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Injection Pump Test Specifications

This document provides test specifications for an injection pump, including: 1. The manufacturer is Kubota and the engine type is a V2403-M-T. 2. Injection timing details are given for pre-stroke and rotation direction. 3. Test conditions specify the nozzle, test oil, nozzle opening pressure, feed pressure, and fuel temperature. 4. Adjustment of delivery quantity provides pump speed, rack travel, expected delivery quantity ranges, and maximum spread in delivery quantities.

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LTurbo
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517 views1 page

Injection Pump Test Specifications

This document provides test specifications for an injection pump, including: 1. The manufacturer is Kubota and the engine type is a V2403-M-T. 2. Injection timing details are given for pre-stroke and rotation direction. 3. Test conditions specify the nozzle, test oil, nozzle opening pressure, feed pressure, and fuel temperature. 4. Adjustment of delivery quantity provides pump speed, rack travel, expected delivery quantity ranges, and maximum spread in delivery quantities.

Uploaded by

LTurbo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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INJECTION PUMP TEST SPECIFICATIONS 094500-8640

MANUFACTURER KUBOTA
INJECTION
PUMP 094500-864#
ENGINE TYPE V2403-M-T

VEHICLE TYPE INDUSTRIAL PUMP TYPE ND-PFR4M575A2ND864

INJECTION TIMING
Rotation — (Pre-stroke check)
Clockwise viewed from drive side (Delivery quantity adjustment)

Pre - stroke (mm) 3.15 ± 0.05 mm = PS (A = A0 + 0.30), (PS – 1.70) ± 0.10 mm (A = Max.)

TEST CONDITIONS
Nozzle : 093400-0540 (DN12SD12A) Test Oil : SAE J967 (ISO4113)
+0.98
Nozzle Opening Pressure : 13.73 MPa ( 140.0 +10 kgf/cm2) High Pressure Pipe : Ø2 × Ø6 × 600 mm
0 0
Feed Pressure : 30.0 ± 5.0 kPa ( 0.3 ± 0.1 kgf/cm2) Fuel Temperature : 40 - 45°C (104 - 113°F)

ADJUSTMENT OF DELIVERY QUANTITY


Max. Spread
Pump Delivery Quantity
Rack Travel in Delivery
Speed Remarks
(mm)
(rpm) (mm3/st) (cc/200st) (mm3/st) (cc/200st)

1300 A = (A0 + 1.50) ± 0.05 48.6 ± 2.0 9.7 ± 0.4 — —

1300 A – 7.20 (A0 – 5.70) 1.0 max. 0.2 max. — —

NOTE :
1. Setting injection quantity using specified rack value. ‘A’ dimension
A0 : The distance from the center of the knock-pin to the center
of the rack fork.
* The jig fix the dimension A as 12.20 mm ( = A0).
(Refer to diagram 1 for ‘A’ dimension measurement details.)
A : Set the rack to A0 + 1.50 mm using the jig.
This is the specified value A.
Adjust all cylinders so that the injection quantity at Np = 1300 rpm,
A = (A0 + 1.50) ± 0.05 is 48.6 ± 2.0 mm3/st (9.7 ± 0.4 cc/200st).
2. Using the jig, set the rack to A – 7.20 (A0 – 5.70). With the rack in this position,
comfirm that injection quantity for all cylinders is at the specified value.
- side ‘A’ dimension + side
represents the cam box
diagram 1

2009.06.12

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