 72,0 DC 510-620
18 6SE7021-3EB10 13,2 3AC 380-460 68 6SE7028-0FF10 79,0 3AC 500-575
19 6SE7021-3TB10 13,2 DC 510-620 69 6SE7028-0UF10 79,0 DC 675-780
21 6SE7021-3CA10 13,3 3AC 208-230 70 6SE7028-1CD10 81,0 3AC 208-230
22 6SE7021-3RA10 13,3 DC 280-310 71 6SE7028-1RD10 81,0 DC 280-310
23 6SE7021-5FB10 15,1 3AC 500-575 72 6SE7028-2HF10 82,0 3AC 660-690
24 6SE7021-5UB10 15,1 DC 675-780 73 6SE7028-2WF10 82,0 DC 890-930
25 6SE7021-8EB10 17,5 3AC 380-460 74 6SE7031-0EE10 92,0 3AC 380-460
26 6SE7021-8TB10 17,5 DC 510-620 75 6SE7031-0TE10 92,0 DC 510-620
27 6SE7021-8CB10 17,7 3AC 208-230 76 6SE7031-0HG10 97,0 3AC 660-690
28 6SE7021-8RB10 17,7 DC 280-310 77 6SE7031-0WG10 97,0 DC 890-930
30 6SE7022-2FC10 22,0 3AC 500-575 78 6SE7031-1FG10 108,0 3AC 500-575
31 6SE7022-2UC10 22,0 DC 675-780 79 6SE7031-1UG10 108,0 DC 675-780
32 6SE7022-3CB10 22,9 3AC 208-230 80 6SE7031-2HG10 118,0 3AC 660-690
33 6SE7022-3RB10 22,9 DC 280-310 81 6SE7031-2WG10 118,0 DC 890-930
35 6SE7022-6EC10 25,5 3AC 380-460 82 6SE7031-2EF10 124,0 3AC 380-460
36 6SE7022-6TC10 25,5 DC 510-620 83 6SE7031-2TF10 124,0 DC 510-620
37 6SE7023-0FD10 29,0 3AC 500-575 84 6SE7031-3FG10 128,0 3AC 500-575
38 6SE7023-0UD10 29,0 DC 675-780 85 6SE7031-3UG-10 128,0 DC 675-780
39 6SE7023-2CB10 32,2 3AC 208-230 88 6SE7031-5HG10 145,0 3AC 660-690
40 6SE7023-2RB10 32,2 DC 280-310 89 6SE7031-5WG10 145,0 DC 890-930
42 6SE7023-4EC10 34,0 3AC 380-460 90 6SE7031-5EF10 146,0 3AC 380-460
43 6SE7023-4TC10 34,0 DC 510-620 91 6SE7031-5TF10 146,0 DC 510-620
44 6SE7023-4FD10 34,0 3AC 500-575 94 6SE7031-6FG10 156,0 3AC 500-575
45 6SE7023-4UD10 34,0 DC 675-780 95 6SE7031-6UG10 156,0 DC 675-780
46 6SE7023-8ED10 37,5 3AC 380-460 96 6SE7031-7HG10 171,0 3AC 660-690
47 6SE7023-8TD10 37,5 DC 510-620 97 6SE7031-7WG10 171,0 DC 890-930
48 6SE7024-4CC10 44,2 3AC 208-230 98 6SE7031-8EF10 186,0 3AC 380-460
49 6SE7024-4RC10 44,2 DC 280-310 99 6SE7031-8TF10 186,0 DC 510-620
50 6SE7024-7FD10 46,5 3AC 500-575 100 6SE7032-0FH10 192,0 3AC 500-575
51 6SE7024-7UD10 46,5 DC 675-780 101 6SE7032-0UH10 192,0 DC 675-780
PWE Model No. I(n) U-Kl. PWE Model No. I(n) U-Kl.
102 6SE7032-1EG10 210,0 3AC 380-460 109 6SE7032-6TG10 260,0 DC 510-620
103 6SE7032-1TG10 210,0 DC 510-620 112 6SE7033-2EG10 315,0 3AC 380-460
104 6SE7032-3FH10 225,0 3AC 500-575 113 6SE7033-2TG10 315,0 DC 510-620
105 6SE7032-3UH10 225,0 DC 675-780 117 6SE7033-7TH10 370,0 DC 510-620
108 6SE7032-6EG10 260,0 3AC 380-460
Function: It is used to read and change all parameters using a PC at the basic drive converter interface
SST1.
Condition: „Download“ is possible in the FAULT (007), SWITCH-ON INHIBIT (008) or READY TO SWITCH-
ON (009) statuses.
Procedure:
⇓ P052 = 3 Function selection „Download“
⇓ P key Operating display (021).
♦ All of the parameters can now be read and changed, independently of the selected control
type etc. using a PC connected at the basic drive converter interface SST1.
⇓ P052 = 0 Function selection „Return“
⇓ P key
⇓ After return, the SWITCH-ON INHIBIT (008) or READY TO SWITCH-ON (009) is displayed.
Function: It is used to define option boards (SCB, TSY, CB, TB) in the electronics box of the drive converter.
Condition: The „hardware configuration“ is possible in the FAULT (007), SWITCH-ON INHIBIT (008) or
READY TO SWITCH-ON (009) status.
Further, the bus coupling LBA (Local Bus Adapter) is required for the electronics box!
+ Chapter „Options“ in the Operating Instructions, Part 1
Result: All parameters, which can be written into the „hardware configuration“ status („H“, + righthand
column in the „parameter list“, Chapter 11), can be changed.
Procedure:
⇓ P052 = 4 Function selection „Hardware-configuration“
⇓ P051 = 3 Access stage Expert mode ( to change the following parameters)
⇓ P090 = Board, slot 2 (To the RIGHT in the electronics box!!)
P091 = Board, slot 3 (To the CENTER in the electronics box!!)
Parameter values for P090/P091:
0: No option board
1: CB Communications board
2: TB Technology board (only P090)
3: SCB Serial communications board
4: TSY Digital tachometer and synchronization board
NOTE
♦ Only one of each option board type may inserted in the electronics box.
♦ Technology boards (e.g. T300) must always be inserted at slot 2. When a TB board is used, a TSY
board my not be inserted.
♦ If only one option board is used it must always be inserted at slot 2.
♦ Order numbers for option boards and their descriptions, are provided in the Chapter „Options“ in the
Operating Instructions, Part 1.
Function: It is used to change the drive setting (drive converter/motor data, system data).
Condition: The „drive setting“ is possible in the FAULT (007), SWITCH-ON INHIBIT (008) or READY TO
SWITCH-ON (009) status.
Result: ♦ All parameters, which can be written in the „drive setting“ status („A“, + righthand column in the
parameter list, Chapter 11) can be changed.
♦ After the drive setting has been completed, it can be decided as to whether the „automatic
parameterization“ (P052 = 6) or „motor identification at standstill“ (P052 = 7) functions should
be executed, or if the status (P052 = 0) is just reset with a calculation of the internal quantities.
♦ If fault F061 occurs when exiting the drive setting, the parameter number, which caused the
fault, can be read in fault value r949.
Procedure:
⇓ P052 = 5 Function selection „drive setting“
⇓ P051 = 3 Access stage „expert mode“ (if parameters are to be changed, which require the expert
mode)
⇓ Change the selected parameters, which can be written into the drive setting status.
⇓ Make a selection between the following:
either ⇓ P052 = 6 Function selection „automatic parameterization“ (+ Section 8.1.5)
or ⇓ P052 = 7 Function selection „motor identification at standstill“ (+ Section 8.1.6)
oder ⇓ P052 = 0 Function selection „return“
⇓ P key The operating display (r000) appears while parameters and internal quantities are re-assigned
depending on the particular function selection.
⇓ After the selected function has been completed, the SWITCH-ON INHIBIT (008) or READY TO SWITCH-
ON (009) function is displayed.
Function: It is used to pre-assign open-loop/closed-loop control parameters, dependent on the selected drive
setting (drive converter- and motor data) and open-loop/closed-loop control type (P163).
Condition: „Automatic parameterization“ can only be selected from the „drive setting“ status (P052=5).
Result: Only the parameters of the currently selected motor data set MDS can be pre-assigned!
Procedure:
⇓ P052 = 5 Function selection „drive setting“
⇓ P051 = 3 Access stage „expert mode“ (if parameters are to be changed, which require the expert
mode)
⇓ P052 = 6 Function selection „automatic parameterization“
⇓ P key The operating display appears, while the following parameters are re-assigned:
If parameter P103 (no-load motor current) has the value 0.0%, the rated magnetizing current is
calculated, and can be subsequently read via r196. Otherwise, the value is retained.
Function: This function executes a ground-fault test, and then activates „automatic parameterization“ (+
Section 8.1.5), and then carries-out a resistance measurement to improve the control
characteristics.
In so doing, certain control parameters are re-assigned.
Condition: The „motor identification at standstill“ can be selected from the „drive setting“ (P052 = 5) or
READY TO SWITCH-ON (009).
Result: ♦ Only the parameters of the currently selected motor data set MDS are pre-assigned!
♦ The „motor identification at standstill“ can be interrupted at any time using an OFF command. In
this case, fault message F114 „measurement aborted“ is output.
♦ To display the actual measuring segment of the „motor identification at standstill“ the
visualization parameter (display parameter) r333 „measurement section“ is available.
♦ If a fault/error occurs during measurement, the test is terminated with a fault message.
The fault message (r947) is stored together with the fault value (r949) in the fault memory. The
fault cause is described in detail in the fault value. The fault messages, fault values and alarm
messages are described in Chapter 12 „Fault- and alarm messages“.
NOTE
The "motor identification at standstill" is not possible when operating the drive converter with an input voltage
range of 500 V to 575 V with sinusoidal filter (option)!
Procedure:
⇓ P052 = 7 Function selection, „motor identification at standstill“
⇓ P key The operating display appears:
The alarm message A078 „standstill measurement follows“ is output, and the drive converter
must be powered-up within 20 s. Otherwise, F114 fault trip „measurement aborted“ is output.
⇓ Power-up the drive converter
Alarm message A078 „standstill measurement follows“ is reset.
NOTE
The inverter is enabled, current flows through the motor and the rotor can align itself!
⇓ The operational display appears, while the following steps are automatically executed:
♦ „Automatic parameterization“ is called-up (+ Section 8.1.5).
♦ Ground-fault test:
When the drive converter is operated from a grounded line network, a ground fault in the connected
motor (including feeder cables) is identified, if the ground fault current > 5 % Îrated (drive converter).
Further, defective transistors, which are still conductive, are identified in the inverter.
The tests consists of 7 steps. No transistor is fired in the 1st step, and in additional steps, precisely
one transistor is fired.
In each step, the actual values of the output currents, phases U and W, the UCE checkback signals of
the 3 phases, the overcurrent comparator, and the overvoltage comparator monitored.
The visualization parameter r358 (ground fault test result) is available, from which the measurement
result which caused the fault, can be read-out.
Comment: The ground fault test can also be separately called-up using parameter 354 (ground-
fault test).
♦ Resistance measurement and the resulting parameter change:
The resistance measurement defines the total resistance P272 (consisting of the motor stator
resistance and the feeder resistance), as well as the setting of the „deadtime compensation“.
The measurement consists of 5 measuring segments.
The deadtime compensation is determined in measuring segments 1 and 2.
Measurements in measurement segments 3 to 5 is realized using a constant DC current with a
magnitude of the peak value of the rated motor current (≤ rated drive converter output current) at
different pulse frequencies.
Two resistance values are calculated in each of the three measuring segments. An average value,
which is limited to max. 49.9 % is generated from these 6 individual results.
Measured/calculated parameter values:
P272R (stator + cable)
“deadtime compensation“
⇓ The READY TO SWITCH-ON (009) operating display appears after the selected function has been
completed.
9 Functions (software)
For fault message F008 „DC link undervoltage“ (power failure): + Section 12 „Fault and Alarm Messages“
Parameter to set the automatic restart function:
P366 WEA selection i001: MDS1 0 to 3
i002: MDS2
P366 = 0 (inhibited):
WEA is inhibited.
Special cases:
♦ If the conveter has an external auxiliary supply, a fault is acknowledged and the drive re-started although
the supply is still faulted, dependent on parameter P366!
Alarm A065 „automatic restart active“ is continuously present until the supply returns!
♦ If additional faults/errors have simultaneously occurred in addition to fault message F008 „DC link
undervoltage“ (power failure), these are also acknowledged, dependent on parameter P366 !
♦ If the kinetic buffering function is also activated, when the power fails, this is first executed, before fault
trip F008 occurs and the WEA intervenes.
WARNING
During power failures and activated WEA (P366 = 2, 3), the converter can automatically
restart when the supply returns and after delay time P367 has expired (not valid when the
restart-on-the-fly function is activated).
Thus, the drive could be at a standstill for a longer period of time which could be
accidentally mistaken for being switched-off.
If the drive area is approached when in this status, severe bodily injury or material damage
could occur.
NOTE
If the restart-on-the-fly function is not activated, and P366 = 2, overcurrent trip F011 could occur or the motor
could be suddenly braked, when the converter is restarted and the motor is still rotating !
Thus, delay time P367 must be selected high enough, so that it is guaranteed that the motor comes to a
standstill before the switch-on command!
The KIP function allows brief power supply failures to be buffered by utilizing the kinetic energy, i.e. inertia of
the connected load.
In this case, the frequency is controlled (closed-loop), so that the system losses are covered by the over-
synchronous motor operation.
NOTE
For kinetic buffering, values for P380 > 90 % are only practical, if an active front end (AFE) is used as
rectifier/regenerative feedback unit.
Vd Supply failure
Vd stall -off
5%
Vd stall-on P380
Supply returns
61%
Fault message F008
(DC link undervoltage)
NOTE
The maximum firing level can be taken from parameter r180. The maximum output voltage at the particular
operating point can be read-out at parameter r181.
The „FLR active“ signal is set via the status word bit 15, (+ Section 5.2) as long as the „flexible
response“ function is active.
Conditions:
♦ A line commutating reactor von 4 % must be provided.
♦ The electronics power supply must be realized using an external 24 V supply at connector X9 (+ Chapter
"Connecting-up" in the Operating Instructions, Part 1).
♦ It must be ensured, that if there is an external main contactor, this does not drop-out during the supply
dip.
♦ When the line voltage supply returns, it is not permissible that the voltage increases 50% to 100% in less
than 5 ms.
♦ A maximum of 10 dips/hour are permissible with a minimum 10 s time between them.
WARNING
If these conditions/instructions are not observed, this can result in erronous
function or the drive converter being destroyed.
During a supply dip, the available induction motor output is reduced over-proportionally for operation with
one of the V/f operating modes (P163 = 0,1,2)
NOTE
For flexible response, values of P380 > 90 % are not practical, as otherwise the function may not be able
to be switched-out. When using an active front end (AFE) as rectifier/regenerative feedback unit, the FLN
function is automatically included in the AFE.
Ud
200 ms
Vd rated 100%
V d FLN -O FF
V d FLN -ON P380 5%
V d m in P387
F ault m essage F008 (undervoltage condition in the D C link )
P071
Vsupply, rated = for DC - AC drive converters
1.315
NOTE
The „DC current braking“ function is only practical for induction motors!
With the „DC current braking“ function, the kinetic energy of the motor is converted into heat in the motor.
The drive could overheat if it remains in this status for an excessive period of time!
Procedure:
f* "OFF3"
♦ The DC brake is activated using the OFF3 command.
♦ The drive converter decelerates along the parameterized OFF3
ramp (P466) down to the frequency for the start of DC braking P375
P371
(P375). Thus, the motor kinetic energy can be reduced without
endangering the drive. However, if the OFF3 ramp-down time t
(P466) is selected to be too low, there is a potential danger that a
fault could occur due to DC link overvoltage (F006).
III* III
♦ The inverter pulses are inhibited for the duration of the de- P373
energization time (P371).
♦ The required current (P373) is then impressed for the selected t
braking duration (P374). P374
♦ The drive converter changes into the SWITCH-ON INHIBIT (008) Fig. 9.6 DC current braking
or READY TO SWITCH-ON (009) status.
9.6 Restart-on-the-fly
Description:
The restart-on-the-fly function allows the converter to be connected to a motor which is still rotating. If the
converter was to be switched-on without the restart-on-the-fly function, an overcurrent condition would occur,
as the flux in the motor has to first be built-up, and the open-loop/closed-loop control must be appropriately
set.
NOTE
It is not possible to implement a restart-on-the-fly function for multi-motor drives, as the motors have
different run-down characteristics!
NOTE
„Restart-on-the-fly without tachometer“ (searching) is only practical for induction motors!
For „restart-on-the-fly without tachometer“, the „Standstill test“ generates a braking torque which can
cause drives with low moments of inertia to be braked to a standstill.
♦ A standstill test (a DC current is briefly impressed) is executed after the de-energization time (P371) has
expired after the supply returns, with WEA (+ Section 9.1) active, or since the last shutdown time with
„OFF 2“ command (inverter inhibit).
♦ If it is identified that the motor is at standstill, energization and acceleration are started as for a standard
start
♦ If motor standstill has not been identified, searching is started with the maximum frequency, clockwise
phase sequence (P452); if only a COUNTER-CLOCKWISE phase sequence is selected (+ Section 5.1
„Control word“), searching starts with the maximum frequency, clockwise rotating phase sequence
(P453).
♦ The search frequency is linearly reduced down to 0 Hz, and more specifically by the search speed which
can be parameterized P370 (in Hz, referred to 1 second). In this case the search current P369, which can
be parameterized, is impressed.
The setpoint output voltage of the drive converter, required for the search current, is compared with the
voltage value of the V/f characteristic corresponding to the search frequency. If the motor frequency is
found using this evaluation, the search frequency is kept constant and the output voltage is changed to
the voltage value of the V/f characteristic with the energization time constant (dependent on the
energization time (P189)).
The ramp-function generator is then set to the search frequency.
If it is not possible to set the ramp-function generator, as the supplementary setpoint is too high, then the
unit is shutdown with Fault F018 „ramp-function generator could not be set at restart on the fly“.
Otherwise the RESTART-ON-THE-FLY status (013) is exited and the motor (via the ramp-function
generator) is ramped up to the actual setpoint frequency.
♦ If the motor was not found, at 0 Hz search frequency, a standstill test is again executed and a search run
made in the appropriate direction of rotation when the phase sequence in the other direction of rotation is
enabled. The motor is switched-in at 0 Hz even if the search was not successful.
fMAX(RDF)
P452 Ref. freq.
Search Acceleration
P369,P370
t
Excitation
Standstill test
De-energization time
P371
(conditional)
As long as the restart-on-the-fly function is active, the „restart-on-the-fly active“ message is set via the
status word bit 16 (+ Section 5.2).
WARNING
With the „restart-on-the-fly without tachometer“ activated (P366 = 3 with WEA or
control word bit 23), the drive may suddenly accelerate as a result of the search
current in spite of the fact that the drive is at a standstill and a 0 Hz setpoint !
Death, severe bodily injury or material damage can occur if the drive area is
entered!
♦ Enable:
P584 Source, technology controller i001: BASIC 0 to 4505
Control enable i002: RES
word bit 24
Value 0: Technology controller is not enabled
Value 1: Technology controller is enabled, if P526 or P531 ≠ 0
additional possible settings, + Section 5.1
♦ Technological setpoint:
P525 Fixed technological setpoint i001: BASIC –200 % to 200 %
i002: RES
This value is active for P526 = 1001
♦ PI controller:
Depending on the particular application, the controller can be operated as a pure PC controller or as PI
controller.
The controller is active, if the inverter pulses are enabled, the energization time (P189) has expired, and
the technological controller has been enabled (control word bit 24=1, „connection“ via P584).
P537 Technological controller gain (P component) 0.00 to 250.00
The technology controller output can then be connected with value 1020 to parameters P428
(S.suppl.setpoint) and P443 (S.main setpoint).
1. Using parameters P526 and r529 as well as P531 and r534, process data can be transferred from analog
inputs or serial interfaces to supplementary boards.
Example:
Setpoints for a technological board are to entered in word 05 and word 06 via SST1. In order to permit
this, the parameterization must be as follows:
P526.1 = 2005 (word 05 from SST1)
P527.1 = 100.00 % (no gain)
P528 = 0.0 s (no smoothing)
P531.1 = 2006 (word 06 from SST1)
P532.1 = 100.00 % (no gain)
P694.2 = 529 (the actual value W02 for TB is thus word 05 from SST1)
P694.3 = 534 (actual value W03 for TB is thus word 06 from SST1)
The technological controller must not be activated for this function (P584 = 0).
2. Status bit 27 can be used as any comparitor, by entering a comparison value via parameters P525 and
P526, and a comparison quantitiy via P530 and P531.
The technological controller does not have to be activated for this function (P584 = 0).
A c tu a l M DS : r1 52
S o u rc e M DS : P 5 78 10
Fig. 10.1
S pe e d a cu al v a lu e
P2 08
< 2 mA:
AI -C o nf ig. F0 3 7 "F au lt an alo g inp ut "
Analog input
W ire b rea k sign a l
M DS 2 P 65 0.1
O ff s et
1
A na log in pu t 1 H ard w a re- S oftw a re- P 65 2 .1 4
Siemens AG 6SE7087-6XX10
s m o o th in g ADC sm o ot hin g 1 2,5 % [2 .1/ 1]
3 2 + 4 m A to + 2 0 m A P W E [% ] = × (A E [m A ] - 4 m A + O ff s e t [m A ])
V o lt ag e in p u t mA [4 .2 ]
n 0 V to +1 0 V 10 %
o r c u rren t 2 1 P W E [% ] = × (A E [V ] + O ff s e t [V ]) 1
o u tp ut 0 m A to + 2 0 m A V
0.5 m s # 3 ms
10 %
1 0 -10 V t o + 10 V PW E [% ] = × (AE [ V] + O ffs et [V ] )
V
0 1 0 0 % = R at ed s y s te m fre q u en c y (P4 2 0 )
An alo g in pu t 2 H a rd wa re - S of tw a re - P 65 2 .2 4
s m o o th ing ADC s m o o thing
1 2, 5 % [2 .1 / 1]
3 2 + 4 m A to + 2 0 m A PW E [% ] = × (A E [m A ] - 4 m A + O ffs et [m A])
mA [4 .2 ]
Vo lta g e in pu t n 0 V t o + 10 V 10 %
o r cu rre nt 2 1 P W E [% ] = × (AE [ V] + O ffs et [V ] ) 2
0 m A to + 20 m A V
o ut pu t 0 .5 m s # 3 ms
10 %
1 0 -1 0 V to + 1 0 V P W E [% ] = × (AE [V] + O f fs et [ V ] )
V
0 1 0 0 % = R at ed s y s te m fre q u en c y (P4 2 0 )
P 21 0
MD S 2
1 [3 .1/ 1]
N o rm 3
1 2 3 4 5 6 7 8 9
S IE M E N S A G S IM O V E R T M A S TER D R IVES FC A na log inpu t Fu nction d iag ram , Sh eet 1
10-1
Function diagrams
P5 74 P573 P4 26 V is ualiz at ion parameter P 30 8, r72 5
10-2
A c tual S DS : r410
RES
Fig. 10.2
S top 0 B S IC / R ES : r012
0 BSIC SDS 2
R ais e 0 1 1 S ourc e SD S : P5 76
Low er 1 0 c alc .
S top 1 1 m ot or pot.
0
Function diagrams
T sa m p = 4 xP3 08
P 425, P427
Main s etpo in t
P443 P444 P445 P 455, P457
Kp
1 2 3 4 5 6 7 8 9
SIEM EN S AG S IM O V E R T M A S T E R D R IV E S F C S etpoint channel P art 1 F unction diagram , S heet 2.1
A ctua l M DS : r1 52
P 47 6
Fig. 10.3
A c t ual S D S: r41 0
B SI C / R ES : r0 12
r552-13
S ourc e MD S : P 578
S ourc e SD S : P 576
+ − Ts am p = 4xP 308
On ly ef fect iv e f or a nalog s et po int in puts
P 468, P 470 fo r m ain- o r additional se tp oin t (P 443 , P4 28 )
Siemens AG 6SE7087-6XX10
SDS 2 r461
P466
1
P 51 9
M DS 2 P 618
1
r552-4
[2.1/ 9]
5 1 P 5 16
O FF1
0 or O FF3
P 514
0 SD S 2
1
& Firin g pulse in hibit
P 51 3
P5 12 P 61 0
+
1 2 3 4 5 6 7 8 9
SIEM ENS A G S IM O V E R T M A S T E R D R IV E S F C S etpoint channel P art 2 F u nction d iagram , S hee t 2.2
10-3
Function diagrams
P 52 0 P 299 n(m ax )+ r150-4
c ontrol res erv e
10-4
r297
Kp (headroom )
Fig. 10.4
+ fS
P 517 M DS 2 A0 42 F015 M DS 2 r301
1 1
P 5 18 r150-15 −
Re s onant
r150-7
S tall damp ing
r150-8 P 302
Function diagrams
diagnos t ic s
r178 Vd V d,sm ooth
r218 f (P R T ,F LR ,Vd max -R eg.) P 1 01 P 169 P1 07
r30 3, r006 MDS 2 r304 r181
Ts a m p = 8 xP3 08 r385 P 170, r182 1
[ 5/ 3]
MDS 2
n/f set 13 P 16 5 1
r482 V
[ 2. 2/ 9] parab . Ts am p = Tpuls
− 1
6 P 763 ,P 769
+ − 0 f r00 3 r180
I-/ V-B oos t
P 167 P 168 MDS 2
Speed enc oder 1 1
P 209 ,P 210,P 652 V Vd-c orrec t
P 21 5 0
P2 08 A 04 3 P 22 1 r22 2 r224 P 225 P 229 linear and
F0 53 v olt. lim it A
[1/ 9] MDS 2 Kp Tn P 166
4 1 M DS 2 f Ts am p = Tpuls
MD S 2 MDS 2 P 272
1 2 3 4 5 6 7 8 9
SIEM EN S A G S IM O V E R T M A S TE R D R IV E S F C V /H z contr. + n cl.-loop contr. P 163=0 F unction diagram ,S heet 3.1
r297
A 042 Kp (headroom)
Fig. 10.5
F0 15 +
P5 17 MDS 2 r1 50-1 5 MDS 2 r301 fS
1 1
P 518 −
S tall Re so nant
r178
diag nos t ics dam ping
r218 P 302
Siemens AG 6SE7087-6XX10
r482 V
[ 2. 2/9] parab. Ts am p = T puls
1 2 3 4 5 6 7 8 9
SIEM EN S A G S IM O V E R T M A S T E R D R IV E S F C V /H z control P 163 = 1 F unction diagram , S heet 3.2
10-5
Function diagrams
n(ma x)+ r15 0-4
10-6
c ontro l res erve r29 7
(h ea droom )
Fig. 10.6
+ fS
−
P30 2
Function diagrams
Vd V d, sm ooth
f (P R T ,F LR ,V dm ax-R e g.) P 10 1 P 169 P 107 r303,r006 r3 04 r18 1
M DS 2,3 ,4
r385 P 170,r182 1
[5/3]
MDS 2
n /f set 13 1
P 165 V
r48 2
[2.2/9] p arab. T sa mp = Tpu ls
− 1
6 P 763, P769
+ 0 f r003 r180
1 2 3 4 5 6 7 8 9
SIEM ENS A G S IM O V E R T M A S T E R DR IV E S F C V /H z control textile P 163 = 2 F unction diagram , S heet 3.3
Fig. 10.7
Vis ualiz at io n param ete r
B SI C / R E S : r012
Ts am p = 8x P 3 08
c ontrol w ord b it 24 c ontrol w ord bit 24
(c on nec t ion P 584) (c onnec t ion P 584)
Se tpoint puls e enable puls e enable
P526 P 527 end of energiz . t ime end of energiz . t ime
Kp
Siemens AG 6SE7087-6XX10
RE S R ES
Technology controller
0 0000 BSIC
BS IC
P525 fix ed s etpoint 1001 Sm oo th ing Se tpoin t
P5 28 r52 9
[1/9] 1 A I1 1003
[1/9] 2 A I2 100 4 0
S S T1 2002 to 2016
C B /TB 30 02 t o 3016 1
SC B 1 w it h SC I 1 (Slav e 1) 4101 to 4 103
Is tw ert
+
P 531 P 532 Tec hnology
Kp − c ont roller output
RES P 538
0 0000 BSIC P5 42
A c tual Tn
[1/ 9] 1 AI 1 100 3 v alue H y s t eres is
[1/ 9] 2 AI 2 1004 r534 P535
P aram eter 1 1100
c ontents P5 30 .x a ct . va lue 2
120 0
S S T1 2002 to 2016
C B /TB 30 02 t o 3016
S CB 1 w it h SC I 1 (Slav e 1) 4101 to 4 103
SC B 1 w ith SC I 1 (Slav e 2) 4201 to 4203
r553-2 7
S CB 1/S C B 2 (Peer t opeer) 45 01 t o 4 50 5
S CB 2 (U S S ) 4502 to 4516
1 2 3 4 5 6 7 8 9
SIEM EN S A G S IM O V E R T M A S T E R D R IV E S F C T echnolo gy controller F unction diagram , S he et 4
10-7
Function diagrams
10-8
Fig. 10.8
P 3 77 ,P 37 8
Function diagrams
M DS 2
1
U dm a x -
re gulator
r385
f ( PR T ,F LR ,V dm ax-R eg.)
P 189,P 379,P 380, P381,P 387 13 [3.1/4] [3.2/4] [ 3.3/2]
r303 M DS 2 P 615
Freely-connectable functions
Po wer 1
ride t hru
(PR T )
M DS 2
Flex 1
R es pons e
(FLR)
1 2 3 4 5 6 7 8 9
SIEM EN S AG S IM O V E R T M A S T E R D R IV E S F C F re ely-connectable functions F unction diagram , S h eet 5
11 Parameter list
General Observation Parameters up to 49 Analog Input/Output from 650
General Parameters from 50 Communications from 680
Drive Data from 70 Diagnosis from 720
Hardware Configuration from 89 Modulator from 760
Motor Data from 100 Factory Parameters from 780
Control from 150 Special Parameters from 800
Functions from 220 Profile Parameters from 900
Setpoint Channel from 410 Tech Board Parameters from 1000
Control and Status Word from 550
Example:
SDS(2)-Parameter6) or:
11.6 Control
PNU Parameter Name in OP1 Range # of. Indices read: _/_
[Unit] Factory write: _/_
*:conf-P Description Value texts Settings.
r150 Control Status - 3 / BR
Status word of the control circuit
96Hex Parameter values:
Bit00 = 1: Ramp generator set command is active
Bit01 = 1: Drive is operated in field weakening mode
Bit02 = 1: Ud(min) controller is active (power ride thru)
Bit03 = 1: Ud(max) controller is active
Bit04 = 1: Frequency limitation is active
Bit05 = 0: Ramp generator: acceleration lock is active
Bit06 = 0: Ramp generator: deceleration lock is active
Bit07 = 1: Speed controller output at upper limit
Bit08 = 1: Speed controller output at lower limit
Bit09 = 1: Ramp generator in protective mode
Bit10 = 1: i(max) controller active
Bit11 = 1: Initialization of the control circuit is finished
Bit12 = 1: Speed controller: Output set command is active
Bit13 = not used
Bit14 = not used
Bit15 = 1: Motor pulled out or blocked
Coding of bits on the PMU display:
15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
11.7 Functions
PNU Parameter Name in OP1 Range # of. Indices read: _/_
[Unit] Factory write: _/_
*:conf-P Description Value texts Settings.
r333 Mot ID Status - 2 / BR
Displays the actual measuring step of the motor data identification; see also
14DHex section „Function selection“ in the Operating Instructions, Part 2
The '100' digit displays the type of measurement:
0xx: not active
1xx: ground fault test
4xx: DC measurement
The '10' digit separates the measurement into several steps; the detailed
meaning depends of the '100' digit:
10x: ground fault test selected
11x: no transistor ON
12x: transistor V+ ON
13x: transistor V- ON
14x: transistor U+ ON
15x: transistor U- ON
16x: transistor W+ ON
17x: transistor W- ON
The '1' digit displays more details of the steps:
4x0: DC current measurement selected
4x1: Measurement in phase direction U
4x2: Measurement in phase direction V
4x3: Measurement in phase direction W
4x4: Parameter written into
Type=O2; PKW: 1HEX=1.0 PcD Gr.: 0
P354 Ground Flt Test 0 to 3 - 3 / BR
Ground fault test; this is not a protective function according to any standard. 1 3 / BR
162Hex Parameter values:
0 = no ground fault test to be performed except during parameter not active
identification
1 = ground fault test will be performed after the next ON command; next ON
afterwards the parameter is reset to '0'
2 = ground fault test to be performed after every ON command every ON
3 = ground fault test is always OFF, even during parameter identification OFF
Note: During motor data identification (P052 = 7) a ground fault test is
performed if P354 = 0, 1, or 2.
Type=O2; PKW: 1HEX=1.0 PcD Gr.: -
Parameter values:
Bit 0 =1: VCE phase W
Bit 1 =1: VCE phase V
Bit 2 =1: VCE phase U
Bit 3 =1: overcurrent
Bit 8 =1: negative IW
Bit 9 =1: positive IW
Bit 10 =1: negative IU
Bit 11 =1: positive IU
ATTENTION!
The semiconductor which was triggered or where the fault occurred is
coded using Bits 12 to 14 or the highest value nibble on the OP1.
Individual converter or Inverter 1 in the parallel circuit:
3 U+ 1 V+ 5 W+
15 13 15 13 15 13
14 12 14 12 14 12
7 5 7 5 7 5
6 4 6 4 6 4
15 13 15 13 15 13
14 12 14 12 14 12
7 5 7 5 7 5
6 4 6 4 6 4
4 U − 2 V− 6 W −
Bits 12 to 14 all OFF: no semiconductor was in ON-state.
Inverter 2 in the parallel circuit:
7 all OFF A U+ 8 V+ C W+
15 13 15 13 15 13
14 12 14 12 14 12
7 5 7 5 7 5
6 4 6 4 6 4
15 13 15 13 15 13
14 12 14 12 14 12
7 5 7 5 7 5
6 4 6 4 6 4
B U − 9 V − D W −
Type=V2; PKW: 1HEX=1.0 PcD Gr.: 0
P362 Motor Cooling 0 to 1 2 2 / BR
* Motor cooling i001=0 2 / BR
16AHex The kind of cooling of the motor influences the calculation of the allowed duty i002=0
cycle. Because the cooling of self cooled motors depends on the speed, the
admissible load decreases with lower speed. Motors with forced cooling don't
have these restrictions.
Parameter values: 0: self cooled self cooled
1: forced cooling forced vent
MDS(2) Parameter
Type=O2; PKW: 1HEX=1.0 PcD Gr.: -
1LA135. 30 35 40 - - -
1LA140. 35 40 45 45 - -
1LA145. 40 45 50 50 55 55
1LA150. 50 50 55 55 65 65
1LA156. 60 55 60 60 70 70
1LL135. 20 20 25 - - -
1LL140. 25 25 30 30 - -
1LL145. 30 30 30 30 35 35
1LL150. 35 30 35 35 40 40
1LL156. 40 35 35 35 40 40
P455 1 Hz
1 Hz
f in f out
0 f in
- P455
B/R Parameter
Type=L2; PKW: PKW-Format(HEX)=Par Value PcD Gr.: 0
P572 Src REV speed 0 to 5001 2 2 / BR
* Source of the 'reverse speed' command (control word 1, bit 12) P077=0,3 2 / BR
23CHex Parameter values: 0: reverse speed blocked i001=1
1: reverse speed released i002=1
1010: PMU forward/reverse key
2001: SST1, Word 1, Bit 12 P077=1,2
other values: refer to permissible settings in Section „Control word“ in i001=2001
the Operating Instructions, Part 2 i002=1
(PcD connection of the control word)
Note: The two parameters P571 and P572 or the values which are supplied
from the sources defined for these parameters, defines which
direction of rotation is actually enabled; refer to P571.
B/R Parameter
Type=L2; PKW: PKW-Format(HEX)=Par Value PcD Gr.: 0
P573 Src MOP UP 0 to 5001 2 2 / BR
* Source of the command 'motor operated potentiometer (MOP) UP' (control P077=0,3 2 / BR
23DHex word 1, bit 13) i001=1010
Parameter values: 0: not active i002=0
1: not allowed
1010: PMU UP key P077=1,2
2001: SST1, Word 1, Bit 13 i001=2001
other values: refer to permissible settings in Section „Control word“ in i002=0
the Operating Instructions, Part 2
(PcD connection of the control word)
B/R Parameter
Type=L2; PKW: PKW-Format(HEX)=Par Value PcD Gr.: 0
P574 Src MOP DOWN 0 to 5001 2 2 / BR
* Source of the command 'motor operated potentiometer (MOP) DOWN' P077=0,3 2 / BR
23EHex (control word 1, bit 14) i001=1010
Parameter values: 0: not active i002=0
1: not allowed
1010: PMU DOWN key P077=1,2
2001: SST1, Word 1, Bit 14 i001=2001
other values: refer to permissible settings in Section „Control word“ in i002=0
the Operating Instructions, Part 2
(PcD connection of the control word)
B/R Parameter
Type=L2; PKW: PKW-Format(HEX)=Par Value PcD Gr.: 0
11.11 Communications
PNU Parameter Name in OP1 Range # of. Indices read: _/_
[Unit] Factory write: _/_
*:conf-P Description Value texts Settings.
P680 SCom1 Act Value 0 to 999 16 3 / BR
* Actual value output via serial communication SST1 i001=968 3 / BR
2A8Hex Defines, which parameter is to be transferred at which telegram address. i002=0
Notes: • Word 1 should be set for status word 1 (r968) i003=0
• The length (number of words) of the process data part of the i004=0
telegram is set by P685, i001 i005=0
i006=0
Indices: i001 = W01: Word 01 of the (process data part of the) telegram
i007=0
i002 = W02: Word 02 of the (process data part of the) telegram
i008=0
...
i009=0
i016 = W16: Word 16 of the (process data part of the) telegram
i010=0
i011=0
i012=0
i013=0
i014=0
i015=0
Type=O2; PKW: 1HEX=1.0 PcD Gr.: 0 i016=0
P682 SCB Protocol 0 to 5 - 3 / H BR
SCB can be operated as • master for the SCI boards or as 0 3/H
2AAHex • serial communications board
(see SCB manual).
Parameter values: 0 = Master for SCI boards SCI Module
1 = 4 wire USS 4 wire USS
2 = 2 wire USS 2 wire USS
3 = Peer to Peer Peer 2 Peer
4 = not used Option 1
5 = not used Option 2
Condition: SCB board must be reported via P090 and 0P91, respectively
Type=O2; PKW: 1HEX=1.0 PcD Gr.: -
P683 SCom/SCB BusAddr 0 to 31 2 3 / BR
* Bus address of the serial communication interfaces (see section „Serial i001=0 3 / BR
2ABHex interfaces“ in the Operating Instructions, Part 2) i002=0
Indices: i001 = SCo1: bus address of serial comm. interface 1 (CU)
i002 = SCB: SCB bus address, if P682 = 1, 2
Type=O2; PKW: 1HEX=1.0 PcD Gr.: -
P684 SCom/SCB Baud 1 to 13 2 3 / BR
* Serial interfaces baud rate i001=6 3 / BR
2ACHex Parameter values: 1: 300 Baud 8: 38400 Baud i002=6
2: 600 Baud 9: 57600 Baud
3: 1200 Baud 10: 76800 Baud
4: 2400 Baud 11: 93750 Baud
5: 4800 Baud 12: 115200 Baud
6: 9600 Baud 13: 187500 Baud
7: 19200 Baud
Note: Maximum baud rate
for SST1 (i001): 38400
for SCB: dependent on the version and selected
protocol, refer to the SCB operating
instructions)
Indices: i001 = SCo1: baud rate of serial comm. interface 1 (CU)
i002 = SCB: SCB baud rate, if P682 = 1, 2, 3
Type=O2; PKW: 1HEX=1.0 PcD Gr.: -
11.12 Diagnosis
PNU Parameter Name in OP1 Range # of. Indices read: _/_
[Unit] Factory write: _/_
*:conf-P Description Value texts Settings.
r720 SW Version 4 3 /U BR
Software version of the PCBs in positions 1 to 3 of the electronic box.
2D0Hex Indices: i001: Pos1: Software version of the PCB in position 1 (left)
i002: Pos2: Software version of the PCB in position 2 (right)
i003: Pos3: Software version of the PCB in position 3 (center)
i004: Text: Software version of the text EPROM in position 1
Note: The TSY board has no software code; the reported code is always
'0.0'
Type=O2; PKW: 1HEX=0.1 PcD Gr.: 0
r721 SW Generat.Date 3 3 /U BR
Software generation date of the CU board.
2D1Hex Indices: i001= Year: Year
i002= Mon.: Month
i003= Day: Day
Type=O2; PKW: 1HEX=1.0 PcD Gr.: 0
r722 SW ID 4 3 /U BR
Expanded software version code of the PCBs in positions 1 to 3 of the
2D2Hex electronic box.
Indices: i001: Pos1: Software code of the PCB in position 1 (left)
i002: Pos2: Software code of the PCB in position 2 (right)
i003: Pos3: Software code of the PCB in position 3 (center)
i004: Text: Software code of the text EPROM in position 1
Note: The TSY board has no software code; the reported code is always
'0.0'
Type=O2; PKW: 1HEX=0.1 PcD Gr.: 0
r723 PCB Code 3 3 /U BR
Identification code of the PCBs in positions 1 to 3 of the electronic box.
2D3Hex Indices: i001: Pos1: PCB code of the PCB in position 1 (left)
i002: Pos2: PCB code of the PCB in position 2 (right)
i003: Pos3: PCB code of the PCB in position 3 (center)
PCB codes: CU: 100 - 109
CB: 140 - 149
TB: 130 - 139
SCB: 120 - 129
TSY: 110 - 119
Type=O2; PKW: 1HEX=1.0 PcD Gr.: 0
r725 CalcTimeHeadroom - 3 / BR
Calculation time headroom of the CU board CPU in % of the computing [%]
2D5Hex power; influenced by sampling time (P308) and pulse frequency (P761) (not
vor VC), as well as the number activated unit functions.
Analog Output: 100% @ Parameter Value=16384%
Type=O2; PKW: 1HEX=1.0% PcD Gr.: 0
11.13 Modulator
PNU Parameter Name in OP1 Range # of. Indices read: _/_
[Unit] Factory write: _/_
*:conf-P Description Value texts Settings.
P761 Pulse Frequency 1.5 to 16.0 2 3 / ABR
Pulse frequency at asynchronous space vector modulation [kHz] i001=3.0 3/ A
2F9Hex Description for setting: i002=3.0
The setting range of the pulse frequency depends of the type of the drive
ATTTENTION: if the pulse frequency is increased, the maximum current
(P173) may be reduced. If afterwards the pulse frequency is
reduced again, the value of P173 will not be changed back.
Note: the setting range of this parameter is also influenced by P092 (output
filter).
For active noise damping (P762 > 0), the pulse frequency is limited to
min. 45*rated motor frequency (P107), otherwise to 30*P107.
MDS(2) Parameter
Type=O2; PKW: 1HEX=0.1kHz PcD: 4000HEX=16.384kHz
P762 SIMO Sound 0 to 4 2 3 / BR
changes the noise characteristics of the motor; at low pulse frequencies this i001=0 3 / BR
2FAHex may result in a noise reduction i002=0
As a result of increased harmonics, when this function is activated, a
minimum pulse frequency P761 must be set to 45*rated motor frequency.
Only then can SIMO-Sound be enabled.
Description for setting:
the motor noise is significantly influenced by mechanical oscillations of the
drive system; for that reason several settings must be tested.
Parameter values: 0: not active OFF
1: sound steps 1 Sound 1
2: sound steps 2 Sound 2
3: sound steps 3 Sound 3
4: sound steps 4 Sound 4
MDS(2) Parameter
Type=O2; PKW: 1HEX=1.0 PcD Gr.: -
P763 Max ModulatDePth 20.0 to 96.0 2 3 / BR
Maximum depth of modulation of the modulator; defines the maximum [%] i001=96.0 3 / BR
2FBHex possible output voltage i002=96.0
Description for Setting:
• High output voltages can be reached by using the edge modulation mode
at a high depth of modulation. Low parameter values prevent the change
from space vector to edge modulation mode, the reachable output voltage
is lower.
• The depth of modulation at the change from space vector to edge
modulation mode depends of the type of the drive.
• Typical values @ 3 kHz are:
for a rated drive current <= 186 A: about 87%
for a rated drive current > 186 A: about 84%.
• The change to edge modulation can be prevented via P769.
Note: if a sine wave output filter is used (P092 = 1) the maximum depth of
modulation is so far reduced, that the modulator only operates in
space vector modulation mode. The effective modulation depth limit is
displayed in P180.
MDS(2) Parameter
Type=O2; PKW: 1HEX=0.1% PcD: 4000HEX=400%
r764 Modulation DePth - 3 / BR
Depth of modulation of the modulator [%]
2FCHex Analog Output: 100% @ Parameter Value=1638.4%
Type=O2; PKW: 1HEX=0.1% PcD: 4000HEX=400%
9 35 0 4 62
10 37 2 5 1
11 0 0 6 7
12
13
14
15
16
If a fault code is not reset before the electronic supply is switched off, then the fault code will be present again,
when the electronic supply is switched on again. The unit cannot be operated without resetting the fault
message. (Exeption: Automatic restart has been selected, see P366).
Fault messages
No. Fault description Counter measures
Fault messages
No. Fault description Counter measures
F015 Motor stall. reduce the load
Motor has stalled or is locked: release the brake
as a result of excessive ramp- or ramp-down times, a load increase the current limit
change which was too fast and too high, or an excessive
increase P520 stall time
steady-state load.
Increase P517 response threshold for the setpoint-actual value
The fault is only generated after a time, entered in P520.
deviation
The identification as to whether the drive has been locked
or stalled, is dependent on P517 (setpoint-actual value ♦ only for V/f control with speed regulator: (P163 = 0)
deviation) and P518. For V/f control, the I(max) regulator • check for interrupted tachometer cable
must be activated (P175). • check the pulse encoder pulse number
For closed-loop speed regulation, a condition is that the • check the analog tachometer normalization
speed controller limit has been reached (r150 bit7, bit8)
before this fault is initiated.
F017 Motor not found Power-up - after coast down. If required, increase P369,
Motor was not found (for restart on the fly with tachometer). Restart search current
Fault messages
No. Fault description Counter measures
F029 Meas. val. sens. Defective measured value sensing
The measured value sensing system has developed a Defective power section(valve cannot block)
fault.
• (r949 = 1) Offset adjustment not possible in phase L1.
• (r949 = 2) Offset adjustment not possible in phase L3.
• (r949 = 3) Offset adjustment not possible in phases
L1and L3.
F035 Ext. fault1 Check;
External fault 1 input, which can be parameterized, was • if there is an external fault
activated. • if the cable to the appropriate binary input is interrupted
• P575 S k fault ext.1
+ Section "Binary inputs" in the Operating Instructions, Part 2
F036 Ext. fault2 Check;
External fault 2 input, which can be parameterized, was • if there is an external fault
activated. • if the cable to the appropriate binary input is interrupted
• P586 S.k. fault ext. 1
+ Section „Binary inputs“ in the Operating Instructions, Part 2
F037 Analog input. Check the connection to • analog input -X102:27, 28, 29.
• analog input 2 -X102:30 ,31, 32.
check parameters • P650 CU-AE configuration
• P651 CU-AE smoothing
• P652 CU-AE offset
+ Section "Control terminal strip and serial interface" in the Operating
Instructions, Part 2
F040 AS internal Replace the CU board (-A10)
Incorrect operating status.
F041 EEprom fault Replace the CU board (-A10)
A fault occured when storing the values in the EEPROM.
F042 Comp. time Reduce computation time load, increase sampling time P308
Computation time problems observe r725 , free comp time
Fault messages
No. Fault description Counter measures
F050 TSY init. Check;
Error when initializing the TSY board • is the TSY board correctly inserted
• does the parameter setting coincide with the boards used
P090 board, slot 2 - P091 board, slot 3
r723 board code - 724 board ID
F053 Tacho dn/dt Check the tacho feeder cables to ensure that they are intact. Check the
The permissible change value of the speed encoder signal tachometer screen ground.
P215 dn(actual, permissible) was exceeded. If required, change P215
F060 MLFB missing After acknowledgement, in INITIALIZATION enter the correct MLFB in
This is set, if the MLFB = 0 when INITIALIZATION is parameter P070 MLFB (6SE70..). (Only possible with the appropriate
exitted (0.0 kW). MLFB = Order No. access stages to both access parameters).
F061 Incorr param. Acknowledge the fault, and change the appropriate parameter value.
A parameter entered when setting the drive is not in the The erroneous parameter is specified in r949 as fault value.
admissible range (e.g. P107 mot. frequency (ies), P108
mot. speed (s)), P761 pulse frequency) (dependent on the
control type).
F065 INT1 telegram • Check the connection CU -X100:1 to 5. and check the connection
A telegram was not received at interface 1 (SST1/USS PMU -X300.
protocol) during the telegram failure time • Check P687.01“SST/SCB TLG-fail“
• Replace CU (-A10).
F070 SCB init. r 949 =1 or 2
Error when initializing the SCB board • Check the SCB board to ensure that it is correctly inserted and
that the slot coincides with assignment
• r723 board code , − r724 board ID and
• P090 board slot 2, − P091 board slot 3
r 949 =5 error, initialization data
• Check parameters P682 and P684
r 949=6 time-out when initializing and
r949=10 error, configuration channel
• Check parameters P090, P091, P682 and P684
F072 SCB heartb. Replace SCB
SCB no longer processes the monitoring counter Check the connection between the subrack and option board
(heartbeat counter)
F073 Aninput1 SL1 Check the connection, signal source to the SCI 1 board
4 mA at analog input 1, slave 1 fallen below (slave 1) -X428:4, 5.
F074 Aninput2 SL1 Check the connection, signal source to the SCI 1 board
4 mA at analog input 2, slave 1 fallen below (slave 2) -X428:7, 8.
F075 Aninput3 SL1 Check the connection, signal source to the SCI 1 board
4 mA at analog input 3, slave 1 fallen below (slave 3) -X428:10, 11.
F076 Aninput1 SL2 Check the connection, signal source to the SCI1
4 mA at analog input 1, slave 2 fallen below (slave1) -X428:4, 5.
F077 Aninput2 SL2 Check the connection, signal source to the SCI 1 board
4 mA at analog input 2, slave 2 fallen below (slave 2) -X428:7,8.
F078 Aninput3 SL2 Check the connection, signal source to the SCI 1 board
4 mA at analog input 3, slave 2 fallen below (slave 3) -X428:10, 11.
Fault messages
No. Fault description Counter measures
F080 TB/CB init. r949 = 1 PT/CB not inserted or PT/CB board code incorrect
Error when initializing the board at the DPR interface r949 = 2 PT not compatible
r949 = 3 CB not compatible
r949 = 4 error, initialization data
Check the T300/CB board to ensure that is correctly inserted and that
the slot and assignment coincide;
• P090 board slot 2, • P091 board slot 3
• r723 board code, •r724 board ID
r949 = 5 time-out at initialization
r949 = 10 error, configuration channel
Checking the CB initialization parameters;
• P918 CB bus address,
• 696 to P705 CB parameters 1 to 10
F081 TB/CB heartb Replace TB or CB
TB or CB no longer processes the heartbeat counter Check the connection between the subrack and option boards
Fault messages
No. Fault description Counter measures
F103 Ground fault Read-out the fault value from r949. The digit of the xth position
An earth fault or a fault in the power section is present. specifies the valve, which, when triggered, manifested the fault.
During the ground fault test, a current flows from the phase x = 1 = V+ x = 2 = V- x = 3 = U+
in which a valve was triggered, the overcurrent comparitor x = 4 = U- x = 5 = W+ x = 6 =W-
responded, or a UCE monitoring in a phase has responded
in which a valve was triggered. Check the motor including feeder cable for ground faults. If there is no
ground fault, check the power section for defective valves which remain
conductive.
The digit of the xth position defines the phase in which I f is 0, and
therefore a valve must be defective (always conductive).
1 = Current in phase 1 (
2 = UCE in phase 2 (V)
3 = Current in phase 3 (W
4 = Only overcurrent
The motor speed should be less than 10 % of the rated speed during
the ground fault test!
1) A ground fault is present in phase V, or there is a defective valve
(always conductive).
F104 Mess. I pol. Read-out the fault value from r949. The digit of the xth position
For the resistance measurement, the average current specifies the valve, which, when triggered, manifested the fault.
value in a phase has the incorrect polarity. x = 1 = 100 x = 2 =010 x = 3 = 001
Check that the output current is flowing through the CT in the correct
direction, and whether the CT signal cables are connected with the
correct polarity to the electronics. The CT could be defective.
F105 Mess. I too large Read-out the fault value from r949. The digit of the xth position
Phase current deviates by more than 15 % from the specifies the voltage direction when the fault occurred.
setpoint. x = 1 = 100 x = 2 =010 x = 3 = 001
The digit of the xth position specifies the phase current, which is higher
than can be expected for this particular current setpoint.
x = 1 = Phase 1 (U)
x = 3 = Phase 3 (W)
x = 4 = Phase 1 (U) and 3
Fault messages
No. Fault description Counter measures
F107 Mess. I = 0 Read-out the fault value from r949. The digit of the xth position
During the resistance measurement, current was not specifies the voltage direction at which the fault occurred.
measured in one phase, although the inverter was enabled. x = 1 = 100 x = 2 =010 x = 3 = 001
The digit of the xth position indicates the phase, in which no current
was measured.
x = 1 = Phase 1 (U)
x = 2 = Phase 2 (V)
x = 3 = Phase 3 (W)
x = 4 = Phase 1 (U) and 3 (W)
Check that all three motor feeder cables and motor windings are not
interrupted. Check the connections between the CT and electronics.
Check that the correct rating plate data have been entered for the
motor data set valid during the measurement.
F108 Mess. unsym Check the motor feeder cables and motor winding.
At least one of the six individual values from Rg deviate by
more than 10 % from the average value. The motor winding
is significantly non-symmetrical.
F114 Mess. OFF For P052, function selection = 7, restart motor identification at
The converter automatically aborted the automatic standstill. The on command must be provided within 20 s after the
measurement as the time limit was exceeded up to warning message A078 standstill measurement appears.
converter power-up, or due to an OFF command during the Withdraw the off command and re-start the measurement.
measurement; the selection in P052 function selection is
reset.
F115 KF internal Power-down the converter and electronics and power-up again.
F255 Fault in the NOVRAM Power-down the converter and electronics and power-up again.
If the fault occurs again, change the CU.
Alarm Parameter
No. Description Counter-measures
No.
Bit No.
A033 P955 Overspeed P519 overspeed hys. plus
Bit in r553 status word 2 of the setpoint channel. P452 max. frequency ( RDF )/ max. speed (RDF) or
The speed actual value has exceeded the maximum P453 max. frequency ( LDF )/ max.speed (LDF) was
0 exceeded.
speed plus the selected hysteresis.
Increase the parameter for the maximum frequencies, or
reduce the regenerative load.
A034 P955 Setpoint- act. val. diff. Check;
Bit in the r552 status word 2 of the setpoint - whether an excessive torque requirement is available.
channel. The absolute difference between the - whether the motor was dimensioned too small.
1
frequency setpoint and actual value is greater than increase P517 setpoint-act. val. diff. frq./setp. act. diff.
the parameterized value and the control monitoring speed or
time has expired. P518 setp.-act. val. diff. time,
A035 P955 Wire breakage Check, whether the cable(s) to the appropriate binary
Clockwise and/or counter-clockwise rotating field is input(s),
not enabled, or a wire is interrupted (both control P572 S. clockwise phase sequence/P571 S. counter-
2
word bits are zero) clockwise phase sequence is (are) interrupted or
withdrawn.
+ Section "Binary inputs" in the Operating Instructions,
Part 2
A041 P955 DC link overv. Check:
The supply voltage is too high or the converter - the supply voltage.
8 supply voltage (P071) is incorrectly parameterized. - P071 conv. supply volt.
The Vd_max. controller is inhibited, as otherwise the
motor would immediataly accelerate in operation up
to the maximum frequency.
A042 P955 Mot. stall/lock Reduce load.
Motor has stalled or is locked. Check:
9 - whether the drive is locked.
- whether the drive has stalled.
A043 P955 n-act. jump Only for configured speed encoder
The permissible rate of change of the speed encoder P208 S. speed act. val.
10 signal (P215) was exceeded.. Check!
Tacho cable for interruption.
Tacho screen grounding.
A049 P956 No slave P660 SCI AE config.
For serial I/O (SCB1 with SCI1/2), no slave is • Check slave
0 connected, opto-cable interrupted or slaves have no • Check cable
power.
A050 P956 Slave incorrect Check P660 SCI AE config.
For serial I/O, the slaves required according to the
1 parameterized configuration are not present (slave
number or slave type).
A051 P956 Peer bdrate Adapt the baud rate in conjunction with the SCB boards,
The peer-to-peer connection is too high or different P684 SST/SCB baud rate
2 baud rates have been selected.
Alarm Parameter
No. Description Counter-measures
No.
Bit No.
A057 P956 TB-Param Change TB software
Technology Board Parameter
occurs when a technology board is present, but
8
parameterisation commands from the PMU, SST1 or
SST2 are not answered by the technology board
within 6 seconds
A065 P957 WEA active
CAUTION
The WEA option (P366) always restarts the drive. A
possibly parameterized power-up delay time (P367) Personnel could be endangered when
0
expires, if restart-on-the-fly is not selected. For DC the drive automatically restarts. Please
link pre-charging, there is no time monitoring, i.e. check as to whether WEA (automatic
with an external electronics power supply, it is also restart) is reeally required.
switched-in again. If required, change P366 WEA.
13 Logbook
The logbook must be kept up-to-date by the operating personnel
All service- and maintenance work carried-out on the converter should be briefly entered into the logbook.
Continuous entries are important for maintenance and could be significant when it comes to warranty claims.
The logbook is available as file on the SIMOVIS floppy disk supplied, Format File name
and it can be printed-out at any time.
WINWORD 6.0 LOG_FC.DOC
WRITE LOG_FC.WRI
Start-up settings
Start-up settings
change
14.1 Index
Analog input as speed actual value input...........6-5 Functions (software) ......................................... 9-1
Connecting-up the control cables ......................1-2 Main-, output contactor ..................................... 4-7
Connecting-up the parameterizing unit (PMU) ...1-4 Measures to maintain the radio interference
suppression regulations .................................... 1-5
Connectors for the control terminal strip ............1-1
motor identification at standstill (P052 = 7)........ 8-7
Control terminal strip and serial interface...........1-1
Open-loop and closed-loop control types .......... 7-1
Control word (control word 1 and control word 2)5-1
Operator control................................................ 2-1
Control word 1 (Visualization parameter r550 or
r967) .................................................................5-2 Operator control elements................................. 2-1
Control word 2 (Visualization parameter r551) ...5-3 Overview of the setpoints................................ 5-21
Selecting the source for control words 1 and 2 ..5-4 Status word .................................................... 5-12
Significance of the status word messages ....... 5-15 Technology controller...................................... 9-11
Start-up functions..............................................8-1
HW Hardware
I/O Input/output
IGBT Insulated gate bipolar transistor
IGD IGBT gate drive
IVI Inverter interface
KIP Kinetic buffering
L Low (binary signal level)
LBA Local bus adapter (option)
LED Light emitting diode
LSB Least significant bit
MC Main contactor
MDS Motor data set
MLFB Machine-readable product designation (machine-readable designation)
MSB Most significant bit
NN Sea level
OP(1) Operation panel (1)
Par Parameter
PC Personal computer
PEU Power electronic unit
PG Programming unit (programmer)
PKW Parameter ID value
PMU Parameterization unit
PROFIBUS Process field bus
PS Power supply
PSU Power supply unit
PWE Parameter value
PZD Process data
Q Source
RC Combination, resistor ® and capacitor (C)
RDS Reserve data set
RFG Ramp-function generator
SC Servo control (control version of SIMOVERT MASTER DRIVES)
SCB(1/2) Serial communication board (option)
SCI(1/2) Serial communication Interface (1/2)
SDS Setpoint data set
SL Slave
SM Synchronous motor
SMD Surface mounted device
Version
Chapter Changes Pages
date
0 General First edition 10 08.96
1 Control terminal strip and serial interface First edition 5 08.96
2 Operator control First edition 4 08.96
3 General explanation of the terminology and functional scope First edition 2 08.96
of the unit
4 Start-up First edition 11 08.96
5 Process data First edition 23 08.96
6 Interfaces First edition 14 08.96
7 Open-loop and closed-loop control types First edition 3 08.96
8 Start-up functions First edition 8 08.96
9 Functions (software) First edition 13 08.96
10 Function diagrams First edition 8 08.96
11 Parameter list First edition 59 08.96
12 Fault and alarm messages First edition 10 08.96
13 Logbook First edition 1 08.96
14 Index and abbreviations First edition 5 08.96