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Mining Tricone - Bit - Shareate
Shareate Mining tricone bit
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Mining Tricone - Bit - Shareate
Shareate Mining tricone bit
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SH PREATE QUALITY WINS RESPECT ROCK DRILL TOOLS TRI-CONE DRILL BIT SHAREATE TOOLS LTD.BEE) Kemer alec yal) Gl | Product overview 1.1 Basic Structure of Mining Drill Bit 1.2 Product Characteristics (© | Tri-cone Bits Selection Chart 2.1 Naming of Drill Bit Series 2.2 Drill Bit Selection Chart 2.3 Nozzle Selection Chart 2.4 Drill Pipe Connection Thread Selection Chart & Operating instructions 3.1 Drill Bit Requirements 3.2 Drill Bit Size, Thread Connection and Recommended Make-up Torque 3.3 Drilling Parameter Selection Chart (Weight on Bit and Rotary Speed) 3.4 Bit failure types and product selection SHPREATE 01 Product Overview SHAREATE TOOLS LTD. mining tr-cone dril bit is mainly used in large open-pit mining operations, such as open-pit coal mines, copper mines, molybdenum mines, iron ore mines and other non-ferrous metal mines. Tri-cone dril bits are used on rotary drills, with a proven reputation of high performance and low cost. Shareate has large scale drill bit R&D and manufacturing facilities in China using world class, leading technologies. ‘The company has adopted a flexible production system with the incorporation of CNC machining centres, being its core component. The production line consists of manufacturing equipment such as forging, heat-treatment, CNC machining centres, along with advanced inspection equipment. (ur products are designed and manufactured to our certified API Q1 specification and ISO 9001 standards. The tr-cone drill bits range from 6 4’ to 13 %’ in size, and the production line is capable of customised design to manufacture for different sizes and series of drill bits to meet our customer's requirements. > 1.1 Basic Structure of Mining Drill Bit Tri-cone drill bits consists of a bearing structure, cutting structure, shirtail and lug enhancement structures, flow channel system, and a thread connections. The bearing structure consists of lug bearing, cone bearing, seal ring (sealed bearing), main rollers, minor rollers, locking bearing balls, axle thrust plate, and recess thrust plate. They are categorised into air cooled open bearing or sealed bearing. Sitesnereateccom OMO2eA rere Caius >> Cutting Structure ‘© Specific insert type and material grade are selected based on ground formation strength and friability to optimize matching of carbide through its wear resistance and toughness. ‘* Computer simulated bottom hole impact curve design helps to arrange inserts effectively, and balance the working load of drill bit inserts. © Double bevel inserts: two rows of cross patterned bevel inserts are designed to strengthen the gaging performance Bottom hole impact curve design >>Bearing structure By calculating the load distribution of each component in the bearing, the bearing geometric structure is designed to distribute bearing load evenly, which enhances the working life. ‘© Open bearing Bearing structure: main roller — ball bearing - minor roller - thrust block, open bearing structure without seal ring * Sealed Bearing Bearing structure: O-Ring Seal-main roller — ball bearing - minor roller - thrust block, sealed bearing '* Composite Sealed Bearing Bearing structure: Composite seal ring - main roller - ball bearing - minor roller - thrust block, sealed bearing SHAPREATE >> Lug Back Protection Lug back design promotes iif force which increases bailing space, accelerates bailing velocity and reduces ‘wear on dril bit from cutting regrinds. Lug back >> Tri-cone Drill Bit Structural Feature Chart pen bearing Sealed bearing . . O-ring seal . Rubber flat seal . >> Shareate Bit Identification @ sseRes 1214 SA745 6306401 A B c D A Shareate Brand & 8 Thread Connection 65/8 REG c Bit Diameter & Type | 12 1/4 SA745 D Bit Serial Number 6306491 eteMsreatscam 03/04‘Shareate drill bit product model is divided into four sections: dril bit diameter code, dril bit series code, dil bit category code, and additional features code. Using 12 1/4 format to be consistent with others SG745GF as an example: 12114 SGA 745 GF Drill bit size Drillbit series Drillbit category Additional features ‘* The first part is categorised based on dil hole operation requirement for selecting the correct bit size, displayed in numbers (integer or fraction) to indicate the diameter in inches. Our current tr-cone product range includes 6 1/4, 6 3/4,7 7/8, 8 1/2, 9, 97/8, 10 5/8, 11, 12 1/4, and 13 34/4 (inch). * The second part is based on dling operating requirements for selecting the correct drill bit bearing and sealing structure, which is divided into the following series: ~ SG series: Air cooled open bearing structure ~ SA, SGA series: Sealed bearing structure; ~ SGV series: Composite sealed bearing structure. ~ TU series: Water circulation cooled pilot hole dil bit series for use with raise boring rig, * The third part adapts the SPE/ADC codes, consisting of three digits, with the first digit of the |ADC code referencing the cutting structure and formation series, the second digit further categorises the formation assification and the last digit is the drill bit structure characteristic code ~The first digit ranges from 4 to 8, which designates soft formation, medium-soft formation, medium-hard formation, hhard formation and extremely hard formation. ~The second digit classification ranges from 1 to 4, further categorising the formation.1 being the softest formation, and 4 being the hardest formation. ~The third digit classifies the structural characterstis of the drill bit which is divided into air-cooled bearings and sealed bearings, expressed by 2 and 5 respectively. SHAPREATE ‘* The fourth part affirms additional features. Shareate tri-cone drill bits can be manufactured with the following additional features: >> G feature: Specific lug back strengthening New Enhanced Lug Back ‘Conventional Lug Back ‘The new enhanced lug back with additional carbide effectively reduces the wear in abrasive ground conditions, improving the gage performance and bit life. In addition to the previous lug back protection inserts, more carbide have been added onto the chamfer, which is located just above oil storage port. This feature helps to prolong bit life by reducing the back reaming wear on the lug area especially in the scenario of a collapsed hole. >> F feature: Cone au ary carbide protection Auxiliary carbide Auxiliary carbides are embedded in between the main cutting raws and outer rows on each cones, effectively protecting the cone body from erosion and enhancing drill bit life in abrasive formations. Merousecom OS/O6>> C feature: Centre nozzle port Centre nozzle ‘The centre nozzle port helps to clean the cuttings around the bottom of the dil bit, accelerates the bailing of couttings, reducing the cone edge wear and increases the drill bit penetration rate, >> W feature: Shirttail hardfacing WC (tungsten carbide) wear-resistant material is welded on the lug shirttail, which effectively reduces wear, protects the sealing structure, and prolongs the life of the bit, SHAPREATE >> R feature: Shirttail hardfacing(W feature)and lug back strengthening(G feature) Shirttail hardfacing Lug back strengthening Shirttail hardfacing (W feature) and lug back strengthening (G feature) can effectively reduce wear on lug while improving the drill bit gage performance and bit life. >> B feature: Cone groovelbevel hardfacing WC (tungsten carbide) wear-resistant material is welded on the cone groove or bevel to protect cone body against wear and enhancing bit life in abrasive formations, Sitesnereate-com O7/08,SHPREATE > 2.2 Drill Bit Selection Chart 2.3 Nozzle Selection Chari (selection based on rock characteristics, compressive strength, friability, etc.) aaa eae : i 171 200 216 228-251-270 278 31a >> Shareate Mining Tri-cone Drill Bit Series and Applicable Rock Compressive es { | Strength Chart Nes 634 778 812 9 mm PAP. Drill Bit Series Rock Compressive Strength (Psi) Rock Compressive Strength (MPa) a = 412/415 4000-7000 2748 : . 4221425 '5000—8000 3455 10 . SSP 432/435 6000—000 4162 4" : ele ee 4421445 7000—10000 4869 ie - ae te Ie 512/515 9000—15000 62103, 3 . ee oe te 5221525 412000—19000 83131 14 . ele ee 532/535 41500023000 103159 15 . ole lele 5421545 1800027000 124—186 7 . eee Te 612/615 23000—30000 169-207 az : eee Te 6221625 26000—34000 179234 18 ° ele lee 6321635 29000—38000 200-262 i . ete te te 6421645 3200042000 221290 20 ° elelele T2716 37000—44000 255303 cat ee ee T220125 40000—48000 276-331 as eee 7321735 43000—52000 296—359 a etree te ee 7421745 ‘4600056000 317—386 7 ee ee ee 812/815 4900058000 338-400 = ete ee ee 8221825 ‘8200062000 369427 26 Je fe fe fe le 892/835 55000—66000 379-455 = See re ee 8421845 58000—70000 400—483 os = ee ee Te [> 2.4 Drill Pipe Connection Thread Selection Chart Bit biameter |_™™ | 162 | 171 | 200 | 216 | 220 | 261 | 270 | 270 | 31 | 349 inch | 644 634 | 7718 812) 9 | 978 1058) 1 | 1214/1334 API(REG) 312/342) 4112 4112 | 4172 65/8 | 65/68 | 658 | 658 | 6518 BECO SS [aiwlainlaiml> ie [6 | 6 | 6 | 6 ‘fr Note: We can design and manufacture to custom sizes and connection thread specifications according to the customer's requirements SHAREATE TOOLS LTD. (19/40)03 Operating Instructio Tri-cone drill bits are mainly used in large open-pit mining operations for blast hole drilling. Due to the harsh mining environment and complex formation changes, the bit must be correctly used in order to improve bit service life and increase cost-effectiveness. SERIE ies ‘* Do not soak new dil bitin thin oll or solvent, as this will cause seal ring failure and loss of lubricant * Before replacing a new bit, check in detail whether the rotation of the three cones is flexible; also, check if the thread connection and inserts are in good condition. « The drill rod stabilizer shall be replaced regularly to ensure it has sufficient outside diameter to stabilise the drill pipe and protect the dril bit « tis not advised to use bent drill pipe to avoid uneven force on the three cones which will accelerate damage to the drill bit, ‘© When working in different formations, the drill bits series should be selected accordingly. ‘© During the running-in process of new bits, the pull down and rotation speed need be lower, which means 1/3 for first hole, 2/3 for second hole, 3/3 for the subsequent holes. * When starting a new hole with a new bit, remove any foreign objects around the area (such as bulk rock or metal objects), start the hole with air, slow rotation, and slow feed, to avoid damaging the bit from impact. ‘© When drill bit is being replaced in the middle of the operation in soft formation, cones and inserts of the dead dril bit should be checked to see whether any foreign material has been left at the bottom of the hole. If there are remnants of the dead bit in the hole, itis not advised to use the new bit to redrill the same hole, Doing so may immediately fail the new bit. « Ifa bitis replaced because itis not suitable for current ground conailions, the bit can be reused in softer areas to maximise the economic benefit of the bit. ‘* When dling operations cease, itis important to clean the bit in a timely manner. The bit should not be left in the hole, especialy ifthe hole contains water. This prevents the backflow of rock cuttings or water getting into the bearing and damaging the bit. « It is necessary to use bits with back flow valves when working in conditions which contain water, and inorease the air pressure appropriately to prevent backflow of cuttings or water. * Tri-cone drill bits must be used within the recommended operating parameters; air pressure, axial pressure and rotation speed. These factors should be checked regularly and adjusted to suit drilling conditions, ‘* When driling through fragmented rock, cavities, or if the hole collapses, the axial pressure and rotational speed should be reduced to prevent inserts from breaking, ‘+ When the drill too! is in the hole, itis strictly forbidden to engage reverse rotation to prevent the bit from unscrewing. ‘+ When the air is turned off, it is possible for rock cuttings to enter the bearing; rotation without air clearing the cutting will result in accelerated bit wear and bearing wear. Therefore, rotation should cease when the air is tumed off SHAPREATE ‘* Monitor the air circuit for leakage during drilling operation regularly to ensure there is no leakage or significant loss of pressure. The air volume and pressure are important for clearing the outings, which can affect the bit lf. ‘* Regularly check the concentriity or tun out of the drill pipe. If eccentricity occurs, it must be replaced or repaired immediately. ‘* Always record meters drilled, time in the hole, RPM, WWOB (weight on bit), air pressure (psi), formation drilled and any unusual drilling conditions [> 3.2 Drill Bit Size, Thread Connection and Recommended Make-up Torque Bit Size | APIREG Thread Make-up Torque Inch Miimetre inch kNim 614 158.8 312 95~122 634 115 3125122 77% 200.0 442 [463-2170 812 2159 442 _t6s~217 @ 2286 4412 163~217 97% 2508 658 | BA 1058 263.9 6518 | 38~43.4 " 279.4 65/8 | 38~43.4 1244 312 6518 36~43.4 1394 3493 6518 38~43.4 SHAREATE TOOLS LTD. 44/4|> 3.3 Drilling Parameter Selection Chart (Weight on Bit and Rotary Speed) Designed for very soft formations with low 412 ae 1p | Conical on gage and inner| compressive strength and high fiabilty such as aig | 1020-2000 | 90-120 | shale, soft limestone, sandstone, gravel clay, soft dolomite, coal Designed for very soft formations with low 432 Conical/Chisel on gage, | compressive strength and high frability such as 435 | 10004000 | 90120 | Conical inner rows shale, soft limestone, sandstone, gravel ly, soft dolomite, coal Aa ConicaVChise! on gage, | Designed for soft formations with low Bap | 2000-8000 | 80-110 | Conical inner rows compressive strength, such as shale, soft limestone, interbedded dolomite, coal Designed for high compressive strength, o12 Conical/Spherical on gage, eis | 3000-8000 | 60—100 | Goria inner owe ‘medium hard and abrasive formations, such as limestone, sandstone, interbedded dolomite. Designed for high compressive strength, ConicaliSpherical on gage, ed ry Oe on ees nace es a Bas limestone, sandstone, interbedded dolomite. ae ‘Spherical on gage, Conical/| Designed for high compressive strength, hard 732 | 4900-7000 | 60-90 Double spherical on inner | and abrasive formations, such as_granite rows limestone, sandstone, dolomite Designed for high compressive strength, hard 832 | 5000-2000 soso‘ Stheticalon gaye, Double | and abrasive formations, such as magnetite 835 spherical on inner rows | quartzite, quartzite, granite. 4% Note: Maximum weight on bit and rotation speeds should not be both applied at the same time SHAPREATE VERE aes The common failure types for tri-cone bits are bearing failure, cuting structure failure, and cone body wear. Bearing failure Recommend sealed bearing Wear on the top of lug back Broken Insert Select a bit suitable for (Cutting rows) harder formation Broken Insert Choose the feature F for (Gage rows) driling in soft formation to reduce cone body wear Broken Insert Choose the feature F for (Coring)
CUTTING STRUCTURE Chisel on gage, spoon on inner rows, with auxiliary carbide protection. Designed for very soft formations with low compressive strength and high friabilty such as shale, soft limestone, sandstone, gravel clay, soft dolomite, coal ore. Compressive strength: 4,000-7,000 psi’27—48 MPa Voorn Hard metal and wear resistant carbide on shirttall ip and lug. TN Weare IADC Code: 412 Bearing Type: Roller—Ball-Roller—Thrust Button/Open Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Spoon Gage Rows: Chise! Auniliary Carbide: Spherical Gage Bevel Protection: Ovoid Pin Connection: 4 1/2" API REG Metric Bit Diameter: 200 mm Product Weight: 75 Ibs/24 kg [> OPERATING SUGGESTIONS Weight on Bit: 7,880-15,750 Ibs/ 3.6-7.2 T Rotational Speed: 90-120 qm Ar Back Pressure: 29-58 psil0.2-0.4 MPa Gfeature cuneare roois vo, SHPREATE | 77/8 SGA635_ _—iX > CUTTING STRUCTURE Conical on gage, double spherical and conical on inner rows, Designed for high compressive strength, medium hard and abrasive formations, such as limestone, sandstone, interbedded dolomite, Compressive strength: 29,000-38,000 ps/200-262 MPa Paes Hard metal and wear resistant carbide on shirttll ip and lug. PERS sola IADC Code: 635 Bearing Type: Roller-Ball-Rollor~Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Double spherical and conical Gage Rows:Conical Gage Bevel Protection: Ovoid Pin Connection: 4 1/2" API REG Metric Bit Diameter: 200 mm Product Weight: 75 Ibs/34 kg 1> OPERATING SUGGESTIONS Weight on Bit: 23,630~47,260 Ibs/10.7-21.4 T Rolational Speed: 60-100 pm Air Back Pressure: 29-58 psil0.2-0.4 MPaXMM Wedge on gage, conical on inner rows, with auxiliary carbide protection. Designed for very soft formations with low compressive strenath and high friabilty such as shale, soft limestone, sandstone, gravel clay, soft dolomite, coal ore. Compressive strength: 4,000-7,000 ps/27-48 MPa PERT Sere Hard metal and wear resistant carbide on shitill ip and lug. Serer IADC Code: 415 Bearing Type: Roller-Ball-Roller~Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Conical Gage Rows: Wedge Auxiliary Carbide: Spherical Gage Bevel Protection: Ovoid Pin Connection: 4 1/2" APIREG Metric Bit Diameter: 229 mm Product Weight: 110 Ibs/50 kg PASTS Weight on Bit: 9,000—18,000 Ibsi4.1-8.2 T Rotational Speed: 90-120 ram. Air Back Pressure: 29-58 psil0.2-0.4 MPa ouseice 01s ro. SHREATE F feature ouseire 10018. SHOREATE > CUTTING STRUCTURE ‘Wedge on gage, conical on inner rows, with auxiliary carbide protection, Designed for very soft formations with low compressive strenath and high friabiity such as shale, soft limestone, sandstone, gravel clay, soft dolomite, coal ore, Compressive strength: 6,000: 3,000 psi41~62 MPa VERE orien Hard metal and wear resistant carbide on shirttail ip and lug. WTP Waser IADC Code: 435 Bearing Type: Roller-Ball-Roller-Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Conical Gage Rows: Wedge ‘Auxiliary Carbide: Spherical Gage Bevel Protection: Ovoid Pin Connection: 4 1/2" APIREG Metric Bit Diameter: 229 mm. Product Weight: 110 Ins/50 kg [> OPERATING SUGGESTIONS Weight on Bit: 9,000-36,000 ibs/4.1~16.3 T Rotational Speed: 90-120 rpm Air Back Pressure: 29-58 psi/0.2-0.4 MPa F featurecvusesre cots co. SHBREATE EERE SoMa Conical on gage and inner rows. Designed for soft formations with low compressive strength, such a shale, soft imestone, interbedded dolomite, coal ore, Compressive strength: 18,000-27,000 psi/124~186 MPa VERE eno Hard metal and wear resistant carbide on shittil ip and lug. > PRODUCT SPECIFICATION IADC Code: 545 Bearing Type: Roller-Bell-Roller—Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Conical Gage Rows: Conical Gage Bevel Protection: Ovoid Auxiliary Carbide: Spherical Pin Connection: 4 1/2’ APIREG Metric Bit Diameter: 229 mm Product Weight: 110 Ibs/50 kg PITTI NNN Weight on Bit: 18,000~45,000 Ibs/8.2~20.4 T Rotalional Speed: 80-110 rpm. Air Back Pressure: 29-58 psil0.2-0.4 MPa Rieature ouneare reais xo, SHOREATE > CUTTING STRUCTURE Conical on gage, spherical and conical on inner rows. Designed for high compressive strength, medium hard and abrasive formations, such as limestone, sandstone, interbedded dolomite. ‘Compressive strength: 29,000-38,000 psi'200~262 MPa PEAS eaoN Hard metal and wear resistant carbide on shirttail ip and lug, > PRODUCT SPECIFICATION IADC Code: 635 Bearing Type: Roller-Ball-Roller—Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Spherical and conical ‘Gage Rows: Conical Gage Bevel Protection: Ovoid Auxliary Carbide: Spherical Pin Connection: 4 1/2" APIREG Metric Bit Diameter: 229 mm. Product Weight: 110 tbs/50 kg DISTANT Weight on Bit: 27,000-54,000 Ibs/12.3-24.5 T Rotational Speed: 60-100rpm Air Back Pressure: 29-58 psif0.2-0.4 MPa R featurecsuseare cots co. SHBREATE ouseive wots co. SHBREATE EEO, 19 7/8 SGV435RF_ SoMa PAM Spherical on gage, double spherical on inner rows, with auxiliary Off-chisel on gage, conical on inner rows, with auxiliary carbide carbide protection. protection. Designed for high compressive strength, hard and abrasive Designed for very soft formations with low compressive strength formations, such as granite, imestone, sandstone, dolomite. and high friabiity such as shale, soft imestone, sandstone, gravel Compressive strenath: 43,000-52,000 psi/296-358 MPa clay, soft dolomite, coal ore. SEE Compressive strength: 6,000-9,000 psi/41-62 MPa Eos Hard metal and wear resistant carbide on shittil ip and lug. y Hard metal and wear resistant carbide on shirt lip and lug. PRODUCT SPECIFICATION IADC Code: 735 WAT Nee We eye Bearing Type: Roller—Ball-Roller—Thrust Button/Sealed Bearing ADC Code: 435 Circulation Type: Jet Air Bearing Type: Roller—Ball-Roller~Thrust Button/Sealed Bearing Cutting Structure: Circulation Type: Jet Air Inner and Nose Rows: Double spherical Cutting Structure: Gage Rows: Soherical Inner and Nose Rows: Conical ‘Auxiliary Carbide: Spherical Gage Rows: Off-chisel Gage Bevel Protection: Ovoid Auxiliary Carbide: Spherical Pin Connection: 4 1/2" APIREG Gage Bevel Protection: Ovoid Metric Bit Diameter: 229 mm Pin Connection: 6 5/8" APIREG Product Weight: 110 Ins/50 kg Metric Bit Diameter: 251 mm Ree Prot Weg 43 BUS . POSEN SSO ee 7 PRS ek rerelssarey Weight on Bt: 36,000-68,00 be/16.3-28.67 Rotational Speed: 60-90 rpm Weight on Bit: 9,880-39,500 Ibs!4.5~17.9T Air Back Pressure: 29-58 psil0.2-0.4 MPa Rotational Speed: 90-120 rpm. Air Back Pressure: 29-58 psi/0.2-0.4 MPacvusesre cots co. SHBREATE | 9 7/8 SGV535RF_ XN Off-chisel on gage, conical on inner rows, with auxliary carbide protection. Designed for soft formations with low compressive strength, such as shale, soft imestone, interbedded dolomite, coal ore. Compressive strength: 15,000-23,000 psi/103-158 MPa VERE eno Hard metal and wear resistant carbide on shittil ip and lug. > PRODUCT SPECIFICATION IADC Code: 535 Bearing Type: Roller-Bell-Roller—Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Conical Gage Rows: Off-chisel ‘Auxiliary Carbide: Spherical Gage Bevel Protection: Ovoid Pin Connection: 6 5/8” API REG Metric Bit Diameter: 251 mm. Product Weight: 143 Insi65 kg Rieature PITTI NNN Weight on Bit: 19,750~49,380 Ibsi9-22.4 T Rotalional Speed: 80-110 rpm. Air Back Pressure: 29-58 psil0.2-0.4 MPa F feature ousene 1001s. SHOREATE | 9 7/8 SGV615RF _\ Conical & spherical on gage, conical on inner rows, with auxiliary carbide protection. Designed for high compressive strength, medium hard and abrasive formations, such as limestone, sandstone, interbedded dolomite, Compressive strength: 23,000-30,000 psi/158-206 MPa VERE orien Hard metal and wear resistant carbide on shirttail ip and lug. WTP Waser IDC Code: 615 Bearing Type: Roller-Ball-Roller-Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Conical Gage Rows: Conical & spherical ‘Auxiliary Carbide: Spherical Gage Bevel Protection: Ovoid Pin Connection: 6 5/8” API REG Metric Bit Diameter: 251 mm. Rfeahael Product Weight: 143 Ibs/65 ka [> OPERATING SUGGESTIONS Weight on Bit: 29,630—49,380 ibs/13.4-22.4 T Rotational Speed: 60-100 rom Air Back Pressure: 29-58 psi/0.2-0.4 MPacvusesre cots co. SHBREATE users 1001s. SHOREATE | 9 7/8 SGAG35RF_ XN EER, os Conical on gage, double spherical and conical on inner rows, with Conical on gage and inner rows. auxiliary carbide protection. Designed for high compressive strength, hard and abrasive Designed for high comoressive strength, medium hard and formations, such as granite, limestone, sandstone, dolorite. abrasive formations, such as limestone, sandstone, interbedded Compressive strength: 40,000~48,000 psii275-331 MPa dolomite, VERE orien Compressive strength: 29,000-38,000 psil200-262 MPa Hard metal and wear resistant carbide on shirttail ip and lug. VEIT iennrol PIN Weaker Vile Hard metal and wear resistant carbide on shirttail ip and lug. IADC Code: 725 > PRODUCT SPECIFICATION Bearing Type: Roller-Ball-Roller~Thrust Button/Sealed Bearing IADC Code: 635 Bearing Type: Roller-Ball-Roller~Thrust Button/Sealed Bearing Circulation Type: Jet Air Circulation Type: Jet Air Cutting Structure: Cutting Structure: Inner and Nose Rows: Double spherical and conical Inner and Nose Rows: Conical Gage Rows: Conical Gage Rows: Conical ‘Auxiliary Carbide: Spherical Gage Bevel Protection: Ovoid Gage Bevel Protection: Ovoid Pin Connection: 6 518” API REG Pin Connection: 6 5/8” API REG Metric Bit Diameter: 251 mm. Metric Bit Diameter: 251 mm Product Weight: 143 Ins/65 kg Product Weight: 143 Ibs/ 65 kg agentes SOLS > OPERATING SUGGESTIONS SUGGESTIONS ‘Weight on Bit: 39,500-59,250 ibs/17.9-26.9 T Rotational Speed: 60-90 rpm Ar Back Pressure: 29-58 psil0.2-0.4 MPa Weight on Bit 29,630-59,250 Ibs/13.4-26.9 T Rotalional Speed: 60-100 rpm Air Back Pressure: 29-58 psil0.2-0.4 MPacvusesre cots co. SHBREATE 19 7/8 SGA745R_ _X SFM Spherical on gage, double spherical and conical on inner rows, with auxiiary carbide protection. Designed for high compressive strength, hard and abrasive formations, such as granite, mestone, sandstone, dolomite, Compressive strenath: 43,000-52,000 psi/296-358 MPa VEIT iennrol Hard metal and wear resistant carbide on shirttail ip and lug. > PRODUCT SPECIFICATION IADC Code: 635 Bearing Type: Roller-Ball-Roller~Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Double spherical and conical Gage Rows: Soherical Gage Bevel Protection: Ovoid Pin Connection: 6 5/8” API REG Metric Bit Diameter: 251 mm Product Weight: 143 Ibs/ 65 kg [> OPERATING SUGGESTIONS Weight on Bit: 39,500-69,130 ibs/17.9-31.4T Rotalional Speed: 90-807pm Air Back Pressure: 29-58 psil0.2-0.4 MPa Rieature ousenre 10018. SHOREATE | 10 5/8 SGA425RS \ Conical on gage and inner rows Designed for very soft formations with low compressive strength and high friabilty such as shale, soft limestone, sandstone, gravel clay, soft dolomite, coal ore, Compressive strenath: 5,000-8,000 psi/34~55 MPa [> SHIRTTAIL PROTECTION Hard metal and wear resistant carbide on shirttall ip and lug. > PRODUCT SPECIFICATION IDC Code: 635 Bearing Type: Roller-Ball-Roller-Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Conical Gage Rows: Conical Gage Bevel Protection: Ovoid Pin Connection: 6 518° API REG Metric Bit Diameter: 270 mm Product Weight: 162 Ibs/74 kg 1> OPERATING SUGGESTIONS ‘Weight on Bit: 10,630-21,250 ibs/4.8-9.6 T Rotational Speed: 90-120 rpm Air Back Pressure: 29-58 psi/0.2-0.4 MPa Rfeatureouseise 100s 0. SHOREATE ouseive 101s co. SHBREATE | 10 5/8 SGA515RS \ 1121/4 SGA715G__X ‘Wedge on gage, conical on inner rows. ‘Spherical on gage, double spherical and conical on inner rows. Designed for soft formations with low compressive strength such Designed for high compressive strength, hard and abrasive as shale, soft limestone, interbedded dolomite, coal ore. formations, such as granite, limestone, sandstone, dolomite. Compressive strength: ,000-16,000 psi62-103 MPa Compressive strength: 37,004,000 psl255-303 MPa PE oe Te VERT ienien Hard metal and wear resistant carbide on shittall ip and lug. Hard metal and wear resistant carbide on shirttail ip and lug. > PRODUCT SPECIFICATION PHAR ADC Code: 715 IADC Code: 615 Bearing Type: Roller—Ball-Roller—Thrust Button/Sealed Bearing Bearing Type: Roller-Ball-Roller-Thrust Button/Sealed Bearing Circulation Type: Jet Air Circulation Type: Jet Air Cutting Structure: Cutting Structure: Inner and Nose Rows: Double spherical and conical Inner and Nose Rows: Conical Gage Rows: Spherical Gage Rows: Wedge Gage Bevel Protection: Ovoid Gage Bevel Protection: Ovold Pin Connection: 6 518" API REG Pin Connection: 6 5/8” API REG Metric Bit Diameter: 3141 mm Metric Bit Diameter: 270 mm. Product Weight: 215 Ibs/98 ko Product Weight: 162 Ibs/74 kg SENN XT Neer Weight on Bit: 49,000-73,500 Ibsi22.2-33.4 T ‘Weight on Bit: 21,250-42,500 Ibsi9.6~19.3T Rotational Speed: 60-90 rom Rotational Speed: 80-110 rpm Air Back Pressure: 29-58 psif0.2-0.4 MPa Air Back Pressure: 29-58 psi/0.2-0.4 MPa R feature Gfeatureouseice oot: ro. SHPREATE 1121/4 SGV745 XMM en ‘Spherical on gage, double spherical on inner rows. Designed for high compressive strength, hard and abrasive formations, such as granite, imestone, sandstone, dolomite. Compressive strength: 46,000-86,000 psi317-386 MPa PE orsere Hard metal and wear resistant carbide on shittall ip and lug. PEP Wea eerie IDC Code: 745 Bearing Type: Roller-Ball-Roller-Thrust Button/Sealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Double spherical Gage Rows: Spherical Gage Bevel Protection: Ovoid Pin Connection: 8 5/8” API REG Metric Bit Diameter: 311 mm Product Weight: 215 Ibs/98 kg > OPERATING SUGGESTIONS Weight on Bit: 49,000-85,750 Ibsi22.2-38.9 T Rotational Speed: 60-90 rpm Air Back Pressure: 20-58 psil0,2-0.4 MPa ouseive 101s wo. SHOREATE | 12 1/4 SGA835R__X SIMMS Spherical on gage and inner rows. Designed for high compressive strength, hard and abrasive formations, such as magnetite quartzite, quartzite, granite. ‘Compressive strength: 55,000~66,000 psi/379~455 MPa PE eae Hard metal and wear resistant carbide on shinai lip and lug, PHN Wee ere IADC Code: 835 Bearing Type: Roller-Ball-Roller—Thrust ButlovSealed Bearing Circulation Type: Jet Air Cutting Structure: Inner and Nose Rows: Spherical Gage Rows: Spherical Gage Bevel Protection: Ovoid Pin Connection: 6 5/8" APIREG Metric Bit Diameter: 314 mm Product Weight: 215 Ibsi98 kg PATTINSON Weight on Bit: 61,250-98,000 Ibs/27.8-44.5 T Rotational Speed: 50-80 rpm Air Back Pressure: 29-58 psi/0.2-0.4 MPa R feature4 Neg Austra eo y a SHAPREATE SHAREATE TOOLS LTD. ‘Add: No.6 Weixi Road, Industrial Park,Suzhou Jiangsu. 215121 China. Tol: +86 512 62981782 Fax: +86 51262851196 += The contents of this brochure may not be reproduced or reproduced without permission
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