Fun 4b and 6 Recent Questions

Fn4b-

1. Starting air line safeties

2.Ums conditions for main engine

3.cetan number

4.ccai

5. Boiler safety valve lifting and seating pressure. How valve seats at reduced pressure

6.hydrodynamic lubrication

7. Cylinder liner wear

8. Reason for blow past

1.what is Critical rpm why it is happening?

2.ME reversing types?.which is efficient

3.Boiler expansion how it is compensated?

4.Crankshaft deflection taken conditions

5.where dial gauge will be fixed?.If no punch mark?

6.Sulphur corrosion,hot corrosion.

7.EGB spark what is u r action

8.While Bunker what are all the data's u will check

9.Catalytic fines,what it will cause in fuel system?

1. Vgt turbocharger.

2. Common rail system

3. Aspect ratio

4. Crankshaft slippage

5. Boiler - caustic. embrittlement.prevention and causes

6. Free air delivery.

7.boiler tube crack and rectification

Ldcl,nitriding,vgt advantages and disadvantages

Function 4B:

1. Moment compensators

2. working cycle of a diesel engine

3. Stress acting on Engine.

4. Crankshaft and flywheel

5. Boiler - caustic embrittlement.

6. Inert gas generator working and explain

What type of engine worked?

Tell me about that engine

Type of turbocharger

Type of scavenging and about underpiston scavenging

Purpose of air cooler in main engine

What type of air cooler in main Engine

Why fin type used for air cooler

Type of piston

What type of liner in your engine

Type of crosshead and diff between Sulzer & man b&w

Type of steering gear onboard & how it's working

Jumping clearance & what will happen if getting more clearance

Purpose of thrust bearing

Arrangements of stern tube seals & how works

What is the purpose of fuel injector?

What is atomisation?

Why we atomise?
What happens if not atomised properly?

How exhaust temp rise due to incomplete combustion?

How centrifuge works?

How separation takes place?

Why conical disc, why not flat disc,how oil raises up in centrifuge?

Why centrifugal pump needs priming?

Why it cannot create vaccum with air?

Why centrifugal force lesser for air and higher for water?

Air is lighter, why the force is less?

1.What is spot welding

2.What is microseizure

3.Inspection on Scavenge space

4.What is the difference between generator air and boiler air

5.In boiler how expansion is countracted

6.What is stachometric air ratio

7.What is excess air

8.What is imo dcs

9.Cold corrosion and hot corrosion

10.What is the fuel standard used currently by imo

11.What is catafines how it affects the engine

12.Safeties in Main air compressor

Settings of first stage and second stage relief valve

What is your comp suction and discharge pressure

Your emptied the aiebottle now you started the compressor how much discharge pressure will so in
compressor

Why non return valve fitted in air discharge line

Fun 4b

What is long stroke.what is the value.

Why piston rod in 2stroke engine (to reduce crank dia)

Liner calibration what u ll measure, which side wear will be more and why.

What will happen if the Ovality of liner is more

What are the Indications of scavenge fire

Causes of high exhaust temperature

Engine not starting in air what all u ll check

What is vit, why vit is used,

How sfoc is reduces by advancing the fuel timing

Why vit is not used below 40% load

What is Npsh and npsh required

What is vapour pressure

Why belt drive is used in the refrigeration compressor

What all safeties in refrigeration compressor

Why vaccum is produced in the fwg

What is Coalescer. How it works.

4b

Venugopal

Type of engine, specification

MC vs ME engine difference

Exhaust valve operation, detailed (read name of all parts in t v/v assembly)

HCU, wat oil used, how pr. developed, wat type of p/p

How piston is cooled, flow path

List of Thermodyamic cycle, wat type of cycle is used by air compressor, refrigeration plant

Purpose of intercooler in air compressor

What superheating/subcooling

Why do we do quenching, what happens if you do quenching after anneling process

He asked a lot of cross questions in above topics ..

1. Stresses acting on crankshaft parts

2. Types of crankshaft

3. Stresses acting on tail shaft

4. Properties of refrigerant

5. Boiler safety valve inspection

6. Accumulation pressure test

7. TAN value for fuel oil and unit

8. Why ph value within 14

9. Causes of crankshaft missalignment

10. Chain tightning

11. Loose chain effects

12. Holding down bolt tightness checking

13. Boiler furnace explosion causes

4b

1.advantages of ME

2.how sfoc reduced in ME

3.hot corrosion cold corrosion catfins explain what wear takes place,their limits

4.precautions for using vlsfo

5.vit super vit,hw break point adjusted.

6.mcr csr

Long stroke meaning

Advantage of long stroke

Draw card - why taken

What u get frm draw card

St. Air line leaking during running.. Action

M/e not starting in air.. Reasons

Master v/v.. How many positions

Prepare M/e after notice(sequentially)

Turng gear interlock not going even after taken out.. Reason

Even after manually actuating limit switch... Not going... Action?

Globe vv.. Spindle inspection.. Wat u chk for

Spindle truness.. How 2 chk

Provision given for closing seat .. Even spindle s bent

What r d globe vv body chks

Whc area is more prone t damage

Any journal brng.. Inspection.. Wat t chk

In brng groove wat t chk

If one brng discolouration.. Will u open all?

Ext:Krishnan

Fun:4b

1.engine ratings

2.describe FIVA ..how it works?

3.FQS

4.Nox reduction methods

5.VGT

6.LMTD in heat exchanger

9.turbo lag

Fn:4&6

1. Purpose of tie rod, how it is connected, where it is connected,what all parts inside bedplate
2. Vit, how timings is varying what is controlling the timing

3. How to charge oil in refer comp while it is running

4.Tierod tightening procedure

5.Piston checks during decarb, how ring grooves are hardened, how to take butt clearance, how
burn away measured where to place template exactly?

6.Steering gear ram and cylinder material what type of seal used.

7.How generator is starting Wat exactly happens.

8.How to measure liner wear rate y need to take at different position

Fun 4b

1.How will you decide the fuel pump timing in ME engines and MC engine

2.How will you change fuel pump timing in MC ENGINES

What is MOP in MC ENGINES

3.Explain about stuffing box

4.Why breather pipe in AE

5.Bed plate cracks actions

6.how thrust is transmitted to hull

How thrust block transmits the thrust into the hull

7.Why moment compensator is fixed where it is fitted

Fun 4b

What type of engine sailed? ME

Why it is called as intelligent engine?

ME engine control system? Explain fully

Advantages of ME engine and explain how

What is the difference in main brgs and crank pin brgs btw MC and ME engines and why (he
expected dia increased so the load per unit area increased)

In ME engine who is doing the governor work.

What is virtual tappet and how it is adjusted. Virtual tappet and sfoc relation.

Draw card explain.

Light spring diagram for broken exhaust valve draw and explain.

External: lsg

Date : 16 Dec 20

Fn- 4

Types of engine u worked,

Difference between mc, mcc, me engine.

Types of turbocharger and turbocharging, how air is admitted into engine.

Scavenge fire reason and fire fighting and what all checks to do after extinguishing

Cylinder lubrication - how acc type is working , Difference between pulse and acc type, sweep test,
drain oil analysis

Turbocharger surging reason , how will do chain tightening in mc engine and me engine

Boiler water chemical testing

Level of alkalinity

Turndown ratio, what precaution you take for operating easing gear in safety valve, types of safety
valve and difference between them

How economizer deals with your steam consumption

What is pinch point

Freshwater generator any two defects u tell and what action u do for the same reason

How will you run the purifier efficiently

What is series and parallel operation of purifier, which is efficient, why not series operation, state
any two defects and what action u take.

While running owe what checks u do and reason for doing the same.

How to take propeller drop what it indicates and what action you do

Difference types of txv valves, type u have onboard and reason. And few more questions... he just
need key point once he got the point and skip to next questions
On what cycle diesel engine operates?

What u will do if viscometer not working?

Air in reefer system wat u will do?

Purpose of maintaining vaccum in FWG?

How main starting air valve is closing after the engine started on air?

Latest developments in cylinder liner lubrication.

Engine not starting on air, reasons...

What you are actually obtaining by taking draw cards..... Few more on 4B.

Fn6

Ext;Mohan

1.tappet clearance procedure,

Which temp???why not cold condition

2.how ll yu do welding in fuel oil tank

3.how ll yu find the stern tube wear down

4.what is reaming

5.how ll yu weld the cast iron

6what is nominal dia of pipe

7.what is the schedule of the pipe

8.oil in hot well actions

External krishnan

Internal shrish

Fun 6

1.Fuel pp timing

2.after crash manuovering, checks

4.in AE, how to check conrod length

5.CE not there, how you take bunker

6.main bearing clearance check

7.measuring instruments IN ER

8.after lapping main engine exhaust valve, what will you check before assembly and after assembly.

Shirish decider

How you know web slippage.hw crank shaft is fitted, how you correct slippage,if slippage occurs
what will happen,how to correct.

Fun 6

Type of purifier

What are the maintenance carried in main engine

When to take crankshaft deflection and when to not take crankshaft deflection

Purpose of crankshaft deflection

Type of indicator cards

Draw the cards

Explain about the card

Fun6

Omd alarm comes, what is ur action?

What is enclosed space?

How oxygen content reduces?

How will you check oxygen content?

How will you check scba bottle?

Capacity of bottle?

How much air per minute?

How much pressure in bottle?

1.How boiler fired manually with no automation works

2.How to fit expansion valve in refer system

3.What is the special care must taken while fixing sensing bulb

4.How to order bearing for a centrifugal pump

5.How will do dye pentrent test

6.How will you test cylinder head of AE

Function 6

Type of engine

Fuel timing

Ae piston pin ovality checks

Viscotherm fails Wat u do

Boiler tube leaking

Cross head bearing survey

Sea water pump material, volute casing

Air cooler dirty? How you know? Or how u check it's performance

Int, sirish , ext mohan

1.Precautions before doing crankshaft deflection.

2.what you know from Crankshaft deflection

3.how you know which bearing need alignment

4.how you do alignment

5.A/E big end bearing checks

How to check con rod elongation.

6.what are the stresses acting on the conrod bolt

8. if repetitive what kind of stress in this

9.how fatigue stree affects the component

10.how to weld cast iron welding done what type of electrode and what is the speciality of that rod

11. What is stress concentration

12. Bilge pump not taking suction I don't want ordinary answer I want answer like a second engineer.

13.bunker line pressure test procedure

14. Oil in boiler gauge glass what is your action

15.rudder drop what are the consequences if rudder drop is more

Decining qn by sirish

1.how to know Web slippage

2.what is the consequence of Web slippage I said compression pressure will be less and then he
asked what you will do to compensate that I said advancing fuel injection.

Fun 6

1. Me crash maneuvering checks to be done after

2. How to check ae con rod elongation and trueness

3. Blr accumulator pr test

4.cross head br with to inspect upper or lower y

5. Procedure for removal

6. How efficiency of purifier checked.

7. Correct removal of stuck fo injector

Fn 6

Tierod tightning procedure

How to remove broken tie rod.

How many bolts are there in fuel pump foundation how will you remove it if it s broken.
Fin tubes leaking how will you identify

Fun 6

1.how to change expansion vv,how superheat maintained

2.precautions to fix sensing bulb.

3.how to order v/v

4.psc preparation

5.how to order bearing, bearing no explain

6.purifier y buffer spring

7.propeller drop.

8.how lube oil rob is mentioned in orb.

9.pressure test of heat exchanger

10.how will you find out hotspot.

11.M12 and 1/2 inch bolt difference.

Fn 6

1- sparks from funnel, what will you do as Duty Engineer and spark from funnel reasons

2- what are catfines and how to reduce it onboard

3- how to order sea water pipe

4 - how to know that refrigerant is less and how to charge the refrigerant

5- what is 5k and 6k in pipe ? And what difference in 5k n 6k pipe

6- types of bends in pipe

Int: shirish

Ext: patro
Fun : 4b,6

Long stroke meaning

Advantage of long stroke

Draw card - why taken

What u get frm draw card

Pmax low - how u find out (not reason)

St. Air line leaking during running.. Action

M/e not starting in air.. Reasons

Master v/v.. How many positions

Prepare M/e after notice(sequentially)

Turng gear interlock not going even after taken out.. Reason

Even after manually actuating limit switch... Not going... Action?

Globe vv.. Spindle inspection.. Wat u chk for

Spindle truness.. How 2 chk

Provision given for closing seat .. Even spindle s bent

What r d globe vv body chks

Whc area is more prone t damage

Any journal brng.. Inspection.. Wat t chk

In brng groove wat t chk

If one brng discolouration.. Will u open all?

Fn:4&6

1. Purpose of tie rod, how it is connected, where it is connected,what all parts inside bedplate

2. Vit, how timings is varying what is controlling the timing

3. How to charge oil in refer comp while it is running

4.Tierod tightening procedure

6.Steering gear ram and cylinder material what type of seal used.

7.How generator is starting Wat exactly happens.

8.How to measure liner wear rate y need to take at different position

Fun 6

1.Bedplate is cracked how Will you rectify

2.Fire main line is holed actions temporary and permanent repair

3.How will you fabricate a pipeline

4.How will you decide the pipe is fabricated correctly in workshop itself

5.What is the difference between a gasket and joint

6.How the sealing is achieved in hydraulic pipes what type of arrangements given

7.How you know your stuffing box is working fine

Shirish deciding ques

1 How will you find out liner wear rate..?

2.How will you measure the stuffing box drain..where will you compare how unit 6 stuffing box is
working fine rather than other units.

Fun 6

How to calculate cylinder wear down rate.

how will you take wear down.

Dg crank pin Ovality check

After overhaul purifier is badly vibrating what all checks you do.

Bunker line pressure test.

Fun 6

Type of engines worked

( man b&w mc and RTFlex)

(Shirish qn

3.how crosshead lubrication done what is difference between man and rtflex

4. what is the new improvement in Cross head

5. types of t/c

6. what is parallel and series t/c)

7.what type of bearing in t/c

8.What type of lubrication

9 how casing cooled, is it water cooled? Which is best water cooled or non cooled and reason

F6

Shirish and krishnan

1. Tightening of chain drive

2.charging of refer comp. How will u weigh the bottle? Where exactly u r charging and can u keep
the bottle upside down while charging

3.During manouvring after ahd kick astern order has frm bridge but no response. Capt want astern
movement which concern the safety of ship..wht will u do?

4.relief vv lifting in cyl

Hd of main engine. .y?

5.In container ship refrigerated container related qns

6.CE is not there u hv to take bunker in wht are all aspects u concentrate and act as a CE (he
expects some CE thing...!!)

7.boiler combn chamber inspection....wht will u do abt it?

F6
Mr shirish & Mr Krishnan

1. Hole is centrifugal pump volute casing, repairs done.

2. Ae cylinder head crack. How to find.

3. Bearing fit in shaft.

4. Fuel pump timing

5. HFO consumption increased. What checks?

6. Crash manoeuvring, engine vibrated? what to check in crank case.

Date : 14dec 2020

External :Suresh shenoi

1.parts of crankshaft. What type of stress each part subjected to and at wat position .

2. Type of crankshaft used for larger engine. Why we r using semi built crankshaft.

3. What is laquering in cylinder liner and preventive action .

4. How do u lay-off air compressor ?

5. What is lubricity in lube oil and what is the maximum value

6. Foaming in lube oil . Causes and action .

7. Acid number for fuel oil and the limit .

Fn6

Ext;Mohan

1.tappet clearance procedure,

Which temp???why not cold condition

2.how ll yu do welding in fuel oil tank

3.how ll yu find the stern tube wear down

4.what is reaming

5.how ll yu weld the cast iron

6what is nominal dia of pipe

8.oil in hot well actions