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Siemens SiPart PS2 Positioner

The document discusses the SIPART PS2 electropneumatic positioner. It is used to control the position of pneumatic linear or rotary actuators. It offers benefits like simple installation, operation, and configuration. It can be used in hazardous environments and various industries. It has a digital design and modular components that provide positioning and signaling functions.

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mohamed abouraya
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© © All Rights Reserved
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0% found this document useful (0 votes)
507 views21 pages

Siemens SiPart PS2 Positioner

The document discusses the SIPART PS2 electropneumatic positioner. It is used to control the position of pneumatic linear or rotary actuators. It offers benefits like simple installation, operation, and configuration. It can be used in hazardous environments and various industries. It has a digital design and modular components that provide positioning and signaling functions.

Uploaded by

mohamed abouraya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 21

Electropneumatic positioners

SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Overview ■ Benefits
SIPART PS2 positioners offer decisive advantages:
• Simple installation and automatic commissioning (self-adjust-
ment of zero and span)
• Simple operation with
- Local operation and configuration of the device using three
input keys and a user-friendly two-line LCD
- Programming through SIMATIC PDM;
very high-quality control thanks to an online adaptation pro-
cedure
• Negligible air consumption in stationary operation
• "Tight shut-off" function (ensures maximum positioning pres-
sure on the valve seat)
• Numerous functions can be activated by simple configuring
(e.g. characteristics and limits)
• Extensive diagnosis functions for valve and actuator
• Only one device version for linear and part-turn actuators
• Few moving parts, hence insensitive to vibrations
SIPART PS2 electropneumatic positioner
• External non-contacting position sensor as option for extreme
ambient conditions

■ Application
The SIPART PS2 positioner is used, for example, in the following
industries:
• Chemical/petrochemical
• Power stations 6
• Paper and glass
• Water, waste water
• Food and pharmaceuticals
• Offshore plants
The SIPART PS2 positioner is available:
• For single-action actuators: in plastic, stainless steel or alumi-
num casings
• For double-action actuators: in plastic and stainless steel cas-
SIPART PS2 EEx d electropneumatic positioner in flameproof casing ing, as well as flameproof aluminum casing (EEx d)
• For non-hazardous applications
• For hazardous applications in the designs
- as intrinsically-safe device (EEx ia/ib) or
- in flameproof aluminum casing (EEx d) or
- in Ex n design (non sparking)
and in the versions:
• With 0/4 to 20 mA control communication through HART signal
(as option)
• With PROFIBUS PA communication interface
• With Foundation Fieldbus (FF) communications interface.
Explosion-proof versions
The basic version of the device is available in an intrinsically-
safe design with degree of protection EEx ia/ib or in a non-intrin-
sically-safe design for zone 2 (see Technical data for intrinsi-
cally-safe versions).
A non-intrinsically-safe application is permissible in zone 1 for
SIPART PS2 in stainless steel casing the SIPART PS2 EEx d flameproof version (see "Technical Data").
It is then permissible to use all option modules (except external
The SIPART PS2 electropneumatic positioner is used to control actuator travel detection systems, SIA module and NCS).
the final control element of pneumatic linear or part-turn actua-
tors. The electropneumatic positioner moves the actuator to a Stainless steel casing for extreme ambient conditions
valve position corresponding to the setpoint. Additional function
inputs can be used to block the valve or to set a safety position. The SIPART PS2 is available in a stainless steel casing for use in
A binary input is present as standard in the basic device for this particularly aggressive environments (e.g. offshore operation,
purpose. chlorine plants etc.). The device functions are the same as those
of the basic versions.

Siemens FI 01 · 2006 6/3


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Design
The SIPART PS2 positioner is a digital field device with a highly-
integrated microcontroller.
The positioner consists of the following components:
• Casing and cover
• PCB with corresponding electronics with or without communi-
cation through HART
or with electronics for communication in accordance with
- PROFIBUS PA specification, IEC 61158-2; bus-supplied de-
vice, or
- Foundation Fieldbus (FF) specification, IEC 61158-2, bus-
supplied device
• Actuator travel detection system
• Terminal housing with screw terminals
• Pneumatic valve manifold with piezoelectric valve precontrol.
The valve manifold is located in the housing, the pneumatic con-
nections for the inlet air and the positioning pressure on the right- Separate connection of actuator travel detection system and controller
hand side. A pressure gauge block and/or a safety solenoid unit
valve can be connected there as options. The SIPART PS2 posi- Non-contacting position sensor (NCS)
tioner is fitted to the linear or part-turn actuator using an appro-
priate mounting assembly. The circuit board container in the
casing provides slots for separately ordered boards with the
following functions:
I y module:
• Position feedback as a two-wire signal 4 to 20 mA.

6 Alarm module (3 outputs, 1 input):


• Signaling of two limits of the travel or angle by binary signals.
The two limits can be set independently as maximum or mini-
mum values.
Contact and non-contacting positioning sensor (NCS) for part-turn actu-
• Output of an alarm if the setpoint position of the final control ator (left) and for linear actuator (right)
element is not reached in automatic mode or if a device fault
occurs.
• Second binary input for alarm signals of for triggering safety
reactions or for blocking/signaling function or safety position.
Limit signaling through slot-type initiators (SIA module)
Two limits can be signaled redundantly as NAMUR signals
(EN 60947-5-6) by slot-type initiators using an easy-to-fit
module. The module also contains an alarm output (see Alarm
module).
All signals in the ly and alarm modules as well as the SIA module
are electrically isolated from one another and from the basic unit.
The outputs indicate self-signaling faults.
Separate mounting of actuator travel detection system and
controller unit
The actuator travel detection system and controller unit can be
connected separately for all casing versions of the SIPART PS2
(except flameproof design). Measurement of the travel or angle
is carried out directly on the actuator. The controller unit can then
be fitted a certain distance away, e.g. on a mounting pipe or sim-
ilar, and is connected to the travel detection system by an elec-
tric cable and to the actuator by one or two pneumatic lines. NCS for travels >14 mm
Such a split design is frequently advantageous if the ambient
conditions at the fitting exceed the specified values for the posi- The actuator travel detection unit consists of a non-contacting
tioner. position sensor instead of a potentiometer. All coupling elements
are omitted such as coupling wheel and driver pin with part-turn
The following can be used for measuring the travel or angle: actuators or lever and pick-up bracket with linear actuators.
• NCS sensor
This results in:
• External position detection system C73451-A430-D87
• Even greater resistance to vibration and shock
• A commercially available potentiometer (10 kΩ resistance)
• No wear of sensor
The use of linear potentiometers is recommended for very small • Problem-free mounting on very small actuators
actuators with a short valve travel since, on the one hand, the
space required by the linear potentiometer is very small and, on • Negligible hysteresis with very small travels.
the other, the transmission characteristic is optimum for a small
travel.

6/4 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
The sensor does not require an additional power supply, i.e. The SIMATIC PDM communications software permits easy re-
SIPART PS2 (not for EEx d version) can be operated in a 2-wire mote operation and monitoring using a PC or laptop. The posi-
system. The NCS (Non Contacting Position Sensor) consists of a tioner can also be configured using this program. Parameters
potted sensor housing which must be mounted permanently and which provide important information for maintenance and fault
a magnet which is mounted on the spindle of linear actuators or diagnosis of the complete unit can also be determined using
on the shaft butt of part-turn actuators. For the version for travels process data and comparison data.
>14 mm, the magnet and the NCS are premounted on a stain-
less steel frame and offer the same interface mechanically as the When operating the SIPART PS2 through the HART interface, the
positioner itself, i.e. they can be mounted using the standard connection is made directly to the 2-wire cable to the
mounting kits 6DR4004-8V, -8VK and -8VL. SIPART PS2 positioner through a HART modem that can be con-
nected to the RS 232 or USB interface. The signals needed for
The installation of a EMC filter module in the positioner (controller communication in conformity with the HART protocol are super-
unit) is necessary in order to ensure a connection level with EMC imposed on the current signal in accordance with the Frequency
according to EN61326/A1 and NAMUR NE21 when using exter- Shift Keying (FSK) method.
nal sensors (see Ordering data for "EMC filter module")
Automatic commissioning
■ Function With a simple configuration menu the SIPART PS2 can be quickly
adapted to the fitting and adjusted by means of an automatic
The SIPART PS2 electropneumatic positioner works in a com- startup function.
pletely different way to normal positioners.
During initialization, the microcontroller determines the zero
Mode of operation point, full-scale value, the direction of action and the positioning
speed of the fitting. From this data it establishes the minimum
Comparison of the setpoint and the actual value takes place
pulse time and the dead zone, thus optimizing the control.
electronically in a microcontroller. If the microcontroller detects a
deviation, it uses a 5-way switch procedure to control the piezo- Low air consumption
electric valves, which regulates the flow of air into and from the
chambers of the pneumatic actuator or blows it in the opposite A hallmark of the SIPART PS2 is its own extremely low consump-
direction. tion of air. Normal air losses on conventional positioners are very
costly. Thanks to the use of modern piezoelectric technology, the
The microcontroller then outputs an electric control command to SIPART PS2 consumes air only when it is needed, which means
the piezoelectric valve in accordance with the size and direction that it pays for itself within a very short time
of the deviation (deviation between setpoint w and control output
x). The piezoelectric valve converts the command into a pneu- Comprehensive monitoring functions 6
matic positional increment.
The SIPART PS2 (6DR5...) has various monitoring functions with
The positioner outputs a continuous signal in the area where which changes on the actuator and valve can be detected and
there is a large control deviation (high-speed zone); in areas of signaled if applicable when a selectable limit has been ex-
moderate control deviation (slow-speed zone) it outputs a se- ceeded. This information may be important for diagnosis of the
quence of pulses. No positioning signals are output in the case actuator or valve. The measured values to be determined and
of a small control deviation (adaptive or variable dead zone). monitored, some of whose limits can be adjusted, include:
The linear or rotary motion of the actuator is detected by the • Travel integral
mounting assembly and transferred to a high-quality potentio-
meter made of plastic conductive material over a shaft and a • Number of changes in direction
non-floating gear transmission. • Alarm counter
The angular error of the pick-up in cases where the assembly is • Self-adjusting dead zone
mounted on a linear actuator is corrected automatically. • Valve end limit position (e.g. for detection of valve seat wear
When connected in a 2-wire system, the SIPART PS2 draws its or deposits)
power exclusively from the 4 to 20 mA setpoint signal. The elec- • Operating hours (also according to temperature and position-
tric power is also connected through the 2-wire bus signal with ing ranges) as well as min./max. temperature
PROFIBUS operation (SIPART PS2 PA). The same applies for the
Foundation Fieldbus version. • Operating cycles of piezoelectric valves
• Valve positioning time
Pneumatic valve manifold with piezoelectric valve precon-
trol • Actuator leakages

The piezoelectric valve can release very short control pulses. Functional safety acc. to SIL 2
This helps achieve a high positioning accuracy. The pilot ele- The SIPART PS2 positioners are also suitable for control at fit-
ment is a piezoelectric bending converter which switches the tings, which meet the special requirements of the functional
pneumatic main control unit. The valve manifold is characterized safety up to SIL 2 to IEC 61508 or IEC 61511-1. The versions
by an extremely long service life. 6DR501., 6DR511., 6DR521., and 6DR531. are available for this
Local operation purpose.

Local operation is performed using the built-in LCD and the This is a single-action, venting positioner with an input of 4 to
three input keys. Switching between the operating levels Auto- 20 mA for mounting on pneumatic actuators with spring return.
matic, Manual, Configuring and Diagnosis is possible at the The positioner vents the valve actuator on demand or in the
press of a button. event of a fault and puts the valve in the preset safety position.
In Manual mode the drive can be adjusted over the entire range This positioner meets the following requirements:
without interrupting the circuit.
• Functional safety up to SIL 2 to IEC 61508 or IEC 61511-1,
Operation and monitoring with the SIMATIC PDM communi- from firmware version C4 or higher
cations program • Explosion protection for the versions 6DR5...-.E...
The SIMATIC PDM program is available for communication • Electromagnetic compatibility to EN 61326/A1, Appendix A.1
through the HART interface and also for the PROFIBUS PA cou-
pling.

Siemens FI 01 · 2006 6/5


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Configuring • Limits (start-of-scale and full-scale values) of positioning
range
The following settings, for example, can be configured in config-
uring mode as required with the SIPART PS2 positioner: • Limits (alarms) of the final control element position; minimum
and maximum values
• Input current range 0 to 20 mA or 4 to 20 mA
• Automatic "tight shut-off" (with adjustable response threshold)
• Rising or falling characteristic at the setpoint input
• The travel can be corrected in accordance with the valve char-
• Positioning speed limit (setpoint ramp) acteristic.
• Split-range operation; adjustable start-of-scale and full-scale • Function of binary inputs
values
• Function of alarm output etc.
• Response threshold (dead zone); self-adjusting or fixed
• Direction of action; rising or falling output pressure with rising The key aspects of configuring the different SIPART PS2 ver-
setpoint sions are largely identical.

1
HART
2 3
Inlet air
BE1 _ y
pZ
_ + y
+
I W+
Exhaust
+24 V
+5 V p1
p1
W A
D p2
Micro-
I W- controller
p2
6 y
0 +U
A
D
Exhaust
_
+

W
4
x x
0 U
U
I
6
5
BE2 A1 A2

I I
8 9

7 p2

A1 A2 p1 p1
Travel
Travel

1 Motherboard with microcontroller and input circuit 7 SIA module (slot initiator alarm module)
2 Control panel with LCD and pushbuttons 8 Spring loaded pneumatic actuator (single-action)
3 Piezoelectric valve unit, always present 9 Springless pneumatic actuator (double-action)
4 Valve unit, present as accessory in double-action positioner Note:
5 Iy module for SIPART PS2 controller Alarm module (6) and SIA module (7) can only be inserted
6 Alarm module for 3 alarm outputs and one binay input
as alternatives.

SIPART PS2, electropneumatic positioner, function diagram

6/6 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Technical specifications Vibration resistance


• Harmonic oscillations 3.5 mm (0.14 inch), 2 ... 27 Hz
SIPART PS2 (all versions) (sine-wave) according to 3 cycles/axis
General data DIN EN 60062-2-6/05.96
98.1 m/s² (321.84 ft/s²),
Travel range (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch) 27 ... 300 Hz, 3 cycles/axis
(angle of feedback shaft 16 ... 90°) • Bumping (half-sine) 150 m/s² (492 ft/s²), 6 ms,
Angle of rotation (part-turn actua- 30 ... 100° to DIN EN 60068-2-29/03.95 1000 shocks/axis
tors) • Noise (digitally controlled) 10 ... 200 Hz; 1 (m/s²)²/Hz
Installation to DIN EN 60068-2-64/08.95 (3.28 (ft/s²)²/Hz)

• On linear actuators Using attachment set 200 ... 500 Hz; 0.3 (m/s²)²/Hz
6DR4004-8V and where neces- (0.98 (ft/s²)²/Hz)
sary with an additional lever arm 4 hours/axis
6DR4004-8L on actuators
according to IEC 534-6 (NAMUR) • Recommended continuous duty ≤ 30 m/s² (≤ 98.4 ft/s²) without res-
with ribs, bars or flat face range of the complete fitting onance sharpness

• On part-turn actuators Using attachment set Weight, basic device


6DR4004-8D on actuators with • Plastic casing Approx. 0.9 kg (0.90 kg)
mounting plane according to • Metal casing, aluminium Approx. 1.3 kg (1.30 kg)
VDI/VDE 3845 and DIN 3337: • Metal casing, stainless steel Approx. 3.9 kg (3.90 kg)
The required mounting console • Metal casing EEx d version Approx. 5.2 kg (11.46 lb)
has to be provided on the actua-
tor side; shaft with groove and Dimensions See Dimensional drawings
female thread M6 Climate class 4 To DIN EN 60721-3-4
Controller • Storage 1) 1K5, but -40 ... +80 °C
• Five-point switch Self-adjusting (1K5, but -40 ... +176 °F)

• Dead zone • Transport 1) 2K4, but -40 ... +80 °C


(2K4, but -40 ... +176 °F)
- dEbA = Auto Self-adjusting or can be set as
fixed value • Operation 2) 4K3, but -30 ... +80 °C
- dEbA = 0.1 ... 10% Self-adjusting or can be set as (4K3, but -22 ... +176 °F)

A/D converter
fixed value Certificate and approvals 6
Classification according to pressure For gases of fluid group 1, com-
• Scan time 10 ms equipment plies with requirements of
directive (DRGL 97/23/EC) article 3, paragraph 3 (sound
• Resolution ≤ 0.05% engineering practice SEP)
• Transmission error ≤ 0.2% Pneumatic data
• Temperature effect ≤ 0.1%/10 K (≤ 0.1%/18 °F) Power supply (inlet air)
Cycle time • Pressure 1.4 ... 7 bar (20.3 ... 101.5 psi):
• 20 mA/HART device 20 ms Sufficiently greater than max.
drive pressure (actuating pres-
• PA device 60 ms sure)
• FF device 60 ms (min. loop time) Air quality to ISO 8573-1
Binary input BE1 (terminals 9/10; Suitable only for floating contact; • Solid particle size and density Class 2
electrically connected to the basic max. contact load < 5 mA with
device) 3V • Pressure dew point Class 2 (min. 20 K (36 °F) below
ambient temperature)
Degree of protection IP65 to EN 60 529/NEMA 4x
• Oil content Class 2
Mounting position Any; pneumatic connections and
exhaust opening not facing up in Unthrottled flow
wet environment • Inlet air valve (ventilate actuator)3)
CE marking Conformity as regards EMC - 2 bar (29 psi) 4.1 Nm³/h (18.1 USgpm)
Directive 89/336 EC in accor- - 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm)
dance with the following stan- - 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm)
dards
• Outlet air valve
EMC requirements EN 61326/A1 Appendix A.1 and (ventilate actuator)3)
NAMUR NE21 August 98 - 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm)
Material - 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm)
• Housing - 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm)

- 6DR5..0-... (plastic) Glass-fiber-reinforced Macrolon Valve leakage < 6⋅10-4 Nm³/h (0.0026 USgpm)

- 6DR5..1-... (metal) GD AISi12 Throttle ratio Adjustable up to ∞ : 1

- 6DR5..2-... (stainless steel) Austenitic stainless steel mat. Power consumption in the < 3.6⋅10-2 Nm³/h (0.158 USgpm)
No. 1.4581 controlled state

- 6DR5..5-... (metal, pressure- GK AISi12 Types of actuators


proof) • In plastic casing Single-action and double-action
• In aluminium casing Single-action
• Pressure gauge block Aluminium AIMgSi, anodized • In flameproof casing Single-action and double-action
• In stainless steel casing Single-action and double-action
1) During commissioning at ≤ 0 °C (≤ 32 °F) make sure that the valves are
flushed long enough with the dry medium.
2) At ≤ -10 °C (14 °F) the display refresh rate of the LCD is limited. Only T4 is
permissible when using Iy module.
3) With EEx d version (6DR5..5-...) the values are reduced by approx. 20%

Siemens FI 01 · 2006 6/7


Electropneumatic positioners
SIPART PS2
SIPART PS2

■ Technical specifications
SIPART PS2 Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
Explosion protection to Without EEx d EEx ia/ib EEx n
EN 50014, EN 50020 and EN 50021 II 2 G EEx d II C T6 II 2 G EEx ia/ib II C T6 II 3 G EEx nA L [L] II C T6
Mounting location Zone 1 Zone 1 Zone 2
Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C (-22 ... +176 °F)
operation (-22 ... +176 °F)
T5: -30 ... +65 °C (-22 ... +149 °F)
At ≤ -10 °C (+14 °F) the display refresh
rate of the LCD is limited. T6: -30 ... +50 °C (-22 ... +122 °F)
(for basic devices with EEX ia/ib and
EEx n protection the following applies:
Only T4 is permissible when using Iy
module.)
Electrical data
Input
2-wire connection (terminals 6/8)
Rated signal range 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA
Current to maintain the power supply ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA
Required load voltage
UB (corresponds to Ω at 20 mA)
• Without HART (6DR50..)
- Typical 6.36 V (corresponds to 6.36 V (corresponds to 7.8 V (corresponds to 7.8 V (corresponds to
318 Ω) 318 Ω) 390 Ω) 390 Ω)

6 - Max. 6.48 V (corresponds to


324 Ω)
6.48 V (corresponds to
324 Ω)
8.3 V (corresponds to
415 Ω)
8.3 V (corresponds to
415 Ω)
• Without HART (6DR53..)
- Typical 7.9 V (corresponds to – – –
395 Ω)
- Max. 8.4 V (corresponds to – – –
420 Ω)
• With HART (6DR51..)
- Typical 6.6 V (corresponds to 6.6 V (corresponds to – –
330 Ω) 330 Ω)
- Max. 6.72 V (corresponds to 6.72 V (corresponds to – –
336 Ω) 336 Ω)
• With HART (6DR52..)
- Typical – 8.4 V (corresponds to 8.4 V (corresponds to 8.4 V (corresponds to
420 Ω) 420 Ω) 420 Ω)
- Max. – 8.8 V (corresponds to 8.8 V (corresponds to 8.8 V (corresponds to
440 Ω) 440 Ω) 440 Ω)
• Static destruction limit ± 40 mA – –
Internal capacitance Ci
• Without HART – – ≤ 22 nF –
• With HART – – ≤ 7 nF –
Internal inductance Li
• Without HART – – ≤ 0.12 mH –
• With HART – – ≤ 0.24 mH –
For connection to power circuits with – – intrinsically safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W

6/8 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2
SIPART PS2 Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
3-/4-wire device (terminals 2/4
and 6/8) (6DR52.. and 6DR53..)
• Power supply UH 18 ... 35 V DC 18 ... 35 V DC 18 ... 30 V DC 18 ... 30 V DC
• Current consumption IH (UH - 7.5 V)/2.4 kΩ [mA] (UH - 7.5 V)/2.4 kΩ [mA] (UH - 7.5 V)/2.4 kΩ [mA] (UH - 7.5 V)/2.4 kΩ [mA]
• Internal capacitance Ci – – ≤ 22 nF –
• Internal inductance Li – – ≤ 0.12 mH –
• For connection to power circuits with – – intrinsically safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W
Current input IW
Rated signal range 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA
Load voltage at 20 mA ≤ 0.2 V (corresponds to ≤ 0.2 V (corresponds to ≤ 1 V (corresponds to ≤ 1 V (corresponds to
10 Ω) 10 Ω) 50 Ω) 50 Ω)
Internal capacitance Ci – – ≤ 22 nF –
Internal inductance (Li) – – ≤ 0.12 mH –
For connection to power circuits with – – intrinsically safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W
Electrical isolation between UH and IW between UH and IW between UH and IW between UH and IW
(2 intrinsically safe cir-
cuits)
Test voltage
Connections
840 V DC (1 s) 840 V DC (1 s) 840 V DC (1 s) 840 V DC (1 s)
6
• Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5
AWG28-12 AWG28-12 AWG28-12 AWG28-12
Cable gland M20 x 1.5 or EEx d certified cable Cable gland M20 x 1.5 or Cable gland M20 x 1.5 or
½-14 NPT gland M20 x 1.5, ½-14 NPT ½-14 NPT
½-14 NPT or M25 x 1.5
• Pneumatic Female thread G¼ Female thread G¼ Female thread G¼ Female thread G¼
DIN 45141 or ¼-18 NPT DIN 45141 or ¼-18 NPT DIN 45141 or ¼-18 NPT DIN 45141 or ¼-18 NPT
External position sensor (potentiometer or NCS; as option)
• Uo – – <5V <5V
• Io – – < 75 mA < 75 mA
• Is – – <160 mA <160 mA
• Po – – <120 mW <120 mW
Maximum permissible external capaci- – – < 1 µF < 1 µF
tance Co
Maximum permissible external induc- – – < 1 mH < 1 mH
tance Lo

Siemens FI 01 · 2006 6/9


Electropneumatic positioners
SIPART PS2
SIPART PS2 PA

■ Technical specifications
SIPART PS2 PA Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
Explosion protection to Without EEx d EEx ia/ib EEx n
EN 50014, EN 50020 and EN 50021 II 2 G EEx d II C T4/T5/T6 II 2 G EEx ia/ib II C T6 II 3 G EEx nA L [L] II C T6
Mounting location Zone 1 or zone 2 Zone 1 Zone 2
Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C (-22 ... +176 °F)
operation (-22 ... +176 °F)
T5: -30 ... +65 °C (-22 ... +149 °F)
At ≤ -10 °C (+14 °F) the display refresh
rate of the LCD is limited. T6: -30 ... +50 °C (-22 ... +122 °F)
(for basic devices with Ex protection
the following applies: Only T4 is per-
missible when using Iy module.)
Electrical data
Input
Power supply (terminals 6/7) Bus-supplied
Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V
• Bus connection with FISCO supply –
unit,
ia or ib group IIC or IIB
- Max. supply voltage Uo – – 17.5 V –
- Max. short-circuit current Io – – 380 mA –
- Max. power Po – 5.32 W –
• Bus connection with barrier, –
6 ia or ib group IIC or IIB
- Max. supply voltage (Uo) – – 24 V –
- Max. short-circuit current (Io) – – 250 mA –
- Max. power Po – – 1.2 W –
Current consumption 10.5 mA ± 10% 10.5 mA ± 10% 10.5 mA ± 10% 10.5 mA ± 10%
Fault current 0 mA 0 mA 0 mA 0 mA
Effective internal inductance – – Li ≤ 8 µH –
Effective internal capacitance – – Negligible –
Connection – – Certified intrinsically safe –
circuit
Safety shutdown can be activated with
coding bridge (terminals 81/82; elec-
trically isolated from the basic device)
• Input resistance > 20 kΩ > 20 kΩ > 20 kΩ > 20 kΩ
• Signal status "0" (shutdown active) 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused
• Signal status "1" (shutdown not ac- 13 ... 30 V 13 ... 30 V 13 ... 30 V 13 ... 30 V
tive)
• Effective Internal capacitance Ci – – Negligible –
• Effective internal inductance Li – – Negligible –
• For connection to power supply with – – Intrinsically safe –
- Max. supply voltage Ui – – < 30 V < 30 V
- Max. short-circuit current Ii – – <100 mA <100 mA
- Maximum power Pi – – <1W –
Electrical isolation Between basic device Between basic device The basic device and the Between basic device
and the input for safety and the input for safety input to the safety shut- and the input for safety
shutdown, as well as the shutdown, as well as the down, as well as the out- shutdown, as well as the
outputs of the option outputs of the option puts of the option outputs of the option
modules modules modules, are individual, modules
intrinsically-safe circuits
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s

6/10 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2 PA
SIPART PS2 PA Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
Communication Layers 1 and +2 according to PROFIBUS PA, transmission technique according to IEC 1158-2;
slave function; layer 7 (protocol layer) according to PROFIBUS DP,
EN 50170 standard with the extended PROFIBUS functions
(all data acyclic, manipulated variable, feedbacks and status also cyclic)
C2 connections Four connections to master class 2 are supported,
automatic connection setup 60 s after break in communication;
Device profile PROFIBUS PA profile B, version 3.0, more than 150 objects
Response time to master message Typical 10 ms
Device address 126 (when delivered)
PC parameterizing software SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery
Connections
• Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5
AWG28-12 AWG28-12 AWG28-12 AWG28-12
Cable gland M20 x 1.5 or EEx d certified cable Cable gland M20 x 1.5 or Cable gland M20 x 1.5 or
½-14 NPT gland M20 x 1.5, ½-14 NPT ½-14 NPT
½-14 NPT or M25 x 1.5
• Pneumatic Female thread G¼ Female thread G¼ Female thread G¼ Female thread G¼
DIN 45141 (¼-18 NPT) DIN 45141 (¼-18 NPT) DIN 45141 (¼-18 NPT) DIN 45141 (¼-18 NPT)
External position sensor
(potentiometer or NCS; as option)
• Uo – – <5V <5V
• Io – – <75 mA <75 mA
• Is – – <160 mA <160 mA
• Po – – <120 mW <120 mW 6
• Maximum permissible external ca- – – < 1 µF < 1 µF
pacitance Co
• Maximum permissible external in- – – < 1 mH < 1 mH
ductance Lo

Siemens FI 01 · 2006 6/11


Electropneumatic positioners
SIPART PS2
SIPART PS2 FF

■ Technical specifications
SIPART PS2 FF Basic device Basic device Basic device
without Ex protection with EEx d protection, with EEx ia/ib protection
flameproof casing
Explosion protection to Without EEx d EEx ia/ib
EN 50014, EN 50020 and EN 50021 II 2 G EEx d II C T4/T5/T6 II 2 G EEx ia/ib II C T6
Mounting location Zone 1 or zone 2 Zone 1
Permissible ambient temperature for operation -30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (-22 ... +176 °F)
At ≤ -10 °C (+14 °F) the display refresh rate T5: -30 ... +65 °C (-22 ... +149 °F)
of the LCD is limited.
(for basic devices with Ex protection the fol- T6: -30 ... +50 °C (-22 ... +122 °F)
lowing applies: Only T4 is permissible when
using Iy module.)
Electrical data
Input
Power supply (terminals 6/7) Bus-supplied Bus-supplied Bus-supplied
Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V
• Bus connection with FISCO supply unit, ia or
ib group IIC or IIB
- Max. supply voltage Uo – – 17.5 V
- Max. short-circuit current Io – – 380 mA
- Max. power Po – – 5.32 W
• Bus connection with barrier,
ia or ib group IIC or IIB
- Max. supply voltage Uo – – 24 V
6 - Max. short-circuit current Io – – 250 mA
- Max. power Po – – 1.2 W
Electrical data
Current consumption 10.5 mA ± 10% 10.5 mA ± 10% 10.5 mA ± 10%
Fault current 0 mA 0 mA 0 mA
Effective internal inductance – – Li ≤ 8 µH
Effective internal capacitance – – Negligible
Connection – – Certified intrinsically safe circuit
Safety shutdown can be activated with cod-
ing bridge (terminals 81/82; electrically iso-
lated from the basic device)
• Input resistance > 20 kΩ > 20 kΩ > 20 kΩ
• Signal status "0" (shutdown active) 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused
• Signal status "1" (shutdown not active) 13 ... 30 V 13 ... 30 V 13 ... 30 V
• Effective Internal capacitance Ci – – Negligible
• Effective internal inductance Li – – Negligible
• For connection to power supply with – – Intrinsically safe
- Max. supply voltage Ui – – < 30 V
- Maximum short-circuit current Ii – – <100 mA
- Maximum power Pi – – <1W
Electrical isolation Between basic device and the Between basic device and the The basic device and the input
input for safety shutdown, as input for safety shutdown, as to the safety shutdown, as well
well as the outputs of the option well as the outputs of the option as the outputs of the option
modules modules modules, are individual, intrinsi-
cally-safe circuits
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s

6/12 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2 FF
SIPART PS2 FF Basic device Basic device Basic device
without Ex protection with EEx d protection, with EEx ia/ib protection
flameproof casing
Communication
Communications group and class According to technical specification of the Fieldbus Foundation for H1 communication
Function blocks Group 3, Class 31PS (publisher, subscriber)
1 resource block (RB2)
1 analog output function block (AO)
1 PID function block (PID)
1 transducer block (standard advanced positioner valve)
Execution times of the blocks AO: 50 ms
PID: 80 ms
Physical layer profile 123, 511
FF registration Tested with ITK 4.6
Connections
Electric Screw terminals 2.5 AWG28-12 Screw terminals 2.5 AWG28-12 Screw terminals 2.5 AWG28-12
Cable gland M20 x 1.5 or EEx d certified cable gland Cable gland M20 x 1.5 or
½-14 NPT M20 x 1.5, ½-14 NPT or ½-14 NPT
M25 x 1.5
Pneumatic Female thread G¼ DIN 45 141 Female thread G¼ DIN 45 141 Female thread G¼ DIN 45 141
(¼-18 NPT) (¼-18 NPT) (¼-18 NPT)
External position sensor
(potentiometer or NCS; as option)
• Uo – – <5V
• Io – – <75 mA
• Is – – <160 mA
• Po – – <120 mW 6
Maximum permissible external capacitance Co – – < 1 mF
Maximum permissible external inductance Lo – – < 1 mH

Siemens FI 01 · 2006 6/13


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Technical specifications
Option modules Without Ex protection With Ex protection EEx ia/ib With Ex protection EEx n
(EEx d also)
Ex protection to EN 50014, EN 50020 and – II 2G EEx ia/ib II C T4/T5/T6 II 3G EEx nA L [L] II C T6
EN 50021
Mounting location – Zone 1 Zone 2
Permissible ambient temperature for opera- -30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (T4: -22 ... +176 °F)1)
tion
(For devices with Ex protection: Only in con- T5: -30 ... +65 °C (-22 ... +149 °F)1)
junction with the basic device 6DR5... -.E.... T6: -30 ... +50 °C (-22 ... +122 °F)1)
Only T4 is permissible when using Iy module)
Alarm module 6DR4004-8A (without Ex protec- 6DR4004-6A (with Ex protection) 6DR4004-6A (with Ex protection)
tion)
Binary alarm outputs A1, A2 and alarm output
Signal status High (not responded) Active, R = 1 kΩ, +3/-1%* ≥ 2.1 mA ≥ 2.1 mA
Signal status Low* (responded) Disabled, IR < 60 µA ≤ 1.2 mA ≤ 1.2 mA
(* Low is also the status when the basic
device is faulty or has not electric power sup- (* When used in the flameproof (Switching threshold with sup- (Switching threshold with sup-
ply) casing the current consumption ply to EN 60947-5-6: UH = 8.2 V, ply to EN 60947-5-6: UH = 8.2 V,
is limited to 10 mA per output.) Ri = 1kΩ) Ri = 1kΩ)
Internal capacitance Ci – ≤ 5.2 nF –
Internal inductance Li – Negligible –
Power supply UH ≤ 35 V – –
Connection to power circuits with – intrinsically safe switching Ui ≤ 15.5 V DC
amplifier EN 60947-5-6
Uo ≤ 15.5 V DC
Ik ≤ 25 mA, P ≤ 64 mW

6 Binary input BE2


• Electrically connected to the basic device
- Signal status 0 Floating contact, open Floating contact, open Floating contact, open
- Signal status 1 Floating contact, closed Floating contact, closed Floating contact, closed
- Contact load 3 V, 5 µA 3 V, 5 µA 3 V, 5 µA
• Electrically isolated from the basic device
- Signal status 0 ≤ 4.5 V or open ≤ 4.5 V or open ≤ 4.5 V or open
- Signal status 1 ≥ 13 V ≥ 13 V ≥ 13 V
- Natural resistance ≥ 25 kΩ ≥ 25 kΩ ≥ 25 kΩ
Static destruction limit ± 35 V – –
Internal inductance and capacitance – Negligible –
Connection to power circuits – Intrinsically safe Ui ≤ 25.2 V Ui ≤ 25.2 V DC
Electrical isolation The 3 outputs, the input BE2 and the basic device are electrically isolated from each other
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s
SIA module (not for EEx d version) 6DR4004-8G (without Ex protec- 6DR4004-6G (with Ex protec- 6DR4004-6G (with Ex protec-
tion) tion) tion)
Limit transmitter with slot-type initiators and 2-wire connection
alarm output
Ex protection Without II 2 G EEx ia/ib IIC T6 II 2 G EEx nA L [L] IIC T6
Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side
2 slot-type initiators Type SJ2-SN Type SJ2-SN Type SJ2-SN
Function NC (normally closed) NC (normally closed) NC (normally closed)
Connection to power circuits with nominal voltage 8 V Intrinsically safe switching Ui ≤ 15.5 V DC
Current consumption: amplifier EN 60947-5-6 Pi ≤ 64 mW
≥ 3 mA (limit value not Ui ≤ 15.5 V DC
responded) Ii ≤ 25 mA, Pi ≤ 64 mW
≤ 1 mA (limit value
responded)
Internal capacitance – ≤ 41 nF –
Internal inductance – ≤ 100 mH –
Electrical isolation The 3 outputs are electrically isolated from the basic device
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s
Alarm output See Alarm module See Alarm module See Alarm module
1) Only in conjunction with the basic device 6DR5...-E..... With Iy module only T4 permitted.

6/14 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Accessory modules Without Ex protection With Ex protection EEx ia/ib With Ex protection EEx n
(EEx d also)
Iy module 6DR4004-8J (without Ex protec- 6DR4004-6J (with Ex protection) 6DR4004-6J (with Ex protection)
tion)
DC output for position feedback 2-wire connection 2-wire connection 2-wire connection
Nominal signal range i 4 ... 20 mA, short-circuit-proof 4 ... 20 mA, short-circuit-proof 4 ... 20 mA, short-circuit-proof
Total operating range 3.6 ... 20.5 mA 3.6 ... 20.5 mA 3.6 ... 20.5 mA
Power supply UH +12 ... +35 V +12 ... +30 V +12 ... +30 V
External load RB [kW] ≤ (UH [V] - 12 V) /i [mA] ≤ (UH [V] - 12 V) /i [mA] ≤ (UH [V] - 12 V) /i [mA]
Transmission error ≤ 0.3% ≤ 0.3% ≤ 0.3%
Temperature effect ≤ 0.1%/10 K (≤ 0.1%/18 °F) ≤ 0.1%/10 K (≤ 0.1%/18 °F) ≤ 0.1%/10 K (≤ 0.1%/18 °F)
Resolution ≤ 0.1% ≤ 0.1% ≤ 0.1%
Residual ripple ≤ 1% ≤ 1% ≤ 1%
Internal capacitance Ci – ≤ 11 nF –
Internal inductance Li – Negligible –
For connection to power circuits with Intrinsically safe: Ui ≤ 30 V DC Ui ≤ 30 V DC
Ii ≤ 100 mA; Pi ≤ 1 W (only T4) Ii ≤ 100 mA; Pi ≤ 1 W (only T4)
Electrical isolation Electrically isolated from the Electrically isolated from the Electrically isolated from the
basic device basic device basic device
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s
NCS sensor
(not for EEx d version)
Position range
• Linear actuator 3 ... 130 mm (0.12 ... 5.12 inch), 3 ... 130 mm (0.12 ... 5.12 inch), 3 ... 130 mm (0.12 ... 5.12 inch),
to 200 mm (7.87 inch) on request to 200 mm (7.87 inch) on request to 200 mm (7.87 inch) on request
6
• Part-turn actuator 30° ... 100° 30° ... 100° 30° ... 100°
Linearity (after correction by SIPART PS2)
• Linear actuator ± 1% ± 1% ± 1%
• Part-turn actuator ± 1% ± 1% ± 1%
Hysteresis ± 0.2% ± 0.2% ± 0.2%
Continuous working temperature -40 ... +85 °C (-40 ... +185 °F), -40 ... +85 °C (-40 ... +185 °F), -40 ... +85 °C (-40 ... +185 °F),
extended temperature range on extended temperature range on extended temperature range on
request request request
Degree of protection of casing IP68/NEMA 4X IP68/NEMA 4X IP68/NEMA 4X

Siemens FI 01 · 2006 6/15


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Selection and ordering data Order No. Selection and ordering data Order No.
Electropneumatic positioner 6 DR 5 777 - 0 7777 - 77A7 Electropneumatic positioner 6 DR 5 777 - 0 7777 - 77A7
SIPART PS2, PS2 PA and PS2 FF SIPART PS2, PS2 PA and PS2 FF
Version Customer-specific design
2-wire Without } 0
• Without HART (4 to 20 mA) } 0 Brief instructions
• With HART, not explosion-protected } 1 German/English } A
(except EEx d)
French/Spanish/Italian B
2-, 3-, 4-wire
• With HART, explosion-protected } 2 Mounted pressure gauge block
• Without HART, not explosion- } 3 Without } 0
protected Single-action G¼ 1
PROFIBUS PA connection (no Ex 5 Double-action G¼ 2
protection if used with PROFIBUS Single-action ¼-18 NPT 3
connector M12) Double-action ¼-18 NPT 4
FOUNDATION Fieldbus connection 6
(not EEx n) Further designs
For actuator Add "-Z" to Order No. and specify
Single-action } 1 Order Code.
Double-action } 2 Version with stainless steel sound A40
absorbers
Casing
Plastic } 0 Customized preset bus address Y25
for PROFIBUS PA and
Aluminum; only single-action } 1
FOUNDATION Fieldbus version
Stainless steel; not for EEx d version: } 2
not FM/CSA and not EEx n } Available ex stock
Aluminum; EEx d housing } 5 1) EEx d version without cable gland.
(flameproof)1), not CSA
2) Not for EEx d, FM/CSA approval
Explosion protection
6 Without
With explosion protection EEx ia/ib or
} N
E Selection and ordering data Order No.
EEx d (CENELEC/FM/CSA)
Accessories
With explosion protection EEx n G
(CENELEC) NCS sensor 6 DR 4 0 0 4 - 7NN7 0
for non-contacting detection of position
Connection thread (not for EEx d version), cable length 6 m
electrical/pneumatic (19.68 ft)
M20 x 1.5 / G¼ } G
½-14 NPT / ¼-18 NPT N Non explosion-proof 8
M20 x 1.5 / ¼-18 NPT M Explosion-protected, EEx ia/ib 6
½-14 NPT / G¼ P For part-turn actuators, without mounting 1
M25 x 1.5 / G¼ (only EEx d version)1) Q console
With PROFIBUS plug M12 / G¼2) R
For linear actuators up to 14 mm 2
With PROFIBUS plug M12 / S (0.55 inch), without mounting bracket
¼-18 NPT2)
M20 x 1.5 / VDI/VDE 3847 V For linear actuators >14 mm (0.55 inch), 3
to 130 mm (5.12 inch) for mounting to
Limit monitor IEC 60534-6, without mounting kit
Installed, incl. 2nd cable gland3) The EMC filter module is additionally
Without } 0 required for the controller unit.
Alarm module; electronic 1 (separate order item, see below)
(6DR4004-.A)
SIA module; slot-type initiators 2
(6DR4004-.G); not for EEx d version)
Optional modules
Installed, incl. 2nd cable gland3)
Without } 0
Iy module for position feedback 1
signal (4 ... 20 mA) (6DR4004-.J)
EMC filter module for external 2
position sensor (C73451-A430-D23),
(not for EEx d version)
Iy module and EMC filter module for 3
external position sensor, not for EEx d
version

6/16 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Selection and Ordering Data Order No. Mounting kit for other linear actuators
• Retrofitting kit for Moore series 72 and 750 } TGX:16152-117
Accessories valve positioners C)
Alarm module for 3 alarm outputs and • Fisher type 657/667, size 30 to 80 } TGX:16152-110
1 binary input (functionality: 2 limit monitors, C)
1 fault alarm, 1 binary input) • SAMSON actuator type 3277 (yoke dimen- } 6DR4004-8S
• Without explosion protection } 6DR4004-8A sion (H5) = 101 mm 2) (integrated connec-
tion without tube)
• With explosion protection CENELEC } 6DR4004-6A
• With explosion protection FM 1) 6DR4004-7A Pipe mounting
Mounting bracket for pipe mounting of the } TGX:16152-117
SIA module (slot-type initiator alarm
SIPART PS2 position (e.g. when using the C)
module, not for 6DR4 version and not for
NCS sensor)
EEx d version)
• Without 6DR4004-8G VDI/VDE 3847 adapter for actuators with
• With explosion protection FM and 6DR4004-6G VDI/VDE 3847 interface
CENELEC 1) made of aluminum, incl. fastening screws
Mounting kit also required: e.g. for linear
Iy module for position feedback signal actuator 6DR4004-8VK/-8VL or part-turn
(4 to 20 mA) actuator 6DR4004-8D
• Without explosion protection } 6DR4004-8J
• With explosion protection CENELEC } 6DR4004-6J • single-action, for positioner 6DR5.11- ... in 6DR4004-8CE10
aluminium casing
• With explosion protection FM 1) 6DR4004-7J
• single-action, for positioner 6DR5.10- ... in 6DR4004-8CD10
HART module (only for 6DR400 version) plastic casing
• Without explosion protection } 6DR4004-8H
• With explosion protection CENELEC } 6DR4004-6H • double-action, for positioner 6DR5.20- ... in 6DR4004-8CD20
plastic casing
• With explosion protection FM 1) 6DR4004-7H
• single-action, with manometer, for positio- 6DR4004-8CE11
HART modem for connecting to PC or ner 6DR5.11- ... in aluminium casing
laptop for 6DR40... and 6DR5...
• single-action, with manometer, for positio- 6DR4004-8CD11
• with RS232 interface } 7MF4997-1DA ner 6DR5.10- ... in plastic casing
D)
• with USB interface }
D)
7MF4997-1DB
• double-action, with manometer, for positio-
ner 6DR5.20- ... in plastic casing
6DR4004-8CD21
6
Mounting kit for NAMUR part-turn actua- VDI/VDE-3847 mounting block for linear
tors actuator with IEC534-6 interface (NAMUR
lantern)
(VDI/VDE 3845, without mounting plate) } 6DR4004-8D
incl. fastening material
The following mounting plates can be used
with the NAMUR part-turn actuator mounting • VDI/VDE 3847 mounting block G¼ 6DR4004-8CA00
kit 6DR4004-8D. • VDI/VDE 3847 mounting block ¼" NPT 6DR4004-8CA01
Size W x L x H (H = height of shaft butt)
• 30 x 80 x 20 mm } TGX:16152-105 Additional actuator items can be found at
C) the following Internet address:
• 30 x 80 x 30 mm } TGX:16152-147 www.siemens.com/sipartps2
C) Customer-specific actuators available on
• 30 x 130 x 30 mm } TGX:16300-149 request.
C)
Manometer block including pressure gauge
• 30 x 130 x 30 mm } TGX:16300-151
• For single-action SIPART PS2 positioner 6DR4004-1M 3)
Mounting kit for other part-turn actuators (2 manometers, scaled in MPa and bar)
The following mounting plates can be used 6DR4004-2M 3)
together with the NAMUR part-turn actuator • For double-action SIPART PS2 positioner
mounting kit 6DR4004-8D. (3 manometers, scaled in MPa and bar)
• SPX (DEZURIK) Power Rac, sizes R1, R1A, } TGX:16152-328 Connection block, for safety solenoid valve
R2 and R2A C) with extended mounting flange to NAMUR
• Masoneilan Camflex II } TGX:16152-350 • For mounting to IEC 534-6 6DR4004-1B
C)
• For SAMSON actuator (integrated mount- 6DR4004-1C 4)
• Fisher 1051/1052/1061, sizes 30, 40, 60 to } TGX:16152-364 ing) see above
70 C)
• Fisher 1051/1052, size 1033 } TGX:16152-348 } Available ex stock.
C) C) Subject to export regulations AL: N, ECCN: EAR99
Mounting kit for NAMUR linear actuators D) Subject to export regulations AL: N, ECCN: EAR99H
NAMUR linear actuator mounting kit with } 6DR4004-8V 1) U.S. certification by FM institute
short lever arm (2 to 35 mm) 2) With a yoke dimension H5 = 95 mm, only the SIPART PS2 in a metal
• Lever arm for travels from 35 mm to 130 cm } 6DR4004-8L casing can be used.
(1.38 inch to 5.12 inch) 3) 1MN or -2MN with NPT thread, scaled in MPa and psi.
• Reduced mounting kit for linear actuator } 6DR4004-8VK 4) Only together with 6DR4004-8S and 6DR4004-1M.
(without fixing angle and U-bracket), with
short lever with up to 35 mm travel
(1.38 inch)
• Reduced mounting kit for linear actuator } 6DR4004-8VL
(without fixing angle and U-bracket), with
long lever with >35 mm travel (1.38 inch)

Siemens FI 01 · 2006 6/17


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

External position detection system C73451-A430-D78


(with explosion protection to CENELEC,
EEx ia, ib) for separate mounting of position
sensor and controller (for for EEx d version),
comprising SIPART PS2 plastic casing with
integral potentiometer and sliding clutch
(without electronics and valve block)
The EMC filter module is additionally
required for the controller unit.
(separate ordering item below)
EMC filter module for connection of exter- C73451-A430-D23
nal position sensor (10 kΩ) or NCS sensor
(not for EEx d version)
Documentation (see notes below)
Instruction Manual SIPART PS2
• German/English A5E00074600

• French/Italian/Spanish A5E00074601

Instruction Manual SIPART PS2


PROFIBUS PA
• German/English A5E00120716

• French/Italian/Spanish A5E00120717

Instruction Manual NCS Sensor


• German/English/French/Spanish/Italian A5E00097485

Instruction Manual SIPART PS2 EEx d


• German/English A5E00165376

Instruction Manual SIPART PS2 EEx d PA


6 • German/English A5E00165378

SIPART PS2 device documentation


• CD-ROM with complete documentation for A5E00214567
all device versions
Device manual for SIPART PS2
(not PA and FF)
• German A5E00074630

• English A5E00074631

Manual for SIPART PS2 PROFIBUS PA


• German A5E00127924

• English A5E00127926

SITRANS I outgoing isolator HART


(see „SITRANS I supply units and isolation
amplifiers“) with
• 24 V DC power supply 7NG4130-1AA11

• 230 V AC power supply 7NG4130-1BA11

Note
All the above mentioned manuals are included on CD-ROM or
can be downloaded from the Internet.
Following manuals are available in addition as downloads from
the Internet or are included on CD-ROM:
• Instruction Manual SIPART PS2 FF, Electropneumatic Posi-
tioner (6DR56xx) with Foundation Fieldbus
- German/English: A5E00214570
• Instruction Manual SIPART PS FF, Electropneumatic Positioner
(6DR56xx) with Foundation Fieldbus
- German: A5E00214568
- English: A5E00214569

6/18 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Scope of delivery:
■ More infomation
Positioners
Training
• 1 SIPART PS2 positioner as ordered
• 1 CD-ROM with the complete documentation for all versions Refer to Catalog ITC for details of training courses for these de-
and accessories vices.
• Manual "SIPART PS2 - Configuration At a Glance" Special versions
Mounting kit for NAMUR linear actuators (see the following On request
images)
• 1 mounting bracket
• 2 mounting prisms
• 1 U-bracket
• 1 lever arm with adjustable pick-up roll
• 2 U-bolts
• Various screws and lock washers
Mounting kit for NAMUR part-turn actuators (see the follo-
wing images)
• 1 coupling wheel
• 1 driver pin
• 8 scales
• 1 pointer
• Various screws and lock washers
Caution: The mounting consoles and the screws for mounting
onto the part-turn actuator are not included in the scope of deli-
very and must be provided by the customer (see Technical spe-
cifications). 6

Siemens FI 01 · 2006 6/19


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Dimensional drawings
50 x 4 (1.97 x 0.16) x M6

99 (3.89)1)

(1.16) (1.16)
29.5 29.5
95 (3.74)

74 (2.91)1)
72 (2.83)
185 (7.28) All air
connections 11.2 (0.44)
G 1/4 or 1/4 NPT

50 x 4 (1.97 x 0.16) x M6
84 (3.31)

(1.16)
29.5

59 (2.32)
185 (7.28) All air
connections 11.2 (0.44)
G 1/4 or 1/4 NPT
98 (3.86)1)
96.6 (3.80)

M20 x 1.5

1) For stainless steel version only

Plastic and stainless steel casing (top), aluminium casing (center), plas-
tic and metal casing (bottom), dimensions in mm (inch)

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Flameproof casing left, dimensions in mm (inch)

6/20 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Electric connection of 2-, 3- and 4-wire device (6DR52.. and
Mounting level of positioner 6DR53..)
Devices of types 6DR52.. and 6DR53.. can be operated in a 2-,
>4 mm

25 (0,98)
3- and 4-wire system.
(0.16) M6 4 +0,1 (0.16+0.04)

(0,16)
4

(0.47)
12
Mounting plate *) R ³ 250 W if req. 2
+ I H+
3
- i y = 4 to 4
I 20 mA
5

Part-turn actuator 6
7
IW
8
35 (1.38)
-
HART PC/Laptop
modem

*) Only required with current sources not conforming to HART

SIPART PS2 electropneumatic positioner, example of connection for com-


6,

munication through HART for 6DR52..


5

Two-wire system
F05-Lkr.- 50 (1.97)
2
+ 3
Mounting onto part-turn actuators; mounting plate (scope of delivery of
actuator manufacturer), extract from VDI/VDE 3845, dimensions in mm J
4 ... 20 mA 4
5
6
(inch)

■ Schematics 6
7
_
Electric connection of 2-wire devices (6DR50.. and 6DR51..) 8
9
Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire BE1
10
system.

Three-/Four-wire system
+ 6
Two-wire system 4 ... 20 mA
_ 7 + 2
J
8 3
18 ... 30 V _
9 4
BE1
10 5
*)
+
6
SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and 0/4 ... 7
6DR51.. 20 mA _
J 8
Electric connection of PROFIBUS PA device (6DR55..) and 9
Foundation Fieldbus devices (6DR56..) BE1
10

*) Jumper between 5 and 7 only for three-wire system


+ £ 30 V
81 SIPART PS2 electropneumatic positioner, input circuits for 6DR52..
*)
- 82

+ £ 24 V
6
PROFIBUS PA and
7
FOUNDATION Fieldbus connection
-

9
10 BE1

*) Input for safety shutdown (activated using coding jumper)

SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner, input


circuit for 6DR55.. and 6DR56..

Siemens FI 01 · 2006 6/21


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Mounting of SIPART PS2 on linear actuators Mounting of SIPART PS2 on part-turn actuators

6/22 Siemens FI 01 · 2006


Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Mounting of SIPART PS2 EEx d on linear actuators Mounting of SIPART PS2 EEx d on part-turn actuators

Siemens FI 01 · 2006 6/23

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