722 6 VacTestGuide
722 6 VacTestGuide
6/CHRYSLER NAG 1
Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™
Parts Available
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow.
Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts are noted for replacement.
3-4 Overlap
Control Valve
• 3-4 Flare/Bump/Harsh
3-4 Command Valve
• Slipping gears
• 3-4, 4-3 Shift concerns
Replace with
Sonnax Part No.
68942-31K
Requires F-68942-TL31 & VB-FIX
Manual Valve
• Low line pressure Pressure
• Delayed Drive/Reverse Regulator Valve
• Damaged valve body • No 2-3 • 4-3 Neutral
casting • Soft shifts under
Replace with Sonnax acceleration
Part No. 68942-16 • Slip codes • No lockup
Requires F-68942-TL16 • Delayed engagement
& VB-FIX Replace with
Sonnax Part Nos.
68942-07K Oversized Valve
or
68942-06 Oversized Sleeve
68942-07K Requires F-68942-TL7
& VB-FIX
68942-06 Requires F-68942-TL6
& VB-FIX
2-3 Overlap Control 2-3 Overlap Control Lubricating Pressure Control Valve
Valve Sleeve & Plunger Valve • Delayed engagement • High stall speed
• 2-3 Flare/Bump/Harsh • 2-3 Flare • Bump/Harsh shifts • Overheated converter • Damaged converter
• Slipping gears • Slipping gears • Lube failures • Poor performance & higher stall speeds
Replace with Sonnax Part No. Replace with Sonnax Part No. Replace with Sonnax Part No.
68942-27K 68942-03 68942-14K Requires F-68942-TL14 & VB-FIX
Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™
Parts Available
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow.
Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts are noted for replacement.
1-2/4-5 Overlap
Control Sleeve 2-3 Holding
& Plunger Valve Pressure Shift
• 1-2 Flare/Bump/Harsh shifts Valve
• Slipping gears • 2-3, 3-2 Shift concerns
Replace with Sonnax Part No.
68942-02
2-3 Command
1-2/4-5 Overlap Valve
Control Valve • 2-3, 3-2 Shift concerns
• 1-2 Flare/Bump/Harsh shifts
• Slipping gears
Replace with Sonnax Part No. 2-3 Shift Pressure
68942-19K Shift Valve
Requires F-68942-TL19 & VB-FIX • 2-3, 3-2 Shift concerns
1-2/4-5 Shift
Pressure Shift Valve TCC Damper
• 1-2, 2-1 Shift concerns Valve (Late Only)
• 4-5, 5-4 Shift concerns • Harsh lockup
Replace with Sonnax
Part No. 68942-23K
1-2/4-5 Holding
Pressure Shift Valve
• 1-2, 2-1 Shift concerns
• 4-5, 5-4 Shift concerns
OE Exploded View
Upper Valve Body
103 105
Upper Valve Body Descriptions 104
102
I.D. No. Description
101
101 Selector Valve
102 3-4 Holding Pressure Shift Valve
103 3-4 Command Valve
104 3-4 Shift Pressure Shift Valve
3-4 Overlap Control Valve (Inboard)
105
Sleeve & Plunger Valve (Outboard)
106 Pressure Regulator Valve
107 Lubricating Pressure Control Valve
2-3 Overlap Control Valve (Inboard)
108
Sleeve & Plunger Valve (Outboard)
108
106
107
OE Exploded View
Lower Valve Body
206 Lower Valve Body Descriptions
Late
206 I.D. No. Description
Early 201 1-2/4-5 Command Valve
1-2/4-5 Holding Pressure
202
Shift Valve
1-2/4-5 Shift Pressure
203
Shift Valve
201 204 1-2/4-5 Overlap Control
202 203
205 Valve (Inboard)
207 204
Sleeve & Plunger Valve
(Outboard)
Shift Pressure Control
205
Valve
L K J Regulating Valve Pressure
206 Control Valve(s)
(Early & Late)
Filter
Shift Valve Pressure
A 207
Control Valve
B 208 B2 Shift Valve
2-3 Holding Pressure
209
Shift Valve
E
210 2-3 Command Valve
F
211 2-3 Shift Pressure Shift Valve
G TCC Damper Valve
C 212
(Late only)
H
TC Lockup Clutch
213
D Regulator Valve
I
Lower Valve Body Checkball Locations