The document provides technical parameters for a 6 MW 11 KV alternator. It lists 81 parameters including ratings, temperatures, voltages, currents, efficiencies and more. The alternator will be used indoors in a hot humid environment and meet relevant standards like IS-4722.
The document provides technical parameters for a 6 MW 11 KV alternator. It lists 81 parameters including ratings, temperatures, voltages, currents, efficiencies and more. The alternator will be used indoors in a hot humid environment and meet relevant standards like IS-4722.
Rating: 6 MW-11 KV Alternator. Doc No: TDC/ALTDATA/MAPL Guranteed Technical Parameters Remarks 1 Temperature design reference 50 degC 2 Relative humidity 99% % 3 Atmosphere Hot & humid - 4 Location Indoor - 5 Generator terminal box Side of Alternator. - 6 Phase Side Side of Alternator. - 7 Neutral Side Side of Alternator. - 8 HT cable size 2R x 1C x 300 Sq.mm/Phase mm2 9 BBT location NA - 10 Alternator rotor type Cylindrical - 11 Mounting Horizontal - 12 Base plate NA - 13 Sole plates Required - 14 Foundation bolt and anchor bolts Required - 15 Alternator colour shade RAL-7032. - 16 Generator make TDPS - 17 Frame designation TC125 - 18 Applicable standard IS-4722, IEEE-519 - 19 Nominal output 7500 KVA 20 KW rating 6000 KW 21 Rated voltage 11000 V 22 Voltage variation +/- 10 %. % 23 Rated frequency 50 Hz. 24 Frequency variation +/- 5 %. % 25 Combined voltage and frequency variation +/- 10 %. % 26 Rated power factor 0.8 Lag 27 Full load current 394 Amps 28 Rated speed 1500 RPM 29 Number of poles Four - 30 Rotation of Alternator when viewed from DE Clockwise - 31 Number of phase terminals Three - 32 Number of neutral terminals Three - 33 Enclosure protection class, for Generator IP-54. - 34 Enclosure protection class, for Exciter IP-54. - 35 Short ckt ratio 0.50 - 36 Maximum permissible capacitive loading, kVAR 2959 kVAR 37 Maximum permissible inductive loading, kVAR 5699 kVAR 38 Steady state 3 ph, Peak SC current 0.30 kA 39 Symmetrical short duty and duration of short circuit - - 40 Sustained 2 ph SC current, kA (at NL excitation) 0.47 kA 41 Maximum initial SC current (peak at 110% Volts) 5.7 kA 42 3 ph SC withstand time 3.0 Sec 43 Ground fault withstand for lamination amp, time 100 Amps for 1.0 Secs. Sec 44 Saturation factor 0.88 - 45 Exciter field current at no load 2.6 Amps 46 Exciter field current at rated load 8.4 Amps 47 Exciter field current, maximum (50% OL @ 0.3PF) 16.9 Amps 48 Exciter field voltage at no load 31 Volts 49 Exciter field voltage at rated load 102 Volts 50 Exciter field voltage, maximum (50% OL @ 0.3PF) 199 Volts 51 Main field current at no load 100 Amps Alternator Data Sheet page 1 of 6 Project: MATRIX AGRO PVT LTD Consultant: Synder Energo Pvt Ltd. Rating: 6 MW-11 KV Alternator. Doc No: TDC/ALTDATA/MAPL Guranteed Technical Parameters Remarks 52 Main field current at rated load 312 Amps 53 Main field current, maximum 526 Amps 54 Main field voltage at no load 75.6 Volts 55 Main field voltage at rated load 236 Volts 56 Main field voltage, maximum 399 Volts 57 Max continuous Neg. ph sequence current 15% of Rated Amps Amps 58 Neg seq withstand, I2 squre t 20 Sec Refer Negative sequence 59 Max permissible short time unbalance load and time - capability Curve 60 Max deviation from sine wave 5.0 (As per IS 4722) % 61 Effective winding capacitance to earth 62 a. per phase, micro farad. 0.0695 micro Farad 63 b. all phases connected, together, micro farad. 0.2086 micro Farad 64 Surge impedance, ohms. 302.0 Ohms 65 Synchronous impedance, ohms. 32.62 Ohms 66 Maximum noise level <=85 + 3dB(A) dB(A) 67 Stator winding test voltage, KV 23.0 kV 68 Field winding test voltage, KV 1.5 kV 69 Maximum permissible impact load 11.3 MVA for 30 Secs MVA 70 Insulation class 71 Stator Class F - 72 Rotor Class F - 73 Exciter armature F - 74 Exciter field F - 75 Max temp rise over specified ambient 76 Stator Class B - 77 Rotor Class B - 78 Type of winding treatment for Stator and rotor VPI for Stator and Rotor - Ref rotor assembly clause for 79 Max permissible vibration limit details, As per IS-12075. 80 Max harmonic content in output 1.50% % Tooth < 1.7 T 81 Flux densities in various parts at no load and full load Tesla Core < 1.5 T 82 Over load capability, 50%, minutes 150% for 30 Secs - 83 Over load capability, 10%, hours 110% for One Hr in every 12 Hrs - 84 Efficiency at 25% load, at rated PF. 94.00 % 85 At unitiy PF 94.10 % 86 Efficiency at 50% load, at rated PF. 96.20 % 87 At unitiy PF 96.70 % 88 Efficiency at 75% load, at rated PF. 96.60 % 89 At unitiy PF 97.50 % 90 Efficiency at 100% load, at rated PF. 96.70 % 91 At unitiy PF 97.60 % 92 Critical speed of Generator rotor > 2160RPM, Ref. Outline Drg RPM 93 Ratio of short circuit torque to full load torque 6.04 - 94 Range of adjustment of voltage +10 % 95 Earth fault current limited to 100 Amps for 1.0 Secs. - With NGR Current limited to 96 Earthing mode - 100Amps. 97 Auxiliary AC supply 230 VAC, 50 Hz. - Alternator Data Sheet page 2 of 6 Project: MATRIX AGRO PVT LTD Consultant: Synder Energo Pvt Ltd. Rating: 6 MW-11 KV Alternator. Doc No: TDC/ALTDATA/MAPL Guranteed Technical Parameters Remarks Suitable for parallel operation with 98 Duty - grid and other Generators 99 Conneciton Star. - 100 Alternator rotor break away torque 114 kg-m 101 Min barring speed 12.00 RPM 102 Stator shell Whether designed for carrying its lifting tackle attached for 103 Yes - transportation 104 Stator shell material of construction MS - 105 Overall dimensions diameter length Refer Outline Drawings - 106 Stator laminations 107 Materials Silicon Steel - 108 Thickness of laminations 0.5 mm 109 Inter laminaiton insulation type Varnish - Tooth < 1.7 T 110 Flux density Tesla Core < 1.5 T 111 Type of winding Lap Winding - 112 Armature conductors 113 Conductor material Copper - 114 Current density at max machine capability < 7.5 Amps/sq. mm 115 Insulaton, (Stator winding) 116 Type of insulaiton Mica based, suitable for VPI - 117 Class of insulation Class 'F' - 118 End coil insulation Class 'F' - 119 Min insulaiton resistance required before energize >12 Meg Ohms Min polarisation index required before energising (considering 120 2.0 - 1min/10 min or 1 min/15 min values) 121 Is insulation as per IEC standard. Class F with Yes - Temp rise (by resistance), considering 41deg C as cooling air 122 79 Deg C inlet temperature 123 Temp rise by RTD 84 Deg C 124 Cooling media 125 Max outlet temperature of cooling medium (air) 67 Deg C 126 Insulation (Rotor winding) 127 Type of insulaiton Nomex based, suitable for VPI - 128 Class of insulation F - 129 Min insulaiton resistance required before energize >2.0 Meg Ohms Min polarisation index required before energising (considering 130 NA - 1min/10 min or 1 min/15 min values) Temp rise (by resistance), considering 41deg C as cooling air 131 89 Deg C inlet temperature 132 Temp rise by RTD NA - 133 Cooling media 134 Max outlet temperature of cooling medium (air) 67 Deg C 135 Test voltages 136 Stator winding 50 Hz 1 min. test voltage 23KV kV 137 Generator field winding test voltage 1.5KV kV Pull out power at rated voltage with infinite bus and field set for 138 9633 kW per Sec at 0.8 PF - rated MVA for rated and unity pf 139 Reactances, ( ± 15% Tolerance on reactance as per IEC: 60034-3) 140 Base MVA 7.5 MVA Alternator Data Sheet page 3 of 6 Project: MATRIX AGRO PVT LTD Consultant: Synder Energo Pvt Ltd. Rating: 6 MW-11 KV Alternator. Doc No: TDC/ALTDATA/MAPL Guranteed Technical Parameters Remarks 141 Xd (sat) 1.99 P.U. 142 Xd (unsat) 2.17 P.U. 143 Xq (sat) 1.92 P.U. 144 Xq (unsat) 2.18 P.U. 145 Xd' (sat) 0.27 P.U. 146 Xd' (unsat) 0.31 P.U. 147 Xq' (sat) 1.92 P.U. 148 Xq' (unsat) 2.18 P.U. 149 Xd'' (sat) 0.213 P.U. 150 Xd'' (unsat) 0.213 P.U. 151 Xq'' (sat) 0.36 P.U. 152 Xq'' (unsat) 0.36 P.U. 153 X2 (sat) 0.287 P.U. 154 X0 (sat) 0.167 P.U. 155 X2 (unsat) 0.287 P.U. 156 X0 (unsat) 0.190 P.U. 157 Armature leakage resistance (sat) 0.157 P.U. 158 Armature leakage resistance (unsat) 0.178 P.U. 159 Maximum fault contribution, MVA 38.74 MVA (rms) 160 Resistances and time constants 161 Armature resistances, 25 degC, ohm/phase 0.0969 Ohms 162 Armature resistances, 75 degC, ohm/phase 0.1156 Ohms 163 Armature resistances, 100 degC, ohm/phase 0.1249 Ohms 164 Field resistances, 25 degC, ohm 0.5930 Ohms 165 Field resistances, 75 degC, ohm 0.7071 Ohms 166 Field resistances, 100 degC, ohm 0.7641 Ohms 167 Effective negative seq resistance ohms 0.1203 Ohms 168 Td" secs 0.035 Secs 169 Tdo" secs 0.44 Secs 170 Td' secs 0.34 Secs 171 Tdo' secs 2.57 Secs 172 Ta secs 0.13 Secs 173 Intertia Constant: 174 Moment of intertia of Generator -- - 175 Inertia constant "H" at base MVA 0.42 - 176 Moment of intertia of rotor 1065 kg.Sq.M 177 Excitation System Details: 178 Excitation system type Brushless - 179 Exciter enclosure IP54 - 180 Field breaker / contactor rating Not in TDPS Scope - 181 Discharge resistor rating Not in TDPS Scope - 182 Redundant thyrister circuit, yes/no NO - 183 Exciter rating, KW 86 kW approx kW 184 Exciter nominal response <50 m Secs. 185 Exciter ceiling voltage at 150% rated load with 0.3 PF 199 Volts 186 Exciter air gap 2.5 mm 187 Exciter field resistance at 75'C temperature 12.1 Ohms 188 Cooling system: 189 Cooling method CACW - 190 Type of cooler Water to Air - 191 No. of coolers (or section) 2 x 60% - Alternator Data Sheet page 4 of 6 Project: MATRIX AGRO PVT LTD Consultant: Synder Energo Pvt Ltd. Rating: 6 MW-11 KV Alternator. Doc No: TDC/ALTDATA/MAPL Guranteed Technical Parameters Remarks 192 Cooler location Top of Alternator. - 193 Loading of Generator with one cooler out 67% output with one section out - 194 Capacity of cooler / section, Kcals / Hr. 105286 kCals/Hr 195 Cooling water inlet temp 32 degC (Delta T: 5 Deg C) Deg C 196 Cooling water requirement 700 LPM 197 Cooling water required pressure approx 1 to 2 kg/Sq.Cm(g) 198 Cooling air inlet temp 41 approx Deg C 199 Cooling air outlet temp 67 approx Deg C 200 Cooler tube type and material Ad Brass - 201 Cooler tube design pressure approx 5 kg/cm2 kg/Sq.Cm(g) 202 Water pressure drop across coolers < 1kg / Sq. Cm kg/Sq.Cm(g) Alternator cooler shall be designed with 10% tube plugging 203 OK - margin 204 Bearings: 205 Bearing type Sleeve bearings, force lubricated 206 Make Dum Dum - 207 Size EF22 - 225 - 208 Mounting End Shield Mounted - 209 Type of lubrication Forced Oil Lubricated - 210 Oil flow rate, (liters / Hr / Bearing) 12 LPM 211 Oil pressure Approx 1 to 2 Kg/Sq.Cm(g) Inlet = 45 degC, Outlet = 60 degC 212 Oil in and oil out temperature - approx 213 Oil flow indicators Flow glasses provided - Flow control is by orifice of 214 Oil flow regulator, with min flow control various sizes, usually 3.2, 4 and 5 - mm dia orifice is supplied 215 Oil pressure indicator, pressure gauge Provided - 216 Bearing temp indicator, RTD Provided - 217 Bearing clearances 0.303-0.378 mm 218 Axial float +/-10 mm 219 Bearing oil type ISO-VG 46 - 220 Oil flow visible glass tubes and flow control valves shall be provided for both the bearings 221 Anti Condensation Heaters: 222 Type and numbers Flat / tubilar type - 223 Rating 500 W, 1 ph, 230V (2 nos.) - Bottom foot of main AC 224 Location - Generator 225 Embedded temp detector, (RTD type) 226 Type Duplex RTDs - 227 Winding 12 nos. - 228 Bearing One number per bearing. - 229 Hot air 2 nos. - 230 Cold air 2 nos. - 231 Dial type spot mounted temperature gauges 232 Coolers Two nos. - 233 Bearings: One number / bearing. - 234 Water Leakage Detector: 235 Quantity 2 nos - Alternator Data Sheet page 5 of 6 Project: MATRIX AGRO PVT LTD Consultant: Synder Energo Pvt Ltd. Rating: 6 MW-11 KV Alternator. Doc No: TDC/ALTDATA/MAPL Guranteed Technical Parameters Remarks 236 Location Cooler tray - 237 Humidity sensors 238 Quantity Not Required - 239 Location NA - 240 Rotating Diodes: 241 Normal polarity 6 nos - 242 Reverse polarity 6 nos - 243 PIV 1600 Volts 244 Current rating 312 Amps 245 Range 240-500 Amps - 246 Miscellaneous data 247 Air gap, a. Main machine 11 approx mm 248 b. Exciter 2.5 approx mm 249 Stator lamination withstand for 100A, secs. 1 Sec - 250 Total weight of Generator, MT Refer Outline Drawings MT 251 Stator weight, MT Refer Outline Drawings MT 252 Rotor weight, MT Refer Outline Drawings MT 253 Exciter weight, MT Refer Outline Drawings MT 254 Overall length of stator, mm Refer Outline Drawings mm 255 Overall dia of stator, mm Refer Outline Drawings mm 256 Overall dia of rotor, mm Refer Outline Drawings mm 257 Heaviest lift, MT Refer Outline Drawings MT 258 Weight of cooler, MT Refer Outline Drawings MT 259 Stator shipping dimension mm Refer Outline Drawings mm 260 Rotor shipping dimension mm Refer Outline Drawings mm 261 Exciter shipping dimension mm Refer Outline Drawings mm Clear space required for Alternaotr rotor removal, from ND end 262 Refer Outline Drawings meters of Alternator, mm 263 Other accessories, (shall be included in scope of supply) 264 Dowel pins, cable gland plates OK, provided. 265 Mating flanges for all the water and oil inlet and outlet lines OK, provided. Provision shall be made for measurement of shaft vibration on the Generator DE and NDE end bearings. At least 15 mm of Generator shaft shall be burnished (mirror like finish) at the 266 OK, provided. target area of the vibration probe at both ends for measurement of shaft vibration. Provision shall be made for mounting the vibration probes inside the bearing housing Brush gear arrangement, carbon brushes and 2 nos. sliprings alongwith rotor Earthing brush (for rotor earth fault relays by TEIL) shall be provided on the Alternator. Two nos slip-rings 267 OK, provided. with carbon brushes shall be provided for +ve and –ve of Alternator field and one carbon brush shall be provided for earthing of Alternator rotor 268 PMG for AVR Excitation Input Not Required 269 Spare items, (to be supplied with Alternator)