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Phase II Surface Profile Applications

Surface roughness is measured by running a diamond stylus across a material surface and recording the peaks and valleys with a piezoelectric pickup. The most common parameter used is Ra, which is the arithmetic average of roughness heights. While Ra is easy to measure, other parameters can provide more specific information depending on the application. Today, portable handheld surface roughness testers are commonly used on shop floors to efficiently measure Ra requirements.

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Omkar Kshirsagar
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29 views

Phase II Surface Profile Applications

Surface roughness is measured by running a diamond stylus across a material surface and recording the peaks and valleys with a piezoelectric pickup. The most common parameter used is Ra, which is the arithmetic average of roughness heights. While Ra is easy to measure, other parameters can provide more specific information depending on the application. Today, portable handheld surface roughness testers are commonly used on shop floors to efficiently measure Ra requirements.

Uploaded by

Omkar Kshirsagar
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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SURFACE ROUGHNESS

MEASUREMENT GUIDE
Surface roughness, for purposes of this forum, is the result of some machining process and its effect on the
material surface in question.

Skid type surface roughness testers are common instruments used on the shop floor. A diamond stylus is
traversed across the specimen and a piezoelectric pickup records all vertical movement. Peaks and valleys
are recorded and converted into a known value of a given parameter.

Parameters differ in how they approach looking at peaks and valleys. The most popular parameter is “Ra”.
Ra is commonly defined as the arithmetic average roughness. While the Ra parameter is easy and efficient,
there are other parameters that can be more specific and useful depending on the application requirements.
It is the parameters that enable us to define surface roughness.

Today, for the purpose of checking Ra values, the use of portable, hand held, surface roughness testers are
not only economical, but are digital and easy to use. These surface roughness testers are a given necessity
for any shop floor that receives work with Ra requirements.

SURFACE ROUGHNESS
PROFILE PARAMETERS
Parameter Name

Ra Roughness Average (Ra)

Rq Root Mean Square (RMS) Roughness

Rt Maximum Height of the Profile

Rv, Rm Maximum Profile Valley Depth

Rp Maximum Profile Peak Height

Rpm Average Maximum Profile Peak Height

Rz Average Maximum Height of the Profile

Rmax Maximum Roughness Depth

Rc Mean Height of Profile Irregularities

Rz(iso) Roughness Height

Ry Maximum Height of the Profile

Wt, W Waviness Height

S Mean Spacing of Local Peaks of the Profile

Sm, RSm Mean Spacing of Profile Irregularities


D Profile Peak Density

Pc Peak Count (Peak Density)

HSC Hight Spot Count

a Average Wavelength of the Profile

q Root Mean Square (RMS) Wavelength of the Profile

a Average Absolute Slope

q Root Mean Square (RMS) Slope

Lo Developed Profile Length

lr Profile Length Ratio

Rsk,Sk Skewness

Surface Finish Definitions:

1. Ra: Ra is the arithmetic average of the absolute values of the roughness profile ordinates. Also
known as Arithmetic Average (AA), Center Line Average (CLA). The average roughness is the area
between the roughness profile and its mean line, or the integral of the absolute value of the
roughness profile height over the evaluation length
2. Rz: Rz is the arithmetic mean value of the single roughness depths of consecutive sampling
lengths. Z is the sum of the height of the highest peaks and the lowest valley depth within a
sampling length.
3. Cutoff λc: of a profile filter determines which wavelengths belong to roughness and which ones to
waviness.
4. Sampling Length: is the reference for roughness evaluation. Its length is equal to the cutoff
wavelength.
5. Traversing Length: is the overall length traveled by the stylus when acquiring the traced profile. It
is the total of Pre-travel, evaluation length and post travel
6. Evaluation Length: is the part of the traversing length from where the values of the surface
parameters are determined.
7. Pre-Travel: the first part of the traversing length.
8. Post-Travel: The last part of the traversing length

Selection of Cutoff λc

Profile Cutoff Sampling/Evaluation Length

Rz (μm) Ra (μm) λc (mm) lr / ln (mm)

Up to .1 Up to .02 .08 .08 / .4

Over .1 Over .02


.25 .25 / 1.25
up to .5 up to .1

Over .5
Over .1 up top 2 .8 .8 / 4
up to 10

Over 10
Over 2 up to 10 2.5 2.5 / 12.5
up to 50
Over 50 Over 10 up to
8 8 / 40
up to 200 80

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