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This document contains error codes and descriptions for various machine tool errors. Some of the common errors include improper commands given when certain conditions are not met, such as trying to start a cycle when safety interlocks are engaged or components like the spindle or tailstock are not in the correct position. It also lists errors related to exceeding time limits for operations or component positioning. The errors help technicians troubleshoot issues and ensure the machine is configured and operated properly.

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NGUYEN HUU DAO
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© © All Rights Reserved
Available Formats
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0% found this document useful (0 votes)
624 views

01

This document contains error codes and descriptions for various machine tool errors. Some of the common errors include improper commands given when certain conditions are not met, such as trying to start a cycle when safety interlocks are engaged or components like the spindle or tailstock are not in the correct position. It also lists errors related to exceeding time limits for operations or component positioning. The errors help technicians troubleshoot issues and ensure the machine is configured and operated properly.

Uploaded by

NGUYEN HUU DAO
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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1/4/22, 11:46 AM VERSION I98191A08

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Error
Message Coil Item
Code

EX0013 SPINDLE OR ROTARY An auto door open command has been given
PER0013
TOOL SPINDLE ON during spindle or rotary tool spindle rotation.
EX0016 TAILSTOCK IS NOT A cycle start has been activated with the tailstock
PER0016
CLAMPED is not clamped.
EX0018 ALL-AXIS NEED ZERO A cycle start has been activated without the all-
PER0018
RETURN axes zero-returns after a machine lock cancel.
EX0019 WORK COUNTER AT A cycle start has been activated with the PC or
PER0019
FULL COUNT external work counter at full count.
EX0020 EDITING KEY SWITCH A cycle atart has been activated with Editing key
PER0020
ON switch on.
EX0023 START INTERLOCK A cycle start has been activated while an
PER0023
SIGNAL ON external atart interlock aignal has been input.
EX0024 CHUCK IS NOT A cycle start has been activated with the chuck is
PER0024
CLAMPED not clamped.
EX0026 PLEASE CLOSED THE A cycle start has been activated without door
PER0026
DOOR closed. Close the door.
EX0029 TAILSTOCK QUILL IS A cycle start has been activated during tailstock
PER0029
NOT OUT inching or with the tailstock spindle not OUT.
EX0035 CUT OFF INCOMPLETE PER0035 Cut off has not been completed.
EX0068 INTERLOCK RELEASE
MER0068 Door interlock cancel state has been invalid.
TIME OVER
EX0069 DOOR LOCK TIME Door lock complete signal has not been turned
MER0069
OVER ON after elapsing the time set in timer.
EX0079 Spindle orientation detection circuit is abnormal.
・Though orientation has been held, detection

SPINDLE ORT. CIRCUIT


MER0079 signal is not on.
ABNORMAL

・Though orientation has not been


held,detection signal is not off.
EX0097 An I/O alarm has been occurred in the flat type
PANEL I/O ALARM MER0097
operation panel.
EX0099 An alarm has been occurred in the flat type
PANEL ALARM MER0099
operation panel.
EX0301 IMPROPER T-CODE A T-command out of headstock 2 turret station
PER0301
COMMAND ERROR #2 number has been given.
EX0302 IMPROPER T-CODE A T-command out of turret station number has
PER0302
COMMAND ERROR been given.
EX0303 TURRET SHORTPSTH During turret short-path index mode, turret
PER0303
INDEX MODE forward or reverse is commanded.
EX0305 TAILSTOCK IS NOT A T-command has been given while the tailstock
PER0305
CLAMPED #2 is not clamped. (Headstock 2)
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EX0320 POLYGON MODE PER0320 A T-command has been given during polygon
mode.
EX0322 A spindle forward/reverse, rotary tool spindle
TAILSTOCK IS NOT forward/reverse, rotary tool connection check
PER0322
CLAMPED command has been given while the tailstock is
not clamped.
EX0324 TAILSTOCK IS NOT A T-command has been given while the tailstock
PER0324
CLAMPED is not clamped.
EX0333 A tailstock clamp/unclamp command, tailstock
TAILSTOCK QUILL IS
PER0333 forward/backward command has been given with
OUT
the tailstock spindle out or inching state.
EX0344 IMPROPER TURRET Turret station number out of its setting parameter
PER0344
PARAMETER ERROR has been set. Check the parameter.
EX0356 TURRET INDEX TIME Headstock 2 turret indexing has not been
MER0356
OVER #2 completed within the specified time.
EX0357 TURRET INDEX TIME Turret indexing has not been completed within
MER0357
OVER the specified time.
EX0374 TOOL LIFE ENDING MER0374 Tool life ending.
EX0375 TOOL LIFE ENDING #2 MER0375 Tool life ending. (Headstock 2)
EX0380 TAILSTOCK
The tailstock clamp/unclamp operation has not
CLAMP/UNCLAMP TIME MER0380
been completed within the specified time.
OVER
EX0381 TAILSTOCK CLAMP The clamp check signal has been dectivated with
MER0381
SIGNAL OFF the tailstock was clamped.
EX0386 TURRET NEED ZERO The turret clamp check limit switch has been
MER0386
RETURN deactivated during cycle start.
EX0393 TURRET NEED ZERO The headstock 2 turret clamp check limit switch
MER0393
RETURN #2 has been deactivated during cycle start.
EX0395 TURRET INPOSITION Turret inposition check is turned off for 5
MER0395
CHECK ERROR seconds.
EX0396 TAILSTOCK
The tailstock deceleration switch is not turned
DECELERATION MER0396
ON even if the tailstock is at the joint position.
SWITCH ERROR
EX0398 Z-AXIS POSITION The tailstock positioning amount is not sufficient
MER0398
IMPERFECT when the tailstock is unclamped.
EX0401 Spindle/rotary tool spindle reverse command has
SPINDLE OR ROTARY been given during their forward rotation or
PER0401
TOOL SPINDLE ON spindle/rotary tool spindle forward command has
been given during their reverse rotation.
EX0404 A spindle forward/reverse, rotary tool spindle
S-CODE IS NOT forward/reverse command has been given either
PER0404
COMMANDED without given an S-code command after turning
on the power or after giving an S0 command.
EX0405 GEAR SELECT IS NOT PER0405 A spindle forward/reberse, spindle orientation
COMMANDED command has been given without the gear select
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M-code command.
EX0406 A spindle forward/reverse, spindle orientation,
synchronous operation on, rotary tool spindle
SPINDLE INTERLOCK forward/reverce, rotary tool spindle orientation,
PER0406
SIGNAL ON rigid tap mode on command has been given
while the external spindle interlock signal
activated.
EX0407 The direction of spindle or rotary tool spindle
SP. /R.T.SP. DIRECTION rotation has been changed or while shifting the
PER0407
INCORRECT operation mode from automatic to manual, or
from manual, to automatic.
EX0410 SPINDLE OR ROTARY A chuck open/close command has been given
PER0410
TOOL SPINDLE ON during spindle or rotary tool spindle rotation.
EX0411 A spindle forward/reverse, spindle orientation,
SPINDLE JOG ON PER0411 synchronous operation on command has been
given during spindle jogging.
EX0412 A spindle forward/reverse, rotary tool spindle
CHUCK IS NOT
PER0412 forward/reverse command has been given with
CLAMPED
the chuck is not clamped.
EX0421 A spindle forward/reverse, rotary tool spindle
TAILSTOCK IS INCHING
PER0421 forward/reverse, rigid tap mode command has
MODE
been given during tailstock spindle inching.
EX0424 SPINDLE NOT AT During spinlde rotation command or gear
ORIENTATION PER0424 change, the spindle is not in the air chuck grasp
POSITON pressure check.
EX0428 A rotary tool spindle forward/reverse, rigid tap
R.T.SP. INTERLOCK mode command has been given while the
PER0428
SIGNAL ON external rotary tool spindle interlock signal
activated.
EX0429 A rotary tool spindle forward/reverse, rigid tap
ROTARY TOOL
PER0429 mode, rotary tool spindle orientation command
SPINDLE JOG ON
has been given during rotary tool spindle jogging.
EX0451 SPINDLE DRIVE UNIT
MER0451 The spindle drive unit alarm has been activated.
ALARM
EX0453 R.T.SP. DRIVE UNIT A rotary tool spindle drive unit alarm has been
MER0453
ALARM activated.
EX0457 SPINDLE DRIVE UNIT The headstock 2 spindle drive unit alarm has
MER0457
ALARM #2 been activated.
EX0461 TAILSTOCK OUT The tailstock out check signal has been
MER0461
SWITCH IS ABNORMAL deactivated with the tailstock spindle out.
EX0470 GEAR SHIFT TIME Gear change has not been completed within the
MER0470
OVER specified time.
EX0471 GEAR SHIFT IS The gear check limit switch has been deactivated
MER0471
ABNORMAL SWITCH during spindle ratation.
EX0483 R.T.SP. ORIENTATION Rotary tool spindle orientation has not been
MER0483
TIME OVER competed within the specified time.
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EX0490 SPINDLE SPEED MER0490 Spindle speed abnormality has been detected.
ABNORMAL Please check the following.

・Parameter setting is not correct.


・Spindle unit is abnormal.


EX0491 Spindle speed abnormality has been detected.
SPINDLE SPEED
MER0491 Please check the following. ・Parameter setting is
ABNORMAL
not correct. ・Spindle unit is abnormal.
EX0551 ELECTRICAL CABINET Excess heat in electrical control unit. Check unit
MER0551
OVER HEAT and filter.
EX0557 OIL-AIR LUBRICANT
MER0557 The oil-air lublicant pressure has not heigten.
PRESSURE LOW
EX0558 Pressure has not decreased within the specified
OIL-AIR LUBRICANT time after turning the oil air pump OFF. Possible
MER0558
PRESSURE HIGH cause is failure in the pressure switch or the
magnet.
EX0560 AIR PRESSURE LOW MER0560 Air pressure has dropped.
EX0561 LUBRICANT PRESSURE
MER0561 Hydraulic pressure has dropped.
LOW
EX0562 LUBRICANT PRESSURE Lubrication oil pressure has not incheased.
MER0562
LOW Possible cause is broken piping or motor failure.
EX0563 Lubrication oil pressure has not decreased within
LUBRICANT PRESSURE the specified time after turning the cycle pump
MER0563
HIGH OFF. Possible cause is failure in the pressure
switch or the magnet.
EX0567 LUBRICANT WATCH Lubrication pump pressure detection switch has
MER0567
DOG ALARM not been activated within the specified time.
EX0570 LUBRICANT OIL LEVEL Insufficient lubricant oil. Add oil as necessary.
MER0570
LOW (Message)
EX0571 OIL-AIR LUBRICANT
MER0571 Insufficient oil in oil air lubrication system.
LEVEL LOW
EX0578 COOLANT OIL LEVEL
MER0578 Coolant oil amount runs short. Refile coolant oil.
LOW
EX0596 The thermal relay of the following auxiliary unit
THERMAL OVERLOAD 4 MER0596 motor has tripped.(High pressure coolant pump
motor)
EX0599 Shortage of lubrication oil. Add oil as necessary.
LUBRICANT OIL EMPTY MER0599
(Error)

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