Internal Combustion Engine PDF Lecture
Internal Combustion Engine PDF Lecture
Mantaka Taimullah
Lecturer
Department of Mechanical Engineering, BUET.
Being Familiar with IC Engines
❖The internal combustion engine (IC Engine) is a heat engine that converts heat
energy (chemical energy of fuel) into mechanical energy (usually made
available on a rotating output shaft).
❖The IC Engine is an engine in which the combustion of fuel and an oxidizer
(typically air) occurs inside a confined space called a combustion chamber.
This exothermic reaction creates gases at high temperature and pressure,
which are permitted to expand inside that confined chamber. Thrust produced
by this expanding gas drives the engine creating useful work.
Application:
➢ Mainly used as “prime mover”, i.e., for the propulsion of a vehicle e.g. car, bus,
truck, locomotive, marine vessel, or air plane.
➢ Other applications includes stationary saws, lawnmowers, bull- dozers, cranes,
electric generators, etc.
Being Familiar with IC Engines
IC Engine: Construction
The three main portions of an IC engine are –
➢ Head block: Top Part
➢ Cylinder Block: Middle Part
➢ Chamber or Sump: Bottom Part
IC Engine: Construction
IC Engine: Terminology
➢ Piston Cylinder Assembly: It is the assembly for manipulating the
working fluid. The assembly is characterized by a piston moving
inside the confined cylinder.
➢ Inlet Valve: The valve through which air fuel mixture (in case of SI
engine) or air (in case of CI engine) is introduced inside the
cylinder.
➢ Exhaust Valve: The valve through which the products of
combustion leave the cylinder.
➢ Crank Mechanism: Mechanism to convert reciprocating piston
motion to rotary motion.
❖ Four-stroke: Four piston movements over two engine revolutions for each engine
cycle.
❖ Two-stroke: Two piston movements over one revolution for each engine cycle.
Number of cylinders
❖ Single cylinder engines (e.g. lawn-mowers),
❖ Multi-cylinder engines.
Given,
Swept volume, 𝑉𝑠 = 3 𝑙𝑖𝑡𝑟𝑒 = 3 × 10−3 𝑚3 As the engine is square, hence 𝐵 = 𝐿
Number of cylinder, 𝑛 = 6 So,
Engine speed, 𝑁 = 3600 𝑟𝑝𝑚 𝑉𝑠 𝜋
= × 𝐵2 × 𝐵
𝑛 4
The engine bore, B =? 𝜋
= × 𝐵3
Stroke length, L =? 4
Or,
We know, 3 4𝑉𝑠 3 4 × 3 × 10−3
Swept volume for each cylinder 𝐵= = 𝑚 = 0.086 𝑚
𝜋𝑛 6𝜋
𝑉𝑠 𝜋
= × 𝐵2 × 𝐿 Since 𝐵 = 𝐿
𝑛 4
∴ 𝐿 = 0.086 𝑚
IC Engine: Problem 2 (Contd..)
Average piston speed
2𝐿𝑁 2 × 0.086 × 3600
𝑉𝑚 = 𝑚/𝑠 = 𝑚/𝑠
60 60
= 10.32 𝑚/𝑠
Compression ignition (CI) Engine: Air-fuel mixture self-ignites due to high temperature in
combustion chamber caused by high compression. Diesel engines are CI engines.
Four-stroke: The cycle of operation is completed in four strokes of the piston or two
revolution of the crank shaft. Each stroke consists of 180° of crank shaft rotation
In a 4 stroke internal combustion engine, the piston executes four distinct strokes within
the cylinder for every two revolutions of the crankshaft. The four strokes are termed as:
a. Intake Stroke
b. Compression Stroke
c. Power Stroke
d. Exhaust Stroke
4 Stroke SI and CI Engine Operation
4 Stroke SI and CI Engine Operation
First stroke: intake or induction
➢ Intake valve opens, and exhaust valve remains closed.
➢ Piston travels from TDC (top dead center) to BDC (bottom dead center).
➢ Volume increases in combustion chamber and creates vacuum.
➢ Fresh charge is drawn into the cylinder due to suction. For SI engine the charge is a
mixture of fuel and air. For CI engines charge is only air.
❖ Period where both intake valve and exhaust valve are open is called valve overlap
4 Stroke SI and CI Engine: Valve Timing Diagram
❖ Cooling System
❖ Ignition System
❖ Lubrication System
❖ Starting System
❖ A turbocharger uses the energy from exhaust gas and drives a small turbine
attached which makes the compressor shaft rotate and thus compress the
incoming air stream.
❖ A supercharger takes energy from engine to spin the compressor and thus
compress the incoming air stream.
Subsystems: Ignition System
➢ The ignition system produces a high-voltage electrical charge and transmits it to the
spark plugs via ignition wires. The charge in electric flow in primary winding of
transformer created by a contact breaker. High voltage (22000 V) from secondary
winding of transformer flows to a distributor. The distributor has connected to four,
six, or eight wires (depending on the number of cylinders). These ignition wires send
the charge to each spark plug.
Spark plugs
Distributor
Contact Breaker
Battery (CB)
(12 V)
Transformer
Subsystems: Lubrication System
➢ The lubrication system is necessary to ensure the proper movement of every engine
part. The two main parts that need lubrication are the pistons that move inside the
cylinders and bearings that shafts to rotate freely.
➢ Process: Oil is sucked out of the oil pan by the oil pump, run through the oil filter to
remove any grit, and then squirted under high pressure onto bearings and the
cylinder walls. The oil then trickles down due to gravity into the sump, where it is
collected again and the cycle repeats.
Functions
❖ Reduce wear of mating
components
❖ Reduce frictional power losses
❖ Serve as a cooling agent
❖ Serve as a cleaning agent
❖ Better sealing
❖ Better cushion at bearings
Subsystems: Cooling System
Cooling system in an IC engine can be classified as :
❖ Air Cooled: Atmospheric air flows around the fins attached with the engine and
causes cooling.
❖ Water Cooled: Clean water flows through the water jackets around the hot engine
cylinders. Hot water is then collected and cooled by means of a radiator.
An engine is started by spinning the engine (or cranking) using energy from some
source other than burning of fuel. The combustion of starts due to the spinning of
engine. The engine is spun by external energy until energy from fuel burning retains the
spinning of engine.
𝑃𝑉 𝑘 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
𝑇𝑉 𝑘−1 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
1−𝑘
𝑇𝑃 𝑘 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
Where,
𝑘 = specific heat ratio
𝐶𝑃
𝑘 = = (1.4 for air as ideal gas)
𝐶𝑉
𝐶𝑃 = specific heat at constant pressure (1.005 𝑘𝐽/𝑘𝑔 for air as ideal gas)
𝐶𝑉 = specific heat at constant volume (0.718 𝑘𝐽/𝑘𝑔 for air as ideal gas)
Air Standard Otto Cycle
Process 1-2: Isentropic Compression:
𝑘
𝑃2 𝑉1
𝑃1 𝑉1 𝑘 = 𝑃2 𝑉2 𝑘 or = = 𝑟𝑘
𝑃1 𝑉2
𝑘−1
𝑇2 𝑉1
𝑇1 𝑉1 𝑘−1 = 𝑇2 𝑉2 𝑘−1 or = = 𝑟 𝑘−1
𝑇1 𝑉2
1−𝑘 1−𝑘
𝑇1 𝑃1 𝑘 = 𝑇2 𝑃2 𝑘
Where,
𝑟 = compression ratio (Sometimes written as 𝑟𝑣 )
𝑄23 = 𝐶𝑉 𝑇3 − 𝑇2 𝑘𝐽/𝑘𝑔
Air Standard Otto Cycle
Process 3 -4: Isentropic expansion:
𝑘−1
𝑇3 𝑉4
= = 𝑟 𝑘−1
𝑇4 𝑉3
𝑄34 = 0
𝑄41 = 𝐶𝑉 𝑇4 − 𝑇1 𝑘𝐽/𝑘𝑔
Work output Otto Cycle = Heat Supplied − Heat Rejected = 𝑄23 − 𝑄41
𝑃2 𝑉2 𝑃3 𝑉3 𝑇3 𝑉3
= 𝑜𝑟 = = 𝑟𝑐 ;
𝑇2 𝑇3 𝑇2 𝑉2
𝑄23 = 𝐶𝑃 𝑇3 − 𝑇2 𝑘𝐽/𝑘𝑔
Cut-off ratio is defined as the ratio of combustion chamber volume at the end of fuel
injection/combustion to the combustion chamber volume at the beginning of fuel
injection/combustion.
Air Standard Diesel Cycle
Thermal efficiency, 𝜂𝑡ℎ Now,
𝑇1 1 𝑇3
= 𝑘−1 𝑎𝑛𝑑 = 𝑟𝑐
Heat Supplied − Heat Rejected 𝑇2 𝑟𝑣 𝑇2
= 𝑇
Heat Supplied To get the value of 𝑇4:
1
𝑘−1
𝑚𝐶𝑃 𝑇3 − 𝑇2 − 𝑚𝐶𝑉 𝑇4 − 𝑇1 𝑉3
= 𝑇4 = 𝑇3 ×
𝑚𝐶𝑃 𝑇3 − 𝑇2 𝑉4
𝐶𝑉 𝑇4 − 𝑇1
=1−
𝐶𝑃 𝑇3 − 𝑇2
𝑇
𝑇1 𝑇4 − 1
1
=1−
𝑇
𝑇2 𝑘 𝑇3 − 1
2
𝑟𝑐 𝑘 − 1
𝑇4 ∴ 𝜂𝐷𝑖𝑒𝑠𝑒𝑙 = 1 − 𝑘−1
𝑟𝑣 𝑘 𝑟𝑐 − 1
𝑇1 1 𝑇1 − 1
=1− × ×
𝑇2 𝑘 𝑇3
1 (𝑟𝑐 𝑘 −1)
𝑇2 − 1 = 1−
𝑟𝑣 𝑘−1 𝑘 𝑟𝑐 − 1
Air Standard Cycles: η vs. r
➢ For each cycle, thermal efficiency increases with the increase of compression ratio.
➢ The thermal efficiency of the Otto cycle is higher than Diesel cycle for the same
compression ratio.
➢ In reality, diesel engines have much higher compression ratio than petrol engines; so
they become more efficient.
Air Standard Cycles: MEP
Mean Effective Pressure (MEP):
It is a theoretical parameter used to measure the performance of an internal
combustion engine (ICE). The mean effective pressure can be regarded as an average
pressure in the cylinder for a complete engine cycle. By definition, mean effective
pressure is the ratio between the work and engine displacement:
𝑊𝑛𝑒𝑡
𝑀𝐸𝑃 = [𝑃𝑎]
𝑉𝑑
Heat input:
𝑄𝑖𝑛 = 𝐶𝑉 𝑇3 − 𝑇2 = 0.718 × 1373 − 670.8 𝑘𝐽/𝑘𝑔 = 504.18 𝑘𝐽/𝑘𝑔
Heat rejected:
𝑄𝑜𝑢𝑡 = 𝐶𝑉 𝑇4 − 𝑇1 = 0.718 × 630.4 − 308 𝑘𝐽/𝑘𝑔 = 231.48 𝑘𝐽/𝑘𝑔
𝑁𝑒𝑡 𝑤𝑜𝑟𝑘 𝑜𝑢𝑡𝑝𝑢𝑡 = 𝑄𝑖𝑛 − 𝑄𝑜𝑢𝑡 = 504.18 − 231.48 𝑘𝐽/𝑘𝑔 = 272.7 𝑘𝐽/𝑘𝑔
MEP:
𝑅𝑇1 287 × 308 3
𝑣1 = = 𝑚 /𝑘𝑔 = 0.884𝑚3 /𝑘𝑔
𝑃1 100000
𝑊𝑛𝑒𝑡 𝑊𝑛𝑒𝑡 272.7
𝑀𝐸𝑃 = = = 𝑘𝑃𝑎 = 359.9 𝑘𝑃𝑎
𝑉𝑑 𝑣1 − 𝑣2 0.884 − 0.884
7
IC Engine: Problem 4
In a Diesel cycle, Compression begins at 0.1 MPa, 40°C and the compression ratio is 15.
The heat added is 1.675 MJ/kg. Find:
a. Temperature after compression
b. The maximum temperature in the cycle c. The cut-off ratio
d. The temperature at the end of the isentropic expansion
e. Work done per kg of air f. The cycle efficiency
g. The MEP of the cycle
Solution:
Given,
𝑇1 = 40℃ = 313 𝐾
𝑃1 = 0.1 𝑀𝑃𝑎 = 100𝑘𝑃𝑎
𝑄𝑖𝑛 = 1.675 𝑀𝐽/𝑘𝑔 = 1675 𝑘𝐽/𝑘𝑔
𝑟𝑣 = 15
Heat rejected:
𝑄𝑜𝑢𝑡 = 𝐶𝑉 𝑇4 − 𝑇1 = 0.718 × 1325.37 − 313 𝑘𝐽/𝑘𝑔 = 726.88 𝑘𝐽/𝑘𝑔
Net work output = 𝑄𝑖𝑛 − 𝑄𝑜𝑢𝑡 = 1675 − 726.88 𝑘𝐽/𝑘𝑔 = 948.12 𝑘𝐽/𝑘𝑔
Thermal efficiency:
𝑊𝑜𝑟𝑘 𝑂𝑢𝑡𝑝𝑢𝑡 948.12
𝜂𝑡ℎ = = = 56.6%
𝐻𝑒𝑎𝑡 𝑆𝑢𝑝𝑝𝑙𝑖𝑒𝑑 1675