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Welding Record Format

The document records welding data from an electrode qualification test, including the welder's name, base material details, filler metal details, joint design, welding variables, and inspection results. It documents the test coupon ID, date, welding process used, preheat and interpass temperatures, and other variables for qualifying the welder and electrode.

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Gaurang Pandya
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0% found this document useful (0 votes)
367 views

Welding Record Format

The document records welding data from an electrode qualification test, including the welder's name, base material details, filler metal details, joint design, welding variables, and inspection results. It documents the test coupon ID, date, welding process used, preheat and interpass temperatures, and other variables for qualifying the welder and electrode.

Uploaded by

Gaurang Pandya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Data Record During Electrode Qualification Test Coupon Welding

Test Coupon ID BJPC/EQT/7010-P1 Date of Welding: 6/1/2023

Name of the Welder: Krishna Bairagi Welder ID No. ---

Base Material specification: IS2062 E250 BR Size of test Coupon: 300 x 300 x 20mm thk

Welding Variables Actual Values

Test coupon or Production Weld - Test Coupon Electrode Qualification Test Coupon

Welding Process: SMAW

Type(i.e Manual, Automatic etc.) Manual

Backing( i.e Base Metal, Weld metal, double welded) Base Metal

Base Metal P No. to P No. 1

Filler Metal or Electrode SFA No. SFA 5.1

Filler metal or Electrode AWS Class E7010-P1

Filler metal or Electrode F No. 3

Filler metal or Electrode A no. 1

Filler type(i.e Bare Solid, flux cored, metal cored) Metal Cored

Weld metal diposition thickness

Process 1 SMAW 3 layer minimum(YES/NO) Yes 20mm

Process 2 3 layer minimum(YES/NO)

Welding Position 1G - Flat

Vertical Progression( Up-Hill, Down-Hill) Not Applicable

Shilding gas type, Gas mixture & purity Not Applicable

Backing gas type, Gas mixture & purity Not Applicable

Current type & Polarity(i.e. DCEN,DCEP) DCEP

Minimum Pre-Heat Temperature 105 deg.C

Maximum Interpass temperature 175deg.C

Post Weld Heat treat ment Not Applicable

JOINT DESIGN AND WELDING SEQUENCE

BASE METAL : IS 2062 E250 BR


FILLER METAL HEAT/LOT/BATCH NO. - Q2 Lot ® 17616346
Cast No. 2103919, Batch No. CC12829611

BASE METAL MANUFACTURER:- SAIL FILLER METAL MAKE, BRAND NAME - The Lincoln Electric Company, Pipeliner 7P+ ,
Certificate No. 483061, Dtd. 14.03.21 Certificate No. Q2 Lot ® 17616346
PAGE 1 OF 2

Witnessed by: Client/TPI


Data Record During Electrode Qualification Test Coupon Welding

Test Coupon ID BJPC/EQT/7010-P1 Date of Welding: 6/1/2023

Name of the Welder: Krishna Bairagi Welder ID No. ---

Base Material specification: IS2062 E250 BR Size of test Coupon: 300 x 300 x 20mm thk

WELDING DATA

PRE HEAT INTER PASS Max.HEAT


WELDING LAYRE WELDING PROCESS AWS CLASS FILLER METAL SIZE WELD AMP WELD VOLT TRAVEL SPEED
TEMP(Deg.C) TEMP (Deg.C) INPUT (KJ)

VISUAL INSPECTION

Prepared By Witnessed By
PAGE 2 OF 2

Witnessed by: Client/TPI

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