QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

Procedure Qualification Record No.: PQR-03 Revision: 0 Date: 16-06-2023

Welding Procedure Spcification No.: WPS-03 Revision 0 Date: 16-06-2023

Welding Process : SMAW Type: Manual

JOINTS (QW-402)

(Groove Design of Test Coupon)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW 407)
Material Specification. IS2062 GR. E250 Q BR Temperature None
Type/Grade or UNS No. --- Time None
P.No.: 1 Group No.: 1 to P No.: 1 Group No.:1 Others None
Thickness of Test Coupon 20mm
Maximum Pass Thickness 3.5mm
FILLER METALS (QW-404) GAS (QW-408)
SFA Specification 5.1 Percent Composition
Gas Mixture Flow Rate
AWS Classification E7018 Sheilding: NA NA NA
Trailing: NA NA NA
Filler Metal F-No. 4 Backing: NA NA NA
Weld Metal Analysis A- No. 1 ELECTRICAL CHARACTERISTICS(QW-409)
Size of Filler Metal (Dia) 3.15mm, 4.0mm Current DC Polarity DCEP
Flux Trade Name ------ Amps. 80-150
Weld Metal Thickness 20mm Volts 20-28
Others N.A Tungston Rod Size & Type N.A
POSITION (QW 405) TECHNIQUE (QW-410)
Position of Groove 3G Travel Speed 76-106mm/minutes
Weld Progression Up-Hill
Other NA String or Weave Bead String and Weave
PREHEAT (QW-406) Oscillation NA
Preheat Temperature (Min) 26°C Multipass or Single Pass Single
Interpass Temperature (Max) 188°C Single/Multiple Electrodes Single
Other NA Others QW- 410.64 Not Applicable
PAGE 01 OF 02
 QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

PQR No. PQR-03 REV.00

Tensile Test (QW-150)
Specimen No. Width Thickness Area Ultimate Total U.T.S. Type of Failure & Location
(mm) (mm) (mm 2) Load(N) (Mpa)
F2194ts1 19.57 19.87 388.85 196326.00 504.88 Ductile & Parent
F2194ts2 19.61 19.94 391.02 195294.00 499.44 Ductile & Parent
Guided Bend Test (QW-160)
Type & Figure No. Result
Side Bends SB1,SB2, SB3,SB4 [QW-462.2] Satisfactory
Root and Face Bends RB1,RB2,
---
FB1,FB2 [QW-462.3(a)]
Toughness Test (QW-170)
Specimen No. Notch Specimen Test Impact Values Drop Weight
Location Size Tempature Ft Lbs % Shear Mills Break Yes/No

Hardness Test

Fillet Weld Test(QW-180)

Result- NA Penetration: NA
Macro Result: NA
Micro Result: NA
Other Tests
Visual Examination : Acceptable
Welder's Name: Pintu Yadav Welder's Stamp No.: W-03

Tests Conducted By : Global Metallurgical Services Lab Test No.: F2194, Dated 16-06-2023

We certify that the statement in this record are correct and that the test welds are prepared,welded, and
tested in accordance with the requirements of Section-IX of the ASME Boiler and Pressure Vessel Code.
Edition 2021
Organization: Sharda Engineering Works,
Test witnessed By:
Mr.Gaurang Pandya For IR Class Certified By:
AWS-CWI
Certificate No. 14082761
Exp. Date: 01-Aug-2023

PAGE 2 OF 2
 QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

Procedure Qualification Record No.: PQR-02 Revision: 0 Date: 16-06-2023

Welding Procedure Spcification No.: WPS-02 Revision 0 Date: 16-06-2023

Welding Process : GTAW Type: Manual

JOINTS (QW-402)

(Groove Design of Test Coupon)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW 407)
Material Specification. SA106 Gr.B to SA 312 TP 316 Temperature None
Type/Grade or UNS No. Time None
P.No.: 1 Group No.: 1 to P No.: 8 Group No.:1 Others None
Thickness of Test Coupon 8mm
Maximum Pass Thickness 2mm
FILLER METALS (QW-404) GAS (QW-408)
SFA Specification 5.9 Percent Composition
Gas Mixture Flow Rate
AWS Classification ER309L Sheilding: Argon Single 12 LPM
Trailing: NA NA NA
Filler Metal F-No. 6 Backing: Argon Single 10 LPM
Weld Metal Analysis A- No. 8 ELECTRICAL CHARACTERISTICS(QW-409)
Size of Filler Metal (Dia) 2.4mm Current DC Polarity DCEP
Flux Trade Name ------ Amps. 90-110
Weld Metal Thickness 16mm Volts 10-12
Others N.A Tungston Rod Size & Type 3mm & 2%Th
POSITION (QW 405) TECHNIQUE (QW-410)
Position of Groove 6G Travel Speed 90-121mm/minutes
Weld Progression Verticle-Up
Other NA String or Weave Bead String and Weave
PREHEAT (QW-406) Oscillation NA
Preheat Temperature (Min) 24°C Multipass or Single Pass Single
Interpass Temperature (Max) 158°C Single/Multiple Electrodes Single
Other NA Others QW- 410.64 Not Applicable
PAGE 01 OF 02
 QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

PQR No. PQR-02 REV.00

Tensile Test (QW-150)
Specimen No. Width Thickness Area Ultimate Total U.T.S. Type of Failure & Location
(mm) (mm) (mm 2) Load(N) (Mpa)
F2193ts1 19.28 7.97 153.66 75312.00 490.12 Ductile & Parent
F2193ts2 19.37 7.92 153.41 76452.00 498.35 Ductile & Parent
Guided Bend Test (QW-160)
Type & Figure No. Result
Side Bends SB1,SB2, SB3,SB4 [QW-462.2] ----
Root and Face Bends RB1,RB2,
Satisfactory
FB1,FB2 [QW-462.3(a)]
Toughness Test (QW-170)
Specimen No. Notch Specimen Test Impact Values Drop Weight
Location Size Tempature Ft Lbs % Shear Mills Break Yes/No

Hardness Test

Fillet Weld Test(QW-180)

Result- NA Penetration: NA
Macro Result: NA
Micro Result: NA
Other Tests
Visual Examination : Acceptable
Welder's Name: Brijesh Tiwari Welder's Stamp No.: W-02

Tests Conducted By : Global Metallurgical Services Lab Test No.: F2193, Dated 16-06-2023

We certify that the statement in this record are correct and that the test welds are prepared,welded, and
tested in accordance with the requirements of Section-IX of the ASME Boiler and Pressure Vessel Code.
Edition 2021
Organization: Sharda Engineering Works,
Test witnessed By :
Mr.Gaurang Pandya For IR Class Certified By:
AWS-CWI
Certificate No. 14082761
Exp. Date: 01-Aug-2023

PAGE 2 OF 2
 QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

Procedure Qualification Record No.: PQR-01 Revision: 0 Date: 16-06-2023

Welding Procedure Spcification No.: WPS-01 Revision 0 Date: 16-06-2023

Welding Process : GTAW Type: Manual

JOINTS (QW-402)

(Groove Design of Test Coupon)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW 407)
Material Specification. SA 312 TP 316 Temperature None
Type/Grade or UNS No. Time None
P.No.: 8 Group No.: 1 to P No.: 8 Group No.:1 Others None
Thickness of Test Coupon 8mm
Maximum Pass Thickness 2mm
FILLER METALS (QW-404) GAS (QW-408)
SFA Specification 5.9 Percent Composition
Gas Mixture Flow Rate
AWS Classification ER316L Sheilding: Argon Single 12 LPM
Trailing: NA NA NA
Filler Metal F-No. 6 Backing: Argon Single 10 LPM
Weld Metal Analysis A- No. 8 ELECTRICAL CHARACTERISTICS(QW-409)
Size of Filler Metal (Dia) 2.4mm Current DC Polarity DCEP
Flux Trade Name ------ Amps. 90-110
Weld Metal Thickness 16mm Volts 10-12
Others N.A Tungston Rod Size & Type 3mm & 2%Th
POSITION (QW 405) TECHNIQUE (QW-410)
Position of Groove 6G Travel Speed 90-120mm/minutes
Weld Progression Verticle-Up
Other NA String or Weave Bead String and Weave
PREHEAT (QW-406) Oscillation NA
Preheat Temperature (Min) 26°C Multipass or Single Pass Single
Interpass Temperature (Max) 168°C Single/Multiple Electrodes Single
Other NA Others QW- 410.64 Not Applicable
PAGE 01 OF 02
 QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

Procedure Qualification Record No.: PQR-01 Revision: 0 Date: 16-06-2023

Welding Procedure Spcification No.: WPS-01 Revision 0 Date: 16-06-2023

Welding Process : GTAW Type: Manual

JOINTS (QW-402)

(Groove Design of Test Coupon)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW 407)
Material Specification. SA 312 TP 316 Temperature None
Type/Grade or UNS No. Time None
P.No.: 8 Group No.: 1 to P No.: 8 Group No.:1 Others None
Thickness of Test Coupon 8mm
Maximum Pass Thickness 2mm
FILLER METALS (QW-404) GAS (QW-408)
SFA Specification 5.9 Percent Composition
Gas Mixture Flow Rate
AWS Classification ER316L Sheilding: Argon Single 12 LPM
Trailing: NA NA NA
Filler Metal F-No. 6 Backing: Argon Single 10 LPM
Weld Metal Analysis A- No. 8 ELECTRICAL CHARACTERISTICS(QW-409)
Size of Filler Metal (Dia) 2.4mm Current DC Polarity DCEP
Flux Trade Name ------ Amps. 90-110
Weld Metal Thickness 16mm Volts 10-12
Others N.A Tungston Rod Size & Type 3mm & 2%Th
POSITION (QW 405) TECHNIQUE (QW-410)
Position of Groove 6G Travel Speed 90-120mm/minutes
Weld Progression Verticle-Up
Other NA String or Weave Bead String and Weave
PREHEAT (QW-406) Oscillation NA
Preheat Temperature (Min) 26°C Multipass or Single Pass Single
Interpass Temperature (Max) 168°C Single/Multiple Electrodes Single
Other NA Others QW- 410.64 Not Applicable
PAGE 01 OF 02