G3520H
G3520H
ENGINE DATA
GENSET FUEL CONSUMPTION (ISO 3046/1) (7) MJ/ekW-hr 8.06 8.10 8.33 8.65
GENSET FUEL CONSUMPTION (NOMINAL) (7) MJ/ekW-hr 8.34 8.38 8.62 8.95
ENGINE FUEL CONSUMPTION (NOMINAL) (7) MJ/bkW-hr 8.12 8.15 8.35 8.61
AIR FLOW (@inlet air temp, 101.3 kPa) (WET) (8) m3/bkw-hr 4.16 4.29 4.24 4.22
AIR FLOW (WET) (8) kg/bkW-hr 4.93 4.91 4.86 4.83
FUEL FLOW (0ºC, 101.3 kPa) Nm3/hr 560 530 409 312
INLET MANIFOLD PRESSURE (9) kPa(abs) 436 411 309 231
EXHAUST TEMPERATURE - ENGINE OUTLET (10) °C 395 402 440 482
EXHAUST GAS FLOW (0°C, 101.3 kPa) (WET) (11) Nm3/bkW-hr 4.05 4.04 4.00 3.99
EXHAUST GAS MASS FLOW (WET) (11) kg/bkW-hr 5.10 5.09 5.04 5.02
MAX INLET RESTRICTION (12) kPa 3.38 3.15 2.29 1.80
MAX EXHAUST RESTRICTION (12) kPa 4.57 4.09 2.35 1.30
HEAT REJECTION
LHV INPUT (17) kW 5547 5253 4054 3093
HEAT REJ. TO JACKET WATER (JW) (18) kW 590 573 494 419
HEAT REJ. TO ATMOSPHERE (18) kW 80 77 65 55
HEAT REJ. TO LUBE OIL (OC) (18) kW 217 212 191 170
HEAT REJECTION TO EXHAUST (LHV TO 120°C) (18) kW 1065 1029 879 734
HEAT REJ. TO A/C - STAGE 1 (1AC) (18)(19) kW 437 387 204 90
HEAT REJ. TO A/C - STAGE 2 (2AC) (18)(19) kW 271 251 172 110
NOTES
1. Generator efficiencies, power factor, and voltage are based on specified generator. [Genset Power (ekW) is calculated as: Engine Power (bkW) x Generator Efficiency], [Genset
Power (kVA) is calculated as: Engine Power (bkW) x Generator Efficiency / Power Factor]
2. Rating is without engine driven water pumps. Tolerance is (+)3, (-)0% of full load.
3. Efficiency represents a Closed Crankcase Ventilation (CCV) system installed on the engine.
4. ISO 3046/1 Genset efficiency tolerance is (+)0, (-)5% of full load % efficiency value.
5. Thermal Efficiency is calculated based on energy recovery from the jacket water, lube oil, 1st stage aftercooler, and exhaust to 120ºC with engine operation at ISO 3046/1
Genset Efficiency, and assumes unburned fuel is converted in an oxidation catalyst.
6. Total efficiency is calculated as: Genset Efficiency + Thermal Efficiency. Tolerance is ±10% of full load data.
8. Air flow value is on a 'wet' basis. Flow is a nominal value with a tolerance of ± 5 %.
11. Exhaust flow value is on a "wet" basis. Flow is a nominal value with a tolerance of ± 6 %.
12. Inlet and Exhaust Restrictions are maximum allowed values at the corresponding loads. Increasing restrictions beyond what is specified will result in a significant engine derate.
13. Emissions data is at engine exhaust flange prior to any after treatment.
14. Emission values are based on engine operating at steady state conditions Fuel methane number cannot vary more than ± 3. NOx tolerances are ± 18 % of specified value. All
other emission values listed are higher than nominal levels to allow for instrumentation, measurement, and engine-to-engine variations. They indicate "Not to Exceed" values. THC,
NMHC, and NMNEHC do not include aldehydes.
15. VOCs - Volatile organic compounds as defined in US EPA 40 CFR 60, subpart JJJJ
16. Exhaust Oxygen level is the result of adjusting the engine to operate at the specified NOx level. Tolerance is ± 0.5.
18. Heat rejection values are representative of site conditions. Tolerances, based on treated water, are ± 10% for jacket water circuit, ± 50% for atmosphere, ± 20% for lube oil
circuit, ± 10% for exhaust, and ± 5% for aftercooler circuit.
19. Aftercooler heat rejection is nominal for site conditions and does not include an aftercooler heat rejection factor. Aftercooler heat rejection values at part load are for reference
only.
20. Cooling system sizing criteria represent the expected maximum circuit heat rejection for the ratings at site, with applied plus tolerances. Total circuit heat rejection is calculated
using formulas referenced in the notes on the standard tech data sheet with the following qualifications. Aftercooler heat rejection data (1AC & 2AC) is based on the standard
rating. Jacket Water (JW) and Oil Cooler (OC) heat rejection values are based on the respective site or maximum column. Aftercooler heat rejection factors (ACHRF) are specific
for the site elevation and inlet air temperature specified in the site or maximum column, referenced from the table on the standard data sheet
21. Minimum heat recovery values represent the expected minimum heat recovery for the site, with applied minus tolerances. Do not use these values for cooling system sizing.
RPC always applies to naturally aspirated (NA) engines, and turbocharged (TA or LE) engines only when they are derated for altitude and ambient site conditions.
Project specific technical data sheets generated by the Caterpillar Gas Engine Rating Pro program take the Caterpillar Methane Number and RPC into account when generating a site rating.
Caterpillar shall have no liability in law or equity, for damages, consequently or otherwise, arising from use of program and related material or any part thereof.
FUEL LIQUIDS
Field gases, well head gases, and associated gases typically contain liquid water and heavy hydrocarbons entrained in the gas. To prevent detonation and severe damage to the engine, hydrocarbon
liquids must not be allowed to enter the engine fuel system. To remove liquids, a liquid separator and coalescing filter are recommended, with an automatic drain and collection tank to prevent
contamination of the ground in accordance with local codes and standards.
To avoid water condensation in the engine or fuel lines, limit the relative humidity of water in the fuel to 80% at the minimum fuel operating temperature.