1 Operation m1190
1 Operation m1190
M1190
CUSTOMER JOB #WS0004-GM
Keep this manual. Read all instructions before use to avoid serious injury
or death. Refer to Section 0 Safety in the Operation and Maintenance
Manuals for important safety information. The instructions contained
herein assume that the equipment (and in case of a retrofit, the entire
processing line including this retrofitted equipment) incorporates a safety
guarding system, which strategically positions perimeter guarding in the
front and back of the line which can include (as may be applicable to the
configuration of the machines), 1) guard locked interlocked doors, 2) a
safety PLC, 3) light curtain(s), 4) laser scanner(s), 5) safety contactors, and
6) visual/audible signals.
CONFIDENTIAL
Red Bud Industries, Inc. claims proprietary rights in the materials disclosed herein. The information, data, and
drawings in this document are confidential and supplied with the understanding that they will not be transferred,
reproduced, disclosed to third parties, or used to manufacture anything shown herein without prior written consent
of an authorized representative of Red Bud Industries, Inc. All tangible materials and confidential information shall
be returned and/or deleted/destroyed upon Red Bud Industries, Inc.'s request.
Rev. 1.0
Red Bud Industries
Table of Contents
Page
List of Illustrations
Introduction To Operation
Red Bud Industries Introduction To Operation
I.1 Purpose
This group of machines unites into one line to comprise a Coil Processing System.
A Coil Processing System is a group of machines arranged for processing strip, sheet, or plate through the
machines that shape, size, or otherwise convert the material into desired part or material configurations.
This Red Bud Industries’ Coil Processing System is engineered in accordance with our interpretation of all
applicable American National Standards Institute’s requirements to protect personnel from potential hazards
related to the intended purpose, function, and capacities of the system. The engineering also considered potential
hazards that might be introduced by reasonably foreseeable misuse or abuse of the system. Any use of this
system other than for its intended purpose may cause unforeseen hazards.
The machine is designed for installation on a level concrete floor and in indoor locations with moderate
ambient temperature and humidity conditions. The machine is intended to be incorporated with a Perimeter
Safety System which guards the perimeter of the machine, where applicable, and further separates the line into
zones. Refer to the provided layout drawing, if applicable, demonstrating the Perimeter Safety System. The
Perimeter Safety System may incorporate one or more of the following:
• Welded wire mesh perimeter fencing.
• Light curtains.
• Solenoid controlled gate interlocks.
• Key switch option pods allowing maintenance mode operation.
• Easily accessible emergency-stop buttons in multiple locations throughout the line.
Red Bud Industries has always placed safety as the highest priority. Safety is ever
changing and constantly evolving. As such, Red Bud Industries has recommended, and
will continue to recommend, a Perimeter Safety System for Coil Processing Systems to
all of its customers. However, for those customers who have expressly decided not to
install or retrofit a Perimeter Safety System on their Coil Processing System, or, for
those customers who have ordered equipment to be incorporated into an existing Coil
Processing System without a Perimeter Safety System and as a result Red Bud
Industries has not included a Perimeter Safety System for the components being
purchased since a Perimeter Safety System is designed to contain the entire line, Red
Bud Industries strongly recommends the user applies a floor-painted visual barrier.
Examples are shown in Illustrations I-1 through I-5. The visual barrier is to remind
individuals to remain free and clear of designated area while the Coil Lift and/or
mandrel is energized, as well as during the coil loading/removal process. Awareness
means are not a substitute for proper training, supervision, and an alert work crew that
is aware of the potential hazards associated with entry into the machinery zone. Failure
to remain clear of this pinch hazard area may result in serious injury or death.
Illustration I-1
Floor-painted Visual Barrier Example 1
Illustration I-2
Floor-painted Visual Barrier Example 2
Illustration I-3
Floor-painted Visual Barrier Example 3
Illustration I-4
Floor-painted Visual Barrier Example 4
Illustration I-5
Floor-painted Visual Barrier Example 5
I.2 Service Policy The Bradbury Company after business hours telephone
number is +1 620 345 8910.
This section explains the terms, conditions, and pricing
of service. For EPS performance issues related to the pickling
portion of the line, The Material Works after business
hours telephone number is +1 618 477 7534.
I.2.1 Service By Phone
The Service Department and Red Bud Industries, Inc.’s I.2.2 Service By Email
Parts Department are available 24 hours a day, 7 days a
week via our “Hot Line” service. Equipment service issues are assigned a ticket number to
provide our Service Technicians better visibility of
FOR SERVICE outstanding issues, prompt them to work for an even
During our regular business hours of 7 a.m. to 5 p.m. quicker resolution, and remind them to follow up with
Central Time, please call +1 618 282 2774. you to verify the solution provided has eliminated the
For General questions or the first available Technician - issue(s) reported. In order to open a ticket for a non-
dial 826 emergency issue, please send an email outlining your
For Electrical questions - dial 827 company name, machine number (M____), and a brief
For Hydraulic questions - dial 828 description of the issue to
For Programming questions - dial 829 [email protected].
The diagrams below show the length, width, and depth relationships for typical sheet shapes.
L1
RECTANGLE
D1 D2 L 1 = L 2
W1 W2 W 1 = W 2
D 1 = D 2
L2
L1
PARALLELOGRAM
W1 D1 D2 L 1 = L 2
W 1 = W 2
W2 D 1 < D 2
L2
L1
CAMBER
W1 W2 L 1 < L 2
W 1 = W 2
D1 D2 D 1 = D 2
L2
Typical Sheet Shapes
Strip Delta Length In Allowable Camber Strip Delta Length In Allowable Camber
Width 3048 MM In 3048 MM Width 3048 MM In 3048 MM
0.254 mm 0.102 mm 0.254 mm 0.076 mm
0.508 mm 0.203 mm 0.508 mm 0.127 mm
0.762 mm 0.330 mm 0.762 mm 0.203 mm
1.020 mm 0.432 mm 1.020 mm 0.254 mm
1.270 mm 0.533 mm 1.270 mm 0.330 mm
914 mm 1.524 mm 0.635 mm 1524 mm 1.524 mm 0.381 mm
1.778 mm 0.737 mm 1.778 mm 0.457 mm
2.032 mm 0.838 mm 2.032 mm 0.508 mm
2.286 mm 0.965 mm 2.286 mm 0.584 mm
2.540 mm 1.067 mm 2.540 mm 0.635 mm
2.794 mm 1.168 mm 2.794 mm 0.711 mm
3.048 mm 1.270 mm 3.048 mm 0.762 mm
3.175 mm 1.321 mm 3.175 mm 0.787 mm
0.254 mm 0.076 mm 0.254 mm 0.051 mm
0.508 mm 0.152 mm 0.508 mm 0.102 mm
0.762 mm 0.229 mm 0.762 mm 0.152 mm
1.020 mm 0.330 mm 1.020 mm 0.203 mm
1.270 mm 0.406 mm 1.270 mm 0.254 mm
1219 mm 1.524 mm 0.483 mm 1829 mm 1.524 mm 0.330 mm
1.778 mm 0.559 mm 1.778 mm 0.381 mm
2.032 mm 0.635 mm 2.032 mm 0.432 mm
2.286 mm 0.711 mm 2.286 mm 0.483 mm
2.540 mm 0.787 mm 2.540 mm 0.533 mm
2.794 mm 0.864 mm 2.794 mm 0.584 mm
3.048 mm 0.965 mm 3.048 mm 0.635 mm
3.175 mm 0.991 mm 3.175 mm 0.660 mm
The safety spare parts list is still in progress. We will update this list shortly.
SLIT &
STRETCHER STRETCHER
SLIT LEVEL LEVEL
SL STD-HS-HSR-DA STD-HS-HSR-DA STD-HS STD-HS
305 MPM 17- 17- 17- 18 __ __ __ 16- 16- 16- 18 __ __ __ 15- 15 __ __ 14- 14 __ __
SPM 55- 55- 55- 60 __ __ __ 53- 53- 53- 58 __ __ __ 48- 48 __ __ 46- 46 __ __
610 MPM 24- 28- 28- 32 __ __ __ 23- 27- 27- 30 __ __ __ 23- 25 __ __ 21- 24 __ __
SPM 40- 46- 46- 52 __ __ __ 38- 44- 44- 50 __ __ __ 38- 41 __ __ 35- 39 __ __
914 MPM 29- 40- 37- 46 __ __ __ 27- 38- 35- 44 __ __ __ 27- 35 __ __ 24- 32 __ __
SPM 32- 44- 40- 50 __ __ __ 29- 42- 38- 48 __ __ __ 29- 38 __ __ 26- 35 __ __
1219 MPM 32- 49- 40- 60 __ __ __ 29- 48- 39- 57 __ __ __ 29- 39 __ __ 26- 35 __ __
SPM 26- 40- 33- 49 __ __ __ 24- 39- 32- 47 __ __ __ 24- 32 __ __ 21- 29 __ __
1524 MPM 35- 56- 44- 73 __ __ __ 32- 55- 43- 70 __ __ __ 30- 41 __ __ 27- 38 __ __
SPM 23- 37- 29- 48 __ __ __ 21- 36- 28- 46 __ __ __ 20- 27 __ __ 18- 25 __ __
1829 MPM 37- 64- 48- 82 __ __ __ 35- 59- 46- 77 __ __ __ 33- 48 __ __ 29- 46 __ __
SPM 20- 35- 26- 45 __ __ __ 19- 32- 25- 42 __ __ __ 18- 26 __ __ 16- 25 __ __
2134 MPM 38- 70- 51- 92 __ __ __ 36- 64- 49- 81 __ __ __ 34- 51 __ __ 30- 49 __ __
SPM 18- 33- 24- 43 __ __ __ 17- 30- 23- 38 __ __ __ 16- 24 __ __ 14- 23 __ __
2438 MPM 39- 76- 54- 102 __ __ __ 37- 68- 51- 88 __ __ __ 34- 54 __ __ 29- 51 __ __
SPM 16- 31- 22- 42 __ __ __ 15- 28- 21- 36 __ __ __ 14- 22 __ __ 12- 21 __ __
3048 MPM 39- 84- 55- 122 __ __ __ 38- 64- 52- 98 __ __ __ 39- 55 __ __ 39- 46 __ __
SPM 13- 28- 18- 40 __ __ __ 12- 21- 17- 32 __ __ __ 13- 18 __ __ 13- 15 __ __
3658 MPM 49- 91- 59- 139 __ __ __ 40- 66- 55- 102 __ __ __ 40- 66 __ __ 40- 54 __ __
SPM 11- 25- 16- 38 __ __ __ 11- 18- 15- 28 __ __ __ 11- 18 __ __ 11- 15 __ __
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Title ________________________________________
I.11 Glossary
TERM DEFINITION
TERM DEFINITION
TERM DEFINITION
TERM DEFINITION
Hindering Tank Tank located directly below the Turbine Chamber that allows the grit
to be re-circulated through the system.
Holddown Mechanism that restrains movement of a workpiece during shearing
action.
Hub Center of wheel or device as in a Slitter knife hub.
Inlets Openings for incoming oil or air.
Interpolate To draw a conclusion based on the averages of other similar
information.
JIT (Just In Time) To provide goods or services with deliveries in close proximity to
other subsequent operations.
Jog Start momentary motion to (machine) by manual means.
Keeper Arms Side supports which are attached to the Uncoiler’s mandrel shoes used
to stabilize narrow coils as they are uncoiled.
Keylock Selector A selector switch that can be locked in position using a key.
Leveler (Roller) Device with relatively small diameter work rolls which are held rigid
by backup rolls to prevent unwanted roll deflection; backup rolls are
not full width rolls and are located at points across the width of work
rolls; backup rolls are independently depth adjustable and cause
varying deflection of work rolls to stretch coil at a corresponding
location; this permits normalization of some transverse stresses in coil;
Leveler can reduce many out of flatness conditions including coil set,
crossbow, wavy edges, and center buckles; all Levelers have a
practical limit of effectiveness so, depending on condition of coil, the
Leveler may not be able to completely remove all out of flatness
defects and cannot remove camber.
Leveler (Stretcher) Device which normalizes all stress in coil by stretching material
beyond its elastic plastic limits to permanently relieve any stresses
within it; when used with a reciprocating feed device, the entire coil
can be leveled in continuous operation.
Locator Device that indicates position.
Lockout Method of intentionally rendering a device inoperable.
Longitudinal Lengthwise.
Loop Material that accumulates in loop area.
Loop Area Area in which material accumulates in the line.
TERM DEFINITION
Looper A roller assembly placed between the Slitter and Tension Stand,
allowing material to form a double loop within the Looping Pit.
Mandrel Tooling or machine component used to provide internal support.
Manifold Block with multiple openings used for joining pneumatic or hydraulic
components.
Master Link Device that is used to connect the leading and trailing ends of a strand
of chain.
Material To contain or restrict the movement of coil strip.
Containment
Micarta Resilient material used in applications where coil strip must be
gripped, guided, or supported without marring material surface.
Micarta Guides Device on a machine to direct motion (see Guide) (see Micarta).
Motor Grip Feed Device used to grip and transport precise lengths of coil into a Press or
Shear with motor driven reciprocating motion.
Nibbler A device used to sever coiled strip by cutting small notches in the strip
as the device traverses across the width of the strip.
Non-Piloted Dies Die or form of tooling that does not use pilot pins to align the part.
Non-Woven Specially designed tensioning rolls for oily material.
Offline Base A movable base used to shift a Slitter in and out of line, normally used
for offline tooling changes.
Operator Interface Numeric keypad and display that allows user to communicate with
PLC (see PLC processor).
Oscillating Scrap Scrap guides that move or swing back and forth.
Guides
PLC Processor Programmable logic controller.
Packaging System A system used to band and package slit coils.
Packed Arbor A type of Slitter consisting of solid machined arbors that typically uses
a series of knives and spacers with some type of locking nut to apply
pressure and hold the tooling into place.
Parallelism Lying or moving in the same direction but always the same distance
apart.
Passline Horizontal path that material travels as it passes through the line.
TERM DEFINITION
Peeler Device used to separate outside wrap of coil and to facilitate threading
of the leading edge into the next piece of equipment.
Photocell Photoelectric cell.
Pinch Rolls Set of steel rolls, at times rubber or polyurethane covered, with the
ability of one roll to be movable by manual or hydraulic power; when
rolls are closed, the strip is pinched between them and when rotating
power is applied to the roll or rolls, strip is propelled through this
pinch.
Pneumatic Circuits Air type machine control.
Power Traversing Probe system that accurately positions coil by sensing edge location of
Uncoiler Base coil strip as it enters Straightener; Uncoiler is moved to maintain this
position by hydraulic slide to compensate for telescoped coils.
Prime Shear Main device used to sever coiled strip to the finished part length.
Probes Device that senses the edge of a coil as it is processed.
Purge Process of removing air or foreign material from hydraulic system or
component.
Push Off A hydraulic powered device used in conjunction with a Coil Lift to
unload slit coils from the rewind mandrel.
Rake Angle or incline at which the upper knife is permanently positioned
relative to the bottom knife in a shearing device.
Ram (Machine) member that reciprocates linearly and to which tooling is
attached.
Recoiler A machine used for rewinding processed material.
Recoiler Clamp A clamping device integrated into the Recoiler that holds the strips
tight during the rewind process.
Regenerative Drive An electric motor being used to create back tension for tensioning
rolls. During the slitting process this drive also generates electricity
that can be used to help drive the Recoiler.
SLC-500 Controller Type of PLC (see PLC processor).
Scrap Fragments of stock removed in manufacturing; waste or discarded
material.
Setpoint Weight User entered weight at which line will automatically stop.
Shear Ram Vertical plate to which upper cutting knives are attached.
02/22/12 11:00
IN-24 Introduction To Operation
Red Bud Industries
Introduction To Operation
TERM DEFINITION
Sheet Line Line configuration where previously cut sheets of material are
processed and remain in sheet form.
Shim Thin piece of material used to fill space, as in shimming Shear blade.
Shoe Part of Stock Uncoiler that presses against inner ring of coil.
Skim Transfer Tank Tank that separates unusable grit and scale from the slurry mixture and
transports material to the Filtration System.
Slitter Machine with circular cutting knives used to make longitudinal cuts in
coiled strip.
Slurry Mixture primarily consisting of steel grit and water used in the EPS
process.
Solenoid Electrical device used for mechanical activation of hydraulic and
pneumatic valves.
Square A rectangular part where the corner to corner diagonal measurements
are equal.
Squaring A process that minimizes the difference between the corner to corner
diagonal measurements of a rectangular part when the diagonal
measurements are not already equal.
Straightener Device which uses power or pull-thru rolls mounted offset to one
another in order to permit flexing of coil as it passes between rolls by
reverse flexing of coil; non-direction stress resulting from coiling of
material may be removed; Straighteners depend on rigidity of rolls or
fixed backup rolls to prevent adding additional stress due to roll
deflection and are limited to amount of working of material they can
do; Straighteners cannot remove wavy edge, center buckle, camber, or
extensive cross bow.
Strand Length Apparent length difference of strands between the Recoiler and the
Differential Slitter which is caused by crown in the coil. This results in larger
diameter coils being wrapped up on the Recoiler generally in the
middle of the coil.
Strapping Rails Devices placed beneath the skid and atop the Rollout Conveyor that
allow strapping to be thread beneath the skids for the purpose of
banding.
Stress Force applied divided by area across which it is applied.
Strip Divider Circular discs mounted on quick change tooling bars commonly used
to eliminate strip crossover during rewinding.
TERM DEFINITION
Stripper Mechanism or die part for removing parts or material from punch or
knife edge.
Switch Actuator Operator controls used to initiate (machine) (slide) (ram) motion
(cycles). (See control, hand; control, foot; control PSD; pedal (treadle),
foot; treadle bar, (foot); two hand trip).
T-Bar T-shaped assembly on Feed that gripper travels on.
T-Handle T-shaped handle used to turn device.
TIR Total indicator readout.
Tailout The process of passing through and remove the end of a coiled strip
from the line.
Tamper A mechanism that periodically taps or pushes against the edge of parts
as they are being stacked. The purpose is to align the parts relative to
the pieces already on the skid in order to produce a neat stack.
Tare Weight of a skid which is deducted from the gross weight to determine
the actual weight of the processed parts.
Teetering Tank Tank that separates large and small particles of the slurry mixture
through the centrifugal separators, which then deposits the usable grit
into the Hindering Tank and transports all unusable material to the
Filtration System.
Tension Applied load along length of processed material to produce tight
condition to improve material tracking and keep coils tight during
uncoiling or recoiling.
Tension Rolls A roller type tensioning device that normally uses either a water
cooled brake or a regenerative drive to control the back tension.
Tension Stand A mechanism containing drag pads or tension rolls or a combination of
both, normally used to maintain back tension during the rewinding
process.
Theodolite Surveyor’s instrument for measuring angles.
Threading Act of passing leading end of material through, between, or across
(machine) or its components.
Tonnage Totalizer System register that keeps track of the total amount of weight (in tons)
processed since installation.
Tooling Base An offline tooling storage area that traverses with the Slitter.
TERM DEFINITION
Transducer Electronic device that converts input energy to another form of output
energy.
Traverse Lateral movement of equipment or material.
Turbine Device consisting of a motor and a Turbine blade used to propel slurry
against the material.
Turbine Angle Angle applied to the Turbine which in turn adjusts the angle that the
slurry impacts the material.
Turbine Chamber A component of the EPS Cell where scale is removed from the
material.
Turbine Chamber A component of the EPS Cell consisting of the Hindering Tank,
Tank Teetering Tank, and Skim Transfer Tank.
Turbine Load Amperage draw on the Turbine motors based upon the slurry and
Turbine speed.
Turbine Speed Speed of the Turbine measured in rotations per minute.
Turnstile Two, three, or four arm device used to prestage coil.
Underloop Coil Unwinds coiled strip in reversed fashion whereas side of material
which is normally on bottom during processing is on top.
Uncoiler Unwinding mechanism for holding steel coils.
Variable Rake Shear A shearing device where the angle or incline of the upper knife relative
to the lower knife can be adjusted.
Water Cooled Brake A disc brake assembly using recirculating water to help dissipate heat.
Wavy Edge Condition in which edge of coil is longer than center causing non-flat
wave along edge; also known as fluted edge.
Winder A powered device used to wind or wrap up trimmed scrap from a coil.
CONFIDENTIAL
Red Bud Industries, Inc. claims proprietary rights in the materials disclosed herein. The information, data, and
drawings in this document are confidential and supplied with the understanding that they will not be transferred,
reproduced, disclosed to third parties, or used to manufacture anything shown herein without prior written consent
of an authorized representative of Red Bud Industries, Inc. All tangible materials and confidential information shall
be returned and/or deleted/destroyed upon Red Bud Industries, Inc.'s request.
Safety Operation Red Bud Industries
Safety Operation
Safety Operation
Red Bud Industries
IMPORTANT SAFETY
INFORMATION
0.1 Introduction • Local, state, and/or provincial regulations.
Red Bud Industries designs and manufactures • Work rules and tradelines.
complete systems for processing material through • Plant safety rules and procedures.
machines that shear, slit, form, stamp, or otherwise
This Safety Manual is made available to Processing
process the material.
System employers/users for the purpose of assisting
The employer/user is solely responsible for the them in recognizing and meeting their safeguarding
training of its workers, development and enforcement responsibilities to provide a safe working
of safety warnings and employer’s safe work environment for personnel involved in the production
practices, and the safeguarding of hazards. To help (including, but not limited to, operation, helping,
you meet your responsibility under local, state, threading, tail out, and/or material handling) and/or
provincial, and federal safety laws, Red Bud non-production/non-operation (including, but not
Industries provides design features on its Processing limited to, supervision, set up, service, cleaning,
Systems and safety information that include: repair, maintenance, custodial, die or tool setting,
• Guards and covers for power transmission adjustment, inspection, and/or troubleshooting)
components. functions of Processing Systems. Please note that
illustrations may omit the guards in some cases to
• Safeguarding including lockable disconnects, provide clearer illustrations of the machinery.
doors, and safety interlocks where there is a
potential for personnel exposure to point of The employer/user is in the best position to ensure
operation and other hazards. that the Processing System is operated, used,
serviced, inspected, and maintained safely. The
• Warnings on the machine as well as safety employer/user shall provide a workplace free of
information in the manuals. hazards to the extent possible and comply with
Safeguarding of hazards for the installed Processing applicable OSHA regulations, including but not
System is the primary responsibility of the employer/ limited to OSHA 29 CFR 1910.147 relating to
user of the Processing System. Red Bud Industries lockout. The employer/user is responsible for
has extensive experience in the design and establishing its own safety, training, inspection, and
construction of Processing Systems; we have also preventive maintenance program(s) that best suit its
acquired considerable knowledge about the care and particular machine and operating environment.
use of Processing Systems from working closely with Implementation of such programs is necessary to
many of the users of these Processing Systems. ensure that any individuals who perform either
production (including, but not limited to, operation,
Federal regulations and industry Safety Standards helping, threading, tail out, and/or material handling)
recognize that the employer/user is far more familiar and/or non-production/non-operation (including, but
with the many factors that must be considered in not limited to, supervision, set up, service, cleaning,
identifying the potential hazards associated with any repair, maintenance, custodial, die or tool setting,
specific system and for adopting an effective hazard adjustment, inspection, and/or troubleshooting)
control strategy for that system. These factors include functions of the Processing System do so in a safe
but are not limited to the following: and proper manner. The employer/user's safety
• Plant layout. program should include, but not be limited to,
training, instruction, periodic continuing safety and
• Product design. instruction meetings, and supervision of all
• Specific manufacturing processes. individuals involved with any and all aspects of
Processing Systems and should also include, but
• Operator training and expertise. should not be limited to, the following:
• Level and frequency of supervision.
IMPORTANT SAFETY
INFORMATION
• Provide a workplace free from recognized material handling) and/or non-production/non-
hazards and comply with OSHA and ANSI operation (including, but not limited to,
regulations. supervision, set up, service, cleaning, repair,
maintenance, custodial, die or tool setting,
• Conduct inspections of the workplace where the
adjustment, inspection, and/or troubleshooting)
Processing System will be operated and make
functions relating to the Processing System for
sure that it complies with OSHA and ANSI (e.g.
all personnel to follow.
lockout; guarding; safety signage).
• If feasible, provide OSHA training courses to
• Before allowing individuals to perform either
such individuals.
production (including, but not limited to,
operation, helping, threading, tail out, and/or • Develop periodic maintenance, service,
material handling) and/or non-production/non- cleaning, repair, custodial, and inspection
operation (including, but not limited to, procedures for the Processing System.
supervision, set up, service, cleaning, repair,
• Post appropriate safety posters (e.g., OSHA
maintenance, custodial, die or tool setting,
posters) for such individuals to see.
adjustment, inspection, and/or troubleshooting)
functions on the Processing System, provide • Prohibit modification of safety features by any
such individuals with thorough training, individual.
instruction, and guidance regarding the features • Prohibit and threaten with appropriate sanctions
and layout of controls of the Processing System. any disabling or bypassing of safety features.
(e.g., conduct lectures; provide hands-on
training; administer safety quizzes; receive • Periodically evaluate your employer/user’s
startup training from equipment manufacturers.) safety program(s) for appropriate content and
ways to increase their effectiveness.
• Provide such individuals with safe tools and
other devices to perform production (including, These safety issues are discussed in greater detail in
but not limited to, operation, helping, threading, the sections that follow.
tail out, and/or material handling) and/or non-
production/non-operation (including, but not
limited to, supervision, set up, service, cleaning, The safety features and
repair, maintenance, custodial, die or tool programming for the Processing
setting, adjustment, inspection, and/or System must remain in their
troubleshooting) functions on the Processing original, intended state. The
System. original design of the Processing
• Require such individuals to read and know the System incorporates among other
contents of all product manuals which come things, safety features, which serve
with the Processing System. The product to facilitate the safe use and
manuals are part and parcel of the Processing operation of your Processing
System. System. Safety is paramount. Red
Bud Industries strongly
• Require such individuals to read and be familiar recommends against modification
with the warning labels, instruction labels, and of any portion of the Processing
all product safety signage. System because such modification
• Establish deliberate and well-reasoned negatively impacts the
employer’s safe work practices for both performance, integrity, safety,
production (including, but not limited to, design, and operation of the
operation, helping, threading, tail out, and/or Processing System.
IMPORTANT SAFETY
INFORMATION
The following parts are applicable to Processing
0.2 Regulations And Safety Systems and should also be made readily available to
affected plant supervisory personnel:
Standards • OSHA 29 CFR 1910.212 General
The regulations enforced by the Occupational Safety requirements for all machines
and Health Administration are embodied in Title 29,
• OSHA 29 CFR 1910.217 Mechanical power
Code of Federal Regulations, Parts 1900 to 1910.
presses (for systems that incorporate Blanking
The Occupational Safety and Health Act has been
and Progressive Die Presses)
federal law since 1971; hence a reasonable
assumption is that every employer in the United • OSHA 29 CFR 1910.95 Occupational noise
States of America possesses copies of the applicable exposure
regulations and is knowledgeable about their
The requirements of OSHA 29 CFR 1910.212
requirements. However, if you do not possess OSHA
include the following:
29 CFR 1900 to 1910, they can be obtained from:
• (a)(1) One or more methods of machine
www.osha.gov
guarding shall be provided to protect the
The following parts are applicable to any workplace operator and other employees in the machine
and should be made readily available to affected area from hazards such as those created by the
plant supervisory personnel: point-of-operation, ingoing nip points, rotating
parts, flying chips, and sparks.
• OSHA 29 CFR 1910.132 General
requirements (Personal Protective Equipment) • (a)(3)(ii) The point-of-operation of machines
whose operation exposes an employee to
• OSHA 29 CFR 1910.144 Safety color code for
injury shall be guarded. The guarding device
marking physical hazards
shall be in conformity with any appropriate
• OSHA 29 CFR 1910.145 Specifications for standards.
accident prevention signs and tags
For machine tools, the “appropriate standards”
• OSHA 29 CFR 1910.146 Permit-required adopted by OSHA are the American National
confined spaces Standards Institute (ANSI) Safety Standards for the
• OSHA 29 CFR 1910.147 The control of Construction, Care and Use of Machine Tools (B11
hazardous energy (lockout) Standards); the following are among those that are,
or could be, applicable to Processing Systems:
• OSHA 29 CFR 1910.176 Handling materials -
general • ANSI B11.0 Safety of Machinery
• OSHA 29 CFR 1910.178 Powered industrial • ANSI B11.1 Safety Requirements for
trucks Mechanical Power Presses
• OSHA 29 CFR 1910.179 Overhead and gantry • ANSI B11.2 Safety Requirements for
cranes Hydraulic and Pneumatic Presses
• OSHA 29 CFR 1910.184 Slings • ANSI B11.4 Safety Requirements for Shears
• OSHA 29 CFR 1910.219 Mechanical power - • ANSI B11.18 Safety Requirements for
transmission apparatus Machines Processing or Slitting Coiled or
Non-Coiled Metal
• OSHA 29 CFR 1910.28 Duty to have fall
protection and falling object protection • ANSI B11.19 Performance Requirements for
Safeguarding
IMPORTANT SAFETY
INFORMATION
• ANSI/ASSE Z117.1 Safety Requirements for available to assist employers/users of Processing
Entering Confined Spaces Systems in ensuring a workplace free from recognized
hazards to the health and safety of all personnel; we
• ANSI/ASSE Z244.1 Control of Hazardous
particularly recommend the following publications:
Energy Lockout, Tagout and Alternative
Methods • Accident Prevention Manual for Business and
Industry (2 volume set)
• ANSI/ASSE Z359 Fall Protection/Arrest
• Fundamentals of Industrial Hygiene
The applicable ANSI B11 Safety Standards are
provided by Red Bud Industries to the original These are available from:
purchaser at the time of delivery. The requirements of
National Safety Council
these B11 Safety Standards are not repeated in this
Customer Service Center
Safety Manual. In addition, ANSI B11.0 Safety of
1121 Spring Lake Drive
Machinery provides a method for employers/users to
Itasca, IL 60143-3201
perform a Job Safety Analysis/Risk Assessment of the
Telephone: (630) 285-1121
potential hazards in using Processing Systems. It
Fax: (630) 285-1315
further provides a method for mitigating that risk to an
http://www.nsc.org/
acceptable level.
The employer/user should perform a Job Safety
Analysis/Risk Assessment to more accurately identify
The safety features and
the specific hazards associated with tasks performed on
programming for the Processing
their equipment. See ANSI B11.0 for more information
System must remain in their
about performing a task-based Job Safety Analysis/
original, intended state. The
Risk Assessment, and for guidance on applying
original design of the Processing
appropriate protective measures to achieve risk
System incorporates among other
reduction objectives (ANSI B11.18-2006; E9.2.1).
things, safety features, which serve
ANSI B11.0 Safety of Machinery is provided by Red to facilitate the safe use and
Bud Industries to the original purchaser at the time of operation of your Processing
equipment delivery. We recommend that each System. Safety is paramount. Red
employer/user of Processing Systems develop and Bud Industries strongly
implement a Risk Assessment and Risk Reduction Plan recommends against modification
and Job Safety Analysis, keep assigned personnel of any portion of the Processing
informed of the requirements contained in the plan, and System because such modification
keep a written record of the plan. This manual also negatively impacts the
contains an overview of Hazard Identification. performance, integrity, safety,
Additional copies of the ANSI B11 Safety Standard design, and operation of the
may be obtained from: Processing System.
B11 Standards, Inc.
P.O. Box 690905
Houston, TX 77269
Telephone: +1 832 446 6999
www.b11standards.org
In addition to the OSHA and ANSI publications
described in the foregoing, further expert help is
IMPORTANT SAFETY
INFORMATION
0.3 Hazard Identification • Inadvertent actions by authorized personnel.
Based on the current regulations, standards, and • Intrusions into hazardous areas by
technology, Red Bud Industries has provided unauthorized personnel.
safeguarding for the individual machines that
comprise a Processing System; the safeguarding is
designed to either eliminate recognized hazards or to
provide appropriate safeguarding against such
hazards. Refer to Safety Section 0.14 General
However, safeguarding of hazards for the complete Equipment Safety for comprehensive
Processing System cannot be effectively checklists of potential hazards involved
accomplished until the Processing System has been with the production (including, but not
completely installed in its final location. At that time, limited to, operation, helping, threading,
a complete hazard identification process should be tail out, and/or material handling) and/or
completed by the employer/user and should be non-production/non-operation (including,
performed by the personnel most familiar with: but not limited to, supervision, set up,
service, cleaning, repair, maintenance,
• The manufacturing processes to be custodial, die or tool setting, adjustment,
implemented. inspection, and/or troubleshooting)
• Material handling requirements for material to functions of Processing Systems.
be processed. Processing Systems are often custom
made to suit the employers’/users’
• Finished material handling requirements. specific requirements. The hazard
• Plant safety rules. identification process should recognize
the unique features of each individual
• Personnel job assignments. Processing System to identify those
• Determining what personal protective hazards that may not be listed on the
equipment is required and training personnel checklists.
on the use of that equipment.
IMPORTANT SAFETY
INFORMATION
practices are included in the National Safety Council
Accident Prevention Manual for Business and Industry.
The safety features and
programming for the Processing Refer to Safety Section 0.14 General Equipment Safety
System must remain in their for additional particular safety information.
original, intended state. The
original design of the Processing
System incorporates among other
0.5 Control Of Hazardous
things, safety features, which serve Energy
to facilitate the safe use and
Establish and follow employer’s lockout procedures in
operation of your Processing
accordance with OSHA 29 CFR 1910.147 and ANSI
System. Safety is paramount. Red
Z244.1 that will limit personnel to exposure from
Bud Industries strongly
unintended machine motion that can cause injury
recommends against modification
during production (including, but not limited to,
of any portion of the Processing
operation, helping, threading, tail out, and/or material
System because such modification
handling) and/or non-production/non-operation
negatively impacts the
(including, but not limited to, supervision, set up,
performance, integrity, safety,
service, cleaning, repair, maintenance, custodial, die or
design, and operation of the
tool setting, adjustment, inspection, and/or
Processing System.
troubleshooting) functions of the machine. Only
authorized personnel, trained and familiar with the
potential hazards of the specific machine, are to
perform production and/or non-production/non-
0.4 Job Safety Analysis/Risk operation activities.
Assessment Refer to the provided layout drawing, if applicable, for
Some production (including, but not limited to, locations of energy isolation points to be incorporated
operation, helping, threading, tail out, and/or material in your lockout procedures.
handling) and/or non-production/non-operation The requirements for establishing and administering
(including, but not limited to, supervision, set up, employer’s safe work practices to control the sources of
service, cleaning, repair, maintenance, custodial, die or hazardous energy (lockout) can be found at
tool setting, adjustment, inspection, and/or www.osha.gov and in the following publications:
troubleshooting) functions require:
• Title 29 CFR 1910.147 The control of hazardous
• Barrier guards to be removed or safeguarding energy (lockout)
devices to be bypassed, and
• ANSI/ASSE Z244.1 Control of Hazardous
• System power to be available. Energy Lockout, Tagout and Alternative
The use of power lockout is precluded and Methods
safeguarding of personnel has to be provided by use of To safeguard personnel from unexpected hazardous
employer’s safe work practices developed in motion of machine components, proper employer’s
accordance with OSHA 29 CFR 1910.147 and ANSI lockout procedures must be followed before
Z244.1 guidelines. Any such practice adopted as the performing production (including, but not limited to,
means of safeguarding personnel should be a formal operation, helping, threading, tail out, and/or material
written procedure based on a Job Safety Analysis/Risk handling) and/or non-production/non-operation
Assessment. The methods of conducting such an (including, but not limited to, supervision, set up,
analysis, and formalizing the employer’s safe work service, cleaning, repair, maintenance, custodial, die or
IMPORTANT SAFETY
INFORMATION
tool setting, adjustment, inspection, and/or
troubleshooting) functions that necessitate:
The safety features and
• Removal of barrier guards. programming for the Processing
• Removal or bypassing of safeguarding devices. System must remain in their
original, intended state. The
• Otherwise require personnel exposure to point-
original design of the Processing
of-operation or other hazards.
System incorporates among other
things, safety features, which serve
to facilitate the safe use and
All personnel assigned to operation of your Processing
perform either production System. Safety is paramount. Red
(including, but not limited to, Bud Industries strongly
operation, helping, threading, recommends against modification
tail out, and/or material of any portion of the Processing
handling) and/or non- System because such modification
production/non-operation negatively impacts the
(including, but not limited to, performance, integrity, safety,
supervision, set up, service, design, and operation of the
cleaning, repair, maintenance, Processing System.
custodial, die or tool setting,
adjustment, inspection, and/or
troubleshooting) functions of
the Processing Systems should 0.6 Safeguarding
be trained in the employer’s
The employer/user is responsible for providing means
safe work practices for
of safeguarding all potential hazards identified in the
controlling hazardous energy.
hazard identification process. The employer/user is
also responsible for selecting the most appropriate
means consistent with the job tasks involved in either
production (including, but not limited to, operation,
helping, threading, tail out, and/or material handling)
and/or non-production/non-operation (including, but
not limited to, supervision, set up, service, cleaning,
repair, maintenance, custodial, die or tool setting,
adjustment, inspection, and/or troubleshooting)
functions of the machine or system involved:
• Safeguarding at the perimeter: the perimeter of
a Processing System should be clearly defined
to prevent personnel from inadvertently
entering the area.
• Safeguarding within the Processing System:
means should be provided as required to
protect personnel from potential hazards that
may have been introduced by the combining of
individual machines into a Processing System.
IMPORTANT SAFETY
INFORMATION
• Safeguarding at individual machines: the CFR 1910.146 for regulatory requirements regarding
safeguarding provided by Red Bud Industries permit-required confined spaces.
should be reviewed to ensure that the means
Appropriate guards and safeguarding devices are
provided is appropriate for the environment
described in the applicable ANSI B11 Safety
into which the Processing System has been
Standard.
installed.
Appropriate safeguarding methods are described in
• Safeguarding during production and/or non-
the ANSI B11.19 Safety Standard.
production/non-operation functions:
employer’s power lockout procedures and
employer’s safe work practices should be used
to protect personnel from exposure to potential
hazards when performing functions requiring
the removal of barrier guards or the bypassing The control components provided by Red
of safeguarding devices. Refer to Safety Bud Industries have been selected to
Section 0.4 Job Safety Analysis/Risk ensure compliance with safety standards
Assessment and Safety Section 0.5 Control Of and regulations. If replacement becomes
Hazardous Energy. necessary, the replacement component
should be the same as the one being
The employer/user also must establish employer’s replaced. If use of an equivalent
safe work practices for the production (including, but component is considered, approval of
not limited to, operation, helping, threading, tail out, Red Bud Industries should be sought to
and/or material handling) and/or non-production/ ensure that hazards are not introduced by
non-operation (including, but not limited to, the contemplated change.
supervision, set up, service, cleaning, repair,
maintenance, custodial, die or tool setting,
adjustment, inspection, and/or troubleshooting)
functions so that the machine and the protective Only personnel who
measures are used in accordance with manufacturer’s thoroughly understand the
recommendations, and are in proper operating purpose and function of the
condition and adjustment. Ensure all safeguarding safeguarding provided should
provided is maintained and used. be assigned to the production
(including, but not limited to,
All pits should have their protective guardrails or
operation, helping, threading,
barriers in place at all times. Gates should be located
tail out, and/or material
away from hazardous areas of the machine if
handling) and/or non-
possible. If access to a pit is necessary, the machine
production/non-operation
should be stopped following normal shutdown
(including, but not limited to,
procedures, the drive components de-energized, the
supervision, set up, service,
machine safely locked out, material in the pit
cleaning, repair, maintenance,
removed, and equipment in or around the pit blocked
custodial, die or tool setting,
or put in a safe condition prior to any employee
adjustment, inspection, and/or
entering the pit. See OSHA 29 CFR 1910.147 and
troubleshooting) functions of
ANSI Z244.1 for lockout requirements (in states/
Processing Systems.
provinces with approved OSHA programs, see
equivalent state/provincial regulations). Pits may
also present confined space hazards. See OSHA 29
IMPORTANT SAFETY
INFORMATION
Illustrations I-1 through I-5 show examples of the
floor-painted visual barrier.
The safety features and
programming for the Processing
Red Bud Industries has always System must remain in their
placed safety as the highest original, intended state. The
priority. Safety is ever changing original design of the Processing
and constantly evolving. As such, System incorporates among other
Red Bud Industries has things, safety features, which serve
recommended, and will continue to to facilitate the safe use and
recommend, a Perimeter Safety operation of your Processing
System for Coil Processing System. Safety is paramount. Red
Systems to all of its customers. Bud Industries strongly
However, for those customers who recommends against modification
have expressly decided not to of any portion of the Processing
install or retrofit a Perimeter Safety System because such modification
System on their Coil Processing negatively impacts the
System, or, for those customers performance, integrity, safety,
who have ordered equipment to be design, and operation of the
incorporated into an existing Coil Processing System.
Processing System without a
Perimeter Safety System and as a
result Red Bud Industries has not
included a Perimeter Safety
System for the components being
purchased since a Perimeter Safety
System is designed to contain the
entire line, Red Bud Industries
strongly recommends the user
applies a floor-painted visual
barrier. Examples are shown in
Illustrations I-1 through I-5. The
visual barrier is to remind
individuals to remain free and clear
of designated area while the Coil
Lift and/or mandrel is energized, as
well as during the coil loading/
removal process. Awareness
means are not a substitute for
proper training, supervision, and an
alert work crew that is aware of the
potential hazards associated with
entry into the machinery zone.
Failure to remain clear of this
pinch hazard area may result in
serious injury or death.
IMPORTANT SAFETY
INFORMATION
Illustration I-1
Floor-painted Visual Barrier Example 1
IMPORTANT SAFETY
INFORMATION
Illustration I-2
Floor-painted Visual Barrier Example 2
IMPORTANT SAFETY
INFORMATION
Illustration I-3
Floor-painted Visual Barrier Example 3
IMPORTANT SAFETY
INFORMATION
Illustration I-4
Floor-painted Visual Barrier Example 4
IMPORTANT SAFETY
INFORMATION
Illustration I-5
Floor-painted Visual Barrier Example 5
IMPORTANT SAFETY
INFORMATION
0.7 Safety Labels If at any point during the lifetime of your Processing
System manufactured by Red Bud Industries, the
A sign is appropriate only for a hazard that cannot be safety labels on the Processing System become worn,
protected during normal production (including, but damaged, or illegible, please notify us immediately at
not limited to, operation, helping, threading, tail out, +1 618 282 3801 or via email at
and/or material handling) and/or non-production/ [email protected]. We will replace the
non-operation (including, but not limited to, labels at no cost to you.
supervision, set up, service, cleaning, repair,
maintenance, custodial, die or tool setting,
adjustment, inspection, and/or troubleshooting) tasks
by a barrier, guard, safeguarding device, or by use of
employer’s lockout procedure. OSHA regulations
require you to identify hazards that “may lead to
accidental injury to workers or the public, or both, or
to property damage”. For your reference, the labels
and a diagram of our existing line illustrates where
these labels are placed.
Various signs have been attached by manufacturer in
appropriate locations on the machines to make
employers/users aware of potential hazards. Such
signs should not be removed, obliterated by paint,
defaced by wear, or otherwise altered.
Additional signs, deemed by the employer/user to be
necessary to warn of specific hazards introduced by
the installed Processing System within the employer/
user facility, should comply with the requirements of
the following:
• OSHA Title 29 CFR 1910.145 Specifications
for accident prevention signs and tags
• ANSI Z 535.2 Environmental and facility
safety signs
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
WARNING
Electric shock and
fire hazard.
Avoid injury and/or
equipment damage. Replace
fuses with SAME size,
type and rating ONLY.
43-00181
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
NOTICE
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
Excerpts from ANSI Z535.6 which defines safety alert symbols.
IMPORTANT SAFETY
INFORMATION
Excerpts from ANSI Z535.6 which defines safety alert symbols.
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
0.8 Supervision out, and/or material handling) and/or non-
production/non-operation (including, but not
limited to, supervision, set up, service, cleaning,
Only personnel who thoroughly repair, maintenance, custodial, die or tool
understand the contents of this setting, adjustment, inspection, and/or
Safety Manual and the troubleshooting) functions and are operational
employer’s lockout procedures prior to start of production.
should be permitted to perform • Correct operating procedures are being
production (including, but not followed.
limited to, operation, helping,
threading, tail out, and/or • The Processing System is being used as
material handling) and/or non- intended by the manufacturer.
production/non-operation • The Processing System is being operated within
(including, but not limited to, the rated capacities of each machine.
supervision, set up, service,
cleaning, repair, maintenance, • Machines or Processing System components are
custodial, die or tool setting, in a safe condition of repair when placed into
adjustment, inspection, and/or productive service.
troubleshooting) functions on • Keys for keylock selectors are kept under
Processing Systems. control of personnel authorized to use them.
• Unauthorized personnel do not enter hazard
area.
The employer/user should ensure that the supervisors
assigned are trained in employer’s safe work practices • Processing System or control circuitry
for production (including, but not limited to, alterations do not take place.
operation, helping, threading, tail out, and/or material • Only personnel trained in the employer’s
handling) and/or non-production/non-operation lockout procedures are assigned to perform
(including, but not limited to, supervision, set up, production (including, but not limited to,
service, cleaning, repair, maintenance, custodial, die operation, helping, threading, tail out, and/or
or tool setting, adjustment, inspection, and/or material handling) and/or non-production/non-
troubleshooting) functions of Processing Systems. operation (including, but not limited to,
Supervisors assigned should continually ensure the supervision, set up, service, cleaning, repair,
following: maintenance, custodial, die or tool setting,
adjustment, inspection, and/or troubleshooting)
• Only trained personnel are assigned to the tasks to machines or Processing System
production or non-production/non-operation components.
tasks of the Processing System.
• All personnel use employer’s lockout
• Barrier guards are reinstalled if removed prior procedures during the performance of all
to start of production. production (including, but not limited to,
• Safety interlocks are NOT defeated or operation, helping, threading, tail out, and/or
jumpered. material handling) and/or non-production/non-
operation (including, but not limited to,
• Safeguarding devices including, but not limited supervision, set up, service, cleaning, repair,
to, safety interlocks are activated or reactivated maintenance, custodial, die or tool setting,
if bypassed for production (including, but not adjustment, inspection, and/or troubleshooting)
limited to, operation, helping, threading, tail functions.
IMPORTANT SAFETY
INFORMATION
During initial startup and run in of a new Processing 0.9 Training
System, close supervision is important to ensure that
newly trained personnel fully understand:
• The equipment. Only personnel who thoroughly
• Their function in its operation. understand the contents of this
Safety Manual and the
• The purpose and function of the safeguarding employer’s lockout procedures
provided. should be permitted to perform
• Employer’s lockout procedures. production (including, but not
limited to, operation, helping,
threading, tail out, and/or
material handling) and/or non-
The safety features and production/non-operation
programming for the Processing (including, but not limited to,
System must remain in their supervision, set up, service,
original, intended state. The cleaning, repair, maintenance,
original design of the Processing custodial, die or tool setting,
System incorporates among other adjustment, inspection, and/or
things, safety features, which serve troubleshooting) functions on
to facilitate the safe use and Processing Systems.
operation of your Processing
System. Safety is paramount. Red This Safety Manual and the applicable ANSI B11
Bud Industries strongly Safety Standards are provided by Red Bud Industries
recommends against modification to assist employers/users in the training of personnel
of any portion of the Processing in the safe production (including, but not limited to,
System because such modification operation, helping, threading, tail out, and/or material
negatively impacts the handling) and/or non-production/non-operation
performance, integrity, safety, (including, but not limited to, supervision, set up,
design, and operation of the service, cleaning, repair, maintenance, custodial, die
Processing System. or tool setting, adjustment, inspection, and/or
troubleshooting) functions of Processing Systems.
Thorough training and instruction of employees who
perform either production and/or non-production/
non-operation functions is crucial to ensure these
employees have knowledge and are fully aware of the
hazards and/or potential hazards which can result
from unsafe or otherwise improper work practices
concerning the Processing Systems.
In order to comply with the OSHA General Duty
clause, workers are required to have knowledge of
and follow the manufacturer’s instructions such as is
provided in this Safety Manual.
Training should be conducted prior to installation of
the Processing System to ensure awareness of
IMPORTANT SAFETY
INFORMATION
potential hazards on the part of all personnel all supervisory and skilled personnel involved in the
involved in: production (including, but not limited to, operation,
helping, threading, tail out, and/or material handling)
• Installation,
and/or non-production/non-operation (including, but
• Initial startup, not limited to, supervision, set up, service, cleaning,
• Run in, and repair, maintenance, custodial, die or tool setting,
adjustment, inspection, and/or troubleshooting)
• Hazard identification process. functions of Processing Systems. This information
will provide no useful purpose in a filing cabinet or
on a library shelf.
Non-skilled personnel involved in the production
If operation of the Processing System is (including, but not limited to, operation, helping,
attempted during the installation process threading, tail out, and/or material handling) and/or
and before all safeguarding has been non-production/non-operation (including, but not
installed, alternate means of safeguarding limited to, supervision, set up, service, cleaning,
the hazard(s) left unguarded will be repair, maintenance, custodial, die or tool setting,
necessary. adjustment, inspection, and/or troubleshooting)
functions of Processing Systems should be trained by
supervisory personnel directly involved with these
The training of all personnel involved in the personnel, so that the effectiveness of the training
production (including, but not limited to, operation, can be continually monitored based on job
helping, threading, tail out, and/or material handling) performance and safety awareness of the personnel
and/or non-production/non-operation (including, but trained.
not limited to, supervision, set up, service, cleaning,
repair, maintenance, custodial, die or tool setting,
adjustment, inspection, and/or troubleshooting)
functions of Processing Systems should include, but Processing Systems may require
should not be limited to, the following: one or more operators for normal
• Applicable OSHA and ANSI requirements operation. Means of safeguarding
each operator will be required.
• Plant safety rules and practices
• Function and location of all operator control
devices
• Barrier guards and presence sensing devices
• Purpose and function of all safeguarding provide protection for all personnel against
means inadvertent exposure to hazards. However,
• Training not to defeat or jumper safety other safeguarding features provide protection
interlocks only for the individual involved in their use;
two-hand control safeguarding and other “safe
• Employer’s lockout procedures, including, but location of controls” are examples.
not limited to, location of lockout switches and
valves • All personnel should be made aware of the
potential hazards during training for
• Employer’s safe work practices production (including, but not limited to,
This Safety Manual and the applicable ANSI B11 operation, helping, threading, tail out, and/or
Safety Standards should be made readily available to material handling) and/or non-production/non-
IMPORTANT SAFETY
INFORMATION
operation (including, but not limited to,
supervision, set up, service, cleaning, repair,
maintenance, custodial, die or tool setting, Literacy skills,
adjustment, inspection, and/or comprehension levels,
troubleshooting) functions of the Processing and language
System. Prior to being assigned, any individual competency of the
being trained should be required to study and personnel being trained
understand the contents of this Safety Manual. may reduce the
effectiveness of the use
• In addition, means should be implemented to
of this Safety Manual in
ensure that no personnel are exposed to
training or retraining
hazardous machine or material motion due to
non-skilled personnel.
unanticipated actuation of a machine or the
Alternate means may be
Processing System by any personnel.
required to ensure
proper training of such
personnel.
Continual retraining of
personnel should be provided If required for proper dissemination of the
as the need for retraining is information, additional copies of this Safety Manual
recognized through are available from Red Bud Industries. Additional
supervisory surveillance. copies of ANSI B11 Safety Standards are available
as stated in Safety Section 0.2 Regulations And
Safety Standards.
Ideally, periodic formal retraining sessions will
ensure that all personnel maintain (1) competence to
perform production (including, but not limited to, The safety features and
operation, helping, threading, tail out, and/or material programming for the Processing
handling) and/or non-production/non-operation System must remain in their
(including, but not limited to, supervision, set up, original, intended state. The
service, cleaning, repair, maintenance, custodial, die original design of the Processing
or tool setting, adjustment, inspection, and/or System incorporates among other
troubleshooting) functions on machines and systems things, safety features, which serve
properly and (2) continuing awareness of the to facilitate the safe use and
potential hazards associated with their job tasks. operation of your Processing
System. Safety is paramount. Red
Bud Industries strongly
recommends against modification
of any portion of the Processing
System because such modification
negatively impacts the
performance, integrity, safety,
design, and operation of the
Processing System.
IMPORTANT SAFETY
INFORMATION
0.10 Operation normal operation is initiated by the operator. The
Processing System will automatically commence
processing.
Only personnel who thoroughly
understand the contents of this Placement of the operator’s control station (console)
Safety Manual and the should permit the operator to maintain surveillance
employer’s lockout procedures of the strip from the Uncoiler to the end of the
should be permitted to perform process. However, no control station location can
production (including, but not permit operator surveillance of the entire system, nor
limited to, operation, helping, can the operator be expected to be observing the
threading, tail out, and/or entire system at all times. These facts require
material handling) and/or non- consideration during the hazard control identification
production/non-operation process.
(including, but not limited to,
supervision, set up, service,
cleaning, repair, maintenance,
custodial, die or tool setting,
adjustment, inspection, and/or Do not reset any safeguarding barriers or
troubleshooting) functions on devices until you have verified that the
Processing Systems. safeguarded area is clear of individuals. The
personnel should ensure that no individual is in
the safeguarded area before resetting the
device or machine control and initiating
machine motion. Communicate with your
Do not enter perimeter fencing if the machinery coworkers to verify it is all clear. Do not
inside is operating, moving, or processing perform production (including, but not limited
material. Alternative means of protection are to, operation, helping, threading, tail out, and/
required to enter the perimeter fencing if or material handling) and/or non-production/
employer’s lockout procedures are not used non-operation (including, but not limited to,
including, but not limited to, following supervision, set up, service, cleaning, repair,
employer's safe work practices, and staying at maintenance, custodial, die or tool setting,
least three feet away from the machinery at all adjustment, inspection, and/or
times. If entry is required, only enter the troubleshooting) tasks on the machine unless
perimeter fencing according to employer's safe you verify the whereabouts of your coworkers.
work practices if the material has left that zone
and is being processed downstream or not at all,
• The operator should not leave the operator’s
and only to complete tasks such as unbanding or
control station while the Processing System is
checking of stored coils. Remember, unless the
in production (including, but not limited to,
machine has been locked out, it may be capable of
operation, helping, threading, tail out, and/or
producing hazardous energy.
material handling) mode.
• The power should be shut off when the
Processing Systems are remotely operated by a single
Processing System is taken out of production
operator located at the operator’s control station
for periods longer than lunch or work breaks.
(console). After set up and threading of the material,
IMPORTANT SAFETY
INFORMATION
• All personnel should be trained in established • All personnel should understand the purpose
employer’s lockout procedures for the control for and proper use of protective measures
of hazardous energy. provided, including PPE (B11.18-2006;
E9.3.1).
• All personnel should be trained in established
employer’s safe work practices required for • All personnel should not wear clothing,
performing production (including, but not jewelry, or unrestrained long hair or beard
limited to, operation, helping, threading, tail styles that might be hazardous to personal
out, and/or material handling) and/or non- safety (B11.18-2006; E9.3.1).
production/non-operation (including, but not
• All personnel should report any apparent
limited to, supervision, set up, service,
defect, damage, or malfunction to their
cleaning, repair, maintenance, custodial, die or
supervisor or other management (B11.18-2006;
tool setting, adjustment, inspection, and/or
E9.3.1).
troubleshooting) tasks with the Processing
System under power. • All personnel should know and understand all
warnings provided (B11.18-2006; E9.3.1).
• All personnel should be trained in the location
of emergency stop controls provided at • Waste receptacles should be readily available
foreseeable work stations. so personnel have a place to deposit waste
generated in the process operation.
• Jams may occur at numerous locations
Housekeeping should never be performed in the
throughout the Processing System. Trained
area of the process while in operation. Clean up
individuals are required to troubleshoot the
in this area should be performed during down
problem and clear a jam safely after using
periods, or scheduled as part of the thread up
employer’s lockout procedures. Only trained
procedure (B11.18-2006; E9.2.1).
individuals should work on clearing jams
(B11.18-2006; E9.2.1).
• Supervisors should continually monitor Do not bypass perimeter
operations to ensure that safeguarding barriers, fencing interlocks. Visually
devices, and procedures are being properly check safety interlocks and
used and/or followed. perimeter fencing at the
• All personnel should be in safe locations before beginning of every shift. If any
performing production (including, but not guarding is damaged, missing,
limited to, operation, helping, support, etc., DO NOT USE THE
threading, tail out, and/or material handling) MACHINE, and immediately
functions on the Processing System (B11.18- contact your maintenance or
2006; E9.3.1). service department and contact
Red Bud Industries or RBI Tech
• All personnel should know and use safe startup, Support for further assistance as
normal stopping, and emergency stopping necessary.
procedures (B11.18-2006; E9.3.1).
• All personnel should know and use safe set up,
threading, and operating procedures (B11.18-
2006; E9.3.1).
IMPORTANT SAFETY
INFORMATION
machine components that comprise the Processing
System.
The safety features and Processing Systems are designed to require one
programming for the Processing operator for normal operation. Many Processing
System must remain in their Systems are designed for “self-threading and tail out”
original, intended state. The if permitted by material and tooling conditions.
original design of the Processing Where these processes are required to be performed
System incorporates among other manually, they may introduce hazards that are not
things, safety features, which serve present during normal operation of the Processing
to facilitate the safe use and System:
operation of your Processing
System. Safety is paramount. Red 1. In-running nip hazards of Pinch Rolls and
Bud Industries strongly Leveling Rolls are, where possible, guarded by
recommends against modification manufacturer by use of an entry guide or other
of any portion of the Processing safeguarding means that will allow the strip to
System because such modification pass but prevent entry of a human hand.
negatively impacts the However, conditions may sometimes make the
performance, integrity, safety, use of an entry guide or other safeguarding
design, and operation of the means impractical, leading to temporary
Processing System. removal of the guide or guarding by the user.
Such conditions may include, but are not
limited to, the following:
• Coil set.
0.11 Threading And Tail out • Damaged strip end.
Procedures
IMPORTANT SAFETY
INFORMATION
Safeguarding under circumstances such as 0.12 Maintenance
these may be provided by use of the
appropriate safeguarding device(s) and/or
employer’s safe work practice(s) selected/ Only personnel who thoroughly
developed through the performance of a Job understand the contents of this
Safety Analysis/Risk Assessment. Safety Manual and the
The following precautions should be included employer’s lockout procedures
in the employer’s safe work practice of should be permitted to perform
threading and tail out of the strip: production (including, but not
limited to, operation, helping,
• With perimeter guarding bypassed, the
threading, tail out, and/or
operator should ensure that only those
material handling) and/or non-
involved in the threading and tail out are
production/non-operation
in the hazard area.
(including, but not limited to,
• The helper should ensure that his hands supervision, set up, service,
grasp the strip material well away from the cleaning, repair, maintenance,
rotating rolls while they are being jogged. custodial, die or tool setting,
• The helper should ensure that his hands adjustment, inspection, and/or
grasp the strip material well away from the troubleshooting) functions on
point-of-operation when threading the Processing Systems.
strip through the stations of a die while the
press is being inched.
• Supervisors and all other personnel should
be trained in the employer’s safe work
practices for reversing the rolls in the Do not enter perimeter fencing if the machinery
event that the helper gets caught at an in- inside is operating, moving, or processing
running nip; the surveillance of the material. Alternative means of protection are
operator should prevent getting drawn in, required to enter the perimeter fencing if
but if that should occur, quick action to jog employer’s lockout procedures are not used
the rolls in reverse should minimize the including, but not limited to, following
injury. employer's safe work practices, and staying at
• Remove tools, properly replace or restore least three feet away from the machinery at all
the entry guides, finger guards, perimeter times. If entry is required, only enter the
guards, barrier guards, or other perimeter fencing according to employer's safe
safeguarding, and ensure that all personnel work practices if the material has left that zone
are in safe locations before returning the and is being processed downstream or not at all,
Processing System to normal operation. and only to complete tasks such as unbanding or
checking of stored coils. Remember, unless the
machine has been locked out, it may be capable of
producing hazardous energy.
IMPORTANT SAFETY
INFORMATION
OSHA defines Servicing and/or Maintenance as: helping, threading, tail out, and/or material handling)
“Workplace activities such as constructing, and/or non-production/non-operation (including, but
installing, setting up, adjusting, inspecting, not limited to, supervision, set up, service, cleaning,
modifying, and maintaining and/or servicing repair, maintenance, custodial, die or tool setting,
machines or equipment. These activities include adjustment, inspection, and/or troubleshooting)
lubrication, cleaning or unjamming of machines or functions are performed.
equipment and making adjustments or tool changes,
where the employee may be exposed to the
unexpected energization or start up of the equipment
or release of hazardous energy. (29 CFR 1910.147 Use of the maintenance keypod
(b))” feature for any purposes other
than troubleshooting and/or
Title 29 CFR 1910.147 [The control of hazardous maintenance by anyone other
energy (lockout)] requires the employer to establish a than fully trained personnel is
program consisting of employer’s lockout strictly prohibited and could
procedures/energy control procedures, employee lead to serious injury or death.
training, and periodic inspections to ensure that
before any employee performs any production
(including, but not limited to, operation, helping,
threading, tail out, and/or material handling) and/or
non-production/non-operation (including, but not Follow employer’s lockout
limited to, supervision, set up, service, cleaning, procedure before performing any
repair, maintenance, custodial, die or tool setting, maintenance tasks.
adjustment, inspection, and/or troubleshooting)
function on a machine or equipment where the
unexpected energizing, startup, or release of stored
energy could occur and cause injury, the machine or • All personnel should be trained in established
equipment shall be isolated from the energy source employer’s lockout procedures for the control
and rendered inoperative. of hazardous energy.
In some circumstances, troubleshooting and/or • All personnel should be trained in established
maintenance requirements do not allow employer’s employer’s safe work practices required for
lockout procedures to be performed. In this event, the performing production (including, but not
maintenance keypod feature must be utilized by limited to, operation, helping, threading, tail
qualified personnel. When activated with the out, and/or material handling) and/or non-
provided key, the keypod allows the machine to production/non-operation (including, but not
manually operate while an access gate is open or limited to, supervision, set up, service,
light curtain is tripped. Automatic line cycle will be cleaning, repair, maintenance, custodial, die or
disabled when the keypod has been activated. The tool setting, adjustment, inspection, and/or
main operator console will display an alarm troubleshooting) tasks with the Processing
indicating the keypod is activated. The alarm cannot System under power.
be reset until the keypod has been deactivated. Once • All personnel should be trained in the location
troubleshooting is completed, employer’s lockout of emergency stop controls provided at
procedures must be followed before further foreseeable work stations.
production (including, but not limited to, operation,
IMPORTANT SAFETY
INFORMATION
• Jams may occur at numerous locations
throughout the Processing System. Trained
individuals are required to troubleshoot the
problem and clear a jam safely after using The safety features and
employer’s lockout procedures. Only trained programming for the Processing
individuals should work on clearing jams System must remain in their
(B11.18-2006; E9.2.1). original, intended state. The
original design of the Processing
• Supervisors should continually monitor System incorporates among other
operations to ensure that safeguarding barriers, things, safety features, which
devices, and procedures are being properly serve to facilitate the safe use and
used and/or followed. operation of your Processing
• All personnel should know and use safe System. Safety is paramount. Red
startup, normal stopping, and emergency Bud Industries strongly
stopping procedures (B11.18-2006; E9.3.1). recommends against modification
of any portion of the Processing
• All personnel should understand the purpose System because such
for and proper use of protective measures modification negatively impacts
provided, including PPE (B11.18-2006; the performance, integrity, safety,
E9.3.1). design, and operation of the
• All personnel should not wear clothing, Processing System.
jewelry, or unrestrained long hair or beard
styles that might be hazardous to personal
safety (B11.18-2006; E9.3.1).
• All personnel should report any apparent
defect, damage, or malfunction to their
Contact Red Bud Industries before attempting
supervisor or other management (B11.18-
to make a change in the control system program
2006; E9.3.1).
for whatever reason so the proposed change can
• All personnel should know and understand all be discussed and evaluated to ensure the
warnings provided (B11.18-2006; E9.3.1). integrity of the safety functions.
• Supervisors of all personnel should ensure that
alterations to the Processing System or control Mechanical components of Red Bud Industries’
circuitry do not take place. When necessary to Processing Systems should be periodically inspected;
replace any control component, they should worn or defective components should be repaired or
ensure that the replacement is the same or replaced before placing a Processing System back
equivalent to the original component provided into service. Results of such inspections, repairs, and
by manufacturer. replacements should be recorded and filed.
The proper performance of safety related functions of
the control system and the safeguarding provided on
Processing Systems should be verified and recorded
at least once every month.
IMPORTANT SAFETY
INFORMATION
Personnel should not be assigned to perform • Establish and follow employer’s lockout
production (including, but not limited to, operation, procedures in accordance with OSHA 29 CFR
helping, threading, tail out, and/or material handling) 1910.147 and ANSI Z244.1 that will limit
and/or non-production/non-operation (including, but personnel to exposure from unintended
not limited to, supervision, set up, service, cleaning, machine motion that can cause injury during
repair, maintenance, custodial, die or tool setting, production (including, but not limited to,
adjustment, inspection, and/or troubleshooting) tasks operation, helping, threading, tail out, and/or
without having been trained in the use of the material handling) and/or non-production/non-
employer’s lockout procedures. Training should operation (including, but not limited to,
include, but not be limited to, the following: supervision, set up, service, cleaning, repair,
maintenance, custodial, die or tool setting,
• Plant safety rules and practices
adjustment, inspection, and/or
• Function and location of all operator control troubleshooting) functions of the machine.
devices Only authorized personnel, trained and
• Function and location of all operating modes familiar with the potential hazards of the
specific machine are to perform production
• Purpose and function of all safeguarding and/or non-production/non-operation
means activities.
• Personal protective equipment • Refer to the provided layout drawing, if
• Employer’s safe work practices for shutting applicable, for locations of energy isolation
off and locking out energy sources points to be incorporated in your employer’s
lockout procedures.
• Employer’s safe work practices for performing
production (including, but not limited to, • The maintenance keypod feature should only
operation, helping, threading, tail out, and/or be used by qualified personnel during
material handling) and/or non-production/non- troubleshooting and/or maintenance functions.
operation (including, but not limited to,
supervision, set up, service, cleaning, repair,
maintenance, custodial, die or tool setting,
adjustment, inspection, and/or
troubleshooting) tasks that require the Follow appropriate maintenance,
machine(s) to be operated with the service, custodial, inspection,
safeguarding removed or bypassed, including, repair, and cleaning procedures to
but not limited to: avoid hydraulic equipment leaks,
ruptures, and associated slippery
changing Shear blades
conditions.
cleaning rolls
threading the strip
tailing out the strip
IMPORTANT SAFETY
INFORMATION
0.13 Roll Cleaning Procedures
Prior to performing any maintenance task, you must prevent unexpected movement of the equipment
and unexpected release of any other stored energy. Many of the individual machines’ maintenance
section(s) include “Preventing Unexpected Movement” sections for your reference. Prior to performing
maintenance tasks, always refer to Section 0 Safety Maintenance in the Maintenance Manual in addition
to the maintenance section(s) for the specific machine you are servicing. Read and understand Section 0
Safety Maintenance in the Maintenance Manual before attempting ANY maintenance or service (non-
production/non-operation) functions or activities, including, but not limited to, supervision, set up,
service, cleaning, repair, maintenance, custodial, die or tool setting, adjustment, inspection, and/or
troubleshooting. Depending on the task, specific safeguarding procedures may be required in addition to
lockout before any maintenance, service or ANY non-production/non-operation function or activity is
performed, including, but not limited to, supervision, set up, service, cleaning, repair, maintenance,
custodial, die or tool setting, adjustment, inspection, and/or troubleshooting. Know and understand
these safeguarding procedures.
For proper operation, periodic cleaning or polishing of rolls is required. Cleaning or polishing of rolls may
involve the removal or bypassing of entry guides or other safeguarding means; and in this case, the hazard
becomes exposed and accessible. Employer’s safe work practices are required to prevent injury during the roll
cleaning or polishing process. Employer’s safe work practices should be developed through a Job Safety
Analysis/Risk Assessment and made available to all personnel.
IMPORTANT SAFETY
INFORMATION
IMPORTANT SAFETY
INFORMATION
For cleaning banks of rolls, a fabric cleaning device can be used. Such a device will preclude the necessity of removing
the entry guide, finger guard, and/or any other guarding or safeguarding means and will permit cleaning all the rolls
simultaneously.
Badly scored rolls that require more than polishing to restore the roll surface should be
removed from the machine for regrinding.
The safety features and programming for the Processing System must
remain in their original, intended state. The original design of the
Processing System incorporates among other things, safety features,
which serve to facilitate the safe use and operation of your Processing
System. Safety is paramount. Red Bud Industries strongly recommends
against modification of any portion of the Processing System because
such modification negatively impacts the performance, integrity, safety,
design, and operation of the Processing System.
This safety information should be considered when performing your Job Safety Analsyis/Risk Assessment:
DESIGN AND CONSTRUCTION. Sources of potential hazards associated with the design and construction of
Processing Systems can include, but may not be limited to, the following:
All Processing Systems:
• Power transmission apparatus.
• Nip points (rolls or other rotating components).
• Pinch or Shear points between moving and stationary components.
• Shock and impact loads.
• Breakage of shafts or arbors.
• Loosening or fracturing of fasteners.
IMPORTANT SAFETY
INFORMATION
• Transport/handling equipment.
• Unauthorized Processing System or control circuitry alterations.
• Ergonomic considerations (human factors).
Energy Systems:
• Bursting due to pressure of piping, cylinders, accumulators, or other components.
• Hazardous motion caused by the sudden release of stored energy.
• Mechanical interferences (shock, vibration).
• Hazardous motion caused by the failure of control components.
• Loss of disturbances of utilities.
• EMI - Electromagnetic interference.
• ESD - Electrostatic discharge.
• RFI - Radio frequency interference.
Banding and Unbanding of Coils and Constraint of Partial Coils (B11.18-2006-Annex G; E9.2.1):
• Follow appropriate banding procedures at all times to avoid clockspringing.
• Wear appropriate personal protective equipment (PPE) when unbanding.
• Dispose of banding material appropriately to avoid slip, trip, and fall hazards.
IMPORTANT SAFETY
INFORMATION
B11.18-2006-Annex G
IMPORTANT SAFETY
INFORMATION
B11.18-2006-Annex G
IMPORTANT SAFETY
INFORMATION
0.14.1 Safe Use Of Equipment • Never alter, remove, or disable any safety
devices, safeguarding equipment, or safety
All personnel must be trained in the safe production labels under any circumstances. Altering,
(including, but not limited to, operation, helping, removing, or disabling (in any manner) safety
threading, tail out, and/or material handling) and/or devices, safeguarding equipment, and/or safety
non-production/non-operation (including, but not labels significantly compromises the integrity,
limited to, supervision, set up, service, cleaning, safety, design, and operation of the equipment
repair, maintenance, custodial, die or tool setting, as well as the user's safety irrespective of the
adjustment, inspection, and/or troubleshooting) operation or procedure performed, including
functions of the Processing System. but not limited to production (including, but not
The machine is designed for installation on a level limited to, operation, helping, threading, tail
concrete floor and in indoor locations with moderate out, and/or material handling) and/or non-
ambient temperature and humidity conditions. The production/non-operation (including, but not
machine is intended to be incorporated with a limited to, supervision, set up, service,
Perimeter Safety System which guards the perimeter cleaning, repair, maintenance, custodial, die or
of the machine, where applicable, and further tool setting, adjustment, inspection, and/or
separates the line into zones. Refer to the provided troubleshooting) functions.
layout drawing, if applicable, demonstrating the • All questions or comments concerning safety
Perimeter Safety System. The Perimeter Safety devices, safeguarding equipment, and/or safety
System may incorporate one or more of the following: labels should be directed to the manufacturer.
• Welded wire mesh perimeter fencing. • Notify the supervisor when an unsafe condition
• Light curtains. or practice, including a “near-miss” incident is
observed (B11.18-2006; E.4.3.).
• Solenoid controlled gate interlocks.
• Install, position, or adjust safety devices
• Key switch option pods allowing maintenance specified as instructed by the employer/user.
mode operation.
• Only authorized personnel should perform
• Easily accessible emergency-stop buttons in production (including, but not limited to,
multiple locations throughout the line. operation, helping, threading, tail out, and/or
material handling) and/or non-production/non-
operation (including, but not limited to,
To avoid serious injury or death, supervision, set up, service, cleaning, repair,
measures must be taken to avoid maintenance, custodial, die or tool setting,
potential hazards including, but not adjustment, inspection, and/or troubleshooting)
limited to, the following: functions on the machine.
• Know the location and access to emergency
• Follow all applicable safety practices and stop controls.
procedures (i.e. employer’s safe work practices
and lockout procedures). • Maintain an orderly work area. Particular
attention should be given to the storage of tools
• Follow all product warnings. Do not remove or other items that could be dislodged and fall
product warning labels and signs. or roll (B11.18-2006; E.4.3.).
• Never exceed the maximum machine • Never defeat Perimeter Safety System. Never
capacities. Refer to specific sections of this bypass safety interlocks or other safeguarding
manual and/or manufacturer’s quotation for devices.
capacity limitations.
IMPORTANT SAFETY
INFORMATION
• Never remove guarding access panels without first • Keep machine and area around machine free of
performing employer’s lockout procedures. obstructions and debris.
• Verify all components of Perimeter Safety System • The material should be threaded through the
and other safety devices/equipment are fully machine in accordance with the employer’s safe
operational at the beginning of every shift. work practices.
• Make a visual safety check of equipment at • Do not enter perimeter fencing if the machinery
beginning of every shift. inside is operating, moving, or processing
material. Alternative means of protection are
• Never climb on fencing.
required to enter the perimeter fencing if
• Do not climb or stand on machine. If personnel employer’s lockout procedures are not used
need to access the machine for troubleshooting or including, but not limited to, following employer's
maintenance, employer’s lockout procedures must safe work practices, and staying at least three feet
be followed. If the machine is required to be under away from the machinery at all times. If entry is
power during troubleshooting or maintenance, the required, only enter the perimeter fencing
maintenance keypod feature must be used. according to employer's safe work practices if the
Appropriate work platforms and fall protection material has left that zone and is being processed
must be used. downstream or not at all, and only to complete
• Wear appropriate Personal Protection Equipment, tasks such as unbanding or checking of stored
including, but not limited to, hearing and eye coils. Remember, unless the machine has been
protection, in accordance with OSHA 29 CFR locked out, it may be capable of producing
1910.132 General Requirements (Personal hazardous energy.
Protective Equipment). • Stay clear of material and machine while it is in
• Do not reset any safeguarding barriers or devices operation and while performing startup/shutdown
until you have verified that the safeguarded area is procedures.
clear of individuals. The personnel should ensure • When the machine is in the automatic mode, do
that no individual is in the safeguarded area before not touch the coil stock. Contact with the coil
resetting the device or machine control and stock is extremely dangerous and may cause
initiating machine motion. Communicate with bodily injury or death. For a Cut-To-Length Line
your coworkers to verify it is all clear. Do not or Press Feed Line, the line requires that the loop
perform production (including, but not limited to, area has adequate material before the Feed is
operation, helping, threading, tail out, and/or allowed to cycle. When the coil passes out of the
material handling) and/or non-production/non- loop area, the continuous cycle of the Feed will
operation (including, but not limited to, temporarily pause because of an empty loop. Any
supervision, set up, service, cleaning, repair, time the Straightener or the Leveler is running
maintenance, custodial, die or tool setting, very slowly or material is hung up within the line,
adjustment, inspection, and/or troubleshooting) the Feed will pause until the loop is adequately
tasks on the machine unless you verify the filled. The machine may continue the cycle
whereabouts of your coworkers. without warning.
• Verify all safety guards, interlocks, and doors are • Do not make physical contact with material
in place, operational, and closed before actuating unless it is safely contained in Leveler or
equipment. Straightener rollers, Overarm is clamped, and
• Verify individuals are clear of the equipment Power Unit is not running.
before actuating machine. • Be aware of pinch points.
IMPORTANT SAFETY
INFORMATION
• located away from hazardous areas of the
machine if possible. If access to a pit is necessary,
Always use nitrogen in accumulators. Never use the machine should be stopped following normal
oxygen or compressed air. shutdown procedures, the drive components de-
energized, the machine safely locked out, material
• Use proper employer’s lockout procedures for
in the pit removed, and equipment in or around
production (including, but not limited to,
the pit blocked or put in a safe condition prior to
operation, helping, threading, tail out, and/or
any employee entering the pit. See OSHA 29 CFR
material handling) and/or non-production/non-
1910.147 and ANSI Z244.1 for lockout
operation (including, but not limited to,
requirements (in states/provinces with approved
supervision, set up, service, cleaning, repair,
OSHA programs, see equivalent state/provincial
maintenance, custodial, die or tool setting,
regulations).
adjustment, inspection, and/or troubleshooting)
tasks. Refer to Safety Section 0.12 Maintenance • Pits are generally considered to be “confined
and the Maintenance Manual for more details. spaces” as defined by OSHA, and may contain
confined space hazards. Hazards associated with
• Use proper lifting device while performing
confined spaces may include, but are not limited
production (including, but not limited to,
to, mechanical hazards, electrical hazards, the risk
operation, helping, threading, tail out, and/or
of slips or falls, oxygen deficiency, fire hazards
material handling) and/or non-production/non-
due to accumulations of oil or combustible
operation (including, but not limited to,
materials, hazards created by operations in the pit
supervision, set up, service, cleaning, repair,
including, but not limited to, welding, drowning
maintenance, custodial, die or tool setting,
hazards, burn hazards, and other hazards.
adjustment, inspection, and/or troubleshooting)
Precautions must be taken to evaluate the hazards
functions as parts of the machine may be heavy.
of a confined space and to protect entrants prior to
• Stay clear of coil when material is running and and during entry of a space where a hazard may
pay special attention to area behind coil in case be present. See OSHA 29 CFR 1910.146 for
material breaks or when end of coil tails off or regulatory requirements regarding permit-
out. required confined spaces (in states/provinces with
• Protect hands and body from high pressure fluids. approved OSHA programs, see equivalent state/
Relieve pressure before disconnecting hydraulic provincial regulations).
or other lines and tighten all connections before • Additional measures that should be considered
applying pressure. Never use your body to check before entering a confined space include, but are
for hydraulic system leaks; use cardboard or wood not limited to, establishing confined space work
instead. In case of accidental skin injection, seek permits, use of PAPR (powered air purifying
immediate "Surgical Treatment." Failure to follow respirator), forced air ventilation, and an attendant
this warning can result in amputation or serious to monitor activities.
injury.
• The safety features and programming for the
• Jams may occur at numerous locations throughout Processing System must remain in their original,
the Processing System. Trained individuals are intended state. The original design of the
required to troubleshoot the problem and clear a Processing System incorporates among other
jam safely after using employer’s lockout things, safety features, which serve to facilitate
procedures. Only trained individuals should work the safe use and operation of your Processing
on clearing jams (B11.18-2006; E9.2.1). System. Safety is paramount. Red Bud Industries
• All pits should have their protective guardrails or strongly recommends against modification of any
barriers in place at all times. Gates should be portion of the Processing System because such
IMPORTANT SAFETY
INFORMATION
modification negatively impacts the 0.14.2 Machine Specific Safety
performance, integrity, safety, design, and
operation of the Processing System.
STACK TABLE
• Refer to specific sections in this manual for
• Refer to Safety Section 0.14.1 Safe Use of
particular safety information about individual
Equipment.
machines.
• Never enter the Stacking System during
• Prior to performing any maintenance task, you
production (including, but not limited to,
must prevent unexpected movement of the
operation, helping, threading, tail out, and/or
equipment and unexpected release of any other
material handling) modes under any
stored energy. Many of the individual
circumstances or any conditions. Serious
machines’ maintenance section(s) include
personal injury or death may result.
“Preventing Unexpected Movement” sections
for your reference. Prior to performing • Never enter the Stacking System during non-
maintenance tasks, always refer to Section 0 production/non-operation (including, but not
Safety Maintenance in the Maintenance limited to, supervision, set up, service,
Manual in addition to the maintenance cleaning, repair, maintenance, custodial, die or
section(s) for the specific machine you are tool setting, adjustment, inspection, and/or
servicing. Read and understand Section 0 troubleshooting) functions unless:
Safety Maintenance in the Maintenance • The Stack Table is completely down, stack
Manual before attempting ANY maintenance has been removed, and employer’s lockout
or service (non-production/non-operation) procedures have been performed in
functions or activities, including, but not accordance with Title 29 CFR Section
limited to, supervision, set up, service, 1910.147, et seq., or
cleaning, repair, maintenance, custodial, die or
tool setting, adjustment, inspection, and/or • A thorough hazard analysis has been
troubleshooting. Depending on the task, performed by qualified safety personnel
specific safeguarding procedures may be and proper safety and accident prevention
required in addition to lockout before any procedures and protective measures have
maintenance, service or ANY non-production/ been developed by the company safety
non-operation function or activity is coordinator or safety department, to allow
performed, including, but not limited to, personnel to enter the area without
supervision, set up, service, cleaning, repair, employer’s lockout procedures in place.
maintenance, custodial, die or tool setting, • Never raise Drop Stacker off mounts when
adjustment, inspection, and/or troubleshooting. raising Stack Table.
Know and understand these safeguarding
•
procedures.
• Refer to manufacturer’s Safety, Operation and Never stack oily, slick, or very small parts too
Maintenance Instructions. high on machine.
• Keep hands and feet clear when raising or
lowering Stack Table.
• Stay clear of scrap when operating.
• Make sure Stack Table is under secondary
Stacker arms before resetting Stacker.
IMPORTANT SAFETY
INFORMATION
• Lower Stack Table completely down before procedures and protective measures have
rolling out material. been developed by the company safety
coordinator or safety department, to allow
•
personnel to enter the area without
employer’s lockout procedures in place.
All stacks should be adequately constrained
whenever they are being stored or moved • Stay clear of scrap when operating.
(B11.18-2006; E9.2.1).
•
•
Always use nitrogen in accumulators. Never
Use extreme caution around stacks until they use oxygen or compressed air.
are secured by banding.
• Refer to manufacturer’s Roll Cleaning
• Use proper skid or pallet on all stacking and Procedures and/or employer’s safe work
conveying equipment. practices for a detailed description of proper
roll cleaning procedures which should
• Handle cut scrap carefully as it can be razor
incorporate employer’s lockout procedures.
sharp.
•
DROP STACKER (HEAVY GAUGE/50)
Never attempt to clean rolls without
• Refer to Safety Section 0.14.1 Safe Use of performing employer’s lockout procedures. If
Equipment. jogging the rolls to gain access to the entire
• Never raise Drop Stacker off mounts when surface of a roll is necessary, refer to
raising Stack Table. manufacturer’s Roll Cleaning Procedures for
further information.
• Never enter the Stacking System during
production (including, but not limited to, •
operation, helping, threading, tail out, and/or
material handling) modes under any Never stack oily, slick, or very small parts too
circumstances or any conditions. Serious high on machine.
personal injury or death may result. • Use proper skid or pallet on all stacking and
• Never enter the Stacking System during non- conveying equipment.
production/non-operation (including, but not •
limited to, supervision, set up, service,
cleaning, repair, maintenance, custodial, die or All stacks should be adequately constrained
tool setting, adjustment, inspection, and/or whenever they are being stored or moved
troubleshooting) functions unless: (B11.18-2006; E9.2.1).
• The Stack Table is completely down,
• Handle cut scrap carefully as it can be razor
stack has been removed, and employer’s
sharp.
lockout procedures have been performed
in accordance with Title 29 CFR Section • Make sure Stack Table is under secondary
1910.147, et seq., or Stacker arms before resetting Stacker.
• A thorough hazard analysis has been • Stay clear when removing/unloading scrap.
performed by qualified safety personnel
and proper safety and accident prevention
IMPORTANT SAFETY
INFORMATION
END ROLL TABLE ROLLOUT •
• Refer to Safety Section 0.14.1 Safe Use of
Never stack oily, slick, or very small parts too
Equipment.
high on machine.
• Align Rollouts before rolling out material.
• Stay clear from end or discharge area of
• Keep hands clear of rolls when power is on. Diverter.
• Do not exceed the machine’s total weight •
capacity.
Use extreme caution around stacks until they
• Handle cut scrap carefully as it can be razor
are secured by banding.
sharp.
• Use proper skid or pallet on all stacking and
• Keep hands and feet clear when raising or
conveying equipment.
lowering Stack Table.
•
• Lower Stack Table completely down before
rolling out material.
All stacks should be adequately constrained
• Never enter the Stacking System during whenever they are being stored or moved
production (including, but not limited to, (B11.18-2006; E9.2.1).
operation, helping, threading, tail out, and/or
material handling) modes under any
circumstances or any conditions. Serious
personal injury or death may result.
• Never enter the Stacking System during non-
production/non-operation (including, but not
limited to, supervision, set up, service,
cleaning, repair, maintenance, custodial, die or
tool setting, adjustment, inspection, and/or
troubleshooting) functions unless:
• The Stack Table is completely down,
stack has been removed, and employer’s
lockout procedures have been performed
in accordance with Title 29 CFR Section
1910.147, et seq., or
• A thorough hazard analysis has been
performed by qualified safety personnel
and proper safety and accident prevention
procedures and protective measures have
been developed by the company safety
coordinator or safety department, to allow
personnel to enter the area without
employer’s lockout procedures in place.
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Manufacturer/Importer/Supplier/Distributor Information
Manufacturer
Company Name: Fuchs Lubricants Co.
Address: 17050 Lathrop Avenue
Harvey, Illinois 60426
Telephone: 708-333-8900
Fax: 708-333-9180
2. Hazard(s) identification
Hazard Classification
Not classified as hazardous
Label Elements
SDS_US 1/8
3. Composition/information on ingredients
Hazardous Component(s):
Chemical name CAS-No. Concentration
Mineral oil Confidential 50 - <100%
Specific chemical identities and/or exact percentages have been withheld as trade secrets.
4. First-aid measures
Ingestion: Rinse mouth thoroughly. Call a POISON CENTER/doctor if you feel unwell.
Do NOT induce vomiting.
Inhalation: Move to fresh air. Call a POISON CENTER/doctor if you feel unwell.
Skin Contact: Remove contaminated clothing and shoes. Wash contact areas with soap
and water. If skin irritation occurs: Get medical advice/attention.
Eye contact: Flush thoroughly with water. If irritation occurs, get medical assistance.
Continue to rinse for at least 15 minutes.
5. Fire-fighting measures
Suitable extinguishing Water spray, fog, CO2, dry chemical, or regular foam. Use fire-
media: extinguishing media appropriate for surrounding materials.
Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire.
media:
Specific hazards arising from Heat may cause the containers to explode. During fire, gases hazardous to
the chemical: health may be formed.
SDS_US 2/8
Special protective equipment Firefighters must use standard protective equipment including flame
for fire-fighters: retardant coat, helmet with face shield, gloves, rubber boots, and in
enclosed spaces, SCBA.
Personal precautions, See Section 8 of the SDS for Personal Protective Equipment. Do not touch
protective equipment and damaged containers or spilled material unless wearing appropriate
emergency procedures: protective clothing. Keep unauthorized personnel away. Ensure adequate
ventilation.
Methods and material for Absorb with sand or other inert absorbent. Stop the flow of material, if this is
containment and cleaning without risk.
up:
Environmental Precautions: Avoid release to the environment. Do not contaminate water sources or
sewer. Prevent further leakage or spillage if safe to do so.
Precautions for safe handling: Observe good industrial hygiene practices. Wear appropriate personal
protective equipment. Do not expose to intense heat as product may
expand and pressurize container.
Conditions for safe storage, Store in original tightly closed container. Avoid contact with oxidizing
including any agents. Store away from incompatible materials.
incompatibilities:
Exposure Limits
Chemical name Type Exposure Limit Values Source
Mineral oil - Mist. PEL 5 mg/m3 US. OSHA Table Z-1 Limits for Air
Contaminants (29 CFR 1910.1000) (02
2006)
Respiratory Protection: In case of inadequate ventilation use suitable respirator. Seek advice from
supervisor on the company's respiratory protection standards.
Eye Protection: Wear safety glasses with side shields (or goggles).
Skin and Body Protection: Wear chemical-resistant gloves, footwear, and protective clothing appropriate
for the risk of exposure. Contact health and safety professional or manufacturer
for specific information.
Hygiene measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing to remove contaminants. Discard contaminated footwear
SDS_US 3/8
Appearance
Physical state: Liquid
Form: No data available.
Color: Amber
Odor: Mild petroleum/solvent
Odor threshold: No data available.
pH: No data available.
Melting point/freezing point: No data available.
Initial boiling point and boiling range: No data available.
Flash Point: 160 °C (320 °F)
Evaporation rate: No data available.
Flammability (solid, gas): No data available.
Upper/lower limit on flammability or explosive limits
Flammability limit - upper (%): No data available.
Flammability limit - lower (%): No data available.
Explosive limit - upper (%): No data available.
Explosive limit - lower (%): No data available.
Vapor pressure: No data available.
Vapor density: No data available.
Relative density: 0.95
Solubility(ies)
Solubility in water: Insoluble
Solubility (other): No data available.
Partition coefficient (n-octanol/water): No data available.
Auto-ignition temperature: No data available.
Decomposition temperature: No data available.
Viscosity: 24 mm2/s (40 °C)
VOC: 5.5 % (Method 24)
Hazardous Decomposition Thermal decomposition or combustion may liberate carbon oxides and
Products: other toxic gases or vapors.
Inhalation: In high concentrations, vapors, fumes or mists may irritate nose, throat and
mucus membranes.
Skin Contact: Prolonged skin contact may cause redness and irritation.
Oral
Product: Not classified for acute toxicity based on available data.
Dermal
Product:
Not classified for acute toxicity based on available data.
Inhalation
Product: Not classified for acute toxicity based on available data.
Skin Corrosion/Irritation
Product: No data available.
SDS_US 5/8
Carcinogenicity
Product: No data available.
In vitro
Product: No data available.
In vivo
Product: No data available.
Reproductive toxicity
Product: No data available.
Aspiration Hazard
Product: No data available.
General information: This product has not been evaluated for ecological toxicity or other
environmental effects.
Disposal instructions: Discharge, treatment, or disposal may be subject to national, state, or local
laws. Dispose of waste at an appropriate treatment and disposal facility in
accordance with applicable laws and regulations, and product
characteristics at time of disposal. It is the responsibility of the product user
or owner to determine at the time of disposal, which waste regulations must
be applied.
SDS_US 6/8
Contaminated Packaging: Empty containers should be taken to an approved waste handling site for
recycling or disposal.
DOT
Not regulated.
IMDG
Not regulated.
IATA
Not regulated.
Hazard categories
Not classified as hazardous
US State Regulations
Version #: 1.3
SDS_US 7/8
SDS_US 8/8
2. HAZARDS IDENTIFICATION
Classification
Label elements
EMERGENCY OVERVIEW
WARNING
Hazard statements
May cause an allergic skin reaction
Appearance Amber colored liquid Physical state viscous liquid Odor Mild petroleum odor Mild sulfur odor
_____________________________________________________________________________________________
Page 1 / 8
3. COMPOSITION/INFORMATION ON INGREDIENTS
Common Name Petroleum based lubricating fluid.
Chemical Family Petroleum hydrocarbon mixture.
*The exact percentage (concentration) of composition has been withheld as a trade secret.
Eye contact Flush eyes for 30 minutes with water. Get medical attention if irritation persists.
Skin contact Wash off immediately with soap and plenty of water.
Inhalation Move exposed persons to fresh air. Consult medical personal if breathing issues occur.
5. FIRE-FIGHTING MEASURES
_____________________________________________________________________________________________
Page 2 / 8
Small Fires Always use personal safety equipment. Follow appropriate personal safety procedures, and
extinguishing media.
Unsuitable extinguishing media Caution: Use of water spray when fighting fire may be inefficient.
Explosion data
Sensitivity to Mechanical Impact None.
Sensitivity to Static Discharge None.
Personal protection Avoid contact with the skin and the eyes. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. Wash skin with
soap and water if contact occurs. Launder soiled clothing. If spilled, take caution, as
material can cause surfaces to become very slippery.
Environmental precautions
Methods for containment Cover with earth, sand, or other non-combustible material followed with plastic sheets to
minimize spreading or contact with rain.
Methods for cleaning up Excess liquid material can be collected using a scoop or shovel and stored for recycling or
disposal. Prevent material from entering drains or waterways.
Advice on safe handling Avoid contact with skin, eyes and clothing. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. If contact is
made, wash skin with soap and water. Launder soiled clothing. Maximum handling
temperature is 70 degrees C (158 F). It is recommended to pump or transfer material at
ambient temperature.
Storage Conditions Keep away from heat and sources of ignition. Keep containers closed when not in use.
Follow first aid measures if contact occurs, and spill procedures if spill occurs. For
packaged material: Store in a cool dry area. For bulk material: store in cool dry area.
Always follow local, state, and federal guidlines for storage of material for amount stored.
_____________________________________________________________________________________________
Page 3 / 8
Exposure guidelines This product does not contain any hazardous materials with occupational exposure limits
established by the region specific regulatory bodies.
Eye/face Protection If splashes are likely to occur, wear:. Goggles. Eye/face Protection.
Skin and body protection Long sleeved clothing. Protective gloves can be worn, if material comes in contact with skin
wash with soap and water.
Respiratory protection If exposure limits are exceeded or irritation is experienced, NIOSH/MSHA approved
respiratory protection should be worn. Positive-pressure supplied air respirators may be
required for high airborne contaminant concentrations. Respiratory protection must be
provided in accordance with current local regulations.
General Hygiene Considerations Remove and wash contaminated clothing before re-use.
_____________________________________________________________________________________________
Page 4 / 8
Other information
Chemical stability
Stable under normal conditions.
Conditions to avoid
Excessive heat. High energy sources of ignition.
Incompatible materials
Strong oxidizing agents.
Inhalation Inhalation of vapors in high concentration may cause irritation of respiratory system.
Skin contact May cause eye/skin irritation. Prolonged skin contact may defat the skin and produce
dermatitis.
Delayed and immediate effects as well as chronic effects from short and long-term exposure
Page 5 / 8
0.52% of the mixture consists of components(s) of unknown hazards to the aquatic environment
Bioaccumulation
No information available.
Waste Disposal Method Disposal should be in accordance with applicable regional, national and local laws and
regulations.
_____________________________________________________________________________________________
Page 6 / 8
Legend:
TSCA - United States Toxic Substances Control Act Section 8(b) Inventory
DSL/NDSL - Canadian Domestic Substances List/Non-Domestic Substances List
EINECS/ELINCS - European Inventory of Existing Commercial Chemical Substances/EU List of Notified Chemical Substances
ENCS - Japan Existing and New Chemical Substances
IECSC - China Inventory of Existing Chemical Substances
KECL - Korean Existing and Evaluated Chemical Substances
PICCS - Philippines Inventory of Chemicals and Chemical Substances
AICS - Australian Inventory of Chemical Substances
SARA 313
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product does not contain any
chemicals which are subject to the reporting requirements of the Act and Title 40 of the Code of Federal Regulations, Part 372
CERCLA
This material, as supplied, does not contain any substances regulated as hazardous substances under the Comprehensive
Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) or the Superfund Amendments and
Reauthorization Act (SARA) (40 CFR 355). There may be specific reporting requirements at the local, regional, or state level
pertaining to releases of this material
California Proposition 65
This product does not contain any Proposition 65 chemicals
_____________________________________________________________________________________________
Page 7 / 8
End of MSDS
_____________________________________________________________________________________________
Page 8 / 8
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2. HAZARDS IDENTIFICATION
Classification
Label elements
EMERGENCY OVERVIEW
WARNING
Hazard statements
May cause an allergic skin reaction
Appearance Amber colored liquid Physical state viscous liquid Odor Mild petroleum odor Mild sulfur odor
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
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_____________________________________________________________________________________________
3. COMPOSITION/INFORMATION ON INGREDIENTS
Common Name Petroleum based lubricating fluid.
Chemical Family Petroleum hydrocarbon mixture.
*The exact percentage (concentration) of composition has been withheld as a trade secret.
Eye contact Flush eyes for 30 minutes with water. Get medical attention if irritation persists.
Skin contact Wash off immediately with soap and plenty of water.
Inhalation Move exposed persons to fresh air. Consult medical personal if breathing issues occur.
5. FIRE-FIGHTING MEASURES
Suitable extinguishing media
Carbon dioxide (CO 2). Dry chemical. Foam. Water can be used to keep surrounding materials cool.
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
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Small Fires Always use personal safety equipment. Follow appropriate personal safety procedures, and
extinguishing media.
Unsuitable extinguishing media Caution: Use of water spray when fighting fire may be inefficient.
Explosion data
Sensitivity to Mechanical Impact None.
Sensitivity to Static Discharge None.
Personal protection Avoid contact with the skin and the eyes. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. Wash skin with
soap and water if contact occurs. Launder soiled clothing. If spilled, take caution, as
material can cause surfaces to become very slippery.
Environmental precautions
Methods for containment Cover with earth, sand, or other non-combustible material followed with plastic sheets to
minimize spreading or contact with rain.
Methods for cleaning up Excess liquid material can be collected using a scoop or shovel and stored for recycling or
disposal. Prevent material from entering drains or waterways.
Advice on safe handling Avoid contact with skin, eyes and clothing. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. If contact is
made, wash skin with soap and water. Launder soiled clothing. Maximum handling
temperature is 70 degrees C (158 F). It is recommended to pump or transfer material at
ambient temperature.
Storage Conditions Keep away from heat and sources of ignition. Keep containers closed when not in use.
Follow first aid measures if contact occurs, and spill procedures if spill occurs. For
packaged material: Store in a cool dry area. For bulk material: store in cool dry area.
Always follow local, state, and federal guidlines for storage of material for amount stored.
_____________________________________________________________________________________________
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
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_____________________________________________________________________________________________
Exposure guidelines This product does not contain any hazardous materials with occupational exposure limits
established by the region specific regulatory bodies.
Eye/face Protection If splashes are likely to occur, wear:. Goggles. Eye/face Protection.
Skin and body protection Long sleeved clothing. Protective gloves can be worn, if material comes in contact with skin
wash with soap and water.
Respiratory protection If exposure limits are exceeded or irritation is experienced, NIOSH/MSHA approved
respiratory protection should be worn. Positive-pressure supplied air respirators may be
required for high airborne contaminant concentrations. Respiratory protection must be
provided in accordance with current local regulations.
General Hygiene Considerations Remove and wash contaminated clothing before re-use.
_____________________________________________________________________________________________
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
320, 460
_____________________________________________________________________________________________
Other information
Chemical stability
Stable under normal conditions.
Conditions to avoid
Excessive heat. High energy sources of ignition.
Incompatible materials
Strong oxidizing agents.
Inhalation Inhalation of vapors in high concentration may cause irritation of respiratory system.
Skin contact May cause eye/skin irritation. Prolonged skin contact may defat the skin and produce
dermatitis.
Delayed and immediate effects as well as chronic effects from short and long-term exposure
_____________________________________________________________________________________________
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
320, 460
_____________________________________________________________________________________________
Unknown Aquatic Toxicty 1.218% of the mixture consists of ingredient(s) of unknown toxicity
The following values are calculated based on chapter 3.1 of the GHS document .
1.418% of the mixture consists of components(s) of unknown hazards to the aquatic environment
Bioaccumulation
No information available.
Waste Disposal Method Disposal should be in accordance with applicable regional, national and local laws and
regulations.
_____________________________________________________________________________________________
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
320, 460
_____________________________________________________________________________________________
Legend:
TSCA - United States Toxic Substances Control Act Section 8(b) Inventory
DSL/NDSL - Canadian Domestic Substances List/Non-Domestic Substances List
EINECS/ELINCS - European Inventory of Existing Commercial Chemical Substances/EU List of Notified Chemical Substances
ENCS - Japan Existing and New Chemical Substances
IECSC - China Inventory of Existing Chemical Substances
KECL - Korean Existing and Evaluated Chemical Substances
PICCS - Philippines Inventory of Chemicals and Chemical Substances
AICS - Australian Inventory of Chemical Substances
SARA 313
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product does not contain any
chemicals which are subject to the reporting requirements of the Act and Title 40 of the Code of Federal Regulations, Part 372
CERCLA
This material, as supplied, does not contain any substances regulated as hazardous substances under the Comprehensive
Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) or the Superfund Amendments and
Reauthorization Act (SARA) (40 CFR 355). There may be specific reporting requirements at the local, regional, or state level
pertaining to releases of this material
California Proposition 65
This product does not contain any Proposition 65 chemicals
_____________________________________________________________________________________________
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GL-2 Industrial EP Gear Oils; ISO 68, 100, 150, 220, Revision Date 14-May-2014
320, 460
_____________________________________________________________________________________________
End of MSDS
_____________________________________________________________________________________________
Page 8 / 8
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2. HAZARDS IDENTIFICATION
Classification
Label elements
EMERGENCY OVERVIEW
WARNING
Hazard statements
Harmful if inhaled
May cause an allergic skin reaction
Appearance Amber colored liquid Physical state viscous liquid Odor Mild petroleum odor Mild sulfur odor
_____________________________________________________________________________________________
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3. COMPOSITION/INFORMATION ON INGREDIENTS
Common Name Synthetic hydrocarbon lubricating fluid.
Chemical Family Petroleum hydrocarbon mixture.
*The exact percentage (concentration) of composition has been withheld as a trade secret.
Eye contact Flush eyes for 30 minutes with water. Get medical attention if irritation persists.
Skin contact Wash off immediately with soap and plenty of water.
Inhalation Move exposed persons to fresh air. Consult medical personnel if breathing issues occur.
Page 2 / 8
5. FIRE-FIGHTING MEASURES
Suitable extinguishing media
Carbon dioxide (CO 2). Dry chemical. Foam. Water can be used to keep surrounding materials cool.
Small Fires Always use personal safety equipment. Follow appropriate personal safety procedures, and
extinguishing media.
Unsuitable extinguishing media Caution: Use of water spray when fighting fire may be inefficient.
Explosion data
Sensitivity to Mechanical Impact None.
Sensitivity to Static Discharge None.
Personal protection Avoid contact with the skin and the eyes. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. Wash skin with
soap and water if contact occurs. Launder soiled clothing. If spilled, take caution, as
material can cause surfaces to become very slippery.
For emergency responders Clean up area with absorbent material and place in closed containers for disposal. Ventilate
the area.
Environmental precautions
Methods for containment Cover with earth, sand, or other non-combustible material followed with plastic sheets to
minimize spreading or contact with rain.
Methods for cleaning up Excess liquid material can be collected using a scoop or shovel and stored for recycling or
disposal. Prevent material from entering drains or waterways.
_____________________________________________________________________________________________
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Advice on safe handling Avoid contact with skin, eyes and clothing. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. If contact is
made, wash skin with soap and water. Launder soiled clothing. Maximum handling
temperature is 70 degrees C (158 F). It is recommended to pump or transfer material at
ambient temperature.
Storage Conditions Keep away from heat and sources of ignition. Keep containers closed when not in use.
Follow first aid measures if contact occurs, and spill procedures if spill occurs. For
packaged material: Store in a cool dry area. For bulk material: store in cool dry area.
Always follow local, state, and federal guidlines for storage of material for amount stored.
Exposure guidelines This product does not contain any hazardous materials with occupational exposure limits
established by the region specific regulatory bodies.
Eye/face Protection If splashes are likely to occur, wear:. Goggles. Eye/face Protection.
Skin and body protection Long sleeved clothing. Protective gloves can be worn, if material comes in contact with skin
wash with soap and water.
Respiratory protection If exposure limits are exceeded or irritation is experienced, NIOSH/MSHA approved
respiratory protection should be worn. Positive-pressure supplied air respirators may be
required for high airborne contaminant concentrations. Respiratory protection must be
provided in accordance with current local regulations.
General Hygiene Considerations Remove and wash contaminated clothing before re-use.
_____________________________________________________________________________________________
Page 4 / 8
Other information
Chemical stability
Stable under normal conditions.
Conditions to avoid
Excessive heat. High energy sources of ignition.
Incompatible materials
Strong oxidizing agents.
Inhalation Inhalation of vapors in high concentration may cause irritation of respiratory system.
Skin contact May cause eye/skin irritation. Repeated exposure may cause skin dryness or cracking.
_____________________________________________________________________________________________
Page 5 / 8
Long-chain alkyl amine 612 mg/kg ( Rat ) 251 mg/kg ( Rat ) 157 ppm ( Rat ) 4h
Long-chain alkyl amine 612 mg/kg ( Rat ) 251 mg/kg ( Rat ) 157 ppm ( Rat )
Delayed and immediate effects as well as chronic effects from short and long-term exposure
3.28% of the mixture consists of components(s) of unknown hazards to the aquatic environment
_____________________________________________________________________________________________
Page 6 / 8
Bioaccumulation
No information available.
Waste Disposal Method Disposal should be in accordance with applicable regional, national and local laws and
regulations.
Legend:
TSCA - United States Toxic Substances Control Act Section 8(b) Inventory
DSL/NDSL - Canadian Domestic Substances List/Non-Domestic Substances List
EINECS/ELINCS - European Inventory of Existing Commercial Chemical Substances/EU List of Notified Chemical Substances
ENCS - Japan Existing and New Chemical Substances
IECSC - China Inventory of Existing Chemical Substances
KECL - Korean Existing and Evaluated Chemical Substances
PICCS - Philippines Inventory of Chemicals and Chemical Substances
AICS - Australian Inventory of Chemical Substances
SARA 313
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product does not contain any
chemicals which are subject to the reporting requirements of the Act and Title 40 of the Code of Federal Regulations, Part 372
_____________________________________________________________________________________________
Page 7 / 8
CERCLA
This material, as supplied, does not contain any substances regulated as hazardous substances under the Comprehensive
Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) or the Superfund Amendments and
Reauthorization Act (SARA) (40 CFR 355). There may be specific reporting requirements at the local, regional, or state level
pertaining to releases of this material
California Proposition 65
This product contains the following Proposition 65 chemicals: 2-Propenoic Acid, Ethyl Ester
End of MSDS
_____________________________________________________________________________________________
Page 8 / 8
2. HAZARDS IDENTIFICATION
Classification
Label elements
EMERGENCY OVERVIEW
WARNING
Hazard statements
Harmful if inhaled
May cause an allergic skin reaction
Appearance Amber colored liquid Physical state viscous liquid Odor Mild petroleum odor Mild sulfur odor
_____________________________________________________________________________________________
Page 1 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
3. COMPOSITION/INFORMATION ON INGREDIENTS
Common Name Synthetic hydrocarbon lubricating fluid.
Chemical Family Petroleum hydrocarbon mixture.
*The exact percentage (concentration) of composition has been withheld as a trade secret.
Eye contact Flush eyes for 30 minutes with water. Get medical attention if irritation persists.
Skin contact Wash off immediately with soap and plenty of water.
Inhalation Move exposed persons to fresh air. Consult medical personnel if breathing issues occur.
_____________________________________________________________________________________________
Page 2 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
5. FIRE-FIGHTING MEASURES
Suitable extinguishing media
Carbon dioxide (CO 2). Dry chemical. Foam. Water can be used to keep surrounding materials cool.
Small Fires Always use personal safety equipment. Follow appropriate personal safety procedures, and
extinguishing media.
Unsuitable extinguishing media Caution: Use of water spray when fighting fire may be inefficient.
Explosion data
Sensitivity to Mechanical Impact None.
Sensitivity to Static Discharge None.
Personal protection Avoid contact with the skin and the eyes. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. Wash skin with
soap and water if contact occurs. Launder soiled clothing. If spilled, take caution, as
material can cause surfaces to become very slippery.
For emergency responders Clean up area with absorbent material and place in closed containers for disposal. Ventilate
the area.
Environmental precautions
Methods for containment Cover with earth, sand, or other non-combustible material followed with plastic sheets to
minimize spreading or contact with rain.
Methods for cleaning up Excess liquid material can be collected using a scoop or shovel and stored for recycling or
disposal. Prevent material from entering drains or waterways.
Advice on safe handling Avoid contact with skin, eyes and clothing. Eye protection or face shield should be used if
material is used under conditions that increase the chances of splattering. If contact is
made, wash skin with soap and water. Launder soiled clothing. Maximum handling
temperature is 70 degrees C (158 F). It is recommended to pump or transfer material at
ambient temperature.
_____________________________________________________________________________________________
Page 3 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
Storage Conditions Keep away from heat and sources of ignition. Keep containers closed when not in use.
Follow first aid measures if contact occurs, and spill procedures if spill occurs. For
packaged material: Store in a cool dry area. For bulk material: store in cool dry area.
Always follow local, state, and federal guidlines for storage of material for amount stored.
Exposure guidelines This product does not contain any hazardous materials with occupational exposure limits
established by the region specific regulatory bodies.
Eye/face Protection If splashes are likely to occur, wear:. Goggles. Eye/face Protection.
Skin and body protection Long sleeved clothing. Protective gloves can be worn, if material comes in contact with skin
wash with soap and water.
Respiratory protection If exposure limits are exceeded or irritation is experienced, NIOSH/MSHA approved
respiratory protection should be worn. Positive-pressure supplied air respirators may be
required for high airborne contaminant concentrations. Respiratory protection must be
provided in accordance with current local regulations.
General Hygiene Considerations Remove and wash contaminated clothing before re-use.
_____________________________________________________________________________________________
Page 4 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
Other information
Chemical stability
Stable under normal conditions.
Conditions to avoid
Excessive heat. High energy sources of ignition.
Incompatible materials
Strong oxidizing agents.
Inhalation Inhalation of vapors in high concentration may cause irritation of respiratory system.
Skin contact May cause eye/skin irritation. Repeated exposure may cause skin dryness or cracking.
Long-chain alkyl amine 612 mg/kg ( Rat ) 251 mg/kg ( Rat ) 157 ppm ( Rat )
_____________________________________________________________________________________________
Page 5 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
Delayed and immediate effects as well as chronic effects from short and long-term exposure
1.18% of the mixture consists of components(s) of unknown hazards to the aquatic environment
Bioaccumulation
No information available.
Waste Disposal Method Disposal should be in accordance with applicable regional, national and local laws and
regulations.
_____________________________________________________________________________________________
Page 6 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
Legend:
TSCA - United States Toxic Substances Control Act Section 8(b) Inventory
DSL/NDSL - Canadian Domestic Substances List/Non-Domestic Substances List
EINECS/ELINCS - European Inventory of Existing Commercial Chemical Substances/EU List of Notified Chemical Substances
ENCS - Japan Existing and New Chemical Substances
IECSC - China Inventory of Existing Chemical Substances
KECL - Korean Existing and Evaluated Chemical Substances
PICCS - Philippines Inventory of Chemicals and Chemical Substances
AICS - Australian Inventory of Chemical Substances
SARA 313
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product does not contain any
chemicals which are subject to the reporting requirements of the Act and Title 40 of the Code of Federal Regulations, Part 372
_____________________________________________________________________________________________
Page 7 / 8
Synthetic GL-5 Limited Slip 75W-140 Gear Oil Revision Date 19-May-2014
_____________________________________________________________________________________________
CERCLA
This material, as supplied, does not contain any substances regulated as hazardous substances under the Comprehensive
Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) or the Superfund Amendments and
Reauthorization Act (SARA) (40 CFR 355). There may be specific reporting requirements at the local, regional, or state level
pertaining to releases of this material
California Proposition 65
This product contains the following Proposition 65 chemicals: 2-Propenoic Acid, Ethyl Ester
End of MSDS
_____________________________________________________________________________________________
Page 8 / 8
Relevant indentified areas of uses of the substance of mixture and uses advised against
Identified uses: Rust preventive coating and lubricant
Precautionary statements
Prevention : Not applicable
Response : Not applicable
Storage : Not applicable
Disposal : Not applicable
-------------------------------------------------------------------------------------------------------------------------------------------
Section 3 – Composition/information on ingredients
-------------------------------------------------------------------------------------------------------------------------------------------
Substance/mixture : Mixture
Chemical Name : Not available
Other means of identification : Not available
CAS number : Not applicable
There are no ingredients present which, within the current knowledge of the supplier and in the concentrations
applicable, are classified as hazardous to health or the environment and hence require reporting in this section.
Occupational exposure limits, if available, are listed in Section 8.
------------------------------------------------------------------------------------------------------------------------------------------
Section 4 – First aid measures
-------------------------------------------------------------------------------------------------------------------------------------------
Eye : Immediately flush eye with plenty of water, occasionally lifting the upper and eyelids. Check for and
remove any contact lens. Get medical attention.
Inhalation : N/A
Skin contact : Wash skin thoroughly with soap and water or use recognized skin cleaner. Remove contaminated clothing
and shoes. Get medical attention if systems occur.
Ingestion : Wash out mouth with water. Remove victim to fresh air and keep at rest in a position (Swallowing): First
aid is not normally required; however, if swallowed and symptoms develop, seek medical attention.
Over-exposure signs/symptoms
Eye contact : No specific data
Inhalation : No specific data
Skin contact : No specific data
Ingestion : No specific data
-------------------------------------------------------------------------------------------------------------------------------------------
Section 5 – Fire-fighting measures
---------------------------------------------------------------------------------------------------------------------------------------------------------
Extinguishing media
Suitable extinguishing : Non Flammable
media
Specific hazards arising : No specific fire or explosion hazard.
from the chemical
Hazardous thermal : After water is removed, dried coating combustion can yield carbon dioxide and carbon
decomposition products monoxide.
-------------------------------------------------------------------------------------------------------------------------------------------
Section 6 – Accidental release measures
---------------------------------------------------------------------------------------------------------------------------------------------------------
For emergency responders : If specialized clothing is required to deal with the spillage, take note of any information in
Section 8 on suitable and unsuitable materials. See also the information in "For non-emergency
personnel".
Environmental precautions : Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and
sewers. Inform the relevant authorities if the product has caused environmental pollution (sewers,
waterways, soil or air).
Large spill : Move containers from spill area. Prevent entry into sewers, water courses, basements or
confined areas. .Absorb with a dry absorbent and place in a designated, labeled waste container
dispose with scavenger. Flush area with water. Vacuum or sweep up material and place in a
designated, labeled waste container
-------------------------------------------------------------------------------------------------------------------------------------------
Section 7 – Handling and storage
---------------------------------------------------------------------------------------------------------------------------------------------------------
Advise on general : Eating, drinking and smoking should be prohibited in areas where this material is handled,
Occupational hygiene stored and processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering eating areas.
See also Section 8 for additional information on hygiene measures.
Appropriate engineering: Good general ventilation should be sufficient to control worker exposure to airborne contaminants
Controls
Environmental controls : Emissions from ventilation or work process equipment should be checked to ensure they comply
with the requirements of environmental protection legislation. In some cases, fume scrubbers,
filters or engineering modifications to the process equipment will be necessary to reduce emissions
to acceptable levels.
Eye/face protection Safety eyewear complying with an approved standard should be used when a risk assessment
indicates this is necessary to avoid exposure to liquid splashes, mists, gases or dusts. If contact is
possible, the following protection should be worn, unless the assessment indicates a higher degree
of protection: safety glasses with side-shields.
Skin protection
Hand protection Chemical-resistant, impervious gloves complying with an approved standard should be worn at all
times when handling chemical products if a risk assessment indicates this is necessary.
Body protection Personal protective equipment for the body should be selected based on the task being performed
and the risks involved and should be approved by a specialist before handling this product.
Other skin protection Appropriate footwear and any additional skin protection measures should be selected based on the
task being performed and the risks involved and should be approved by a specialist before handling
this product.
Respiratory protection Use a properly fitted, particulate filter respirator complying with an approved standard if a risk
assessment indicates this is necessary. Respirator selection must be based on known or anticipated
exposure levels, the hazards of the product and the safe working limits of the selected respirator.
-------------------------------------------------------------------------------------------------------------------------------------------
Section 9 – Physical and chemical properties
-----------------------------------------------------------------------------------------------------------------
Appearance
Physical state : Liquid
Color Odor : light tan to Brown, Fruity Odor
pH : 8.5 to 10.0
Melting point : > 32°°F / 0°°C
Boiling point : > 212 F / 100 °C
Flash point : N/A
Evaporation rate : Same as water
Flammability (solid, gas) : N/A
Lower and upper explosive : N/A
(Flammable) limits
Vapor pressure : (18 mm Hg) [room temperature]
Water soluble : Complete
Specific Gravity : 0.92 to 1.0
Auto-ignition temperature : N/A
Decomposition temperature : N/A
Viscosity : 150 - 300 c. p.s. at 25oC / 80o F
-------------------------------------------------------------------------------------------------------------------------------------------
Section 10 – Stability and reactivity
-----------------------------------------------------------------------------------------------------------------
Reactivity ingredients : Do not mix with strong acids or strong oxidizers
Chemical stability : The product is stable.
Possibility of hazardous reactions : Under normal conditions of storage and use, hazardous reactions will not occur.
-------------------------------------------------------------------------------------------------------------------------------------------
Section 11 – Toxicological information
-----------------------------------------------------------------------------------------------------------------
Chromic data: No definitive information available on carcinogenicity, mutagenicity target organ or development toxicity.
-------------------------------------------------------------------------------------------------------------------------------------------------------
Section 12 – Ecological information
-----------------------------------------------------------------------------------------------------------------------------
Not Evaluated
-------------------------------------------------------------------------------------------------------------------------------------------------------
Section 13 –Disposal considerations
-----------------------------------------------------------------------------------------------------------------------------
The material, if discarded as produced, is not a RCRA “listed” hazardous waste. However, it should be fully evaluated for
hazardous waste characteristics prior to disposal (40 CFR 26l). Use which results in chemical or physical change or
contamination may subject it to regulation as a hazardous waste. Along with properly characterizing all waste materials, consult
state and local regulations regarding the proper disposal of this material.
Container contents should be completely used and containers should be emptied prior to discard. Container rinsate should be
considered a RCRA hazardous waste and must be disposed of with care and in full compliance with federal, state and local
regulations. Larger empty containers, such as drums, should be returned to the distributor or to a drum re-conditioner. To assure
proper disposal of smaller empty containers, consult with state and local regulations and disposal authorities.
Special precautions for user: Transport within user's premises: always transport in closed containers that are upright and
secure. Ensure that persons transporting the product know what to do in the event of an accident or spillage.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code: Not available.
-----------------------------------------------------------------------------------------------------------------------------------------------------------
Section 15 – Regulatory information
US Regulations:
Acute Health: No
Chronic Health: No
Fire Hazard: No
Pressure Hazard: No
Reactive Hazard: No
This material contains the following chemical subject to the reporting requirements of SARA 302 and
40 CRF 372: -None Known-
CERCLA/SARA – Section 302 Extremely Hazardous Substances and TPQs (in pounds):
This material contains the following chemicals subject to the reporting requirements of SARA 302 and
40 CFR 372: -None Known-
Carcinogen Identification: This material has not been identified as a carcinogen by NTP, IARC, or OSHA
International Regulations:
Canadian Regulations:
Domestic Substances List: Listed
WHMIS Hazard Class: Not Regulated
International Inventories:
Australia (AICS
China
Europe (EINECS
Japan (ENCS)
Korea (ECL)
Philippines (PICCS)
------------------------------------------------------------------------------------------------------------------------------------------------------------
Section 15 – Regulatory information continued:
SARA 302/304
Composition/information on ingredients : No products were found.
SARA 311/312
Classification : Not applicable.
State regulations
Massachusetts : This material is not listed
New York : This material is not listed
New Jersey : This material is not listed
Pennsylvania : This material is not listed
California Prop. 65
This product is not known to contain any chemicals currently listed as carcinogens or reproductive toxins.
International lists
National inventory
Australia : This material is listed or exempted.
Canada : This material is listed or exempted.
China : This material is listed or exempted.
Europe : This material is listed or exempted
Japan : This material is listed or exempted
Malaysia : This material is listed or exempted
New Zealand : This material is listed or exempted
Philippines : This material is listed or exempted
Republic of Korea : This material is listed or exempted
Taiwan : This material is listed or exempted
-----------------------------------------------------------------------------------------------------------------------------------------------------------
Section 16 – Other information
History
Date of issue/Date of revision : 12-5-18
Version :1
H-Health :0
Flammability :0
Physical Hazards : 0
To the best of our knowledge, the information contained herein is accurate. However, neither the above-
named supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness
of the information contained herein. Final determination of suitability of any material is the sole
responsibility of the user. All materials may present unknown hazards and should be used with caution.
Although certain hazards are described herein, we cannot guarantee that these are the only hazards that
exist.
Multifak EP 0, 1, 2
Product Use: Industrial Grease
Product Number(s): 219571, 219572, 219589, 274501, 274502, 274503
Company Identification
Chevron Products Company
a division of Chevron U.S.A. Inc.
6001 Bollinger Canyon Rd.
San Ramon, CA 94583
United States of America
www.chevronlubricants.com
PRECAUTIONARY STATEMENTS:
Prevention: Avoid release to the environment.
Disposal: Dispose of contents/container in accordance with applicable local/regional/national/international
regulations.
_____________________________________________________________________
Revision Number: 4 1 of 8 Multifak EP 0, 1, 2
Revision Date: February 21, 2019 SDS : 23562
EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.
liquids, and gases including carbon monoxide, carbon dioxide, and unidentified organic compounds will be evolved
when this material undergoes combustion. Combustion may form oxides of: Lithium, Phosphorus, Sulfur, Zinc.
General Handling Information: Avoid contaminating soil or releasing this material into sewage and drainage
systems and bodies of water.
Precautionary Measures: Keep out of the reach of children.
Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling this material.
To minimize this hazard, bonding and grounding may be necessary but may not, by themselves, be sufficient.
Review all operations which have the potential of generating and accumulating an electrostatic charge and/or a
flammable atmosphere (including tank and container filling, splash filling, tank cleaning, sampling, gauging, switch
loading, filtering, mixing, agitation, and vacuum truck operations) and use appropriate mitigating procedures.
Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty container or it
may rupture with explosive force. Empty containers retain product residue (solid, liquid, and/or vapor) and can be
dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks,
static electricity, or other sources of ignition. They may explode and cause injury or death. Empty containers
should be completely drained, properly closed, and promptly returned to a drum reconditioner or disposed of
properly.
GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 2), applicable exposure limits, job activities, and other
substances in the work place when designing engineering controls and selecting personal protective equipment. If
engineering controls or work practices are not adequate to prevent exposure to harmful levels of this material, the
personal protective equipment listed below is recommended. The user should read and understand all instructions
and limitations supplied with the equipment since protection is usually provided for a limited time or under certain
circumstances.
ENGINEERING CONTROLS:
Use in a well-ventilated area.
_____________________________________________________________________
Revision Number: 4 3 of 8 Multifak EP 0, 1, 2
Revision Date: February 21, 2019 SDS : 23562
limit for mineral oil mist. If not, wear an approved respirator that provides adequate protection from the measured
concentrations of this material. For air-purifying respirators use a particulate cartridge.
Use a positive pressure air-supplying respirator in circumstances where air-purifying respirators may not provide
adequate protection.
Attention: the data below are typical values and do not constitute a specification.
Color: Brown
Physical State: Semi-solid
Odor: Petroleum odor
Odor Threshold: No data available
pH: No data available
Vapor Pressure: <0.01 mmHg @ 100 °C (212 °F)
Vapor Density (Air = 1): >1
Initial Boiling Point: 260°C (500°F)
Solubility: Soluble in hydrocarbons; insoluble in water
Freezing Point: No data available
Melting Point: 166°C (330.8°F) (Minimum)
Density: No data available
Viscosity: No data available
Evaporation Rate: No data available
Decomposition temperature: No data available
Octanol/Water Partition Coefficient: No data available
FLAMMABLE PROPERTIES:
Flammability (solid, gas): No Data Available
Reactivity: May react with strong acids or strong oxidizing agents, such as chlorates, nitrates, peroxides, etc.
Chemical Stability: This material is considered stable under normal ambient and anticipated storage and
handling conditions of temperature and pressure.
Incompatibility With Other Materials: Not applicable
Hazardous Decomposition Products: Alkyl Mercaptans (Elevated temperatures), Hydrogen Sulfide (Elevated
temperatures)
Hazardous Polymerization: Hazardous polymerization will not occur.
Serious Eye Damage/Irritation: The eye irritation hazard is based on evaluation of data for similar materials.
Skin Corrosion/Irritation: The skin irritation hazard is based on evaluation of data for similar materials.
Skin Sensitization: The skin sensitization hazard is based on evaluation of data for product components.
Acute Dermal Toxicity: The acute dermal toxicity hazard is based on evaluation of data for similar materials.
Acute Oral Toxicity: The acute oral toxicity hazard is based on evaluation of data for similar materials.
Acute Inhalation Toxicity: The acute inhalation toxicity hazard is based on evaluation of data for similar materials.
Acute Toxicity Estimate: Not Determined
Germ Cell Mutagenicity: The hazard evaluation is based on data for components or a similar material.
Carcinogenicity: The hazard evaluation is based on data for components or a similar material.
Reproductive Toxicity: The hazard evaluation is based on data for components or a similar material.
Specific Target Organ Toxicity - Single Exposure: The hazard evaluation is based on data for components or a
similar material.
Specific Target Organ Toxicity - Repeated Exposure: The hazard evaluation is based on data for components or a
similar material.
ECOTOXICITY
This material is expected to be harmful to aquatic organisms and may cause long-term adverse effects in the aquatic
environment.
The product has not been tested. The statement has been derived from products of a similar structure and
composition.
MOBILITY
No data available.
POTENTIAL TO BIOACCUMULATE
Bioconcentration Factor: No data available.
Octanol/Water Partition Coefficient: No data available
_____________________________________________________________________
Revision Number: 4 5 of 8 Multifak EP 0, 1, 2
Revision Date: February 21, 2019 SDS : 23562
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil
recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with
applicable regulations. Contact your sales representative or local environmental or health authorities for approved
disposal or recycling methods.
The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous Goods
Regulations, for additional description requirements (e.g., technical name) and mode-specific or quantity-specific
shipping requirements.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC code:
Not applicable
The following components of this material are found on the regulatory lists indicated.
Zinc alkyldithiophosphate 06, 07
CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AICS (Australia), DSL (Canada),
ENCS (Japan), IECSC (China), KECI (Korea), NZIoC (New Zealand), PICCS (Philippines), TCSI (Taiwan), TSCA
(United States).
Prepared according to the 29 CFR 1910.1200 (2012) by Chevron Energy Technology Company, 6001 Bollinger
Canyon Road, San Ramon, CA 94583.
The above information is based on the data of which we are aware and is believed to be correct as of the date
hereof. Since this information may be applied under conditions beyond our control and with which we may
be unfamiliar and since data made available subsequent to the date hereof may suggest modifications of the
information, we do not assume any responsibility for the results of its use. This information is furnished
upon condition that the person receiving it shall make his own determination of the suitability of the
material for his particular purpose.
_____________________________________________________________________
Revision Number: 4 7 of 8 Multifak EP 0, 1, 2
Revision Date: February 21, 2019 SDS : 23562
1.2. Relevant identified uses of the substance or mixture and uses advised against
Recommended uses: Lubricating grease
ˠˀ˦ ĵµËDˡ
Other information: When obtaining medical advice, show the safety data sheet or label.
4.2. Most important symptoms and effects, both acute and delayed
May cause slight irritation to the skin and eyes.
Contains Benzenesulfonic acid, mono-C16-24-alkyl derivs., calcium salts
Sulfonic acids, petroleum, calcium salts
Benzenesulfonic acid, C10-16-alkyl derivs., calcium salts
C14-16-18 Alkyl Phenol. May produce an allergic reaction.
4.3. Indication of any immediate medical attention and special treatment needed
Treat symptoms. No special immediate treatment required.
ˡˀ˦ ĵµËDˡ
General population:
Inhalation DNEL (long-term exposure - systemic effects), 0,33 mg/m³,
Dermal DNEL (long-term exposure - systemic effects), 1,667 mg/kg bw/day,
Oral DNEL (long-term exposure - systemic effects), 0,8333 mg/kg bw/day,
68584-23-6-A:
Workers:
Dermal DNEL (long-term exposure - systemic effects), 3,33 mg/kg bw/day,
Inhalation DNEL (long-term exposure - systemic effects), 0,66 mg/m³,
General population:
Dermal DNEL (long-term exposure - systemic effects), 1,667 mg/kg dw, A
Inhalation DNEL (long-term exposure - systemic effects), 0,33 mg/m³,
Oral DNEL (long-term exposure - systemic effects), 0,8333 mg/kg bw/day,
EC-931-468-2:
Workers:
Inhalation DNEL (long-term exposure - systemic effects), 1,17 mg/m³,
Dermal DNEL (long-term exposure - systemic effects), 0,3 mg/kg bw/day,
PNEC values: 70024-69-0-C:
PNEC aqua (freshwater) 1 mg/l,
PNEC aqua (marine water) 1 mg/l,
PNEC aqua (intermittent releases) 10 mg/l,
PNEC sediment (freshwater) 723500000 mg/kg dw,
PNEC sediment (marine water) 723500000 mg/kg dw,
PNEC STP (wastewater-treatment facilities) 100 mg/l,
PNEC oral (foodstuffs) 16,667 mg/kg,
PNEC soil 868700000 mg/kg dw,
61789-86-4-G:
PNEC aqua (freshwater) 1 mg/l,
PNEC aqua (marine water) 1 mg/l,
PNEC aqua (intermittent releases) 10 mg/l,
PNEC sediment (freshwater) 226000000 mg/kg dw,
PNEC sediment (marine water) 226000000 mg/kg dw,
ˢˀ˦ ĵµËDˡ
68584-23-6-A:
PNEC aqua (freshwater) 1 mg/l,
PNEC aqua (marine water) 1 mg/l,
PNEC aqua (intermittent releases) 10 mg/l,
PNEC sediment (freshwater) 723500000 mg/kg dw,
PNEC sediment (marine water) 723500000 mg/kg dw,
PNEC STP (wastewater-treatment facilities) 100 mg/l,
PNEC soil 868700000 mg/kg dw,
PNEC oral (foodstuffs) 16,667 mg/kg,
EC-931-468-2:
PNEC aqua (freshwater) 0,1 mg/l,
PNEC aqua (marine water) 0,01 mg/l,
PNEC aqua (intermittent releases) 1 mg/l,
PNEC sediment (freshwater) 4266,16 mg/kg dw,
PNEC sediment (marine water) 426,62 mg/kg dw,
PNEC soil 852,58 mg/kg dw,
PNEC STP (wastewater-treatment facilities) 100 mg/l,
8.2. Exposure controls
Appropriate engineering controls: Wear the personal protective equipment specified below.
Personal protective equipment, Wear safety goggles if there is a risk of eye splash. Eye protection must conform to EN 166.
eye/face protection:
Personal protective equipment, In the event of direct skin contact, wear protective gloves: Type of material: Nitrile rubber.
skin protection: Breakthrough time has not been determined for the product. Change gloves often. Gloves must
conform to EN 374.
Personal protective equipment, Not required.
respiratory protection:
Environmental exposure controls: Ensure compliance with local regulations for emissions.
ˣˀ˦ ĵµËDˡ
61789-86-4-G:
Rat: LD50 = >16000 mg/kg bw/day
68584-23-6-A:
Rat: LD50 = >5000 mg/kg (OECD 401)
EC-931-468-2:
Rat: LD50 = 2000 mg/kg
Acute toxicity - dermal: The product does not have to be classified. Based on existing data, the classification criteria
are deemed not to have been met.
70024-69-0-C:
Rabbit: LD50 = >5000 mg/kg (OECD 402)
61789-86-4-G:
Rabbit: LD50 = >4000 mg/kg
68584-23-6-A:
Rabbit: LD50 = >5000 mg/kg (OECD 402)
EC-931-468-2:
Rat: LD50 = 2000 mg/kg
Acute toxicity - inhalation: The product does not have to be classified. Based on existing data, the classification criteria
are deemed not to have been met.
ATE (dust/mist): 38,8 mg/l
61789-86-4-G:
Rat, Mist, 4h: LD50 = >1,9 mg/l
68584-23-6-A:
Rat, Mist, : LC50 = >1,9 mg/l (OECD 403)
Skin corrosion/irritation: The product does not have to be classified. Test data are not available. May cause slight
irritation.
Serious eye damage/eye irritation: The product does not have to be classified. Test data are not available. Temporary irritation.
Respiratory sensitisation or skin According to tests, the product need not be classified.
sensitisation:
ˤˀ˦ ĵµËDˡ
Germ cell mutagenicity: The product does not have to be classified. Test data are not available.
Carcinogenic properties: The product does not have to be classified. Test data are not available.
Reproductive toxicity: The product does not have to be classified. Test data are not available.
Single STOT exposure: The product does not have to be classified. Test data are not available.
Repeated STOT exposure: The product does not have to be classified. Test data are not available.
Aspiration hazard: The product does not have to be classified. Test data are not available.
61789-86-4-G:
Fish: Cyprinodon variegatus: 96hLC50 = >10000 mg/l
Crustacea: Daphnia magna: 48hEC50 = >1000 mg/l
Algae: Pseudokirchneriella subcapitata: 72hEC50 = >1000 mg/l
68584-23-6-A:
Fish: Cyprinodon variegatus: 96hLL50 = >10000 mg/l
Crustacea: Daphnia magna: 48hEL50 = >1000 mg/l
Algae: Pseudokirchneriella subcapitata: 72hEL50 = >1000 mg/l
EC-931-468-2:
Crustacea: Daphnia magna: 48hEC50 = >100 mg/l
12.2. Persistence and degradability
Test data are not available.
12.3. Bioaccumulative potential
Test data are not available.
12.4. Mobility in soil
Not expected to be mobile in soil.
12.5. Results of PBT and vPvB assessment
No assessment has been made.
˥ˀ˦ ĵµËDˡ
EWC code: Depends on line of business and use, for instance 16 05 09discarded chemicals
other than those mentioned in 16 05 06, 16 05 07 or 16 05 08
Other information: This safety data sheet has been prepared for and applies to this product only. It is based on our
current knowledge and the information that the supplier was able to provide about the product at
the time of preparation. The safety data sheet complies with applicable law on preparation of
safety data sheets in accordance with 1907/2006/EC (REACH) as subsequently changed.
+69 %XUHDX9HULWDV+6('HQPDUN$62OGHQERUJJDGH'.)UHGHULFLD7(PDLOLQIRKVH#GNEXUHDXYHULWDVFRP:HEZZZKVHEXUHDXYHULWDVGN0DGHLQ7R[LGR
8.
˦ˀ˦ ĵµËDˡ
PRECAUTIONARY STATEMENTS:
Prevention: Avoid release to the environment.
Disposal: Dispose of contents/container in accordance with applicable local/regional/national/international
regulations.
_____________________________________________________________________
Revision Number: 8 1 of 7 Delo Heavy Duty Moly 3% EP 1, 5% EP
Revision Date: February 05, 2019 1, 3% EP 2, 5% EP 2
SDS : 23600
EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.
General Handling Information: Avoid contaminating soil or releasing this material into sewage and drainage
systems and bodies of water.
Precautionary Measures: Keep out of the reach of children.
Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling this material.
To minimize this hazard, bonding and grounding may be necessary but may not, by themselves, be sufficient.
Review all operations which have the potential of generating and accumulating an electrostatic charge and/or a
flammable atmosphere (including tank and container filling, splash filling, tank cleaning, sampling, gauging, switch
loading, filtering, mixing, agitation, and vacuum truck operations) and use appropriate mitigating procedures.
Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty container or it
may rupture with explosive force. Empty containers retain product residue (solid, liquid, and/or vapor) and can be
dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks,
static electricity, or other sources of ignition. They may explode and cause injury or death. Empty containers
should be completely drained, properly closed, and promptly returned to a drum reconditioner or disposed of
properly.
GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 2), applicable exposure limits, job activities, and other
substances in the work place when designing engineering controls and selecting personal protective equipment. If
engineering controls or work practices are not adequate to prevent exposure to harmful levels of this material, the
personal protective equipment listed below is recommended. The user should read and understand all instructions
and limitations supplied with the equipment since protection is usually provided for a limited time or under certain
circumstances.
ENGINEERING CONTROLS:
Use in a well-ventilated area.
workplace. Suggested materials for protective gloves include: Neoprene, Nitrile Rubber, Silver Shield, Viton.
Respiratory Protection: No respiratory protection is normally required.
If user operations generate an oil mist, determine if airborne concentrations are below the occupational exposure
limit for mineral oil mist. If not, wear an approved respirator that provides adequate protection from the measured
concentrations of this material. For air-purifying respirators use a particulate cartridge.
Use a positive pressure air-supplying respirator in circumstances where air-purifying respirators may not provide
adequate protection.
Attention: the data below are typical values and do not constitute a specification.
FLAMMABLE PROPERTIES:
Flammability (solid, gas): Not Applicable
Reactivity: May react with strong acids or strong oxidizing agents, such as chlorates, nitrates, peroxides, etc.
Chemical Stability: This material is considered stable under normal ambient and anticipated storage and
handling conditions of temperature and pressure.
Incompatibility With Other Materials: Not applicable
Hazardous Decomposition Products: None known (None expected)
Hazardous Polymerization: Hazardous polymerization will not occur.
_____________________________________________________________________
Revision Number: 8 4 of 7 Delo Heavy Duty Moly 3% EP 1, 5% EP
Revision Date: February 05, 2019 1, 3% EP 2, 5% EP 2
SDS : 23600
Germ Cell Mutagenicity: The hazard evaluation is based on data for components or a similar material.
Carcinogenicity: The hazard evaluation is based on data for components or a similar material.
Reproductive Toxicity: The hazard evaluation is based on data for components or a similar material.
Specific Target Organ Toxicity - Single Exposure: The hazard evaluation is based on data for components or a
similar material.
Specific Target Organ Toxicity - Repeated Exposure: The hazard evaluation is based on data for components or a
similar material.
ECOTOXICITY
This material is expected to be harmful to aquatic organisms and may cause long-term adverse effects in the aquatic
environment.
The product has not been tested. The statement has been derived from the properties of the individual components.
MOBILITY
No data available.
POTENTIAL TO BIOACCUMULATE
Bioconcentration Factor: No data available.
Octanol/Water Partition Coefficient: No data available
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil
recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with
applicable regulations. Contact your sales representative or local environmental or health authorities for approved
disposal or recycling methods.
The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous Goods
Regulations, for additional description requirements (e.g., technical name) and mode-specific or quantity-specific
shipping requirements.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC code:
Not applicable
The following components of this material are found on the regulatory lists indicated.
Zinc dialkyldithiophosphate 06, 07
CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AICS (Australia), DSL (Canada),
IECSC (China), NZIoC (New Zealand), PICCS (Philippines), TSCA (United States).
One or more components does not comply with the following chemical inventory requirements: KECI (Korea).
_____________________________________________________________________
Revision Number: 8 6 of 7 Delo Heavy Duty Moly 3% EP 1, 5% EP
Revision Date: February 05, 2019 1, 3% EP 2, 5% EP 2
SDS : 23600
REVISION STATEMENT: This revision updates the following sections of this Safety Data Sheet:
3,5,8,9,14,15
Prepared according to the 29 CFR 1910.1200 (2012) by Chevron Energy Technology Company, 6001 Bollinger
Canyon Road, San Ramon, CA 94583.
The above information is based on the data of which we are aware and is believed to be correct as of the date
hereof. Since this information may be applied under conditions beyond our control and with which we may
be unfamiliar and since data made available subsequent to the date hereof may suggest modifications of the
information, we do not assume any responsibility for the results of its use. This information is furnished
upon condition that the person receiving it shall make his own determination of the suitability of the
material for his particular purpose.
_____________________________________________________________________
Revision Number: 8 7 of 7 Delo Heavy Duty Moly 3% EP 1, 5% EP
Revision Date: February 05, 2019 1, 3% EP 2, 5% EP 2
SDS : 23600
PRECAUTIONARY STATEMENTS:
Prevention: Avoid release to the environment.
Disposal: Dispose of contents/container in accordance with applicable local/regional/national/international
regulations.
_____________________________________________________________________
Revision Number: 2 1 of 7 Delo Grease ESI HD Moly 3% EP 1, 2
Revision Date: February 05, 2019 SDS : 44825
EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.
liquids, and gases including carbon monoxide, carbon dioxide, and unidentified organic compounds will be evolved
when this material undergoes combustion. Combustion may form oxides of: Lithium, Sulfur, Zinc, Phosphorus,
Molybdenum.
General Handling Information: Avoid contaminating soil or releasing this material into sewage and drainage
systems and bodies of water.
Precautionary Measures: Keep out of the reach of children.
Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling this material.
To minimize this hazard, bonding and grounding may be necessary but may not, by themselves, be sufficient.
Review all operations which have the potential of generating and accumulating an electrostatic charge and/or a
flammable atmosphere (including tank and container filling, splash filling, tank cleaning, sampling, gauging, switch
loading, filtering, mixing, agitation, and vacuum truck operations) and use appropriate mitigating procedures.
Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty container or it
may rupture with explosive force. Empty containers retain product residue (solid, liquid, and/or vapor) and can be
dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks,
static electricity, or other sources of ignition. They may explode and cause injury or death. Empty containers
should be completely drained, properly closed, and promptly returned to a drum reconditioner or disposed of
properly.
GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 2), applicable exposure limits, job activities, and other
substances in the work place when designing engineering controls and selecting personal protective equipment. If
engineering controls or work practices are not adequate to prevent exposure to harmful levels of this material, the
personal protective equipment listed below is recommended. The user should read and understand all instructions
and limitations supplied with the equipment since protection is usually provided for a limited time or under certain
circumstances.
ENGINEERING CONTROLS:
Use in a well-ventilated area.
_____________________________________________________________________
Revision Number: 2 3 of 7 Delo Grease ESI HD Moly 3% EP 1, 2
Revision Date: February 05, 2019 SDS : 44825
If user operations generate an oil mist, determine if airborne concentrations are below the occupational exposure
limit for mineral oil mist. If not, wear an approved respirator that provides adequate protection from the measured
concentrations of this material. For air-purifying respirators use a particulate cartridge.
Use a positive pressure air-supplying respirator in circumstances where air-purifying respirators may not provide
adequate protection.
Attention: the data below are typical values and do not constitute a specification.
FLAMMABLE PROPERTIES:
Flammability (solid, gas): Not Applicable
Reactivity: May react with strong acids or strong oxidizing agents, such as chlorates, nitrates, peroxides, etc.
Chemical Stability: This material is considered stable under normal ambient and anticipated storage and
handling conditions of temperature and pressure.
Incompatibility With Other Materials: Not applicable
Hazardous Decomposition Products: None known (None expected)
Hazardous Polymerization: Hazardous polymerization will not occur.
_____________________________________________________________________
Revision Number: 2 4 of 7 Delo Grease ESI HD Moly 3% EP 1, 2
Revision Date: February 05, 2019 SDS : 44825
Germ Cell Mutagenicity: The hazard evaluation is based on data for components or a similar material.
Carcinogenicity: The hazard evaluation is based on data for components or a similar material.
Reproductive Toxicity: The hazard evaluation is based on data for components or a similar material.
Specific Target Organ Toxicity - Single Exposure: The hazard evaluation is based on data for components or a
similar material.
Specific Target Organ Toxicity - Repeated Exposure: The hazard evaluation is based on data for components or a
similar material.
ECOTOXICITY
This material is expected to be harmful to aquatic organisms and may cause long-term adverse effects in the aquatic
environment.
The product has not been tested. The statement has been derived from the properties of the individual components.
MOBILITY
No data available.
POTENTIAL TO BIOACCUMULATE
Bioconcentration Factor: No data available.
Octanol/Water Partition Coefficient: No data available
_____________________________________________________________________
Revision Number: 2 5 of 7 Delo Grease ESI HD Moly 3% EP 1, 2
Revision Date: February 05, 2019 SDS : 44825
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil
recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with
applicable regulations. Contact your sales representative or local environmental or health authorities for approved
disposal or recycling methods.
The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous Goods
Regulations, for additional description requirements (e.g., technical name) and mode-specific or quantity-specific
shipping requirements.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC code:
Not applicable
The following components of this material are found on the regulatory lists indicated.
Zinc dialkyldithiophosphate 06, 07
CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AICS (Australia), DSL (Canada),
IECSC (China), NZIoC (New Zealand), PICCS (Philippines), TSCA (United States).
One or more components does not comply with the following chemical inventory requirements: KECI (Korea).
_____________________________________________________________________
Revision Number: 2 6 of 7 Delo Grease ESI HD Moly 3% EP 1, 2
Revision Date: February 05, 2019 SDS : 44825
Prepared according to the 29 CFR 1910.1200 (2012) by Chevron Energy Technology Company, 6001 Bollinger
Canyon Road, San Ramon, CA 94583.
The above information is based on the data of which we are aware and is believed to be correct as of the date
hereof. Since this information may be applied under conditions beyond our control and with which we may
be unfamiliar and since data made available subsequent to the date hereof may suggest modifications of the
information, we do not assume any responsibility for the results of its use. This information is furnished
upon condition that the person receiving it shall make his own determination of the suitability of the
material for his particular purpose.
_____________________________________________________________________
Revision Number: 2 7 of 7 Delo Grease ESI HD Moly 3% EP 1, 2
Revision Date: February 05, 2019 SDS : 44825
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PRECAUTIONARY STATEMENTS:
Prevention: Avoid release to the environment.
Disposal: Dispose of contents/container in accordance with applicable local/regional/national/international
regulations.
Indication of any immediate medical attention and special treatment needed Not Applicable
EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.
General Handling Information: Avoid contaminating soil or releasing this material into sewage and drainage
_____________________________________________________________________
Revision Number: 14 2 of 7 Regal R&O 22, 32, 46, 68, 100
Revision Date: December 06, 2019 SDS : 23566
GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 2), applicable exposure limits, job activities, and other
substances in the work place when designing engineering controls and selecting personal protective equipment. If
engineering controls or work practices are not adequate to prevent exposure to harmful levels of this material, the
personal protective equipment listed below is recommended. The user should read and understand all instructions
and limitations supplied with the equipment since protection is usually provided for a limited time or under certain
circumstances.
ENGINEERING CONTROLS:
Use in a well-ventilated area.
Attention: the data below are typical values and do not constitute a specification.
FLAMMABLE PROPERTIES:
Flammability (solid, gas): Not Applicable
Reactivity: May react with strong acids or strong oxidizing agents, such as chlorates, nitrates, peroxides, etc.
Chemical Stability: This material is considered stable under normal ambient and anticipated storage and
handling conditions of temperature and pressure.
Incompatibility With Other Materials: Not applicable
Hazardous Decomposition Products: None known (None expected)
Hazardous Polymerization: Hazardous polymerization will not occur.
Germ Cell Mutagenicity: The hazard evaluation is based on data for components or a similar material.
Carcinogenicity: The hazard evaluation is based on data for components or a similar material.
Reproductive Toxicity: The hazard evaluation is based on data for components or a similar material.
Specific Target Organ Toxicity - Single Exposure: The hazard evaluation is based on data for components or a
similar material.
_____________________________________________________________________
Revision Number: 14 4 of 7 Regal R&O 22, 32, 46, 68, 100
Revision Date: December 06, 2019 SDS : 23566
Specific Target Organ Toxicity - Repeated Exposure: The hazard evaluation is based on data for components or a
similar material.
ECOTOXICITY
This material is expected to be harmful to aquatic organisms and may cause long-term adverse effects in the aquatic
environment.
The product has not been tested. The statement has been derived from the properties of the individual components.
MOBILITY
No data available.
POTENTIAL TO BIOACCUMULATE
Bioconcentration Factor: No data available.
Octanol/Water Partition Coefficient: No data available
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil
recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with
applicable regulations. Contact your sales representative or local environmental or health authorities for approved
disposal or recycling methods.
The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous Goods
Regulations, for additional description requirements (e.g., technical name) and mode-specific or quantity-specific
shipping requirements.
_____________________________________________________________________
Revision Number: 14 5 of 7 Regal R&O 22, 32, 46, 68, 100
Revision Date: December 06, 2019 SDS : 23566
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC code:
Not applicable
CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AICS (Australia), DSL (Canada),
ENCS (Japan), IECSC (China), KECI (Korea), NZIoC (New Zealand), PICCS (Philippines), TCSI (Taiwan), TSCA
(United States).
One or more components is listed on ELINCS (European Union). All other components are listed or exempted
from listing on EINECS.
Prepared according to the 29 CFR 1910.1200 (2012) by Chevron Energy Technology Company, 6001 Bollinger
Canyon Road, San Ramon, CA 94583.
The above information is based on the data of which we are aware and is believed to be correct as of the date
hereof. Since this information may be applied under conditions beyond our control and with which we may
be unfamiliar and since data made available subsequent to the date hereof may suggest modifications of the
information, we do not assume any responsibility for the results of its use. This information is furnished
upon condition that the person receiving it shall make his own determination of the suitability of the
material for his particular purpose.
_____________________________________________________________________
Revision Number: 14 7 of 7 Regal R&O 22, 32, 46, 68, 100
Revision Date: December 06, 2019 SDS : 23566
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Clay when packaged in substrate also is exempt as an “article” from the TSCA inventory
EYES: Do not rub eyes. Flush with plenty of water or eye wash solution for 5 minutes.
While holding the eyelid open. Get medical attention if irritation persists.
INGESTION: Normally not needed. Encourage fluid intake. Seek medical attention if symptons
develop or persist.
INHALATION: Normally not needed. Remove to fresh air. If symptoms of irritation persist, seek
medical attention.
FIRE FIGHTING PROCEDURES: As in any fire, wear self-contained breathing apparatus operated in pressure-demand
mode, (NIOSH approved or equivalent ) and full protective gear.
Exposure Guidelines: Note, There is no health hazard associated with packaged desiccant. If bag is open handle to not generate dust
Exposure limits to airborne contaminates is listed belowt.
Hazardous Components
EXPOSURE LIMITS
OSHA PEL ACGIH TLV
Chemical Name ppm mg / m3 ppm mg / m3
Clay 8 hrTWA (1) (1) (1) (1)
Silica, quartz 8 hr TWA (2) (2) (3) (3)
OSHA TABLE COMMENTS:
(1)
Exposure limits not established
(2)
Total Dust = (15 mg/m3 )@ 8 hr TWA
(3)
Respirable limit = (5 mg/m3 ) @8hr TWA
Comments
All inert or nuisance dusts, whether mineral, inorganic or organic, not listed specifically by substance name are covered by the
Particulates Not Otherwise Regulated (PNOR) limit which is 5 mg/m 3 respirable fraction and 15 mg/m 3 for total dust. ACGIH
exposure guuidelines of less than 3 mg/ m 3 (respirable) and 10 mg/m 3 (inhalable) have been established for particles
(insoluable/poorly soluable) not otherwise specified (PNOS).
RESPIRATORY PROTECTION: Use NIOSH/MSHA approved respirators for silica bearing dust.
WASTE DISPOSAL METHOD: Dispose of according to local, state and federal regulations,
TSCA (Toxic Substance Control Act) Calcium Montmorrillonite Clay is dried to approx. 2% moisture. As a dried product with
moisture, it is not listed on the TSCA Inventory even though Silica Quartz is listed in the
TSCA Inventory. Silica Quartz exist in Clay in miniscule quantities and is naturally coated
with an unremovable layer of clay minerals. It is excluded from TSCA since it is an impurity
“contained wiithin” the clay structure.
Clay when packaged in substrate also is exempt as an “article” from the TSCA inventory.
MANUFACTURER DISCLAIMER: The information presented herein is believed to be accurate but is not warranted. Recipients are advised
to confirm in advance that the information is current, applicable and suitable to their circumstances.
INGREDIENTS:
CAS % BY WEIGHT
Calcium Chloride 10043-52-4 20
Calcined Clay 14808-60-7 80
EMERGENCY OVERVIEW:
EYES: Flush with plenty of water or eye wash solution for 15 minutes.
Get medical attention if irritation persists.
SKIN: Wash with soap and water. Get medical attention if irritation develops or persists.
INGESTION: Encourage fluid intake. Seek medical attention if symptons develop or persist.
INHALATION: Remove to fresh air. If symptoms of irritation persist, seek medical advice.
Inhalation may aggravate respiratory illness.
MEDICAL CONDITIONS Indivduals with pulmonary and/or respiratory disease, including but not
GENERALLY AGGRAVATED Limited to asthma and bronchitis should be precluded from exposure to dust Inhalation.
BY EXPOSURE:
FIRE FIGHTING PROCEDURES: As in any fire, wear self-contained breathing apparatus operated in pressure-demand
mode, (NIOSH approved or equivalent ) and full protective gear.
HAZARDOUS DECOMPOSITION PRODUCTS: When heated to decomposition, toxic chlorine fumes are emitted.
Exposure Guidelines: Note, There is little or no health hazards associated with intact packaged desiccant. If the desiccant bags are
accidentally opened, health hazards do exist from dust, if the opened bag is shaken in the air. Breathing dust may irritate nose, throat, and
lungs. Dust can be irritating to the eyes. If one was subjected to a large quantity of opened bags in a confined space, refer to the OSHA
Exposure Limits below.
Personal Protection recommended If a large quantity of desiccant bags were opened accidentally in a confined space, and a person must
clean up the spill.
RESPIRATORY PROTECTION: Use NIOSH/MSHA approved respirators for silica bearing dust.
STABILE: Yes
HAZARDOUS POLYMERIZATION: No
CONDITIONS FOR STORAGE: Store in dry ambient environment. Store in original container. Keep tighly closed
and dry
ACUTE:
ORAL LD 50 INHALATION DERMAL
Chemical Name (rat) LC50 (rat) LD50 (rat)
2630/mg/kg
Calcium Chloride 1000 N/A (b.w.)
Calcined Clay >5000 gm/kg (b.w.) >200 mg/L/1H N/A
CARCINOGENICITY:
WASTE DISPOSAL METHOD: Dispose of according to local, state and federal regulations,
Not Regulated
MANUFACTURER DISCLAIMER: The information presented herein is believed to be accurate but is not warranted.
Recipients are advised to confirm in advance that the information is current,
applicable and suitable to their circumstances.
Telephone : 404-352-1680
Emergency Overview
Appearance Aerosol containing a compressed gas
Colour opaque, brown
Odour solvent-like
GHS Classification
Gases under pressure : Compressed gas
Skin irritation : Category 2
Eye irritation : Category 2A
Carcinogenicity : Category 1B
GHS label elements
Hazard pictograms :
Hazard statements : H280 Contains gas under pressure; may explode if heated.
H315 Causes skin irritation.
H319 Causes serious eye irritation.
H350 May cause cancer.
1 / 14
Hazardous components
2 / 14
Specific hazards during : Do not allow run-off from fire fighting to enter drains or water
firefighting courses.
3 / 14
Methods and materials for : Soak up with inert absorbent material (e.g. sand, silica gel,
containment and cleaning up acid binder, universal binder, sawdust).
Sweep up or vacuum up spillage and collect in suitable
container for disposal.
Advice on safe handling : Provide sufficient air exchange and/or exhaust in work rooms.
Do not breathe vapours or spray mist.
Avoid exposure - obtain special instructions before use.
Avoid contact with skin and eyes.
For personal protection see section 8.
Smoking, eating and drinking should be prohibited in the
application area.
Dispose of rinse water in accordance with local and national
regulations.
Always replace cap after use.
Conditions for safe storage : BEWARE: Aerosol is pressurized. Keep away from direct sun
exposure and temperatures over 50 °C. Do not open by force
or throw into fire even after use. Do not spray on flames or
red-hot objects.
Keep container tightly closed in a dry and well-ventilated
place.
Observe label precautions.
Electrical installations / working materials must comply with
the technological safety standards.
Materials to avoid : Do not store together with oxidizing and self-igniting products.
4 / 14
5 / 14
Hand protection
Material : Protective gloves
Remarks : The suitability for a specific workplace should be discussed
with the producers of the protective gloves.
6 / 14
Viscosity
Viscosity, kinematic : No data available
Heat of combustion : 10.20 kJ/g
Reactivity : Stable
7 / 14
Carcinogenicity:
IARC Group 1: Carcinogenic to humans
trichloroethylene 79-01-6
Group 2A: Probably carcinogenic to humans
tetrachloroethylene 127-18-4
ACGIH Suspected human carcinogen
trichloroethylene 79-01-6
Confirmed animal carcinogen with unknown relevance to
humans
tetrachloroethylene 127-18-4
OSHA No component of this product present at levels greater than or
equal to 0.1% is on OSHA’s list of regulated carcinogens.
NTP Known to be human carcinogen
trichloroethylene 79-01-6
Reasonably anticipated to be a human carcinogen
tetrachloroethylene 127-18-4
Acute toxicity
Product:
Acute oral toxicity : Acute toxicity estimate : 3,317 mg/kg
Method: Calculation method
8 / 14
Components:
tetrachloroethylene:
Acute oral toxicity : LD50 Oral Rat: 2,629 mg/kg
trichloroethylene:
Acute oral toxicity : LD50 Oral Rat: 4,920 mg/kg
Skin corrosion/irritation
Product:
Remarks: Irritating to skin.
Reproductive toxicity
No data available
9 / 14
Further information
Product:
Remarks: No data available
Ecotoxicity
No data available
Persistence and degradability
No data available
Bioaccumulative potential
Product:
Partition coefficient: n- : Remarks: No data available
octanol/water
Components:
tetrachloroethylene :
Partition coefficient: n- : log Pow: 3.40
octanol/water
trichloroethylene :
Partition coefficient: n- : log Pow: 2.29
octanol/water
Mobility in soil
No data available
Other adverse effects
No data available
Product:
Regulation 40 CFR Protection of Environment; Part 82 Protection of
Stratospheric Ozone - CAA Section 602 Class I
Substances
Remarks This product neither contains, nor was manufactured
with a Class I or Class II ODS as defined by the U.S.
Clean Air Act Section 602 (40 CFR 82, Subpt. A, App.A
+ B).
10 / 14
Disposal methods
Waste from residues : The product should not be allowed to enter drains, water
courses or the soil.
Do not contaminate ponds, waterways or ditches with
chemical or used container.
Dispose of in accordance with local regulations.
The product as delivered to the customer conforms to packaging requirements for shipment by road
under US Department of Transportation (DOT) regulations. Additional transportation classifications
noted above are for reference only, and not a certification or warranty of the suitability of the packaging
for shipment under these alternative transport regulations.
11 / 14
California Prop. 65
For information on the country notification status for other regions please contact the
manufacturer’s regulatory group.
Inventory Acronym and Validity Area Legend:
TSCA (USA), DSL (Canada), NDSL (Canada)
12 / 14
Further information
HEALTH 2*
2
Instability
Health
2 0 FLAMMABILITY 2
PHYSICAL HAZARD 3
0 = not significant, 1 =Slight,
Special hazard.
2 = Moderate, 3 = High
4 = Extreme, * = Chronic
Hazard pictograms :
Version: 2.0
Revision Date: 04/27/2018
Print Date: 03/09/2019
We believe the statements, technical information and recommendations contained herein are
reliable, but they are given without warranty or guarantee of any kind. The information in this
document applies to this specific material as supplied. It may not be valid for this material if it
is used in combination with any other materials. Users should make their own investigations
to determine the suitability and applicability of the information for their particular purposes.
This SDS has been prepared by the Compliance Services organization supporting this
manufacturer, supplier or distributor.
Zep Inc. markets products under well recognized and established brand names such as Zep®,
Zep Commercial®,Zep Professional®, Enforcer®, National Chemical™, Selig™, Misty®, Next
Dimension™, Petro®, i-Chem®, TimeMist®, TimeWick™, MicrobeMax®, Country Vet®,
13 / 14
Konk®, Original Bike Spirits®, Blue Coral®, Black Magic®, Rain-X®, Niagara National™, FC
Forward Chemicals®,Rexodan®, Mykal™, and a number of private labeled brands.
14 / 14
______________________________________________________________________________________________________________________
PRODUCT
Product Name: MOBIL PERMAZONE ANTIFREEZE & COOLANT
Product Description: Glycol
Product Code: 300293-00, 351010101505, 97Z170
Intended Use: Antifreeze/coolant
COMPANY IDENTIFICATION
Supplier: EXXON MOBIL CORPORATION
22777 Springwoods Village Parkway
Spring, TX 77389 USA
24 Hour Health Emergency 609-737-4411
Transportation Emergency Phone 800-424-9300 or 703-527-3887 CHEMTREC
Product Technical Information 800-662-4525
MSDS Internet Address www.exxon.com, www.mobil.com
This material is hazardous according to regulatory guidelines (see (M)SDS Section 15).
CLASSIFICATION:
Acute oral toxicant: Category 4. Specific target organ toxicant (repeated exposure): Category 2.
LABEL:
Pictogram:
Hazard Statements:
H302: Harmful if swallowed. H373: May cause damage to organs through prolonged or repeated exposure.
Kidney
Precautionary Statements:
P101: If medical advice is needed, have product container or label at hand. P102: Keep out of reach of children.
P103: Read label before use.P260: Do not breathe mist / vapours. P264: Wash skin thoroughly after handling.
P270: Do not eat, drink or smoke when using this product.P301 + P310: IF SWALLOWED: Immediately call a
POISON CENTER or doctor/physician. P315: Get immediate medical advice/attention. P330: Rinse mouth.P501:
Dispose of contents and container in accordance with local regulations.
______________________________________________________________________________________________________________________
HAZARD NOT OTHERWISE CLASSIFIED (HNOC): None as defined under 29 CFR 1910.1200.
HEALTH HAZARDS
High-pressure injection under skin may cause serious damage. Ingestion may cause serious adverse effects
and may be fatal. May cause kidney failure and central nervous system effects. Prolonged exposure to
elevated concentrations of mist or liquid may cause irritation of the skin, eyes, and respiratory tract.
ENVIRONMENTAL HAZARDS
No significant hazards.
NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert
advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary
from person to person.
* All concentrations are percent by weight unless material is a gas. Gas concentrations are in percent by volume.
As per paragraph (i) of 29 CFR 1910.1200, formulation is considered a trade secret and specific chemical identity and
exact percentage (concentration) of composition may have been withheld. Specific chemical identity and exact
percentage composition will be provided to health professionals, employees, or designated representatives in
accordance with applicable provisions of paragraph (i).
INHALATION
Immediately remove from further exposure. Get immediate medical assistance. For those providing
assistance, avoid exposure to yourself or others. Use adequate respiratory protection. Give supplemental
oxygen, if available. If breathing has stopped, assist ventilation with a mechanical device.
______________________________________________________________________________________________________________________
SKIN CONTACT
Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent
of injury.
EYE CONTACT
Flush thoroughly with water. If irritation occurs, get medical assistance.
INGESTION
Seek immediate medical attention.
NOTE TO PHYSICIAN
This product contains ethylene glycol and/or diethylene glycol which, if ingested, are metabolized to toxic
metabolites by the enzyme alcohol dehydrogenase, for which ethanol and 4-methylpyrazole {U.S. drug name
Fomepizole, trade name Antizol} are antagonists. Administration of oral or intravenous ethanol or intravenous 4-
methylpyrazole may arrest further metabolism of this material and thereby ameliorate the toxicity. Use of
ethanol or 4-methylpyrazole does not affect toxic metabolites that are already present and is not a substitute for
hemodialysis.
EXTINGUISHING MEDIA
Appropriate Extinguishing Media: Use water fog, alcohol-resistant foam, dry chemical or carbon dioxide
(CO2) to extinguish flames.
FIRE FIGHTING
Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering
streams, sewers, or drinking water supply. Firefighters should use standard protective equipment and in
enclosed spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces
and to protect personnel.
Unusual Fire Hazards: Hazardous material. Firefighters should consider protective equipment indicated in
Section 8.
Hazardous Combustion Products: Aldehydes, Incomplete combustion products, Oxides of carbon, Smoke,
Fume
FLAMMABILITY PROPERTIES
Flash Point [Method]: 119°C (246°F) [Setaflash Closed Cup]
Flammable Limits (Approximate volume % in air): LEL: 3.2 UEL: 15.3
Autoignition Temperature: >371°C (700°F)
______________________________________________________________________________________________________________________
NOTIFICATION PROCEDURES
In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable
regulations. US regulations require reporting releases of this material to the environment which exceed the
applicable reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The
National Response Center can be reached at (800)424-8802.
PROTECTIVE MEASURES
Avoid contact with spilled material. Warn or evacuate occupants in surrounding and downwind areas if
required due to toxicity or flammability of the material. See Section 5 for fire fighting information. See the
Hazard Identification Section for Significant Hazards. See Section 4 for First Aid Advice. See Section 8 for
advice on the minimum requirements for personal protective equipment. Additional protective measures may be
necessary, depending on the specific circumstances and/or the expert judgment of the emergency responders.
SPILL MANAGEMENT
Land Spill: Stop leak if you can do it without risk. Do not touch or walk through spilled material. Small
Spills: Absorb with earth, sand or other non-combustible material and transfer to containers for later disposal.
Recover by pumping or with suitable absorbent.
Water Spill: Stop leak if you can do it without risk. Consult an expert. Warn other shipping. Material will
sink. Remove material, as much as possible, using mechanical equipment.
Water spill and land spill recommendations are based on the most likely spill scenario for this material;
however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction
and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be
consulted. Note: Local regulations may prescribe or limit action to be taken.
ENVIRONMENTAL PRECAUTIONS
Remove debris in path of spill and remove contaminated debris from shoreline and water surface and dispose
of according to local regulations. Large Spills: Dike far ahead of liquid spill for later recovery and disposal.
Prevent entry into waterways, sewers, basements or confined areas.
HANDLING
Avoid breathing mists or vapors. Avoid contact with skin. Prevent small spills and leakage to avoid slip hazard.
STORAGE
Do not store in open or unlabelled containers.
______________________________________________________________________________________________________________________
DIETHYLENE GLYCOL TWA 10 mg/m3 N/A OARS
WEEL
ETHYLENE GLYCOL Aerosol, STEL 10 mg/m3 N/A ACGIH
inhalable
ETHYLENE GLYCOL Vapor fraction STEL 50 ppm N/A ACGIH
ETHYLENE GLYCOL Vapor fraction TWA 25 ppm N/A ACGIH
ENGINEERING CONTROLS
The level of protection and types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:
No special requirements under ordinary conditions of use and with adequate ventilation.
PERSONAL PROTECTION
Personal protective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selection of protective equipment for use
with this material, as provided below, is based upon intended, normal usage.
For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode.
Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate,
gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.
Hand Protection: Any specific glove information provided is based on published literature and glove
manufacturer data. Glove suitability and breakthrough time will differ depending on the specific use conditions.
Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use
conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material
include:
If prolonged or repeated contact is likely, chemical resistant gloves are recommended. If contact with
forearms is likely, wear gauntlet style gloves.
Eye Protection: If contact is likely, safety glasses with side shields are recommended.
Skin and Body Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:
If prolonged or repeated contact is likely, chemical, and oil resistant clothing is recommended.
Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and
______________________________________________________________________________________________________________________
protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be
cleaned. Practice good housekeeping.
ENVIRONMENTAL CONTROLS
Comply with applicable environmental regulations limiting discharge to air, water and
soil. Protect the environment by applying appropriate control measures to prevent or limit
emissions.
Note: Physical and chemical properties are provided for safety, health and environmental considerations only
and may not fully represent product specifications. Contact the Supplier for additional information.
GENERAL INFORMATION
Physical State: Liquid
Color: Green
Odor: Characteristic
Odor Threshold: N/D
OTHER INFORMATION
Freezing Point: -18°C (0°F)
Melting Point: N/D
______________________________________________________________________________________________________________________
HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
OTHER INFORMATION
For the product itself:
Target Organs Repeated Exposure: Kidney
______________________________________________________________________________________________________________________
Contains:
DIETHYLENE GLYCOL (DEG): Orally, DEG is more toxic to humans than animal test data indicate. Probable lethal
dose for an adult is about 50 ml (2 oz.), or 2 -3 swallows. Smaller amounts may cause kidney degeneration and
failure. Benign urinary bladder tumors were observed in rats, no tumors were observed in mice.
ETHYLENE GLYCOL (EG): Repeated high oral exposure has caused kidney damage, neurological effects,
degeneration of the liver and changes in blood chemistry and circulating blood cells in laboratory animals. Repeated
overexposure has the potential to cause similar toxic effects in humans. EG causes developmental and reproductive
effects at high dose levels in laboratory animals. The relevance of these findings to humans is uncertain.
The information given is based on data for the material, components of the material, or for similar materials, through the
application of bridging principals.
ECOTOXICITY
Material -- Not expected to be harmful to aquatic organisms.
MOBILITY
Material -- Expected to remain in water or migrate through soil.
BIOACCUMULATION POTENTIAL
Material -- Potential to bioaccumulate is low.
Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable
laws and regulations, and material characteristics at time of disposal.
______________________________________________________________________________________________________________________
DISPOSAL RECOMMENDATIONS
Even though this product is biodegradable, it must not be indiscriminately discarded into the environment.
Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised
incineration at very high temperatures to prevent formation of undesirable combustion products.
Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue
and can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should
be completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be
taken for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with
governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE
SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION.
THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.
LAND (DOT)
Proper Shipping Name: ENVIRONMENTALLY HAZARDOUS SUBSTANCES, LIQUID, N.O.S. (Ethylene
Glycol)
Hazard Class & Division: 9
ID Number: 3082
Packing Group: III
Product RQ: 5263.16 LBS - ETHYLENE GLYCOL
ERG Number: 171
Label(s): 9
Transport Document Name: UN3082, ENVIRONMENTALLY HAZARDOUS SUBSTANCES, LIQUID,
N.O.S. (Ethylene Glycol), 9, PG III, RQ
Footnote: This material is not regulated under 49 CFR when the quantity in a package is less than the Product
RQ.
Marine Pollutant: No
______________________________________________________________________________________________________________________
OSHA HAZARD COMMUNICATION STANDARD: This material is considered hazardous in accordance with OSHA
HazCom 2012, 29 CFR 1910.1200.
Listed or exempt from listing/notification on the following chemical inventories: AICS, DSL, ENCS, IECSC,
KECI, PICCS, TSCA
SARA 302: No chemicals in this material are subject to the reporting requirements of SARA Title III, Section 302
CERCLA:
SARA (311/312) REPORTABLE GHS HAZARD CLASSES: Acute Toxicity (any route of exposure), Specific Target
Organ toxicity (single or repeated exposure)
This warning is given to comply with California Health and Safety Code 25249.6 and does not constitute an admission
or a waiver of rights.
______________________________________________________________________________________________________________________
N/D = Not determined, N/A = Not applicable
KEY TO THE H-CODES CONTAINED IN SECTION 3 OF THIS DOCUMENT (for information only):
H302: Harmful if swallowed; Acute Tox Oral, Cat 4
H373: May cause damage to organs through prolonged or repeated exposure; Target Organ, Repeated, Cat 2
-----------------------------------------------------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------------------------------------------------
Copyright 2002 Exxon Mobil Corporation, All rights reserved
medical advice.
Inhalation: No specific first aid measures are required. If exposed to excessive levels of material in the
air, move the exposed person to fresh air. Get medical attention if coughing or respiratory discomfort
occurs. If exposure to hydrogen sulfide (H2S) gas is possible during an emergency, wear an approved,
positive pressure air-supplying respirator. Move the exposed person to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get immediate medical attention.
The U.S. National Institute for Occupational Safety and Health (NIOSH) considers air concentrations of
hydrogen sulfide gas greater than 100 ppm to be Immediately Dangerous to Life and Health (IDLH).
EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.
Unusual Fire Hazards: Leaks/ruptures in high pressure system using materials of this type can create a
fire hazard when in the vicinity of ignition sources (eg. open flame, pilot lights, sparks, or electric arcs).
solids, liquids, and gases including carbon monoxide, carbon dioxide, and unidentified organic
compounds will be evolved when this material undergoes combustion. Combustion may form oxides of:
Calcium, Phosphorus, Sulfur, Zinc.
General Handling Information: Avoid contaminating soil or releasing this material into sewage and
drainage systems and bodies of water.
Precautionary Measures: DO NOT USE IN HIGH PRESSURE SYSTEMS in the vicinity of flames,
sparks and hot surfaces. Use only in well ventilated areas. Keep container closed. Do not breathe
gas. Wash thoroughly after handling. Keep out of the reach of children.
Unusual Handling Hazards: Toxic quantities of hydrogen sulfide (H2S) may be present in storage tanks
and bulk transport vessels which contain or have contained this material. Persons opening or entering
these compartments should first determine if H2S is present. See Exposure Controls/Personal
Protection -Section 8. Do not attempt rescue of a person over exposed to H2S without wearing
approved supplied-air or self-contained breathing equipment. If there is a potential for exceeding one-
half the occupational exposure standard, monitoring of hydrogen sulfide levels is required. Since the
sense of smell cannot be relied upon to detect the presence of H2S, the concentration should be
measured by the use of fixed or portable devices.
Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling
this material. To minimize this hazard, bonding and grounding may be necessary but may not, by
themselves, be sufficient. Review all operations which have the potential of generating and accumulating
an electrostatic charge and/or a flammable atmosphere (including tank and container filling, splash filling,
tank cleaning, sampling, gauging, switch loading, filtering, mixing, agitation, and vacuum truck operations)
and use appropriate mitigating procedures.
Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty
container or it may rupture with explosive force. Empty containers retain product residue (solid, liquid,
and/or vapor) and can be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose
such containers to heat, flame, sparks, static electricity, or other sources of ignition. They may explode
and cause injury or death. Empty containers should be completely drained, properly closed, and
promptly returned to a drum reconditioner or disposed of properly.
GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 2), applicable exposure limits, job activities,
and other substances in the work place when designing engineering controls and selecting personal
protective equipment. If engineering controls or work practices are not adequate to prevent exposure to
harmful levels of this material, the personal protective equipment listed below is recommended. The
user should read and understand all instructions and limitations supplied with the equipment since
protection is usually provided for a limited time or under certain circumstances.
_____________________________________________________________________
Revision Number: 8 3 of 8 Delo TorqForce SAE 30, 50, 10W
Revision Date: March 17, 2021 SDS : 38351
ENGINEERING CONTROLS:
Use in a well-ventilated area.
Attention: the data below are typical values and do not constitute a specification.
FLAMMABLE PROPERTIES:
Flammability (solid, gas): Not Applicable
Flammability (Explosive) Limits (% by volume in air): Lower: Not Applicable Upper: Not
Applicable
Reactivity: May react with strong acids or strong oxidizing agents, such as chlorates, nitrates,
peroxides, etc.
Chemical Stability: This material is considered stable under normal ambient and anticipated storage
and handling conditions of temperature and pressure.
Incompatibility With Other Materials: Not applicable
Hazardous Decomposition Products: Alkyl Mercaptans (Elevated temperatures), Hydrogen Sulfide
(Elevated temperatures)
Hazardous Polymerization: Hazardous polymerization will not occur.
Germ Cell Mutagenicity: The hazard evaluation is based on data for components or a similar material.
Carcinogenicity: The hazard evaluation is based on data for components or a similar material.
Reproductive Toxicity: The hazard evaluation is based on data for components or a similar material.
Specific Target Organ Toxicity - Single Exposure: The hazard evaluation is based on data for
components or a similar material.
Specific Target Organ Toxicity - Repeated Exposure: The hazard evaluation is based on data for
components or a similar material.
ECOTOXICITY
This material is not expected to be harmful to aquatic organisms.
The product has not been tested. The statement has been derived from the properties of the individual
components.
MOBILITY
No data available.
POTENTIAL TO BIOACCUMULATE
Bioconcentration Factor: No data available.
Octanol/Water Partition Coefficient: No data available
Use material for its intended purpose or recycle if possible. Oil collection services are available for used
oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner
consistent with applicable regulations. Contact your sales representative or local environmental or
health authorities for approved disposal or recycling methods.
The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate
Dangerous Goods Regulations, for additional description requirements (e.g., technical name) and mode-
specific or quantity-specific shipping requirements.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC code:
Not applicable
_____________________________________________________________________
Revision Number: 8 6 of 8 Delo TorqForce SAE 30, 50, 10W
Revision Date: March 17, 2021 SDS : 38351
CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AIIC (Australia), DSL
(Canada), EINECS (European Union), ENCS (Japan), KECI (Korea), NZIoC (New Zealand), PICCS
(Philippines), TCSI (Taiwan), TSCA (United States).
_____________________________________________________________________
Revision Number: 8 7 of 8 Delo TorqForce SAE 30, 50, 10W
Revision Date: March 17, 2021 SDS : 38351
Prepared according to the 29 CFR 1910.1200 (2012) by Chevron Energy Technology Company, 6001
Bollinger Canyon Road, San Ramon, CA 94583.
The above information is based on the data of which we are aware and is believed to be correct
as of the date hereof. Since this information may be applied under conditions beyond our
control and with which we may be unfamiliar and since data made available subsequent to the
date hereof may suggest modifications of the information, we do not assume any responsibility
for the results of its use. This information is furnished upon condition that the person
receiving it shall make his own determination of the suitability of the material for his particular
purpose.
_____________________________________________________________________
Revision Number: 8 8 of 8 Delo TorqForce SAE 30, 50, 10W
Revision Date: March 17, 2021 SDS : 38351
20-94060
• Description
• Safety
• Prerequisites
• Start-Up Procedures
• Shutdown Procedures
Stack Table Operation Red Bud Industries
20.1 Description
The Stack Table:
• Automatically lowers as stack height increases
• Automatically stops the line when the
predetermined part count or stack weight is
achieved with an electronic scale (option)
• Allows pallet discharge from either side of the
line with a pallet shift (option)
Illustration 20-1 shows the Stack Table.
Illustration 20-1
Stack Table
20-24002
20-94002
• Description
• Safety
• Prerequisites
• Start-Up Procedures
• Shutdown Procedures
Drop Stacker Operation Red Bud Industries
Illustration 20-1
Drop Stacker
In case of an emergency,
6. Place side guides in the open position to
press the EMERGENCY remove a part from the stack.
STOP button to stop the line
and the Power Unit.
Do not enter perimeter fencing if the machinery Before performing this task, read and understand
inside is operating, moving, or processing all safety instructions included in Section 0, Safety
material. Alternative means of protection are Operation in the Operation Manual.
required to enter the perimeter fencing if
employer’s lockout procedures are not used Shutdown procedures do not apply to this machine.
including, but not limited to, following
employer's safe work practices, and staying at
least three feet away from the machinery at all
times. If entry is required, only enter the
perimeter fencing according to employer's safe
work practices if the material has left that zone
and is being processed downstream or not at all,
and only to complete tasks such as unbanding or
checking of stored coils. Remember, unless the
machine has been locked out, it may be capable of
producing hazardous energy.
DS20-6 20-94002
Section 20 End Rollout Table Operation
20-94065
• Description
• Safety
• Prerequisites
• Start-Up Procedures
• Shutdown Procedures
End Rollout Table Operation Red Bud Industries
Illustration 20-1
End Rollout Table